_frames brochure oil water digital usa

11
“At Frames we work together to tailor solutions for the challenges our clients face.” Remko Knol, General Manager Separation Technologies, with Frames since 2012 About Frames Oil & Water Solutions Segments Products Services Corporate Oil & Water Gas Flow Control & Safeguarding Integrated Solutions

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Page 1: _Frames Brochure Oil Water digital usa

“At Frames we work together to

tailor solutions for the challenges our

clients face.”Remko Knol, General Manager Separation Technologies,

with Frames since 2012

About Frames Oil & Water

Solutions

Segments Products Services

Corporate

Oil & Water

Gas

Flow Control & Safeguarding

Integrated Solutions

Page 2: _Frames Brochure Oil Water digital usa

2 A Family of Oil & Gas Solutions

Key Assets Within

Oil & Water

Skid Mounted Induced Gas Flotation

• Complete portfolio

• Process internals, separators and skids

• 30 years’ experience and references

• Process optimization

• One-on-one dedicated support

• Process and mechanical guarantee

A Family of Oil & Gas Solutions

About Frames

At Frames we provide the vital link between the

well and the pipeline in the international oil and

gas industry. Together, we design, build and deliver

separation technology, oil and gas treatment, flow

control and safeguarding systems and modules,

even integrated solutions such as total plants.

Our strengths are our people and know-how.

Our dynamic and dedicated teams work closely

with you, one-on-one, to optimize your upstream, onshore and offshore

processes. We deliver advanced, technical and smart solutions. We are

sharp, driven and committed.

Headquartered in the Netherlands, Frames has more than 500 employees

working in 16 offices worldwide, each focused on a specific range of

systems and solutions.

Page 3: _Frames Brochure Oil Water digital usa

4 A Family of Oil & Gas Solutions

Oil & Water Solutions

Sustainable, Reliable and Complete

Oil & Water Solutions

Our solutions and technologies are proven and innovative. Over the last

three decades, we have gained experience with numerous separation

challenges, working with different local requirements and regulations.

We continuously focus on broadening and improving our portfolio in the

oil and water market, working closely with our clients in research and

development. We are aware of the continuously changing and stringent

requirements and are always eager to find the best solution.

You have the power of our complete product portfolio,

backed by our dedication to sustainability, quality,

document control and supply chain management. At

Frames we collaborate with our clients, one-on-one,

and put the unique power of our knowledge, skills

and dedication to work.

Credit Agência Petrobras

Page 4: _Frames Brochure Oil Water digital usa

6 A Family of Oil & Gas Solutions

Segments

Electrostatic

Coalescers

Produced Water

Treatment

Multiphase

Separation

Heat Exchangers Separation

Internals

Frames products cover all segments.

Onshore Technologies Offshore Technologies

Floaters OnshoreOffshore

We deliver solutions from our Frames product portfolio. We work

together to engineer, design and deliver the best solution for you.

For example, we design and supply customized equipment for onshore,

offshore (fixed platforms) and floater (FPU, FPSO or FLNG) projects.

We offer innovative solutions to specific challenges in these segments:

reducing weight and package sizes for limited plot spaces for the

offshore and floater markets; engineering solutions for wave motion

challenges at floating production facilities; and modifying equipment to

incorporate changes in conditions. Each solution draws on the know-

how of people across our global organization.

• Multiphase separators for crude oil degassing

• Electrostatic coalescers for crude oil dehydration

and desalting

• Produced water treatment with:

• Multiphase separators with specially designed

internals to accommodate wave motion

• Electrostatic coalescers (desalters, dehydrators)

• Produced water treatment with:

• Coalescing plate separation (CPI)

• Induced gas flotation (IGF)

• Multimedia filtration

• Cyclonic deoiling and desanding

• Compact flotation (CFU)

• Sand cleaning

Page 5: _Frames Brochure Oil Water digital usa

Vessel with Calming Baffle, Vanepack and FAVID

Produced Water Treatment

Wellhead

1. Discharge (overboard)

2. Injection

Export pipeline

Dehydrator Desalter

Liquid/Liquid Hydrocyclone

LP Sep

HP Sep

Oil

Effluent (Produced) Water

Wash Water

Solid

Heat Exchanger

Liquid/Liquid Hydrocyclone

Compact Flotation

Option 1Option 2

8 A Family of Oil & Gas Solutions

Product Details

Our Product Groups

The oil and water services Frames provides are diverse. We design and

supply the entire separation process, from high-pressure separation to

treatment of crude oil and produced water. Our separation packages are

specialized down to specific internals for gas/liquid and liquid/liquid

separation, oil treatment, sand handling and produced water treatment.

