frommelt pitmaster tm - construction cal · 8) locate the pivot arm assembly over anchors, verify...
TRANSCRIPT
PRINTED IN U.S.A. !!!!!!PUBLICATION NO. PM10000!"#$%%%%&!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!""""FEBRUARY 20!"
THIS MANUAL COVERS ALL UNITS SHIPPED 2/08 TO DATE
FROMMELT®
PitMasterTMUnder-leveler Seal
Installation Instructions
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PitMasterTM Under-leveler Seal
!!"""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""Pub. No. PM100004 - February 20!"
SUPPLEMENTAL INSTRUCTIONS
PitMasterTM Under-leveler Seal
Pub. No. PM100004 - February 20!"!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!""
SUPPLEMENTAL INSTRUCTIONS
Tight Lip Keeper Adjustments
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8) Locate the pivot arm assembly over anchors, verify the "Front distance", and tighten in place. (Note: The pivot arm assembliescome as right and lefts. See Figure 1 for orientation.) Check to make sure arms move freely and the safety pin is installed. (SeeFigure 34) (Note: When properly installed, the aluminum pivot arm, when held in the horizontal position, should be approximately
1/2" back from the front pit edge or front frame of leveler. See Figure 4. This is typical for most Rite-Hite® leveler applications, butcan vary based on leveler location relative to the pit. The spring stays will protrude past aluminum arm end by approximately 1"on average. When installing in nonstandard applications, the pivot arm "front distance" should be adjusted relative to the levelerlocation so the spring stays will not touch the backside of the leveler lip. Make adjustments as needed.) The springs can bere-attached at this point.
Figure 4 Figure 3
9) Measure the pit width. The curtain width comes set for a 85" pit width. (7' leveler width.) Actual curtain width is 86" andmaximum pit width applicable is 85 1/2". Adjust the curtain width if necessary, to be the pit width plus 1" by referencing,"Adjusting Curtain Width" instructions on page 12.)10) Determine which mounting pocket is to be used. (See Figure 6.) Using the pit depth reference marks, measure down fromthe reference mark to the center of the pocket you plan on using. This measurement is needed for the mounting bar.11) The curtain has 20" and 24" pit depths marked on the curtain, lower outside edge. (See Figure 6) The 24" mark is the top lineof sewing on the bottom side of the curtain with all the horizontal sew lines. The 20" marks are the (2) notches located 4" abovethe 24" sew line. These reference marks are used to locate curtain at the pit bottom edge. The top of the curtain should then end
up about 1/2” from the top pit edge. (Note: If the pit depth is off more than 1/2" from either the 20" or 24” depths, adjust curtainlocation and create new marks.) Using the marks as a reference, notch the curtain around the restraint and/or
any other obstacle. (See Figure 5 and special instructions on "Getting Around Obstacles".)
AT THIS POINT, DO NOT CUT OUT FOR LIP KEEPERS YET!
.
Figure 5
Frommelt® PitMaster™ Under-leveler Seal
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PitMasterTM Under-leveler Seal!
!
!
!
!
!
!
!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Pub. No. PM100004 - February 20)2
PitMasterTM Under-leveler Seal!
!
!
!
!
!
!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Pub. No. PM100004- February 2021
PitMasterTM Under-leveler Seal!
!
!
!
!
!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Pub. No. PM100004 - February 20)2
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Seals trailer hinge gaps
Durable GapMaster™ hooks
grasp firmly around hinges
of open trailer doors to seal
gaps that other shelters
leave exposed.
Durable foam frame design
Takes impacts from off-center
trailers without the need for
expensive steel bumpers.
Poly-wrapped side frames
Give unit stability, yet can be
fully compressed — immediately
returning to original shape and
position if impacted.
Pivoting canopy header
Protects unit from damage
if trailer comes in off-center
and higher than expected.
Integral rain gutter
Diverts water off sides of shelter.
Detachable side curtains
Easily removed for maintenance
flexibility or to allow increased
air flow on the dock. Reattach
in minutes.
Durathon™ fabric
Friction-resistant, highest-wear
fabric provides ultimate
durability. (Optional)
Firefighter™ protection
Heat-dissipating technology
in head curtain prevents
burning from hot trailer
marker lights. (Optional)
T H E I N D U S T R Y ’ S O N L Y I M P A C T A B L E
F U L L - A C C E S S D O C K S H E L T E R T H A T A L S O
P R O V I D E S H I G H S E A L I N G E F F I C I E N C Y .
Eliminator™-Gapmaster™ II soft-sided shelter combines the sealing efficiency of a foam
dock seal and the full access of a dock shelter. Rugged GapMaster hooks provide a
seal around trailer door hinge gaps without restricting access to loads, keeping expensive
energy inside your building, and bugs, dust and weather out. Plus, slim, ultra-durable side
frames can take repeated hits from off-center trailers without damage.
E L I M I N A T O R ™
G A P M A S T E R ™ I I
SOFT-SIDED DOCK SHELTER
Shown with optional PitMaster™ Under-leveler Seal
E L I M I N A T O R ™
G A P M A S T E R ™ I I
Rite-Hite Corporation 8900 North Arbon Drive Milwaukee, WI 53223 USA (414) 355-2600 (800) 456-0600 FAX: (414) 355-9248
Mailing Address: Rite-Hite Corporation P.O. Box 245020 Milwaukee, WI 53224 USA
www.ritehite.comRITE-HITE®, Frommelt®, Eliminator™, PitMaster™, GapMaster™, Durathon™ and FireFighter™ are trademarks of the RITE-HITE Corporation.
RITE-HITE products are covered by one or more U.S. Patents with other U.S. and foreign patents pending. RITE-HITE reserves the right to make product improvements without prior notice. F15GIISS0807B
Enjoy your investment for years to come.
Only Frommelt Eliminator-GapMaster II soft-sided shelters deliver all these exclusive benefits and come backed
by a standard 36-month, money-back customer satisfaction guarantee when ordered with premium Frommelt fabrics.
See your Rite-Hite Representative today.
Or visit our website for more information on the Eliminator-GapMaster II and the full line
of additional Frommelt solutions, including the new PitMaster™ Under-leveler Seal. PitMaster
keeps facilities cleaner and helps dramatically reduce energy loss at the dock.
Ultimate flexibility
Narrow 6"-wide side frames allow the shelter to fit into the
narrowest of spaces, and can eliminate the need for expensive
repositioning of lights, signs and electrical conduit. 11'2"
shelter footprint stays the same, regardless of projection.
Easily removable and reattachable side curtains
Remove, replace or change out Velcro-attached side
curtains for the greatest maintenance flexibility.
An exclusive Frommelt® feature.
Ultimate sealing efficiency for immediate payback
Ordinary shelters can’t seal the hinge gaps created by
swing-out trailer doors. Unsealed, these gaps equal about
2 1/2 sq. ft. of open air. Eliminator™-GapMaster™, however,
seals these gaps. Depending on climate, you can save as
much as $1000 per year, per dock position, in recovered
energy costs. Plus, sealing open hinge gaps helps eliminate
“white space” at the dock, minimizing dust and insect
infiltration and making inspections easier to pass. Ordinary shelter leaves trailer door hinge gaps exposed
Gaps are sealed with Eliminator- GapMaster, without restricting access to the trailer
Frommelt®
ELIMINATORTM-GAPMASTERTM II610 Series
Installation Instructions & Owner’s Manual
PRINTED IN U.S.A. PUBLICATION NO. EGMII 610 REV. G39500033 SEPTEMBER 2012
This Manual Covers All Units Shipped 4/10 to Date
Date of Installation:________________________
A2 Pub. No. EGMII 610 REV G - SEPTEMBER 2012
WARRANTY POLICY___________________________________________________Frommelt warrants that an EliminatorTM - GapmasterTM II 610 Series will be free of defects indesign, materials, and workmanship for a period of 365 days from the date of shipment. All claimsfor breach of this warranty must be made within 30 days after the defect is or can, with reasonablecare, be detected and in no event more than 395 days after shipment. In order to be entitled tothe benefits of this warranty, the product must have been properly installed, maintained, operatedwithin its rated capacity, and not otherwise abused.Frommelt expressly disclaims all implied warranties including the implied warranties of merchantability and fitness.In the event of any defects covered by this warranty, Frommelt will remedy such defects byrepairing or replacing any defective parts, bearing only the cost of the parts and transportation ofthose parts. This shall be the exclusive remedy for all claims whether based on contracts, negligence, or strict liability.Frommelt shall not in any event be liable for any loss of use of any equipment or incidentalor consequential damages of any kind.
___________________________________________________
“Our mission is to improve industrial safety and productivity worldwide through
quality and innovation.”
___________________________________________________Frommelt Products Corporation
A Rite-Hite Company8900 North Arbon Drive
P.O. Box 245020Milwaukee, WI 53224-9520
Pub. No. EGMII 610 REV G - SEPTEMBER 2012 A3
TABLE OF CONTENTSThe following installation instructions are a compilation of the various components needed tocomprise an Eliminator™-GapMaster™ II Shelter model. There may be some componentsincluded in these instructions that do not apply to the unit being installed. Below is guide to thevarious components included.
Section Section/Page Publication No. Rev.Cover A1 EGMII 610 GWarranty Statement A2 EGMII 610 GTable of Contents A3 EGMII 610 GOrder of Installation A4 EGMII 610 GExploded View A5 EGMII 610 GQuality Check List B1 EGMII 610 GModel, EliminatorTM-GapMasterTM II C1 610G-0002 ASide Frame D1 5656-0007 CSide Curtain E1 2860-0003 NoneCanopy Style Header F1 1610-0003 DC4 Style Face Curtain H1 2862-0002 CGutter Assembly I1 5162-0004 A“610 Series” Bumper J1 1531-0003 ADraft Pad K1 4109-0004 BOptions inserted as required:
Header Blockouts LSide Frame Blockouts LFoam Backers LFoam Backer Blockouts L
A4 Pub. No. EGMII 610 REV G - SEPTEMBER 2012
ORDER OF INSTALLATION
Pub. No. EGMII 610 REV G - SEPTEMBER 2012 A5
EXPLODED VIEWThis unit shown in exploded view is a standard EliminatorTM-GapMasterTM II. Your unit may have options which are notshown in the exploded view, depending on options chosen, and application of the unit.1 Bottom Pad, Left 17 Lumber, Header, 2X42 Cap, Vinyl, Scotch-Ply Stay 18 Cover, Canopy3 Stay, Scotch-Ply, Side Curtain 19 Bracket, Mounting, Header, Right4 Hook, HMWPE, Left 20 SCR,HWHSMS, #14X1-1/4, ZNC5 Side Curtain, Left 21 Frame, Top6 Cover, Side Frame, Left 22 Strip, Poly, 1/4”7 Sheet, HMWPE 23 Curtain, Face, C4 Style8 Foam, Side Frame 24 Screw, HWH,Slf Dr/Tap, 1/4-14X1-1/4”9 Brackets, “L” 25 Washer, Fender, .25”IDX1.5”OD10 Nail, Roofing 26 Stay, Scotch-Ply, C4 Face Curtain11 Lumber, Side Frame, 2X6 27 Assembly, Gutter Plate12 Bolt, “U”, Safety 28 Brackets, “Z”13 Pin, Clevis, 3/8”X2” 29 Cover, Side Frame, Right14 Bracket, Mounting, Header, Left 30 Side Curtain, Right15 Clip,BridgePin,3/8”-7/16”X.0915W 31 Hook, HMWPE, Right16 Nut, “U”, Safety Bolt 32 Bottom Pad, RIght
610 Series EliminatorTM GapmasterTM Quality Check List
RHC# ___________________ Brackets Sent: Qty. Hardware Bags Sent: Qty.No. of Units ______________ ___________________ __________ _______________________ ________Base Fabric:_____________ ___________________ __________ _______________________ ________Curtain Fabric: __________ ___________________ __________ _______________________ ________
Describe packaging type & number of shipping container:________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Comments:______________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ ______________________________________________________________________________________________________
White - Installation Instructions Yellow - Packing List Pink - Attach to Original
! Model, Eliminator™ GapmasterTMII[610G-0002] *
! Side Member [5656-0007]! Standard! Tapered! Side Member Blockouts (wood)[1321-0008]! 4" Side Frame Width! Other:________________
! Side Curtain [2860-0003]! Standard! Refrigerated! Other:________________
! Canopy Style Head Member [1610-0003]! Standard ! Flat Pitch “Over Sides”! Intregal Hood! Other:________________! Other:________________
! C4 Style Face Curtain [2862-0002]! Standard! C4 Pull Ropes! C4 Weight Pockets! C-Curtain Blockouts [1322-0009]! Other:________________
! Collapsible Draft Pads [4108-0004]
! Options! 18" Foam Backer [7632-0003]
! Foam Backer Blockout [1323-0007]! Full Width Foam Backer [7632-0003]
! Foam Backer Blackout [1323-0007]! 610 Series Bumpers [1531-0002]! Other:________________! Other:________________! Other:________________
* Note: Installation Instruction part numbers are shown in italics. Ifa component or option is checked off on this sheet and it has a partnumber in brackets, those instructions must ship with the unit. Allunits must ship out with the model installation instructions [610G-0002].! Hardware Bags
! Canopy [53610158]! Face Curtain [53610157]! Side Frame [53612006]! Draft Pad [53610069]
! Brackets! “L” Bracket_________! Header (Qtys)
! Std (L)_________ (R)_________! Flat (L)_________ (R)_________! Integral (L)_______ (R)_________! Common (L)______ (R)_________
! Other: Fill out information below
B1 Pub. No. EGMII 610 REV G - SEPTEMBER 2012
FORM FILED OUT SEPARATELY
Pub. No. 610G-0002 - MARCH 2010 C1
M O D E L , E L I M I N ATO R T M - G A P M A S T E R T M I I
Table of ContentsFile Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . .1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . .1Care & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .1
File InformationDocument Name: 610G-0002Date Last Revised: 03/30/10Revision Letter: A
General Precautions
IntroductionThank you for purchasing a Frommelt™ Eliminator™-GapMaster™ II 610 Series Shelter. For otherapplications, please contact your local Rite-Hite SalesRepresentative.
Preparation Remove all of the contents from the containers andcheck for damage. If any product shows signs of dam-age, contact Frommelt® Products Corporation, or yourlocal sales representative.
IllustrationsIllustrations for this document are contained on drawing#610G-0003
Installation Instructions This manual serves as a guide to the installationinstructions that are attached. The factory will providethe appropriate installation instructions that the unitconfiguration requires. If the appropriate installationinstructions have not been sent, any procedures for theinstallation of this dock seal have not been included inthis manual, or instructions are not complete, contact:
Frommelt Products CorporationA Rite-Hite Company
8900 North Arbon DriveP.O. Box 245020
Milwaukee, WI 53224-9520The following installation instructions have beenattached:Component Document#610 Series Side Frames 5656-0007610 Series Side Curtain 2860-0003Collapsible Style Draft Pad 4108-0001Canopy Style Header 1610-0002C4-Style Curtain 2862-0002Gutter Assembly 5162-0004
Optional ComponentsAdditional installation instructions may be attacheddepending on the options chosen, and application of theunit.
Care & Maintenance Metal hoods are recommended for protection of sealsand shelters against possible damage from rain, snowand ice on docks which do not have building projectionsand/or canopies.Occasional cleaning of the seal or shelter isrecommended. Use a low pressure hose, or damp clothto wash unit.
Post safety warning and barricade work area,at dock level and ground level to preventunauthorized use of the dock position whileservice work is being performed.
WARNING!!!!
D1 Pub. No. 5656-0007 - MARCH 2010
6 1 0 S E R I E S S I D E F R A M ETable of ContentsFile Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D1General Precautions . . . . . . . . . . . . . . . . . . . . . . . . .D1Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D1Installation Instructions . . . . . . . . . . . . . . . . . . . . . . .D1
Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D1Common Member . . . . . . . . . . . . . . . . . . . . . . . .D34" Side Frame Width . . . . . . . . . . . . . . . . . . . . . .D3
40" or Less Projection . . . . . . . . . . . . . . . . .D3Greater than 40" Projection . . . . . . . . . . . . .D3
Fastening Methods . . . . . . . . . . . . . . . . . . . . . . . . . .D4Bracketing Details . . . . . . . . . . . . . . . . . . . . . . . . . . .D4
File InformationDocument Name: 5656-0007Date Last Revised: 03/30/10Revision Letter: C
General Precautions
IntroductionThe following installation instructions are completefor all applications of the side frames that are normallyavailable. Any application of the side frame that isoutside of normal application guidelines, should bereferred to Order Engineering for installationinstructions. These instructions also assume that theinstaller is outside the building facing the loading dockposition
IllustrationsIllustrations for this document are contained on drawing#5656-0008
Installation Standard These instructions illustrate how to install a set of sideframes that are on a stand alone unit.
1. Before mounting side members, install the curtaintop mounting brackets to side members at the topoutside edge of the side members. Holes havebeen pre-drilled from the factory to locate thebrackets. Install the two screws, making sure thebrackets are on straight. (See Figure 1)(Note: These brackets are not part of the over allunit width. Unit width when mounting side membersshould be measured from outside edge of sidemembers. Brackets will add about 1/4” to over allfoot print of unit and this allowance is taken intoaccount on the header installations.) (Note: For common member units, see thatsection first before proceeding. Variances inside frames mounting for common memberunits can cause installation problems. Takespecial care in installing common member sideframes accurately. It is suggested to installcommon member side frame units first, then thestandard units)
FIGURE 1
Post safety warning and barricade work area,at dock level and ground level to preventunauthorized use of the dock position whileservice work is being performed.
WARNING!!!!
2. Measure the dock door opening. Divide thismeasurement in half and mark the centerline of theopening at dock level. (See Figure 2)
3. Measure the head member overall width and dividethis measurement in half.
4. Measure from the door centerline half of the headmember dimension and mark the outside wall at thebottom of the door opening or at dock level. Thismark is for the outside edge of the side member.(See Figure 2)Note: For units that are offset on the dooropening, install side members with the properOffset.Reference the Product Application Form (PAF)or consult the sales representative for theappropriate mounting height. Typically, thebottom of the side pad/side frame is mounted atdock height, but some applications may requiremounting them at a different location.(Example: When dock bumpers are mountedabove dock height or above the pit floor onvertical leveler applications, it may be requiredto mount the bottom of the side pads/sideframes at a height even with the top of thebumpers).
5. Measure from the mark for the outside edge of theside member across the door opening the fullspecified unit width (at dock level). Mark thismeasurement for the outside edge of the secondside member. (See Figure 2). Using carpenter’slevel, plumb up the wall the height of the sidemember and mark the outside edge of the sidemember on the wall at top. Measure full width, etc.Using a plumb bob or carpenter’s level make surethat the outside wall is plumb from the highest pointon the side member location to dock level. Shim theside members as required.
6. See “Bracketing Details” section of theseinstallation instructions for details on how to installthe brackets that will be shipped with the sideMembers.
7. Attach one side of the side members to the buildingwall first. Make sure this member is mountedcorrectly and plumb. Refer to “Fastening Methods”section of these instructions for the correctfastening method for the building style the sidemembers are being installed on. Attach the secondside member, using the first member and the markson the wall as a reference. When finalizing the sidemembers unit width, as noted in Step 1, make surethat the distance between the inside faces of themounting brackets are least +1/8” wider than unitwidth but no more than 1/4” for ease of installation.Unit widths outside this range may be adjusted afterby loosening side member clip brackets and headeranchors. For best results, keep the unit width of themounting brackets as close to above specifications.(See Figure 3)(NOTE: If 4" side frame widths are being installed,go to section “4" Side Frame Width” for specialinstructions)
610 Series Side Frame Installation
FIGURE 2
FIGURE 3
Pub. No. 5656-0007 - MARCH 2010 D2
D3 Pub. No. 5656-0007 - MARCH 2010
610 Series Side Frame InstallationInstructions
“Common Member”This section of these installation instructions detailshow “common member” side frames are installed.1. Follow steps 1 - 4 from the standard installation
procedure for the side frame that are not commonwith another unit. (See Figure 5)
2. Follow step 1 from the standard installationprocedure for the side frame that is common exceptinstall the common member header mountingbracket. (See Figure 4) Install screws on both sidesof the frame.
3. Common member side frames will follow the sameprocedure as standard side frames, except that theside frame is centered on the unit width mark thatwas made on the wall. (See Figure 5)
4. See “Bracketing Details” section of theseinstallation instructions for details on how to installthe brackets that will be shipped with the sideframes.
5. Attach the side frames to the building wall. Note: Take special care with common memberside frames. Too much variances in mountingdistances between header mounting bracketswill cause installation problems with commonmember units. Read canopy style headerinstallation instructions for common memberunits before proceeding. Refer to “Fastening Methods” section of theseinstructions for the correct fastening method for thebuilding style the side frames are being installed on.
4" Side Frame Widths (40" or Less Projection)
These instructions list how to install a set of 4" sideframes that are on a stand alone unit and < 40" in projection.1. Reference the standard installation instructions
1531-0002 and 1321-0008 (blockout applications)along with these instructions before proceding.
2. After Step 7 in 5656-0007 installation instructions,install the bumper provided as instructed in thebumper installation instructions 1531-0002. Thesebumpers must be installed.
3. Always install the side member in it's correctionlocation and mount the bumper relative to the sidemember. Never install or adjust side member tobumper location. This bumper is required for theprotection of the side member from beingcompressed completely to building wall.
(Warning: Failure in not to install the bumpersand/or incorrectly installing of the bumperscould result in damage and/or failure of the unit.Always follow standard bumper fasteningmethods as described per each individualbumper models.)
4" Side Frame Widths (Greater than 40" Projection)
These instructions list how to install a set of 4" sideframes that are on a stand alone unit and > 40" in projection.
1. Follow the standard installaion instructions for the 4"side frames.
2. Securely attach the side frame blockout at the furthermost point out from the building wall to either thebumpers, the building foundation, overhang, or anyother appropriate rigid structure undersneath theside frames. This is required to stabilize the sideframes while in use.(Warning: Failure to attach blockouts to thebumpers will result in damage and/or failure ofthe unit.)
FIGURE 4
Pub. No. 5656-0007 - MARCH 2010 D4
4" Side Frame Widths 1. Reference the standard installation instructions
5656-0007 and 1531-0002 along with theseinstructions before proceding.
2. All 4" side frame width blockout must use bracketsto attach blockout to the building wall. This due tothe lack of space between the boards in theconstruction of the blockouts.(Warning: Drilling out a space between theboards within the blockout, then thru bolting, isacceptable as long as the strength and integrityof the blockout is maintained.)
Fastening Methods Concrete Block or Brick Wall1. Install fastener into mortar joint if possible. Use 3/8"
x 4" lag screw with expansion shields, 3/8" x 4" onepiece anchor with expansion collar, or equivalentfastener.
2. Through bolt fastening is required if the mortar jointwill not support the members. Bore a hole throughthe building wall. Use a 3/8" dia. threaded rod witha washer, nut and jam nut on each end - it may benecessary to install a back-up plate - steel or wood- when the wall will not support the bolt.
3. Use a minimum of 6 brackets on each side memberassembly.
Concrete Tilt-Up Walls (Precast)1. Use a 3/8" x 4" lag bolt with expansion shields, 3/8"
x 4" one piece anchor bolts with expansion collar, orequivalent fastener. If building wall is too thin toeffectively hold the lag bolt or anchor bolt, thethrough bolt method of attachment is required.
Metal Side Building1. Through bolt method of attachment is required for
this building style. It will be necessary to install aback-up plate that is fastened directly to structuralmembers when it is not possible to fasten directly tostructural building members. Use a 3/8" diameterbolt with a washer and lock nut to fasten the unit tothe structural members of the building or to theback-up plates. If necessary, use a 3/8" diameterthreaded rod with a washer and lock nut on eachend.
Bracketing DetailsThe side members are furnished with brackets to suitthe application.
1. Position the side members on their marks.2. Mark the side member for bracket installation. The
brackets should be positioned 12" - 15" from the topand bottom, and also centered on the side member.(See Figure 6) For example, line up the mountinghole on the bracket with a mortar joint on the walland attach the mounting bracket to the sidemember backer board.
3. Attach the brackets to the side member backer. Usethe supplied 1/4" x 1 1/4" wood screws for woodbackers, or #12 x 3/4" tek-screws for steel backers.
610 Series Side Frame Installation
610 Series Side Frame Installation
FIGURE 5
FIGURE 6
FIGURE 7
D5 Pub. No. 5656-0007 - MARCH 2010
Pub. No. 2860-0003 - AUGUST 2004 E1
6 1 0 S E R I E S S I D E C U R TA I NTable of ContentsFile Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E1General Precautions . . . . . . . . . . . . . . . . . . . . . . . . .E1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E1Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E1Installation Instructions . . . . . . . . . . . . . . . . . . . . . . .E1
Standard EliminatorTM II . . . . . . . . . . . . . . . . . . . .E1Common Member EliminatorTM II . . . . . . . . . . . . .E2Standard EliminatorTM -GapmasterTMII . . . . . . . . . .E2
File InformationDocument Name: 2860-0003Date Last Revised: 08/19/04Revision Letter: None
General Precautions
IntroductionThe following installation instructions are completefor all applications of the side frames that are normallyavailable. Any application of the side frame that isoutside of normal application guidelines, should bereferred to Order Engineering for installationinstructions. These instructions also assume that theinstaller is outside the building facing the loading dockposition
IllustrationsIllustrations for this document are contained on drawing#2860-0004
Installation Standard EliminatorTM II
These instructions illustrate how to install a pair ofEliminator™ II Side Curtains that are on a stand aloneUnit.1. Align top edge of side curtain to top edge of side
frame at the same time aligning the velcro flap onthe outside of the side curtain to the velcro on theoutside of the side frame. (See Figure 1)
2. Make sure that the velcro flap on the outside of theside curtain completely covers the velcro on theside frame. (See Figure 2)
3. Continue to align the velcro flap to the outside of theside frame velcro at the top, and continue workingdownward to the bottom of the side frame. Keepcontinuous downward pressure on side curtain toavoid wrinkles in fabric.
4. Starting at the top, repeat Steps 1 & 2, to the insidevelcro flap on the side curtain. However, due tovariations, the velcro flap on the side curtain maynot always cover the velcro on the inside face of theside perfectly. It is important to make sure the sidecurtain is perpendicular to the side frame whenfinished. (Note: Always align outside velcro flapfirst.)
Post safety warning and barricade work area,at dock level and ground level to preventunauthorized use of the dock position whileservice work is being performed.
FIGURE 1
WARNING!!!!
CommonMember EliminatorTM II
These instructions illustrate how to install a pair ofEliminator™ II Side Curtains on a common memberside frame.1. Align top edge of side curtain to top edge of side
frame at the same time aligning one of the velcroflaps on the inside of the side curtain to the velcroon the inside of the side frame on the same side.(See Figure 3)
2. Make sure that the velcro flap completely covers thevelcro on the side frame.
3. Continue to align the velcro flap to the side framevelcro at the top, and continue working downward tothe bottom of the side frame. Keep continuousdownward pressure on side curtain to avoidwrinkles in fabric.
4. Starting at the top, repeat Steps 1 & 2, to the otherinside velcro flap on the side curtain assembly.However, after the velcro is attached, an adjustmentmay be needed to align the curtains properly. It isimportant to make sure that the side curtains areperpendicular to the side frame when finished.
StandardEliminatorTM -GapmasterTM II
These instructions illustrate how to install a pair ofEliminator™-GapMasterTM II Side Curtains that are ona stand alone unit.1. Align top edge of side curtain to top edge of side
frame at the same time aligning the velcro flap onthe outside of the side curtain to the velcro on theoutside of the side frame. (See Figure 4)
610 Series Side Curtain Installation
FIGURE 2 FIGURE 3
FIGURE 4
E2 Pub. No. 2860-0003 - AUGUST 2004
Pub. No. 2860-0003 - AUGUST 2004 E3
2. Make sure that the velcro flap on the outside of theside curtain completely covers the velcro on theside frame. (See Figure 5)
3. Continue to align the velcro flap to the outside of theside frame velcro at the top, and continue workingdownward to the bottom of the side frame. Keepcontinuous downward pressure on side curtain toavoid wrinkles in fabric.
4. Starting at the top, repeat Steps 1 & 2, to the insidevelcro flap on the side curtain. However, theEliminator™-GapMasterTM II side curtains areintentionally made to “toe” or angle inward towardthe door opening or building wall. (See Figure 5)The outside velcro flap on side curtain is madelonger than the inside velcro flap. This is done toreduce the effects of the hook pushing the curtainface out on the header assembly. It is important tomake sure the side curtains are installed in thisfashion. The inside velcro flap on the side curtainwill overlap and go past the velcro on the inside ofthe side frame. This is normal.