Multiphase Separation

Crude oil wells contain oil, gas, water, solids and various contaminants.

To optimize field production, our multiphase separators perform the

primary separation, such as degassing and separating water from crude.

Multiphase separators are usually the first and most comprehensive set

of equipment in the upstream oil production field, with downstream

equipment completely dependent on the proper functioning of the

multiphase separators during the life cycle of a field.

Using state-of-the-art technologies, Frames Multiphase Separators

guarantee adequate separation performance. Our clients benefit from

over 30 years of process knowledge supported by our in-house computa-

tional fluid dynamics (CFD) and research and development expertise.

Multiphase separators are used to separate gas from the liquid phase,

which can be a single continuous phase or a mixture of two immiscible

phases.

Skid Mounted Separators

At Frames we supply the following types of

multiphase separators:

• Two-phase and three-phase separators

• HP (high pressure), LP (low pressure),

IP (intermediate pressure) separators

• Knock-out drums (KOD)

• Inlet separators

• Test separators

• Water oil separators (WOSEP)

• Produced water degassers

We also have extensive knowledge and experience

designing and manufacturing high-quality shell and

tube heat exchangers.

Page 6: _Frames Brochure Oil Water digital usa

Electrostatic Coalescer

10 A Family of Oil & Gas Solutions

Separation Internals

The internal design forms the essence of the separa-

tor’s performance. Frames Separation Internals are

typically differentiated as inlet devices, gas/liquid

or liquid/liquid separation enhancers, or as other

internals. Inlet devices for multiphase separators

are, for example, Frames Advanced Vane-Type Inlet

Devices (FAVID) or Frames Advanced Cyclonic-Type

Inlet Devices (FACID). Coalescing plate packs for

liquid/liquid separation, and vane packs for demisting

gas, are examples of separation enhancers. Other or

additional internals include sand removal internals

(offline or online) and calming baffles.

Our internals are custom-built and specifically designed

according to the specifications and performance

requirements of each project. At Frames we select the

optimum proprietary internals to meet each perfor-

mance guarantee. As required, the process design can

be supported by expert in-house Computational Fluid

Dynamics (CFD) modeling.

Shell & Tube Heat Exchangers

Our shell and tube heat exchangers are applied in fluid streams that

require cooling, condensing, heating or evaporation. Our proven units

reduce energy consumption and operational costs by efficiently transfer-

ring heat from one medium to another.

The shell and tube heat exchangers are designed according TEMA and

API660 (ISO 16812) and are used in different industries for onshore and

offshore applications. The heat exchangers are fabricated by Frames

according to Dutch quality standards, and can be designed and supplied

with an ASME U-stamp certificate.

With years of experience, Frames specialists can design and fabricate

shell and tube heat exchangers that provide exceptional performance

across the full range of operating pressures and temperatures. The shell

and tube heat exchangers are used as efficient, energy-saving compo-

nents in a variety of onshore and offshore applications in the oil and gas,

refining, chemical and petrochemical industries.

S&T Gas/Sea Water Heat Exchanger Platepacks and Calming Baffle

Electrostatic Coalescers

Our proprietary electrostatic coalescers are two-phase

separators that utilize an electrostatic field to remove

water and salts from crude oil, allowing cost-effective

transport or downstream processing.

Removal of water and contaminants generally com-

prises two steps: dehydration and desalting. Frames

Coalescers are designed for both steps and are applied

in upstream as well as downstream applications. In oil

fields, the emphasis is generally on a combination of

dehydration and desalting, whereas in refineries the

focus is primarily on desalting.

At Frames we build on our vast experience in coalescer

engineering, enabling us to give our clients a competi-

tive advantage when it comes to cleaning crude oil. By

efficiently and effectively removing undesirable water

and salts, our clients are able to increase the quality

of their crude oil, cut their transport costs and protect

their downstream processes and equipment.

Hydrocyclone Vessel

Produced Water Treatment

Produced water is a term used to describe reservoir water that is sepa-

rated during the oil and gas production process. Oil and gas reservoirs

normally contain amounts of water, oil, solids, condensates and gas. When

the oil and gas is processed, water is separated and pumped back into the

reservoir in order to maintain the right pressure in the well. Alternatively,

the water is discharged to the sea or sewerage. Both methods involve a

set of conditions and strict regulations aimed at preventing well contami-

nation and water pollution.

At Frames we design produced water treatment packages in accordance

with client specifications and project requirements. Following a thorough

analysis of the inlet conditions and outlet requirements, our team of

specialists selects the most suitable combination of technologies and

integrates them into a process package to achieve the required perfor-

mance.