610 Series Side Curtain Installation
FIGURE 5
F1 Pub. No. 1610-0003 - JUNE 2011
6 1 0 S E R I E S C A N O P Y S T Y L E H E A D E RTable of ContentsFile Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F1General Precautions . . . . . . . . . . . . . . . . . . . . . . . . .F1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F1Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F1Installation Instructions . . . . . . . . . . . . . . . . . . . . . . .F1
Standard Canopy Style Header . . . . . . . . . . . . . .F1Flat Pitch “Over the Sides” . . . . . . . . . . . . . . . . . .F4Integral Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4Common Member . . . . . . . . . . . . . . . . . . . . . . . . .F5“Drive Thru” Face Curtain Brackets . . . . . . . . . . .F7
Fastening Methods . . . . . . . . . . . . . . . . . . . . . . . . . .F7
File InformationDocument Name: 1610-0003Date Last Revised: 06/22/11Revision Letter: D
General Precautions
IntroductionThe following installation instructions are completefor all applications of the canopy style header that arenormally available. Any application of the canopy styleheader that is outside of normal application guidelines,should be referred to Order Engineering for installationinstructions. These instructions also assume that theinstaller is outside the building facing the loading dockposition.
IllustrationsIllustrations for this document are contained on drawing#1610-0004
Installation Standard Canopy Style Header
These instructions illustrate how to install a standardpitch canopy style header on a stand alone unit andassume that the header mounting brackets areinstalled on side frames.1. Lift the top curtain/bar assembly while still packaged
together and locate across the already installedside frames. Position it on top so as the side armson the top frame are facing the wall and landbetween the mounting brackets on side frames.(See Figure 1)
2. Starting from the either side, cut the tie to releasethe backer board free of the packaged assembly.Once free, slide the backer board towards themiddle of side frame.
3. Insert the clevis pin in from outside until it comesthrough the inside of the bracket. Install thesupplied bridge pin so it cannot slide back out. Dothis for both sides. (See Figure 2)
FIGURE 1
Post safety warning and barricade work area,at dock level and ground level to preventunauthorized use of the dock position whileservice work is being performed.
WARNING!!!!
Pub. No. 1610-0003 - JUNE 2011 F2
610 Series Canopy Style Header Installation
4. Push the backer board back towards the mountingbracket.
5. At this point, the header mounting brackets can bedrilled or you can wait until after Step 7. To do itnow, make sure the distance between mountingbrackets is correct for the unit to be installed.(Reference 5656-0007, Figure 3) Drill appropriatehole for the style of anchor to be used, into thecenter of the 1” diameter hole on the headermounting bracket.
6. Repeat this procedure for the other side.7. While still on the side you just finished, slide one
end of the installation safety “U” bolt 1/3 the wayinto the hole located on the side arm of the topframe assembly. Lift the front bar assembly until the“U” bolt aligns with the desired hole on the headermounting bracket. (See Figure 3) (Note: The correcthole is when the “U” bolt can be installed and leavean ample amount of slack in the cover in order toget backer board into the header mounting bracket.)Install the “U” bolt all the way through the holes.Attach the supplied nuts to the “U” bolt threads. Fornormal installations, the nuts just can be handtightened
8. Slowly lower the front bar down allowing the “U” totake up the load.
9. Position yourself under the middle of the headerassembly. Slowly pick up the backer board andposition it behind the tabs on the header mountingbrackets. Insert one side first, then the other. Makesure nailed end of backer board faces downwardand goes into bracket first. Then seat bothcompletely. Do not push too hard, mounting bracketis not mounted to wall yet. The backer bar shouldrest on flange part on the mounting bracket. (SeeFigure 4)
10. Install a minimum of (5) anchors into the wall thatthe header is to be mounted to. (Refer to “FasteningMethods” section for correct anchors andattachment methods for the building style thecurtain is being installed on.) If not done already,two of the (5) anchors need to be mounted on theends of the backer board. (See Figure 5) Theseholes are pre drilled at the factory for correctlocation. These anchors provide load bearing forthe backer board and they also anchor themounting brackets to wall.
FIGURE 2 FIGURE 3
Do this slow, because the mounting bracketsare not anchored. Dropping the front bar couldcause damage to unit
These two anchors must be installed through thebracket. Failing to do so, could cause injury andfailure of the unit to function properly.
WARNING!!!!
WARNING!!!!
610 Series Canopy Style Header Installation
F3 Pub. No. 1610-0003 - JUNE 2011
FIGURE 5
Install three more anchors into the backer board inthe middle area of the unit. Install (1) centered intothe backer board based on the unit width, the othertwo can be centered in the spaces left betweeneach end anchor and the center anchor. The threeanchor locations between the mounting bracketscan vary in location by +/-2” max.
11. Once all the anchors are installed. Go back to rightside of the header assembly and release the safety“U” bolt. Again, release the load of the front bar tomounting bracket slowly.
12. Once the front bar is self supporting, check thelocations of the curtain corners. Make sure thereare no hang ups of fabric. The header is selfsupporting and heavy loads can be seen, it isimportant that the corners fit properly. Once, thecorners are correct, bounce the header up anddown slightly. Do this by pushing up the fabric in themiddle of the header from underneath the inside ofthe top. This helps pull the fabric around front barbefore curtain face is installed. Do this lightly, pushup front bar maximum of about 1/2”.
The header unit is a self supporting unit andrequires proper installation because of theload imposed on the frame. Installing lessthan the recommended amount of (5)anchors, changing anchoring locationsand/or insufficient anchors installationmethods will be dangerous, and havepossible unit failure. Note: Metal sidedbuildings are required to have backup platesinstalled and/or be installed into suitableexisting building girt or purlins to sufficientlysupport the header assembly for heavy loadssituations.
FIGURE 4
WARNING!!!!
Pub. No. 1610-0003 - JUNE 2011 F4
610 Series Canopy Style Header Installation13. Caulk along the entire edge of the canopy top at the
building wall, making sure the ends are covered.Use a good grade of flexible caulk.
14. Pull the end caps, located at each end, down tocover the side frame. Attach the end cap to the sideframe backer using one of screws holding on themounting bracket. Attach the velcro on the inside ofthe endcap to the velcro on the top flap of sidemember.
15. Finally, wrap the end caps front flaps onto the frontbar velcro. (See Figure 6) Align edge on end cap totop edge of the front bar itself. Do not align tovelcro. Also, do not pull end cap tightly aroundcorner. Allow the end cap to wrap corner loosely.This allows the header to flex and proper movementof side members relative to header during normaloperation. (See Figure 6)
InstructionsFlat Pitch - Over the Sides
The instructions for a flat pitch are the same as for astandard pitch. The only differences is the headermounting bracket which is made shorter to achieve theflat top (Standard flat pitch comes without a gutter)
InstructionsIntegral Hood
The instructions for a integral hood are the same asfor a standard pitch, except as noted below. The majordifference is the header mounting bracket which ismade longer to achieve the greater pitch.1. Before starting Step 5 of the standard canopy style
header installation procedure, install an extraanchor/fastener through the brackets at the top ofmounting bracket just below the area used for thebacker board. (See Figure 7) With the increasedheight of the mounting bracket, extra support isneeded to hold bracket to wall before attaching thefront bar assembly. The front bar assembly imposesa load on the bracket and with the increased height,the load is increased. Make sure bracket is in thecorrect location before attaching. Verifying bracketspacing at this time is suggested.
2. Return to Step 5 of standard pitch canopy styleheader installation procedure.
FIGURE 6
This anchor/fastener is required for installation. Failing to do so, could causeinjury.
WARNING!!!!
610 Series Canopy Style Header Installation
F5 Pub. No. 1610-0003 - JUNE 2011
InstructionsCommon Member
These instructions illustrate how to install a standardcanopy style header, a flat pitch or an integral hoodwith a common member side frame and assumes thatthe header brackets are installed on side frames.
1. Starting from either side of the common memberside frame, lift the top curtain/bar assembly whilestill packaged together and locate across thealready installed side frames. Position it on top soas the side arms on the top frame are facing thewall and land between the mounting brackets onside frames, particularly on side of the commonmember. (See Figure 8)(Note: When installing common membercanopy style headers, it is easier to start fromthe common member units and working yourway to the standard units. Start from the centerunits (if applicable) and work your way out.
Always verify mounting distances betweenheader mounting brackets. Too much variancesin mounting distances can cause installationproblems with common member units.)
2. Next, lift the top curtain/bar assembly thatcorrespond to the other side of the commonmember unit. Follow the same procedure as thefirst for locating this assembly.
3. Cut the ties to release the backer board free of thepackaged assembly. Once free, slide the backerboard towards the middle of side frame.
4. Starting at the common member side frame, insertthe clevis pin in from one side of the commonmounting bracket through both individual headerside arms and out the other side the bracket. (SeeFigure 9) While inserting the pin, install the nylonspacers between the side arm (not shown) andmiddle section of the bracket. One spacer goes oneach side of the middle section. The spacers areused only on the common member mountingbrackets and are there to keep each headerassembly on the common member side framespaced apart from each other. Install the suppliedbridge pin so it cannot slide back out. Do this foreach common member and then for the standardside frames.
5. Push the backer boards back towards the mountingbracket.
FIGURE 7
FIGURE 8
610 Series Canopy Style Header Installation
Pub. No. 1610-0003 - JUNE 2011 F6
6. For one side of the common member unit only,continue with Steps 5-12 of the standard canopystyle header installation procedure. Then return tostep 7 of these instructions.
7. Pull the end cap located on the common memberside frame end, down into position. (See Figure 8)The endcap is designed to fit around the mountingbracket and top of side frame. There should beapproximately 1” of material left over. This materialcan be used to trim to fit or left loose.
8. Finally, wrap the end cap front flap onto the front barof header assembly at the same time attaching it tothe endcap flap velcro located at the top, front faceof the side curtain. (See Figure 6 & 8) Align edge onend cap to top edge of the front bar itself. Do notalign to velcro. Also, do not pull end cap tightlyaround corner. Allow the end cap to wrap cornerloosely. This allows the header to flex and propermovement of side members relative to headerduring normal operation. For common memberunits, the endcap front face attaches to side framevia the velcro on the top, front face of the sidecurtain while on standard units it is attached tovelcro on the side.
9. Repeat this procedure for the other correspondingheader assembly used on the common memberside frame. (Note: The canopy covers of thecommon member unit may need to be adjusted forthe two tops to fit properly. Adjust by repositioningpolystrip loop in front bar frame assembly. Canopycover ends should just touch or have a small spacebetween them)
10. Attach the endcap seam flap. (See Figure 10) Dothis by centering it between the two vertical velcrostrips sewn on the endcaps front face. Starting atthe bottom, align the seam flap to the bottom of theendcap and go up. Do not lay seam flap completelyflat, but allow some slack between the velcro seamsfor header movement. The seam flap should tuckunder the front bar flaps on canopy covers. Theface curtains will mount under the front bar flaps,but over top of the endcaps and the seam.
11. The curtain face can either be installed now or afterthe last steps in these instructions.
12. Attach the top cover seam flap. (See Figure 10)This seam flap needs to go from the canopy backedge at wall, and follow the velcro on the top coverdown and over front bar flap. Do not lay seam flapcompletely flat, but allow some slack between thevelcro seams for header up and down movement.The end of the seam flap should end up even withthe edge of the front bar flap. Adjust and trim atbuilding wall if necessary.
13. Nail the back of the top cover seam flap at thebuilding wall. Put (1) nail on each side into theheader backer boards of each canopy. (See Figure10)
14. Caulk along the entire edge of the canopy top at thebuilding wall, making sure the ends are covered.Use a good grade of flexible caulk.
FIGURE 9
FIGURE 10
610 Series Canopy Style Header Installation
F7 Pub. No. 1610-0003 - JUNE 2011
Instructions"Drive Thru" Face Curtain BracketsThese instructions illustrate how to install face curtainbrackets that are required for the proper function of theC4 Style Face Curtain when applied in the "Drive Thru"application. Failure to install these brackets couldresult in face curtain damage during operation.There are two methods of attaching brackets to canopyframe, either before face curtain installation or after.These instructions are applicable for either way, butare written specifically for installation of the bracketsbefore the face curtain installation. Make appropriatechanges if attaching after face curtain installation.1. Before attaching face curtain to canopy header,
attach the (3) face curtain brackets to canopy frontbar.
2. First, find the center of the canopy front bar whereface curtain is to be attached and mark the locationon the backside of the front bar, underneath thecanopy. This marks the location of the first andcenter bracket. (See Figure 11) (Note: this can bedone on the ground for ease of installation)
3. From the center location, make (2) more marks, 34"away in each direction. These mark the outsidebracket locations. (See Figure 11)
4. Using the provided self drilling/tapping screws,attach each bracket the backside of the front bar.The brackets go thru the canopy cover mountingflap and thru the angle welded on the front bar.(See Figures 11, 12 & 13)
5. The brackets need to relatively centered on thestays on the face curtain. They will be mountedslightly forward and should contact the face curtainwhen the face curtain gets attached. (See Figure13) Make sure the brackets are securely attachedto front bar and screws are seated all the way in.DO NOT OVER TIGHTEN AND STRIP SCREWS!
6. Attach the face curtain per the standard instructions.(Note: The brackets can be attached after the facecurtain, except it is a little more difficult.)
Fastening MethodsConcrete Block or Brick WallThrough bolt fastening is required. Bore a holethrough the building wall. Use a 3/8" diameterthreaded rod with a washer, nut and jam nut oneach end - it may be necessary to install a back-upplate inside the building wall when the wall will notsupport the bolt.Concrete Tilt-Up Walls (Precast)Use a 3/8" lag bolt with expansion shields, 3/8" onepiece anchor bolts with expansion collar, orequivalent fastener. If building wall is too hin toeffectively hold the lag bolt or anchor bolt, thethrough bolt method of attachment is required.* See anchor manufacturer’s recommendation forminimum anchor embedment to determineappropriate anchor length.Metal Side BuildingThrough bolt method of attachment is required forthis building style. It will be necessary to install aback-up plate that is fastened directly to structuralmembers when it is not possible to fasten directly tostructural building members. Use a 3/8" diameterbolt with a washer and lock nut to fasten the unit tothe structural members of the building or to theback-up plates. If necessary, use a 3/8" diameterthreaded rod with a washer and lock nut on eachend.
Pub. No. 1610-0003 - JUNE 2011 F8
610 Series Canopy Style Header Installation
FIGURE 11
FIGURE 12 FIGURE 13
H1 Pub. No. 2862-0002 - APRIL 2007
6 1 0 S E R I E S C 4 - S T Y L E C U R TA I NTable of ContentsFile Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H1General Precautions . . . . . . . . . . . . . . . . . . . . . . . . .H1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H1Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H1Installation Instructions . . . . . . . . . . . . . . . . . . . . . . .H1
C4 Style Curtain (Up to 15’3” Off Grade) . . . . . . .H1C4 Style Curtain (15’4” Off Grade and Over) . . . .H2C4 Style Curtain (15’4” Off Grade and Over
Common Member) . . . . . . .H2
File InformationDocument Name: 2862-0002Date Last Revised: 04/13/07Revision Letter: C
General Precautions
IntroductionThe following installation instructions are completefor all applications of the C4-Style Curtain that arenormally available. Any application of the C4-Stylecurtain that is outside of normal application guidelines,should be referred to Order Engineering for installationinstructions. These instructions also assume that theinstaller is outside the building facing the loading dockposition.