Our produced water treatment packages enable high availability, a large

turndown range and practical operation, as well as easy access to valves,

instruments and pumps. During the design phase, our team pays special

attention to plot space, weight, maintenance and total life cycle costs.

Page 7: _Frames Brochure Oil Water digital usa

12 A Family of Oil & Gas Solutions

Sustainability

With an increasing focus on environmental protection and sustainable

technologies, the demand for cleaner hydrocarbon recovery is growing

rapidly. We specialize in supplying technologies and products that

eliminate aromatics, clean produced water and reduce environmental

impact. Our compact and highly efficient designs also reduce the use

of natural resources, energy and maintenance.

Health, Safety, Environment & Quality

All of our assets, including personnel and equipment, comply with

requirements stipulated by our Health, Safety, Environment and Quality

department. At Frames we are certified according to international

standards such as ISO 9001:2008 and OHSAS 18001:2007, as well as

numerous national regulations.

Research & Development

At Frames we continuously invest in research and development through

programs supported by in-house CFD, modeling, and experiments. To

expand our ability to explore and test new technologies, we collaborate

with internationally renowned universities and conduct in-situ field tests,

onshore as well as offshore. We have successfully developed and imple-

mented new technologies for gas/liquid/liquid separation, defoaming

and desulfurization.

Our in-house test facility enables us to examine the flow characteristics

and separation of oil and gas. The flexibility of our main flow loop allows

for parallel testing of piping systems, control valves, separator internals

and inline separation equipment. By means of high-speed imaging, we

visualize short timescale phenomena like separation of dispersions and

unsteady fluid behavior.

Having this experimental facility readily available at our premises allows

us to develop new technologies and keep our portfolio up to our clients’

requirements.

Project Management

We look at the bigger picture. Our team of in-house

experts works with you to understand your business,

striving to create optimized solutions that ensure a

competitive edge.

From optimizing production to cutting operating

costs, we work to fully integrate our Frames solutions

into your production system within budget, on time

and according to specifications, for years of trouble-

free operation.

We understand your expectations for high performance,

and use industry-leading project management and

document control to design, construct and commission

high-quality products where and when you need them.

Our centralized engineering and construction teams in

the Netherlands work together to find effective solu-

tions for each unique project. Our global network of

offices, suppliers and trusted service providers enables

us to accomplish the most challenging projects.

By applying these guidelines we not only protect our

employees, contractors and customers, but minimize

unforeseen problems during engineering, manufactur-

ing, production, installation and commissioning. In

order to guarantee the highest-quality products, final

manufacturing is done at a Frames facility or under

our supervision on location. With 16 international

offices and suppliers worldwide we are able to meet

customer demands and local content requirements.

Page 8: _Frames Brochure Oil Water digital usa

14 A Family of Oil & Gas Solutions

Services

At Frames we take a lean and pragmatic approach to services. We develop

our services to provide the reliable performance that defines our family

of products. Based on our hands-on expertise and service framework, we

customize our services to meet each your specific needs. We are able to

replace and add separation internals in existing vessels to accommodate

for changing process conditions.

Our experienced service engineers are available worldwide to support the

services listed below.

Asset Life Cycle Management

Thanks to our system knowledge and three decades

of field experience, we know exactly how to effectively

maintain and improve our systems. Our focus is on

your production process. We provide our services all

over the world, continuously deploying our knowledge

and competences.

A crucial part of system/plant life cycle optimization

is maintenance management, which combines a

variety of technical, administrative and managerial

activities. In addition to improving performance,

maintenance management enhances the profitability

of the production process. We can support your

maintenance management activities around the

world with any system supplied or supported by

our organization.

Engineering Studies

Economic analysis is crucial at the beginning of each new development.

The success of any project is directly related to a proper design philoso-

phy selected at the start. With our extensive process know-how and wide

technology knowledge, Frames is the right partner to assist you with

feasibility studies, starting with concept screening, followed by concept

selection. During concept screening, all potential technologies are

scanned. The optimized concept is selected taking into account CAPEX

and OPEX review in order to fit your business model. Being technology

independent, we can choose the best of all possible solutions. During

concept selection, we work one-on-one with you to develop essential

deliverables, the process design, cost estimates and schedule to use

in the project. Our experience in engineering, fabrication and markets

ensures accurate cost estimates, even in the early stages of development.

Spare Parts

Spare parts are essential to ensure system availability

and reliability. We support you worldwide by providing

spare parts and the associated management services.

For many of our clients, this flexibility delivers

important added value when it comes to reliability.

Operator Training

Oil and gas operators are the driving force behind safe and reliable

installations and facilities. We see it as our responsibility to improve,

update and check their knowledge and skills. In classrooms and on-site,

operators are trained by experienced Frames trainers from multiple

disciplines. We can provide extensive process instructions for the safe use

of installations and facilities, as a solid basis and guide for all operators.

These instructions and manuals form the basic structure for individual

training courses, which are further tailored to meet each operator’s

specific needs.

Electrostatic Coalescers

Page 9: _Frames Brochure Oil Water digital usa

Frames Family Tree

Flow Control& Safeguarding

Hydraulic Systems • Wellhead Control • Subsea Hydraulic Power Units • Hydraulic Power Units • IWOCS (Intervention Workover Control Systems) • TUTU (Topside Umbilical Termination Unit) • Cargo Ballasting Systems Safety Instrumented Systems

• High Integrity Protection Systems (HIPS) Chemical Injection

• Chemical & Methanol Injection Systems • Chemical Distribution Systems

Valve Automation Center • Actuators and Actuated Valve Packages • Control Systems

Automation • Buoy Control • Tank Farm Control & Safeguarding

Asset Life Cycle Management Maintenance & Field Services Commissioning

Operator Training

Spare Parts

Engineering Studies • Conceptual • FEED and Basic

Oil & Water

Multiphase Separation • Production Separators (High & Low Pressure) • Test Separator • Degasser & Knock-Out Drum • Water Oil Separator (WOSEP) • Compact Inline Separation

Electrostatic Coalescers • Dehydrator • Desalter Produced Water Treatment • Deoiling & Desanding Hydrocyclones • Gas Floatation • Media Filtration • Sand Cleaning Separation Internals

Heat Exchangers

Gas

Gas Separation • Demisting • Scrubbers • Filters Heat Exchangers

• Shell & Tube Heat Exchangers Air-Cooled Coolers

Gas Sweetening (H

2S & CO

2)

• Amines • Thiopaq O&G • Solid Bed Scavenger • Membrane • Molecular Sieve Gas Dehydration

• Glycol (TEG) • Molecular Sieve Dew Point Control

• Low Temperature Separation (LTS) • Solid Desiccant Hydrate Inhibition

• MEG/DEG Recovery • Methanol Recovery • MEG/DEG Desalination Light Hydrocarbon Recovery

• Condensate Stabilization • Fractionation Fuel Gas Treatment

FloatersOffshoreOnshore

Total Plant Solutions Industrial CO

2

Modules Early Production Facilities Wellsite Packages Biogas

IntegratedSolutions

Services

16 A Family of Oil & Gas Solutions

If you have any questions regarding our oil and water products and

solutions, please contact:

Inquiries

Flow Control & Safeguarding

[email protected]

+31 172 461600

Gas Treatment

[email protected]

+31 172 504800

Heat Transfer

[email protected]

+31 527 249250

Integrated Solutions

[email protected]

+31 172 504800

Separation Technologies

[email protected]

+31 880 033300

Services

[email protected]

+31 172 461600

Frames Family Tree

We provide a wide range of products and services in the onshore,

offshore and floaters segments. In each segment, we design, build and

deliver solutions in the oil and water; gas; flow control and safeguarding;

and integrated services categories. We design and supply modularized

packages all over the world, and we have all the in-house engineering

expertise required to develop a total modularized plant.

Page 10: _Frames Brochure Oil Water digital usa

Geert Willemse, Sales Manager, with Frames since 2012

“At Frames we reach out, to each other and our clients. Because where hands

meet, great things happen.”

18 A Family of Oil & Gas Solutions

Page 11: _Frames Brochure Oil Water digital usa

frames-group.com

Middle East

Frames Abu Dhabi

[email protected]

+971 2 6591400

Russia

Frames Russia

[email protected]

+7 903 1343996

Brazil

Frames do Brasil

[email protected]

+55 213 5001 650

Germany

Frames GmbH

[email protected]

+49 32 221091860

Great Britain

Frames Great Britain

[email protected]

+44 798 4487942

Latin America & The Caribbean

Frames Caribbean

[email protected]

+297 5921386

United States of America

Frames Inc.

[email protected]

+1 713 4669000

Asia Pacific

Frames Asia Pacific

[email protected]

+60 3 22840822

Saudi Arabia

Frames Saudi LLC

[email protected]

+966 5 67360000

The Netherlands

Frames

[email protected]

+31 172 464200

FRA1507O-US