IllustrationsIllustrations for this document are contained on drawing#2862-0003
Installation C4-Style Curtain (Up to 15’3” Off-Grade)These instructions illustrate how to install a standardC4-Style curtain face mounted up to and including 15’-3” off grade on a stand alone unit and assumes thatthe header brackets are installed on side members.1. Located on the canopy top cover front flap is a small
tab that locates the center of the unit. Marking thislocation makes it easier to install curtain face. (Note:Verification of this location can be done bymeasuring across the top of the front of the unit anddividing this measurement by 2.)
2. Using the velcro on the curtain face and velcro onthe front bar, temporarily hang the curtain face fromthe canopy top cover. Make sure curtain face topedge is aligned with the front bar. There will beslight variations in the velcro location on the frontbar, so make sure you align the two edges and notthe velcro(s). Also, make sure that the curtain faceis underneath the canopy top cover front flap andthat it is centered on the mark made in the previousstep. The middle stay on the C4 Style curtain faceshould align with the mark made in step 1. SeeFigure 1) (Go to 5162-0004 for gutter installationinstructions)
3. Attach the curtain face to the front bar using thesupplied tek-screws and washers. Fastenersshould align with center of stays and be located halfway down the front bar. The screws are intended todrill through the Velcro, the stay and the front bar atthe same time. There are no pre drilled holes, sotake care in centering the fasteners correctly. Makesure that the large thin washer is between the frontcurtain and the tek-screw head. Install screws inevery stay location, and three to four screws oneach end, past the last stay on each side. The lastscrew on the outside is always located 1” off thecurtain face outside edge. (Note: Do not get lastscrew to close to outside. Leave 1” of curtainremaining.) Install the rest of the screws evenly inspace provided. Make sure at least three screwsare installed through the end cap front flap and ofthose three screws, at least one catches the lastinch of the endcap towards the middle. In somesituations, all of these screws will land in end capfront flap.
4. Lay the canopy top cover front flap with velcro overthe newly installed curtain face and screws. Takecare in positioning the flap so it is even along thefront of the unit. This flap keeps the water fromentering behind the front curtain.
Post safety warning and barricade work area,at dock level and ground level to preventunauthorized use of the dock position whileservice work is being performed.
WARNING!!!!
C4-Style Curtain(15’-4” Off-Grade and Over)
5. Install Windstraps - Reference Figure 2. The first step requires cutting two vertical slits inthe outside edge of the side curtain with a utilityknife. If the slits are already present and at thecorrect location as described in Figure 2, thisstep can be skipped. Generally, the slits will onlyneed to be cut during installation if you areinstalling a replacement head curtain.To do this, release the outboard flap of the sidecurtain from the side pads in the locations of theslits. Each slit should be 2" long. The center ofthe top slit should be located 3" below the top
edge of the side curtain and 4 1/2” in from backedge of outboard flap. The lower slit should belocated approximately 6" above the bottom edgeof the head curtain and 4 1/2” in from back edgeof outboard flap.After the slits are cut, position the top velcropatch between the outboard flap of the sidecurtain and the velcro on the outside of the sidepad. Make sure the patch is oriented such thatthe velcro on the side pad and the outboard flapof the side curtain will latch onto the velcro on therespective sides of the patch. The D-ring that isattached to the velcro patch should penetratethrough the slit that was cut near the top of theside curtain.The velcro patch with the bungee cord attachedis positioned by the lower slit. It can be installedby feeding the hook end of the bungee cordthrough the slit from the back side of the curtain.Continue feeding the bungee cord through untilthe D-ring on the patch penetrates through theslit. Again, make sure the patch is oriented suchthat the velcro on the side pad and the outboardflap of the side curtain will latch onto the velcroon each side of the patch. Press the patch ontothe velcro on the outboard flap of the side curtainand press the flap back down onto the side pad.
610 Series C4-Style Curtain
Pub. No. 2862-0002 - MARCH 2005 H2
FIGURE 1
FIGURE 2
Cut through side curtain only. Do not cutthrough side pad cover.
IMPORTANT!!!
H3 Pub. No. 2862-0002 - MARCH 2005
Feed the hook end of the bungee cord throughthe fabric loop on the back side of the headcurtain. Attach the hook on the bungee cord to the D-ringthat is coming out the top slit.Complete this procedure on both sides of thecurtain.
C4-Style Curtain(15’-4” Off-Grade and Over)
These instructions illustrate how to install a C4-Stylecurtain face mounted 15’-4” off grade and over on astand alone unit and assumes that the header bracketsare installed on side members. These instructions usepart of the standard C4 Style curtain instructions seenabove.
1. Located on the canopy top cover front flap is a smalltab that locates the center of the unit. Marking thislocation makes it easier to install curtain face.(Note: Verification of this location can be doneby measuring across the top of the front of theunit and dividing this measurement by 2.)
2. Line the curtain face up with the outside edges ofthe unit. (See Figure 3)
3. Using the velcro on the curtain face and velcro onthe front bar, temporarily hang the curtain face fromthe canopy top cover. Make sure curtain face topedge is aligned with the front bar. There will beslight variations in the velcro location on the frontbar, so make sure you align the two edges and notthe velcro(s). Also, make sure that the curtain faceis underneath the canopy top cover front flap andthat it is centered on the mark made in the previousstep. The middle stay on the C4 Style curtain faceshould align with the mark made in step 1.
4. Continue with final steps in the standard instructionsfor a “C4-Style Curtain” seen above, then return toStep 5 of these instructions. (Note: Moreattachment screws and washers are requiredsince curtain width is larger. Followinstructions, adding extra screws in spacesneeded.)
5. Once the curtain face is attached properly, finish byattaching the face retention strap to the side framebacker board. Use the supplied roofing nail. (Note:If retention strap lands in area on headermounting bracket, attach using existing woodsscrews that secure mounting bracket to backerboard, or use a tek-screw and attach tomounting bracket itself) Figure 3
610 Series C4-Style Curtain
FIGURE 3
610 Series C4-Style Curtain
Pub. No. 2862-0002 - MARCH 2005 H4
C4-Style Curtain (15’-4” Off-Grade and Over) Common Member
These instructions illustrate how to install a C4-stylecurtain face mounted 15’-4” off grade and over, is a common member on a stand alone unit and assumes that theheader brackets are installed on side members.
1. Follow the instructions for a c4-style curtain face mounted 15’-4” off grade and over except follow Step 2 of theseinstructions instead of Step 5.
2. The common member ends of the curtain face will need to attached to each other using the velcro sewn on at thefactory. (See Figure 4)
FIGURE 4
I1 Pub. No. 5162-0004 - MARCH 2005
6 1 0 S E R I E S G U T T E R A S S E M B LYTable of ContentsFile Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I1General Precautions . . . . . . . . . . . . . . . . . . . . . . . . .I1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I1Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I1Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . .I1
Gutter Assembly . . . . . . . . . . . . . . . . . . . . . . . . .I1-2
File InformationDocument Name: 5162-0004Date Last Revised: 03/01/05Revision Letter: A
General PrecautionsIntroduction
The following installation instructions are completefor all applications of the gutter option that arenormally available. Any application of the gutter optionthat is outside of normal application guidelines, shouldbe referred to Order Engineering for installationinstructions. These instructions also assume that theinstaller is outside the building facing the loading dockposition.
IllustrationsIllustrations for this document are contained on drawing#5162.0005
Installation Gutter Assembly
These instructions illustrate how to install a gutterassembly on a canopy style header. (Note: guttergoes underneath canopy flap) See Figure 2
1. Before installing any of the screws that attach thecurtain face, install only the center attachmentscrew for the curtain face. (Note: Make sure thescrew is centered on the bar or the gutter mayget mounted to high.) Do this without the gutterstrip. This screw locates and temporarily holds thegutter strip in place during it’s installation. (SeeFigure 1)
2. Now remove this screw. Locate the gutter stripcenter hole over the newly made hole from the tek-screw and screw in place. (See Figure 1) Beforecompletely tightening the screw, rotate gutter stripinto approximate parallel position to canopy frontbar bottom edge. Then tighten the screw so it canhole gutter up, but take care in not stripping thescrew out.Post safety warning and barricade work area,
at dock level and ground level to preventunauthorized use of the dock position whileservice work is being performed.
FIGURE 1
WARNING!!!!
Pub. No. 5162-0004 - MARCH 2005 I2
2. Once the first tek-screw is in place, again align thegutter from side to side, parallel to the front barbottom edge. (See Figure 2) Starting from centerand going out in each direction, install the the first 2-3 screws into the holes already in the gutter stripthat land on the marked locations determined in thecurtain face installation instructions. Do not installscrews past the this point. This makes sure that thegutter does not get misaligned and lays flat. (Note:Starting from the outside in, can create bulges ingutter plate.)
3. Once the screws are in place, install the remainingscrews on the outside that land in end cap front flaparea and at the end of the front curtain. Make surethat a tek-screw lands in the following locations:- one screw lands at the end of the front curtain
on each side. Approximately 1” off edge.- one screws lands at last hole on gutter strip to
hold it securely to front bar.- one screws lands approximately 1” from the
end of end cap front flap to keep it from pulling down.
4. After all the tek-screws are installed, lay the topcover front flap with velcro over the newly installedgutter strip, curtain face and screws. (See Figure 2)Take care in positioning the flap so it is even alongthe front of the unit. Do not pull flap tight over gutterplate. It should fit correctly slightly loose and thevelcro on flap should just cover and hide the bottomedge of gutter assembly by approximately 1/2”.Also, the flap should not be too loose, so adjust itsposition as needed.(Note: Screws go behind canopy flap and arehidden, They are not to be installed on theoutside of canopy flap)
610 Series Gutter Assembly
FIGURE 2
J1 Pub. No. 1531-0002 - JUNE 2011
6 1 0 S E R I E S B U M P E RTable of ContentsFile Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .J1General Precautions . . . . . . . . . . . . . . . . . . . . . . . . .J1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .J1Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .J1Installation Instructions . . . . . . . . . . . . . . . . . . . . . . .J1
610 Series Bumper . . . . . . . . . . . . . . . . . . . . . . . .J1File InformationDocument Name: 1531-0002Date Last Revised: 06/22/11Revision Letter: A
General Precautions
IntroductionThe following installation instructions are completefor all applications of the bumper that are normallyavailable. Any application of the bumper that is outsideof normal application guidelines, should be referred toOrder Engineering for installation instructions. Theseinstructions also assume that the installer is outsidethe building facing the loading dock position.
IllustrationsIllustrations for this document are contained on drawing#1531-0003
Installation 610 Series Bumper
These instructions illustrate how to install a 610 Seriesbumper under a 610 Series Side Frame.1. Bumper should be mounted to the foundation wall.2. Position bumpers so that they are centered with the
side frames, and located 1” - 2” below dock level.(See Figure 1)
3. Secure bumpers to the foundation wall with theappropriate fasteners for the type of building they
are being installed on. Use a minimum of (4)fasteners per bumper. See Fastening Methodssection of this installation.
4. Install one bumper per side frame.
Fastening MethodsConcrete Block or Brick WallThrough bolt fastening is required. Bore a holethrough the building wall. Use a 3/8" diameterthreaded rod with a washer, nut and jam nut oneach end - it may be necessary to install a back-upplate inside the building wall when the wall will notsupport the bolt.Concrete Tilt-Up Walls (Precast)Use a 3/8" lag bolt with expansion shields, 3/8" onepiece anchor bolts with expansion collar, orequivalent fastener. If building wall is too hin toeffectively hold the lag bolt or anchor bolt, thethrough bolt method of attachment is required.* See anchor manufacturer’s recommendation forminimum anchor embedment to determineappropriate anchor length.Metal Side BuildingThrough bolt method of attachment is required forthis building style. It will be necessary to install aback-up plate that is fastened directly to structuralmembers when it is not possible to fasten directly tostructural building members. Use a 3/8" diameterbolt with a washer and lock nut to fasten the unit tothe structural members of the building or to theback-up plates. If necessary, use a 3/8" diameterthreaded rod with a washer and lock nut on eachend.
FIGURE 1 Post safety warning and barricade work area,at dock level and ground level to preventunauthorized use of the dock position whileservice work is being performed.
WARNING!!!!
Pub. No. 4109-0004 - JULY 2011 K1
Table of Contents EGM draft pad pre-assembly. . . . . . . . . . . . . . . . . . . 1EGM draft pad installation . . . . . . . . . . . . . . . . . . . . . 2
File Information Document Name: 4109-0004Date Last Revised: 07/20/11Revision Letter: B
General Precautions
Introduction The following installation instructions are complete forall applications of the Collapsible Style Draft Pad thatare normally available. Any application of theCollapsible Style Draft Pad that is outside of normalapplication guidelines, should be referred to OrderEngineering for installation instructions. Theseinstructions also assume that the installer is outside thebuilding facing the loading dock position.
Illustrations Illustrations for this document are contained on drawing# 4109-0005
InstallationRetrofit panel installation:If velcro attachment flap is not located on side padcover, the use of a retrofit panel is required.Install retrofit panel as shown in Figure 1. Rear edgeshould be screwed to side pad backer in 3 places.Front edge should be located between side pad coverand side curtain attachment flap.
C O L L A P S I B L E S T Y L E D R A F T PA D
Post safety warning and barricade work area, atdock level and ground level to prevent
unauthorized use of the dock position whileservice work is being performed
WARNING!!!!
FIGURE 1
K2 Pub. No. 4109-0004 - JULY 2011
Collapsible Style Draft PadDRAFT PAD INSTALLATION:1. Align velcro at top of draft pad with velcro flap on
side member (and back of side curtain if applica-ble). Press velcro connections tightly closed.
2. Fasten through grommets into backer board usingthe fasteners provided. See Figure 2.
3A. If there is not a velcro attachment flap on the backof the side curtain as shown in Figure 2, securefront edge of draft pad as shown in Figure 3.Installation is then complete.
3B. If there is a Velcro attachment flap on the back ofthe side curtain, align the Velcro along the frontedge of the draft pad with the Velcro attachmentflap on the back of the side curtain. ReferenceFigure 4.
Figure 3
Figure 4
Figure 2
Pub. No. EGMII 610 REV G - SEPTEMBER 2012 33
OPTIONS AVAILABLE FOR THIS UNIT:HEADER BLOCKOUTSSIDE FRAME BLOCKOUTSFOAM BACKERSFOAM BACKER BLOCKOUTSBOTTOM PADS*Note these are included as required.
OPTIONS INSERTED AS REQUIRED
NOTES
34 Pub. No. EGMII 610 REV G - SEPTEMBER 2012
Pub. No. EGMII 610 REV G - SEPTEMBER 2012 35
NOTES
ELIMINATORTM-GAPMASTERTM II610 Series
Pub. No. EGMII 610 REV G - SEPTEMBER 2012 35
“Our mission is to improve industrial safety, productivity and security worldwide through
quality and innovation.”
Frommelt Products CorporationA Rite-Hite® Company
8900 North Arbon DriveP.O. Box 245020
Milwaukee, WI 53224-9520
UNIVERSAL
GX-4000 DOOR
A Modular Design Allows Many Solutions
TM
The Modular GX-4000 Door Can Help Make Your Docks Efficient...
The Modular GX-4000 Door Can Help Make Your Docks Efficient...
Universal GX-4000 impactable bottom panels and a 30” highVentilation panel at a paper distribution facility.
A Universal GX-4000 door in a slidingapplication as a rail dock door.
Multiple Universal GX-4000 bottom and Ventilation panels ata juice processing plant.
A Universal GX-4000 door with multipleDay-Lite™ Translucent slats and Ventilation panel
at a distribution center.
Design The Universal GX-4000 DoorThat Best Meets Your Needs...
Design The Universal GX-4000 DoorThat Best Meets Your Needs...
Complete Universal GX-4000 door with multipleVentilation panels at a beverage distribution center.
A Universal GX-4000 door with Day-Lite Translucentslats and a window at a manufacturing plant.
Multiple Universal GX-4000 doors with three UniversalVentilation panels at a sugar processing plant.
Full Universal GX-4000 door with Day-LiteTranslucent slats at a training facility.
There’s A Universal GX-4000 DoorFor Every Application...
There’s A Universal GX-4000 DoorFor Every Application...
Complete Universal GX-4000 door ata food processing facility.
A Universal GX-4000 door with multiple Ventilationpanels at a bottling plant.
A Universal GX-4000 doorat a paper printing plant.
Multiple Universal GX-4000 doors with Ventilationpanels at a cereal processing plant.
Contact: Rite-Hite Aftermarket Corporation • 8900 North Arbon Drive • P.O. Box 245020 • Milwaukee, WI 53224-9520 • (414) 355-2600 • FAX: (414) 355-9248 • www.ritehite.com(800) 456-0600
A14UG4B0405A
• Rite-Hite reserves the right to make product improvements without prior notice.
This Manual Covers All Units Shipped 5/08 to DatePRINTED IN U.S.A. PUBLICATION NO. RITE-FLEX REV. 2RITE-HITE PRINT SHOP MAY 2009
CORPORATION
RITE-FLEX®
DOORINSTALLATION AND OWNER’S MANUAL
TABLE OF CONTENTSRITE-FLEX® DOOR
2 Pub. No. RITE-FLEX REV. 2 - MAY 2009
WIRING REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4TOOLS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4PREPARING HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6POSITIONING OF VERTICAL TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8DOUBLE TRACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9TORSION SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
PRODUCT INTRODUCTIONThank you for purchasing the RITE-Flex® Door from RITE-HITE CORPORATION.
NOTICE TO USERYour local RITE-HITE CORPORATION Representative provides the Planned Maintenance Program(P.M.P.) which can be fitted to your specific operation. Call your local representative or RITE-HITECORPORATION at 1-414-355-2600 or toll free at 1-800-456-0600.RITE-HITE CORPORATION are covered by one or more of the following U.S. patents: 4,800,946;4,887,659; 4,887,600; 5,025,846; 5,143,137; 5,203,175; 5,295,527; 5,329,781; 5,353,859;5,392,836; 5,450,890; 5,542,463; 5,638,883; 5,655,591; 5,730,197; 5,743,317; 5,887,385;5,915,448; 1,284,093; 1,306,182; 2,114,318; 1,306,181; 1,312,273; and 2,278,427 includingpatents applied for, pending, or issued.
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 3
SAFETY WARNINGS
This is the highest level statement. Failure tofollow the listed instructions will most likely
result in severe injury or death.
IMPORTANT is used to draw attentionto a procedure that needs to be followed toprevent machine or property damage.
When working with electrical or electroniccontrols, make sure that the power source hasbeen locked out and tagged according to OSHAregulations and approved local electrical codes.
This is a statement of serious hazard. Failure tofollow the listed instructions could place theindividual at risk of serious injury or death.
The statements used with this level of warning deal with a safe operating
procedure. If the procedure is ignored, thepossibility of personal injury may exist.
WARNING!!!!
WARNING!!!
CAUTION ! ! !!DANGER !!!!
IMPORTANT!!!
LOCKOUT/TAGOUT PROCEDURESThe Occupational Safety and Health Administration requires that, in addition to posting safety warnings andbarricading the work area, the power supply has been locked in the OFF position or disconnected. It is mandatorythat an approved lockout device is utilized. An example of a lockout device is illustrated above. The proper lockoutprocedure requires that the person responsible for the repairs is the only person who has the ability to remove thelockout device.In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly notethat repairs are under way and state who is responsible for the lockout condition. Tagout devices have to beconstructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag todeteriorate or become unreadable.RITE-HITE® Corporation does not recommend any particular lockout device, but recommends the utilization of adevice that meets OSHA standards (refer to OSHA regulation 1910.147). RITE-HITE® Corporation also recommendsthe review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout).These regulations are available through OSHA publication 3120.
4 Pub. No. RITE-FLEX REV. 2 - MAY 2009
SAFETY INFORMATION1. Never place hands / fingers between
section joints when operating door orserious injury could result.
2. Operate door only when properly adjustedand free of obstructions.
3. The door is constantly under extremespring tension. Repairs and adjustments,especially to the cables and springassembly, can be hazardous and shouldbe performed by qualified door servicepeople only.
4. If the door is electrically operated, the pullrope MUST be removed.
5. Avoid standing in an open doorway orwalking through an open doorway whileelectrically operated door is moving.
TOOLS REQUIRED:1. “C” Clamps or Locking Pliers2. Hammer3. Winding Bars4. Screwdriver5. Tape Measure6. Level7. Socket wrench9. Pliers10. Drill with 1/4", 3/16", 5/16" and 3/8" bits11. Ladder or man lift12. Saw horses or other supports for placing
section on while assembling13. 5/8" Box end wrench
REMOVAL OF EXISTING DOOR (IF NECESSARY)Use caution in removal of existing doors. Remove tension on the springs only with solid windingbars in a controlled manner. Do not reuse existing hardware. Inspect the jambs to assure they are in good condition for the new door to be installed. If thejambs are deteriorated, they should be replaced at this time. The header should be level.
PREPARING THE OPENINGOn the inside of the building, the opening should be framed with wood jambs (2" x 6" if possible)or with steel channel. The side jambs should extend to approximately the same height as theheadroom required. If you have just removed an old door, the condition of the jambs should beinspected. If the jamb has deteoriated, it should be replaced now. The jambs should be plumb and theheader level. If there are any bolts fastening the jambs to the wall, the heads should be flush sothey don’t interfere with the installation of the RITE-Flex® Door.
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 5
INSTALLATION INSTRUCTIONSTRACK INSTALLATIONThere are three basic pieces of informationabout your tracks that you need to know tostart installation.1. Track Size – Track comes in two sizes: 2”
and 3”2. Type of lift – Each type of lift is different
from the top of the door on up. However,the vertical track from the floor to the top ofthe door does not change between thedifferent lift options.
3. Type of mounting – Vertical track ismanufactured with continuous angle orcontinuous reverse angle. The track isattached to the angle with slotted trackbrackets.
CHECKING DOOR SIZE1 . Check the shipping tags to make sure you
have the right door for the door opening.Also make sure you have the correctnumber of bundles, boxes, etc...
2. Is the door opening framed to the correctsize?
3. Check the chart below to determine theamount of headroom, sideroom, and depthinto the room required for this particulardoor. Make sure NOW that all of theseclearances are available.
4. Suitable spring pads or other anchoragefor shaft bearings must be provided. Theprevious chart and diagram indicates theapproximate height of the center of thespring shaft for the various types of doormountings. All spring or bearing padsmust be flush and not extend into the roomany further than the jambs.
5. The jamb must be plumb and solidlyattached to the building. The floor must belevel, or the exact grade line must beestablished before the installation begins.
DOOR CLEARANCE
RITE-FLEX® DOOR
6 Pub. No. RITE-FLEX REV. 2 - MAY 2009
INSTALLATION INSTRUCTIONS CONT.
DOORWAY WIDTH (MEASURED AT 48"-60" HIGH)DOOR WIDTH = DOORWAY WIDTH +2"
Window 8" x 24"(Optional)
DOOR
HEIG
HT(SEE
CHA
RT)
DOOR
WAY
HEIG
HT
DOORWAYHEIGHT
+23" (2" TRACK)+25" (3" TRACK)
HEAD
ROO
M;17" (2
" TRA
CK)
19" (3
" TRA
CK)
DOOR
WAY
HEIG
HT + 7"
JAMB PREPARATIONJamb preparation and spring pads are not included.Spring Pad Minimum Size: Southern Pine - 2" x 10" x 18" minimum Steel Plate - 1
4" x 10" x 18" minimum These must be firmly anchored to the wall.
DOOR
HEIG
HT = DO
ORWAY
HEIG
HT + 0" TO
3".
STANDARD LIFT
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 7
INSTALLATION INSTRUCTIONS CONT.
DOORWAY WIDTH (MEASURED AT 48"-60" HIGH)DOOR WIDTH = DOORWAY WIDTH +2"
Window 8" x 24"(Optional)
BACKROOM25"
2X DOO
R HE
IGHT
+ 12"
MINIMU
M HE
AD ROO
M:DO
OR HEIG
HT +1
2"
DOOR
HEIG
HT(SE
E CHA
RT)
DOOR
WAY
HEIG
HT
JAMB PREPARATIONJamb preparation and spring pads are not included.Spring Pad Minimum Size: Southern Pine - 2" x 10" x 18" minimum Steel Plate - 1
4" x 10" x 18" minimum These must be firmly anchored to the wall.
DOOR
HEIG
HT = DO
ORWAY
HEIG
HT +0
" to 3"
VERTICAL LIFT
RITE-FLEX® DOOR
8 Pub. No. RITE-FLEX REV. 2 - MAY 2009
INSTALLATION INSTRUCTIONS CONT.
DOORWAY WIDTH (MEASURED AT 48"-60" HIGH)DOOR WIDTH = DOORWAY WIDTH +2"
Window 8" x 24"(Optional)
DOOR
HEIGHT
(SEE
CHAR
T)
DOOR
WAY
HEIGHT
DOORWAY HEIGHT MINUS HIGHLIFT HEIGHT
+23" (2" TRACK)+25" (3" TRACK)
MINIM
UM HE
AD RO
OMHIG
H LIFT
+12" (2" TR
ACK)
HIGH L
IFT+13" (3" TR
ACK)
DOOR
WAY
HEIGHT
+ HIG
H LIFT
HEIGHT
JAMB PREPARATIONJamb preparation and spring pads are not included.Spring Pad Minimum Size: Southern Pine - 2" x 10" x 18" minimum Steel Plate - 1
4" x 10" x 18" minimum These must be firmly anchored to the wall.
DOOR
HEIGHT
= DO
ORWAY
HEIGHT
+ 0" TO
3".
DISTA
NCE F
ROM TO
POF
DOOR
OPE
NING TO
BOTTOM
OF R
OLLER
TRAC
K
HIGH LIFT
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 9
INSTALLATION INSTRUCTIONS CONT.INSPECTIONRemove the door panel packaging and visuallyidentify all of the sections including the bottom,any middle screen or translucent sections, andthe top.
DOOR CONSTRUCTIONDoor Height Door Construction72" (3) 24" Panels75" (2) 24", (1) 27"78" (1) 24", (2) 27"81" (3) 27"84" (4) 21"87" (3) 21", (1) 24"90" (2) 21", (2) 24"93" (1) 21", (3) 24"96" (4) 24"99" (3) 24", (1) 27"102" (2) 24", (2) 27"105" (1) 24", (3) 27"108" (4) 27"111" (3) 21", (2) 24"114" (2) 21", (3) 24"117" (1) 21", (4) 24"120" (5) 24"123" (4) 24", (1) 27"126" (3) 24", (2) 27"129" (2) 24", (3) 27"132" (1) 24", (4) 27"135" (5) 27"138" (2) 21", (4) 24"141" (1) 21", (5) 24"144" (6) 24"147" (5) 24", (1) 27"150" (4) 24", (2) 27"153" (3) 24", (3) 27"156" (2) 24", (4) 27"159" (1) 24", (5) 27"162" (6) 27"165" (6) 24", (1) 21"168" (7) 24"
RITE-FLEX® DOOR
10 Pub. No. RITE-FLEX REV. 2 - MAY 2009
INSTALLATION INSTRUCTIONS CONT.PREPARING HARDWARE ANDSECTIONSBOTTOM SECTIONFind the bottom section (the one with thebottom weatherseal), and lay it on the sawhorses. Find the bottom brackets in thehardware carton. Attach the bottom bracketwith (6) ¼" x ⅝" self drilling screws that areprovided. Install cables to the bottom bracketswith the pins provided.Sort the hinges for the complete door. Allhinges not installed on the end styles of thedoor will be #1 hinges. The hinges for the endstyles will begin with the smallest number onthe lowest panels and increase as your go upthe door. For a door with 2" track, you shouldinstall #1 hinges to the top of the bottomsection. For a door with 3" track, you shouldinstall #3 hinges to the top of the bottomsection.
DOUBLE HEIGHT SCREEN SECTIONSIf the door you are installing has a 30" highscreen section, this section will be built into apanel that combines sections 3 and 4. Thesepanels will be packaged separately than theother panels.
BOTTOM BRACKET ATTACHMENT
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 11
INSTALLATION INSTRUCTIONS CONT.POSITIONING OF VERTICALTRACKSet the right and left vertical tracks in placetemporarily using the bottom section to help setthe track spacing. The bottom sections shouldbe level or supported to a known grade level,and centered in the opening. The track shouldbe spaced ⅜" to ½" outward from the edge ofthe panel. See Figure Below. Begin with thetrack on the side of the section with the lowestelevation. Make sure that the tracks arerelatively plumb and temporarily attach thevertical tracks in a couple of locations.Measure from the top of the vertical track to thetop of the bottom section, and set the oppositetrack at the exact same height. It will benecessary at a later time to come back andrealign the tracks and permanently attach thetrack with bolts or welding. IT IS CRITICALLYIMPORTANT THAT BOTH TRACKS ARE ATTHE SAME LEVEL!
STACKINGStack the #2 section on top of the bottomsection and attach the end hinges with rollers inthe track to hold the section in place. Stack therest of the sections except the top. The topsection can be installed after all of the tracksare installed. Swing up the top half of thehinges and attach them to the panel above withthe self drilling screws provided.
Standard Angle Reverse angle
1.00 TYP.
4.50 TYP.1.00 TYP.3.0 TYP.
3.0 TYP.1.00 TYP.3.5 TYP.
1.00 TYP.5.50 TYP.
2" Track2" Track3" Track3" TrackStandard Angle Reverse Angle
.375" TO .625"CLEARANCE
.375" TO .625"CLEARANCE
.375" TO .625"CLEARANCE .375" TO .625"
CLEARANCE
SIDEROOM REQUIRED
To complete the rest of the trackinstallation, refer to the section explainingyour specific lift option.
RITE-FLEX® DOOR
12 Pub. No. RITE-FLEX REV. 2 - MAY 2009
INSTALLATION INSTRUCTIONS CONT.VERTICAL LIFT TRACKStarting at the top of the doorway, plumb onetrack and lag or screw it to the wall as you goup. Measure the width of the tracks at the topof the doorway and set the top of the secondvertical track at the same distance. Finishfastening the center of the vertical track,making sure the distance between the tracks isequal from the top of the door on up.Install the top section to the other sections.Attach the bearing plates as shown. See thespring winding information shown later forinformation on installing and winding thesprings.All vertical lift doors must be sway braced.Attach the spring bumpers to the top of thetracks. They will keep the door from comingout of the top of the track. Position thebumpers so that the door clears the opening.Drill holes in the track where necessary andfasten using 5/16" x 1" hex head bolts.Push the lower vertical track toward the jambsuntil the door is tight against the stop or steeljambs. Tighten the track bolts. Adjust thebottom of the upper vertical track to align withthe top of the bottom vertical track. Tighten thetrack bolts.Adjust the top brackets on the panel to seal thetop panel to the door jamb.
STANDARD LIFT TRACKAttach the horizontal track to the verticalbracket using ¼" x 5/16" track bolts and flangenuts. Attach horizontal angle to the verticalbracket using ⅜" x ¾" carriage bolts and flangenuts. Rig a temporary rope to support the backof the horizontal tracks. They should be level(parallel) to 1" higher in the back whencompleted. Install the top section to the other sections.
SPRING INSTALLATIONInstall and wind the springs as explained later.After the springs are installed and wound,release the locking pliers and raise the door sothat only the top two sections are in thehorizontal tracks. Secure the door in place withthe locking pliers on the track above a roller,making sure it can’t be raised, and align thehorizontal tracks. Install the back hangers to the tracks. Allmaterial for the back hangers is supplied by theinstaller. Inspection of the horizontal tracks is requiredafter completion of the door installation. Withthe door in the full open position, there shouldbe only ¼" of freeplay in the rollers, and ½"from the edge of the horizontal track to thedoor. Realign the tracks if necessary.
HIGH LIFT TRACKSome smaller high lift doors will come withvertical tracks in one piece plus the horizontaltracks. Larger high lift doors will have thevertical track in two pieces plus the horizontaltracks.
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 13
INSTALLATION INSTRUCTIONS CONT.Starting at the door, plumb one vertical trackand lag or screw it to the wall all of the way up.Measure the width of the tracks at the top ofthe door and set the top of the second track atthe same distance. Finish fastening the centerof the vertical track, making sure the distancebetween the tracks is equal from the top of thedoor on up. Attach the horizontal tracks using¼" x e" track bolts and ⅜" x ¾" carriage bolts.Use a rope to temporarily support the back ofthe horizontal tracks. They should be level(parallel) to 1" higher in back. Attach thebearing plates.Install the top door panel section. See springwinding information shown later for installingand winding springs.After the springs have been installed andwound, raise the door so that only the two topsections are in the horizontal track. Secure thedoor in place with locking pliers on the trackabove a roller, making sure it can’t be raised.Install back hangers. Install the spring bumpers. They will keep thedoor from coming out of the back of the tracks.Push the door against the stop or steel jambsand tighten the track bolts. Adjust the topbrackets.
DOUBLE – TRACK LOW -HEADROOMDouble – Track Low – Headroom hardware willpermit installation of a door in a minimumamount of head-room. Refer to the doorclearance chart for headroom, sideroom, androom depth requirements. This type of door will have several installationprocedures not found on standard Rite-Flex®Doors.1. The bottom section requires “outside hook-
up” bottom corner brackets. 2. Vertical tracks are approximately 13.5"
shorter than the opening height. Thedouble-curve horizontal track assemblyattaches to this track, with the bottomcurved track joined to the top of the verticaltrack with (2) ¼" track bolts and nuts at asplice joint. The upper (short) curved trackis bolted to the top of the vertical mountingangle using ⅜" truss head bolts.
3. The hinges and rollers are installed in theirnormal positions except that the top rollersare in a special fixture and fit into theupper horizontal track. When the dooropens, the rollers at the top of the door arein the upper track, and the remainder arein the lower track.
4. Mount the springs and drums with thecables coming off the TOP of the drums,over the idler pulleys and down to theoutside hook-up brackets. You mustprovide a center support bracketssufficiently strong to withstand the torqueof the springs. You will wind the springsDOWN for the proper number of turns.
5. Make sure the horizontal tracks are ATLEAST level. Never run “down-hill” at therear.
Sway braces must be used on the reartrack hangers to prevent sidewaysmovement. If the tracks are not firmlystabilized they may spread, allowing thedoor to fall and cause severe injury anddamage.
RITE-FLEX® DOOR
14 Pub. No. RITE-FLEX REV. 2 - MAY 2009
INSTALLATION INSTRUCTIONS CONT.TORSION SPRINGIDENTIFICATIONTorsion spring assemblies can be of severaltypes depending on the size and weight of thedoor. If it is a single spring, it can be eitherright hand or left hand depending on the colorcode on the winding cone or set screws.Springs can also be double (1 right hand and 1left hand). In either case, a left hand will becolor coded red and a right hand will be colorcoded black. The springs will always be woundby pushing up. If you want to double check,the springs are always wound in the directionthe end of the spring is pointing.
Sway braces must be used on the reartrack hangers to prevent sidewaysmovement. If the tracks are not firmlystabilized they may spread, allowing thedoor to fall and cause severe injury anddamage.
SPRING ASSEMBLY 1 SPRING
SPRING ASSEMBLY 2 SPRINGS
SPRING ASSEMBLY 2 SPRINGS SPLIT
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 15
INSTALLATION INSTRUCTIONS CONT.TORSION SPRINGINSTALLATIONBolt the spring bearing bracket on the “deadend” cone of each torsion spring. If the doorhas two springs mounted on a rod, it may benecessary to remove one spring from the shaft,slide on the bearing brackets, and replace thespring. Slide the cable drums on the end of thespring shaft. Install the RH (or black) on theright-hand end, and LH (or red) on the left-handend. Slide the end bearing brackets on bothends of the shaft. Lift the shaft into positionabove the horizontal track angles and bolt intoplace using 3/16" truss head bolts and nuts. Usethe correct holes or slots so that the bearingplates are the same spacing from the jambs asthe spring bearing brackets.
SPRING PADThe spring pads must be securely anchoredbefore proceeding. The pads must be flushwith the jambs. Locate and attach the springbearing plates to the spring pads so that thespring shaft is level along its entire length. Wood anchor pads must be installed into theframe of the wall with at least four 3/16" x 3" longlag screws (one at each corner). The four lagscrews must be installed no closer than 1½"from the sides and ends of the 2" x 10". Theselag screws must fasten into the structural frameof the building, not sheetrock or plywood. Thewood anchor pad and 3/16" x 3" lag screws aresupplied by the installer.
Steel anchor pads should be ¼" x 10" x 18"minimum, securely fastened to the structuralframe of the building with (4) 3/16" x 3" anchorsor through bolts.Failure to securely attach the anchor pad couldallow the springs to violently pull away from thewall, and could result in severe injury and / orproperty damage. Under no circumstancesshould the anchor pad be attached with nails.
Wood anchor pads must be of a Grade 2or better Southern Yellow Pine (alsoknown as Southern Pine or Yellow Pine)2" x 10" x 18" minimum. The SouthernYellow Pine must be free of splits andcracks. Do not use wood labeled asspruce-pine-fir (SPF).
RITE-FLEX® DOOR
16 Pub. No. RITE-FLEX REV. 2 - MAY 2009
TORSION SPRING INSTALLATIONWhen mounting the springs on the pads, keepin mind that the springs grow in length up to 5”when wound. Therefore allow a gap of at least5” between the winding cone of spring and thedrums. If insufficient space is allowed, thespring or drum may fracture in a short time.
SPRING WINDING
1. Mark a horizontal line across each of the springs using chalk or spray paint. This will act as a guide when tensioning the spring. This will indicate the number of turns on the spring as you wind.
2. Rotate the cable drum and shaft to take up any cable slack. Lock the spring shaft to prevent it from rotating when tensioning the spring.
3. Insert winding bars into holes in winding cones. Wind cones upward toward the ceiling ¼ turn at a time until the correct number of turns is completed. When the last ¼ turn has been completed, insert a winding bar into the bottom hole and slowly allow the spring to unwind and hold the bar in position. See Figure 4.
NOTEThe springs must be wound the correctnumber of turns for the specified liftconfiguration of the door. See the tag oneach spring to verify the number of turns.4. Tighten the winding cone set screws to 15-
16 ft.lbs., oiled thread measurement.
Spring tension is dangerous.
Always use solid steel winding bars.The use of screwdrivers or anysubstitutes for winding bars will risksevere injury. IMPORTANT
Check each cable, making sure both are seatedproperly in the cable drums. Ensure that thecable drums are against the spacers and thatthe spacers are against the end bearings.
You should be experienced in theinstallation of torsion springs beforeproceeding. • Tensioned springs contain an
extreme amount of stored energy, andif released, will spin violently, causingserious injury or death!
• Use only approved cold rolled steelwinding bars (2 required). Thewinding bars must fit snugly into theholes of the winding cones and beapproximately 18" long. Failure to useproper winding bars can cause injuryor death if the winding cone breaks.Extreme caution must be observedwhile winding springs.
• Clear the area of personnel whilewinding torsion springs.
• For your safety, position yourself on asturdy ladder so that the winding cone is either to your right or left. Never stand directly in front of the winding cones or winding bars.
DANGER !!!!
RITE-FLEX® DOOR
INSTALLATION INSTRUCTIONS CONT.5. Carefully push the upper bar toward the
ceiling just enough to release tension on thelower bar. Remove the lower winding bar.
6. Slowly unwind (lower) the upper winding bar until there is no more effort to resist the spring tension.
7. Remove the winding bar.8. Repeat Steps 3 – 6 for the other side.9.
While still holding the winding bar, release the shaft lock device and observe the door. If the door tends to open without assistance, re-apply the shaft lock device and reduce the number of spring turns in accordance with Step 10.
9. While still holding the winding bar, release the shaft lock device and observe the door. If the door tends to open without assistance, re-apply the shaft lock device and reduce the number of spring turns in accordance with Step 10.
NOTEMake sure to release an equal numberof turns on both torsion springs.
10. Repeat Step 9 until door does not tend toopen without assistance. If the door doesnot tend to open without assistance,release the shaft lock device.
11. Lubricate the torsion springs.
INSTALLATION OF THEOPTIONAL FOOT /HANDHANDLE1. Unpack the Foot / Hand handle. Verify
that you have received the following: (1)handle, (4) ¼" carriage bolts, (4) nylon locknuts. See the exploded view drawing forthe bottom panel.
2. Position the handle in the desired positionand using this as a template - drill (4) ¼"holes completely through the panel.
3. Insert the carriage bolts through the pre-drilled mounting holes in the panel.Position the bolts so that the heads of thecarriage bolts are on the outside of thepanel.
4. Insert the carriage bolts through thehandle. Install the lock nuts.
5. Tighten the lock nuts until the ends of thebolts are flush with the locking ends of thenuts. It may be necessary to hold thecarriage bolts with a pliers to keep themfrom turning while the nuts are beingtightened.
6. Test the handle to insure that it is tight andsecure. Tighten more if necessary, but becareful not to deform the panel by over-tightening.
Pushing the upper bar too far will rotate theshaft, causing the cables to fall off the drums
CAUTION ! ! !!
Pub. No. RITE-FLEX REV. 2 - MAY 2009 17
RITE-FLEX® DOOR
18 Pub. No. RITE-FLEX REV. 2 - MAY 2009
INSTALLATION INSTRUCTIONS CONT.
Figure 4
Figure 5
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 19
INSTALLATION INSTRUCTIONS CONT.Stretch the springs the width of two coils andthen tighten the set screws. This is done byputting the two winding bars on opposite sidesof the winding plug and pulling towards thedrum.
SET SCREWSTighten the set screws approximately ½ turnafter coming into contact with the shaft.Final spring tension adjustments should bemade after installation is completed. Alwaysadjust springs with the door closed and locked.
PAINTING
INSTALLATION OF MIDDLE HINGESON THE DOORThe number of middle hinges is determined bythe door width. Doors up to 8'11" wide willhave (1) middle hinge. Doors from 9'-0" wideto 10'-2" wide will have (2) middle hinges. Thehinges will be evenly spaced across the doorwidth.
ATTACHMENT OF HINGES ONINTERMEDIATE PANELSMark the hinge location on the door panels.The hinges will be evenly spaced across thedoor width.Place the #1 hinge in the proper location on thedoor panels. The split in the hinge should alignwith the gap between the panels.Mark the hinge hole locations with on the doorpanel with a pencil or pen. There should be (4)fab-lock anchors used per hinge.Use a 5/16" drill bit to drill through the firstsurface of the door panel. Take special carenot to drill completely through the door panel.Repeat this for the other (3) holesInsert the fab-lock anchor into the hole. Use a5/8" box end wrench to hold the anchor inposition while using a drill with a 5/16" socket tocollapse the anchor. Take care not to overtighten the anchor and strip it out.Repeat the anchor installation process for theother hinge holesWith the ⅝" wrench still in place on the anchor,reverse the drill and remove the bolt portion ofthe fab-lock anchorInsert the bolt through the hinge and into thenut side of the anchor. Tighten until snug.Take care not to strip out the anchor.Repeat this process and install the rest of theanchor bolts through the hinge.Repeat this process for all other middle hingeson the intermediate panels.
At this point, springs are fully wound.Springs should stretch easily. Do notforce as it could break the winding plugand cause injury.
PAINTINGThe RITE-Flex® Door should not bepainted. Painting of the door may causethe door to absorb extra heat from thesunlight. This extra heat along with thespring tension may cause the door topermanently warp or deform.
IMPORTANT
Intermediate Panel Middle Hinge
RITE-FLEX® DOOR
20 Pub. No. RITE-FLEX REV. 2 - MAY 2009
INSTALLATION INSTRUCTIONS CONT.
ATTACHMENT OF HINGES ON THEBOTTOM PANELFollow the process above to attach the hingesecurely to the bottom of the second panel.With the hinge hanging down over the bottompanel, hold the flat steel bottom panel hingerelease plate over the hinge so that it coversthe bottom 2" of the hinge.
Use a pencil or pen to mark the hole locationfor the fab-lock anchors that will hold this platein place over the hinge.Use a 5/16" drill bit to drill through the firstsurface of the door panel. Take special carenot to drill completely through the door panel.Insert the fab-lock anchor into the hole. Use a⅝” box end wrench to hold the anchor inposition while using a drill with a 5/16" socket tocollapse the anchor. Take care not to overtighten the anchor and strip it out.Repeat the anchor installation process for theother plate holes.With the ⅝" wrench still in place on the anchor,reverse the drill and remove the bolt portion ofthe fab-lock anchor.Insert the bolt through the plate and into the nutside of the anchor. Tighten until snug. Takecare not to strip out the anchor.Repeat this process and install the rest of theanchor bolts through the plate.
LOW PROFILE MIDDLE HINGE (FORUSE ON SCREEN PANELS)There are lower profile hinges provided for useas middle hinges below screen panels toeliminate interference with an open screencover. These hinges will be packaged with thescreen panel and should be used in place ofstandard #1 middle hinges.
ATTACHMENT OF STEEL STRUT TOTHE TOP PANELAttach the steel strut that is provided near thetop edge of the top panel. This strut will help toimprove the panel seal to the top of the dooropening. Attach using the 3/16" x 1¼" lagscrews provided. Install these screwsapproximately every foot along the strut length.
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 21
DOOR WEIGHT
TM GX-4000 PANEL WEIGHT 2" THICKPanel Weight(lb) Weight(lb) Weight(lb) Weight(lb) Weight(lb) Weight(lb)Length 21" High 24" High 27" High 42" High 48" High 54" High8'-2" 32.4 33.0 38.4 63.4 73.9 84.49'-2" 35.9 36.5 42.5 70.2 81.8 93.510'-2" 39.4 40.0 46.6 77.0 89.8 102.612'-2" 46.3 46.9 54.7 90.5 105.6 120.714'-2" 64.6 65.1 74.1 115.4 132.8 150.116'-2" 86.0 86.6 96.7 143.4 163.1 182.8
PANEL WEIGHTS
*The Day-LiteTM Translucent section weighs slightly less than the PVC section (because of noinsulation), but consider the weight to be the same.*The 52" screen will add 7 lbs. (each) to the weight of any panel. The 80” screen panel will add 9lbs. to the weight of any panel. *Each window will add 1.5 lbs. to any panel. *If replacing a complete door, estimate 20 lbs. for door hardware (hinges, cable, brackets, etc.) perdoor.
IMPORTANTIn order to insure proper door function, the door springs must beadjusted to accommodate the change in total door weight. If several GX-4000 panels are being installed, new door springs may be required.
TM GX-4000 PANEL WEIGHT 3” THICKPanel Weight(lb) Weight(lb) Weight(lb) Weight(lb) Weight(lb) Weight(lb)Length 21" High 24" High 27" High 42" High 48" High 54" High8'-2" 43.9 47.9 54.8 86.0 99.3 112.69'-2" 48.7 53.1 60.8 95.4 110.1 124.910'-2" 53.5 58.3 66.8 104.8 121.0 137.312'-2" 63.1 68.7 75.7 123.6 142.7 161.914'-2" 72.7 79.1 90.7 142.3 164.4 186.516'-2" 95.1 102.4 115.5 174.0 199.0 224.018'-2" 120.8 128.9 143.5 208.8 236.7 264.7
RITE-FLEX® DOOR
22 Pub. No. RITE-FLEX REV. 2 - MAY 2009
PARTS
1
112
10
8
7
14
9 (Inside)
3
16
12
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 23
PARTS LIST FOR 2” DOOR PANELSITEM PART # DESCRIPTION1 0110893 Extrusion, 5.8" high, 98" long, PVC1 0110894 Extrusion, 5.8" high, 110" long, PVC1 0110895 Extrusion, 5.8" high, 122" long, PVC1 0110896 Extrusion, 5.8" high, 146" long, PVC1 0115629 Extrusion, 5.8” high, 194” long, PVC1 0110897 Extrusion, 3.0" high, 98" long, PVC1 0110898 Extrusion, 3.0" high, 110" long, PVC1 0110899 Extrusion, 3.0" high, 122" long, PVC1 0110900 Extrusion, 3.0" high, 146" long, PVC1 0115632 Extrusion, 3.0” high, 194” long, PVC1 0111633 Extrusion, 5.8" high, 98" long, Day-LiteTM Translucent1 0111634 Extrusion, 5.8" high, 110" long, Day-LiteTM Translucent1 0111635 Extrusion, 5.8" high, 122" long, Day-LiteTM Translucent1 0111636 Extrusion, 5.8" high, 146" long, Day-LiteTM Translucent1 0122891 Extrusion, 11.66" high, 1.875" wide, 98" long, PVC1 0122892 Extrusion, 11.66" high, 1.875" wide, 110" long, PVC1 0122893 Extrusion, 11.66" high, 1.875" wide, 122" long, PVC1 0122894 Extrusion, 11.66" high, 1.875" wide, 146" long, PVC1 0122895 Extrusion, 11.66" high, 1.875" wide, 194" long, PVC2 0110901 Extrusion, .789" high, 98" long, PVC2 0110902 Extrusion, .789" high, 110" long, PVC2 0110903 Extrusion, .789" high, 122" long, PVC2 0110904 Extrusion, .789" high, 146" long, PVC2 0115750 Extrusion, .789” high, 194” long PVC3 0110931 Endcap, Galvanized Steel, 21" high3 0110932 Endcap, Galvanized Steel, 24" high3 0110933 Endcap, Galvanized Steel, 27" high3 0110934 Endcap, Stainless Steel, 21" high3 0110935 Endcap, Stainless Steel, 24" high3 0110936 Endcap, Stainless Steel, 27" high4 0110905 Extrusion, Bottom Seal, 98"4 0110906 Extrusion, Bottom Seal, 110"4 0110907 Extrusion, Bottom Seal, 122"4 0110908 Extrusion, Bottom Seal, 146"5 0110909 Extrusion, Top Seal, 98"5 0110910 Extrusion, Top Seal, 110"5 0110911 Extrusion, Top Seal, 122"5 0110912 Extrusion, Top Seal, 146"6 0110927 Gapseal, 1.5" x 1.5" x 98"6 0110928 Gapseal, 1.5" x 1.5" x 110"6 0110929 Gapseal, 1.5" x 1.5" x 122"6 0110930 Gapseal, 1.5" x 1.5" x 146"7 0114902 Screw 8-32 x .75” 8 111094 Velstik, Gapseal9 0110926 Insulation, 1.625" x 1.5" x 96" Polystyrene9 0110915 Insulation, 1.375" x 1.5" x 96" Polystyrene10 0110914 Label, GX-4000 Panel11 0110920 Kit, Center Hinge Bracket, Galvanized Steel11 0110922 Kit, Center Hinge Bracket, Stainless Steel11 115704 Kit, Center Hinge Bracket, Intermediate12 0110919 Kit, Attachment13 120991 Tape, Safety, 2" (optional)14 0110916 Handle Kit (optional)15 0110918 Installation Instructions, GX-4000 16 0111107 Window, 8" high x 24" wide X 1.75" thick, White17 0117559 Extrusion, 6.16 high, 192” long, PVC Stiffener17 0115634 Stiffener, Galvanized 2.2” high, 192” high18 0115703 Intermediate Panel Seal Tape
RITE-FLEX® DOOR
24 Pub. No. RITE-FLEX REV. 2 - MAY 2009
PARTS LIST FOR 3" DOOR PANELSITEM PART # DESCRIPTION1 0113740 Extrusion, 5.8" high, 98" long, PVC1 0113741 Extrusion, 5.8" high, 110" long, PVC1 0113742 Extrusion, 5.8" high, 122" long, PVC1 0113743 Extrusion, 5.8" high, 146" long, PVC1 0115630 Extrusion, 5.8" high, 194" long, PVC1 0118233 Extrusion, 5.8" high, 218" long, PVC1 0113744 Extrusion, 3.0" high, 98" long, PVC1 0113745 Extrusion, 3.0" high, 110" long, PVC1 0113746 Extrusion, 3.0" high, 122" long, PVC1 0113747 Extrusion, 3.0" high, 146" long, PVC1 0115633 Extrusion, 3.0" high, 194" long, PVC1 0118232 Extrusion, 3.0" high, 218" long, PVC1 0111633 Extrusion, 5.8" high, 98" long, Day-LiteTM Translucent1 0111634 Extrusion, 5.8" high, 110" long, Day-LiteTM Translucent1 0111635 Extrusion, 5.8" high, 122" long, Day-LiteTM Translucent1 0111636 Extrusion, 5.8" high, 146" long, Day-LiteTM Translucent2 0113748 Extrusion, .789" high, 98" long, PVC2 0113749 Extrusion, .789" high, 110" long, PVC2 0113750 Extrusion, .789" high, 122" long, PVC2 0113751 Extrusion, .789" high, 146" long, PVC2 0115749 Extrusion, .789" high, 194" long, PVC2 0118229 Extrusion, .789" high, 218" long, PVC3 0113734 Endcap, Galvanized Steel, 21" high3 0113735 Endcap, Galvanized Steel, 24" high3 0113736 Endcap, Galvanized Steel, 27" high3 0113737 Endcap, Stainless Steel, 21" high3 0113738 Endcap, Stainless Steel, 24" high3 0113739 Endcap, Stainless Steel, 27" high4 0110905 Extrusion, Bottom Seal, 98"4 0110906 Extrusion, Bottom Seal, 110"4 0110907 Extrusion, Bottom Seal, 122"4 0110908 Extrusion, Bottom Seal, 146"5 0110909 Extrusion, Top Seal, 98"5 0110910 Extrusion, Top Seal, 110"5 0110911 Extrusion, Top Seal, 122"5 0110912 Extrusion, Top Seal, 146"6 0110927 Gapseal, 1.5" x 1.5" x 98"6 0110928 Gapseal, 1.5" x 1.5" x 110"6 0110929 Gapseal, 1.5" x 1.5" x 122"6 0110930 Gapseal, 1.5" x 1.5" x 146"7 0114902 Screw 8-32 x .75” 8 0111094 Velstik, Gapseal9 0110926 Insulation, 1.625" x 1.5" x 96" Polystyrene9 0110915 Insulation, 1.375" x 1.5" x 96" Polystyrene10 0110914 Label, GX-4000 Panel11 0110920 Kit, Center Hinge Bracket, Galvanized Steel11 0110922 Kit, Center Hinge Bracket, Stainless Steel12 0110919 Kit, Attachment13 120991 Tape, Safety, 2" (optional)14 0110916 Handle Kit (optional)15 0110918 Installation Instructions, RITE-Flex® Door 16 115264 Window, 8" high x 24" wide X 2.875" thick, White17 0117559 Extrusion, 6.16” high, 192” long PVC Stiffener17 0115634 Stiffener, Galvanized 2.2” high 192” long18 0115703 Intermediate Panel Seal Tape
RITE-FLEX® DOOR
Pub. No. RITE-FLEX REV. 2 - MAY 2009 25
17
RITE-FLEX® DOOR
26 Pub. No. RITE-FLEX REV. 2 - MAY 2009
PART # QTY DESCRIPTION112649 DOPS Screen, 12 Mesh 11.60H X 1.75W X 80L Sect Dr112652 DOPS Screen, 12 Mesh 11.60H X 1.75W X 52L Sect Dr112654 DOPS Screen, 30 Mesh 11.60H X 1.75W X 80L Sect Dr112656 DOPS Screen, 30 Mesh 11.60H X 1.75W X 52L Sect Dr116577 DOPS Screen, 12 Mesh 17.8H X 1.75W X 80L Sect Dr116580 DOPS Screen, 12 Mesh 17.8H X 1.75W X 52L Sect Dr116582 DOPS Screen, 30 Mesh 17.8H X 1.75W X 80L Sect Dr116585 DOPS Screen, 30 Mesh 17.8H X 1.75W X 52L Sect Dr119534 DOPS Screen, 12 Mesh 29.5H X 1.75W X 80L Sect Dr119536 DOPS Screen, 12 Mesh 29.5H X 1.75W X 52L Sect Dr119535 DOPS Screen, 30 Mesh 29.5H X 1.75W X 80L Sect Dr119537 DOPS Screen, 30 Mesh 29.5H X 1.75W X 52L Sect Dr
DOPS Assembly, Screen Cover, 11.6 x 81.25, WHDOPS Assembly, Screen Cover, 11.6 x 81.25, CLRDOPS Assembly, Screen Cover, 11.6 x 81.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 11.6 x 81.25, CLR W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 11.6 x 53.25, WHDOPS Assembly, Screen Cover, 11.6 x 53.25, CLRDOPS Assembly, Screen Cover, 11.6 x 53.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 11.6 x 53.25, CLR W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 17.8 x 81.25, WHDOPS Assembly, Screen Cover, 17.8 x 81.25, CLRDOPS Assembly, Screen Cover, 17.8 x 81.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 17.8 x 81.25, CLR W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 17.8 x 53.25, WHDOPS Assembly, Screen Cover, 17.8 x 53.25, CLRDOPS Assembly, Screen Cover, 17.8 x 53.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 17.8 x 53.25, CLR W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 29.5 x 81.25, WHDOPS Assembly, Screen Cover, 29.5 x 81.25, CLRDOPS Assembly, Screen Cover, 29.5 x 81.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 29.5 x 81.25, CLR W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 29.5 x 53.25, WHDOPS Assembly, Screen Cover, 29.5 x 53.25, CLRDOPS Assembly, Screen Cover, 29.5 x 53.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 29.5 x 53.25, CLR W/O CUTOUT / HOLE
112666 1 Hardware Bag, Bungee, 6 ft112668 1 Hardware Bag, Bungee, 7 ft112670 1 Hardware Bag, Bungee, 8 ft112672 1 Hardware Bag, Bungee, 9 ft112674 1 Hardware Bag, Bungee, 10 ft112676 1 Hardware Bag, Bungee, 11 ft112678 1 Hardware Bag, Bungee, 12 ft119737 1 Cover Bumper Kit****DOPS = Dependent on Panel Size
2" GX-4000 SCREEN ASSEMBLY BILL OF MATERIALS RITE-FLEX® DOOR
27 Pub. No. RITE-FLEX REV. 2 - MAY 2009
PART # QTY DESCRIPTION112649 DOPS Screen, 12 Mesh 11.60H X 1.75W X 80L Sect Dr112652 DOPS Screen, 12 Mesh 11.60H X 1.75W X 52L Sect Dr112654 DOPS Screen, 30 Mesh 11.60H X 1.75W X 80L Sect Dr112656 DOPS Screen, 30 Mesh 11.60H X 1.75W X 52L Sect Dr116577 DOPS Screen, 12 Mesh 17.8H X 1.75W X 80L Sect Dr116580 DOPS Screen, 12 Mesh 17.8H X 1.75W X 52L Sect Dr116582 DOPS Screen, 30 Mesh 17.8H X 1.75W X 80L Sect Dr116585 DOPS Screen, 30 Mesh 17.8H X 1.75W X 52L Sect Dr119534 DOPS Screen, 12 Mesh 29.5H X 1.75W X 80L Sect Dr119536 DOPS Screen, 12 Mesh 29.5H X 1.75W X 52L Sect Dr119535 DOPS Screen, 30 Mesh 29.5H X 1.75W X 80L Sect Dr119537 DOPS Screen, 30 Mesh 29.5H X 1.75W X 52L Sect Dr
DOPS Assembly, Screen Cover, 11.6 x 81.25, WHDOPS Assembly, Screen Cover, 11.6 x 81.25, CLRDOPS Assembly, Screen Cover, 11.6 x 81.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 11.6 x 81.25, CLR W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 11.6 x 53.25, WHDOPS Assembly, Screen Cover, 11.6 x 53.25, CLRDOPS Assembly, Screen Cover, 11.6 x 53.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 11.6 x 53.25, CLR W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 17.8 x 81.25, WHDOPS Assembly, Screen Cover, 17.8 x 81.25, CLRDOPS Assembly, Screen Cover, 17.8 x 81.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 17.8 x 81.25, CLR W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 17.8 x 53.25, WHDOPS Assembly, Screen Cover, 17.8 x 53.25, CLRDOPS Assembly, Screen Cover, 17.8 x 53.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 17.8 x 53.25, CLR W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 29.5 x 81.25, WHDOPS Assembly, Screen Cover, 29.5 x 81.25, CLRDOPS Assembly, Screen Cover, 29.5 x 81.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 29.5 x 81.25, CLR W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 29.5 x 53.25, WHDOPS Assembly, Screen Cover, 29.5 x 53.25, CLRDOPS Assembly, Screen Cover, 29.5 x 53.25, WH W/O CUTOUT / HOLEDOPS Assembly, Screen Cover, 29.5 x 53.25, CLR W/O CUTOUT / HOLE
114238 1 Screen Endcap, 11.66" long116579 1 Screen Endcap, 17.46" long
1 Screen Endcap, 29.66" long112666 1 Hardware Bag, Bungee, 6 ft112668 1 Hardware Bag, Bungee, 7 ft112670 1 Hardware Bag, Bungee, 8 ft112672 1 Hardware Bag, Bungee, 9 ft112674 1 Hardware Bag, Bungee, 10 ft112676 1 Hardware Bag, Bungee, 11 ft112678 1 Hardware Bag, Bungee, 12 ft119737 1 Cover Bumper Kit
**DOPS = Dependent on Panel Size
3" GX-4000 SCREEN ASSEMBLY BILL OF MATERIALSRITE-FLEX® DOOR
RITE-HITE INC. WARRANTYRITE-FLEX® DOOR
RITE-HITE CORPORATION WARRANTYRITE-HITE Corporation warrants that its RITE-FLEX® DOOR, will be free from defects in design, materials and workmanship for a periodof one (1) year from the date of shipment. All claims for breach of this warranty must be made within thirty (30) days after the defect isor can, with reasonable care, be discovered to be entitled to the benefits of this warranty, the products must have been properly installed,maintained, operated within their rated capacities, and not otherwise abused. Periodic lubrication and adjustment is the soleresponsibility of the owner. This warranty is RITE-HITE Corporation's exclusive warranty. RITE-HITE CORPORATION EXPRESSLYDISCLAIMS ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS. Non-standard RITE-HITE Corporation warranties, if any, must be specified by RITE-HITE Corporation in writing.In the event of any defects covered by this warranty, RITE-HITECorporation will remedy such defects by repairing or replacing anydefective equipment or parts, bearing all of the costs for parts, labor, and transportation. This shall be the exclusive remedy for all claimswhether based on contract negligence or strict liability. Neither RITE-HITE CORPORATION, ANY OTHER MANUFACTURER WHOSEPRODUCTS ARE THE SUBJECT OF THIS TRANSACTION, NOR ANY RITE-HITE CORPORATION REPRESENTATIVE, SHALL INANY EVENT BE LIABLE FOR ANY LOSS OR USE OF ANY EQUIPMENT OR INCIDENTAL OR CONSEQUENTIAL DAMAGES OFANY KIND WHETHER FOR BREACH OF WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. The application of a manufacturer'sspecifications to a particular job is the responsibility of the purchaser. RITE-HITE CORPORATION SHALL NOT IN ANY EVENT BELIABLE FOR ANY LOSS OF THE USE OF ANY EQUIPMENT OR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND.
RITE-HITE CORPORATION8900 N. Arbon DriveP.O. Box 23043
Milwaukee, Wisconsin 53223Sales: 414-355-2600Toll Free: 800-456-0600
Representatives in All Major Citieswww.ritehite.com
CORPORAT ION
28 Pub. No. RITE-FLEX REV. 2 - MAY 2009
Safety ! NEMA 4X compliance for the controller as a standard feature
! Compact size reduces potential for lifting injuries during installation
! Universal torsion shaft mounting system reduces the potential for
unsafe work practices during installation
! Fully adjustable automatic obstruction sensing system detects
obstructions on any part of the door in the open or close direction
while monitoring the entire door movement for unsafe operation or service conditions
! Inherent soft start-soft stop, safety stop-reverse eliminates the
mechanical stress damage to the door when the door reverses
! Self determining limit system prevents thrown cables from debris,
ice, and snow left in the door opening
Value ! Continuous duty rated low voltage motor
! Ultra-Quiet DC Motor, will not thermally overload
! No extra costs to have controller achieve NEMA 4/IP 66 rating.
! Built in Service Due reminder may be activated to ensure regular
maintenance based on cycles of usage
! Fully programmable Timer-to-close
! Built in interlock terminals to prevent door operation
! Programmable mid-stop
! Motor maximum amperage draw 3.2 Amps reducing number
circuits required for multiple door applications
! Automatic obstruction sensing system surpasses the capabilities of
a sensing edge detecting obstructions on any part of the door, eliminating the cost of a safety edge and associated wiring
! Reduces the occurrence of catastrophic damage to the door
Simplicity ! Simple one person installation that eliminate steel build ups, back
hangs, welding, and specialty anchors
! Simplistic maintenance design concept
! PCB based system controller eliminates the cost of servicing
electrical contactors, limit systems, and countless other parts
! When the operator emergency release lever is disengaged the door
easily operates by hand
! Operates all lifts of sectional doors with counter-weights or torsion
springs, including rear mount torsion
! Versatile sectional door application mounting. May be mounted
vertically, horizontally, upside down, inside the cable drum, rear mount torsion, all without requiring wall or ceiling mount
! Simple wiring configurations and accessory modules that eliminate
external limit relays to achieve various interlock configurations
Reliability ! Industrial components ensure years of service
! Long life phosphor bronze worm drive gear system
! DC Motor and controller eliminates the problem of stuck
motor switches, limit system failures, burned out starting capacitors and A/C motor malfunctions
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Technical information for the 8825 Series 3 Controller case/push button NEMA 4X/IP66 Controller dimensi1ons: 8.7”H X 10.6”W X 4.5”D Single phase voltage: 115V US, 208-230V US, 230V EU Three phase voltage: 460V US (Special order) 8825(X)-3-460 Amp draw: 3.2A Power rating 1300 Newtons Equivalent to 1 HP Control circuit voltage: 6VDC Limits determination: Physical/Self Calibrating Duty cycle rating: Continuous Operating temp range: -22 deg F to 212 deg F Overload protection: Inherent motor current sensing Lubrication: Permanent Torsion shaft type required: Solid w/keyway or hollow tube Torsion shaft length required: 4.5” beyond outer edge of track Fits torsion shafts diameter: 1” Side clearance required: 5” min for motor only Replacement red motor P/N 600816 Replacement belt size 8825-B AX25.5 8825-C AX27 8825-D AX29
3.5
5”
9.8
9”
6.1”
13.4
4”
4.92”
6.9”
8825 3
USA
ZAP Series 3
Simply Logical
ZAP Controls 8825 Series 3 Super Drive
ZAP Controls
100 Waterloo Blvd. Anglesey Business Park, Littleworth Road, Cannock, Staffordshire, England UK Office Number 011-44-154-387-9444 [email protected]
USA Contact 931-510-4432 [email protected] USA Tech Support 931-510-4432 via telephone or text
Online www.zap-uk.com
Not For Use In Residential Applications
7
Lift Low Head Standard
High Lift to
54"
High Lift
above 54" Vertical Lift
Door Size W X H
8'-14'W X
8'6"-14’ H 8825-3-B 8825-3-B 8825-3-C 8825-3-D 8825-3-D
14'-20'W X
8'6"-12'H 8825-3-B 8825-3-B 8825-3-C 8825-3-D 8825-3-D
20’-24'W X
8'6"-10'H 8825-3-B 8825-3-B 8825-3-C 8825-3-D 8825-3-D
Sectional Doors only
Please read the instructions fully or attend training online before installation.
Consult factory for door sizes beyond scope provided above.
The maximum door weight for sizes listed above is 1200 Lbs.
The minimum door height 8’6”.
ZAP Controls
8825 Series 3 Super-Drive Commercial DC Sectional Door Operator
! Emergency egress manual operation
Emergency manual operation using a ground level over-ride lever disconnect. When lever is released, the door will operate manually by hand as if no operator is connected to the door. This unique system eliminates the need to electrically interlock the disconnect as the operator has no mechanical limits and physically disconnects from all drive systems when released. It also provides ground level adjustment of the motor drive belt.
! Max run time protection
Inherent motor current sensing system provides automatic max runtime protection.
! Service due reminder
May be activated to ensure regularly scheduled maintenance based on cycles of usage.
! Versatile mounting configurations
8825 may be mounted in standard vertical, horizontal, inverted, inverted center mount inside the cable drum, or rear mount torsion configurations. Some applications may require the use of a longer Bowden cable for proper installation. Options and Accessories
! Fraba Optoeye UL 325 Compliant Monitored Entrapment Protection Device
401002 photo eye is a Nema 4X UL 325 Compliant Monitored Entrapment Device designed for durability in all commercial applications.
! Receivers and transmitters
2, 4, and 6 button handheld and permanently mounted forklift transmitters are available for use with the model 840 receiver. The 840 receiver module can use either an internal or optional external antenna. Terminals are provided inside the controller to facilitate the use of a 24VDC external receiver from any radio control manufacturer.
! Auto-Lock
8070 Auto-Lock provides integrated security with an electronic solenoid locking system that releases a shoot bolt above a roller when door is stopped and withdraws prior to door operation.
! Rear mount torsion kit
ZA0102 Bowden cable. 900005 Large offset torque arm.
! Battery back up
8830 Battery Back up systems allows operation of the operator during power outages. Available Plug-in Modules
! Auxiliary input expansion module
871 module allows for expansion of input functions beyond the available connections on the controls board. It provides additional open, stop, close and cyclic operation input connections as well as an additional 24VDC supply.
! Fire station module
871 FS allows the incorporation of a second set of photo cells above man traffic height that will prevent the auto-close timer from timing out and closing a door boor before the vehicle has departed the facility. Once the vehicle has departed the opening fully, the timer is released.
! Dock interlock/Traffic light control w/adv. warning
82DTLM and the 822 Modules provide a N/O relay that closes when the door operator is in the fully opened position. It may be used as a dock interlock or to interlock a door that shares the same track system. Provides terminals to operate red/green driver communication lighting where mechanical dock levelers are used. 822 module provides advance warning of pending door closure with activation of the delay close programming. Terminals provided on 82DTLM may also be used to operate security, heating or other 5V to 240V devices up to 5 amps. Expansion port included for the addition of 8070 Auto-Lock, 871 FS, or 871 interface expansion modules.
! Closed interlock/Traffic light control w/adv. warning
82TLM and the 821 Modules provide a N/O relay that closes when the door operator is in the fully closed position. It may be used as a sally port interlock or to interlock any device that requires the door to be in the closed position. Provides terminals to operate red/green through traffic lights where it is desired to know the door is fully opened before proceeding through. 821 module provides advance warning of pending door closure with activation of the delay close programming. Terminals provided may also be used to operate security, heating or other 5V to 240V devices up to 5 amps. Expansion port is included for the addition of 8070 Auto-Lock, 871 FS, or 871 input expansion modules.
! Loop detectors
Both single, and twin loop detectors are available for either plug in or wall mount installation.
Standard Features
! Motor and controller
Continuous duty rated DC Motor with controller, producing a powerful soft start/soft stop output of 1300 Newtons of force to drive commercial rolling sheet doors while reducing mechanical impacts that cause premature wear of door components.
! NEMA 4X rated controller case
ZAP Controllers and push buttons are NEMA 4X compliant as a standard.
! Drive reduction
Worm drive gearbox & V-belt reduction drive with floor level, adjustable belt tensioning /emergency release lever.
! Wiring type
C2 (factory default), B2 failsafe is standard with the addition of approved photo eye.
! Radio control and external receiver terminals
Terminal strip provided inside the controller to provide quick, convenient connections for adding external radio control receivers from any desired manufacturer.
! Bearings and belts
Drive systems use industrial grade bearings and automotive grade long life v-belts. Our simplistic service design concept allows simple service of components in a matter of moments.
! Construction
Heavy-duty 8-gauge electro-plate finish steel frame, industrial bearings, phosphor bronze worm drive gears, aluminum drive pulley, secured with key stock and set screw for simple servicing.
! Push button station
Control unit acts as the standard 3-button station for open/close/stop functions. Controller may mounted remotely up to 24 feet away from the operator, provided it is to be wired with other external control devices that are designed to function as the primary door controls. Power supply is wired directly to the controller not the motor. Low voltage motor cable is supplied for easy wiring of the motor. Value Added Standard Features
! Automatic obstruction sensing system
Inherent motor current sensing system monitors the entire door system for obstructions and unsafe operating conditions in both directions of travel. The system provides protections unavailable with traditional commercial operators and can automatically sense obstructions like locks, broken springs, unsafe service conditions, and other obstructions that cannot be detected by reversing edges and photo cells.
! Safety stop and reverse
Inherent motor current sensing system automatically incorporates and safety stop before reopening in soft start.
! Auto-close timer
Fully programmable auto-close timer automatically closes the door. (4 minutes) Requires the addition of approved photo cell.
! Part open programming (Programmable mid stop)
Programmable part open to stop door at predetermined height.
! Prevent door operation interlock
Built in interlock to prevent door operation, used with truck restraint systems, shared track applications or pass doors.
8825 3 USA
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