fs regulations

8/12/2019 FS Regulations

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Fire & Safety Regulations

Issue 2004 - Chapters

1. Class if icat ion of Pet ro leum Hazards

2. Pressure Testing of Equ ipment , Systems & Pipe lines

3. Fi re Preven t ion & Loss Contro l

4. Indu str ial Accident , Protect ive Equipm ent , Medical , Health & Hygiene

5. Operational Safety for Expor t & Mar ine Faci li t ies

6. Operat ional Areas

7. Handl ing, Storage of Materials , Hazardous Chemicals, Explosives &

Radio A ct ive Substances

8. Documentary Cont ro l o f Hazardous Work & Work Permi ts

9. Compressed Ai r Equ ipment , Breath ing Apparatus, Gr it Blasting &

High Pressu re Water Jett ing

10.Bo i lers, Pumps and Electr ical Safety

: F&S Regulation Chapters : HSEMS Procedures

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11. Crud e Oil Storage Tank, Pipelines & Oil Spil l

12. Laborato ry Safety

13. Bu i lding & Cons truct io n-Scaffolding , Paint ing, As bestos

14. General Emergency Procedu re

15. Pow er and Hand Too ls

16. Weldin g 17. Lif t ing Equipment

18. Excavation s

19. Code of Inspect ion for Plant and Equ ipm ent

20. Secur i ty & Instal lat ion Access Con trol 21. Oil Well Dr i l ling , Workover, Explorat ion & Well Survei l lances

22. Vehic les & Traff ic Safety

: F&S Regulation Chapters : HSEMS Procedures


Issue 2004 - Chapters

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Chapter 1 – Classification of Petroleum Hazards

1. Classi f ication of Crude Oi l and i ts der ivat ives

2. Area Class i f ica tion

1. Res t ri c ted Area

2. Hazardous Area

3. Unc lass i fied A rea

4. Work Permi t Areas

5. Approved Safe Areas

6. Open Areas




Chapter 2 – Pressure Testing of Equipment,

Systems & Pipelines

1. INTRODUCTION & GENERAL PHILOSOPHY

2. PNEUMATIC TESTING

3. GENERAL TEST PROCEDURE

4. TEST FLUID

5. HIGH PRESSURE OR VACUUM

6. CONDITION OF EQUIPMENT

7. PROPERTIES OF MATERIAL OF CONSTRUCTION

8. EQUIPMENT VOLUME

9. TECHNICAL PROCEDURE

10.COMPETENT SUPERVISION




Chapter 3 – Fire Prevention & Loss Control

3.1 INTRODUCTION3.2 FIRE STATION

3.3 FIRE PREVENTION

3.4 PRECAUTIONARY MEASURES

3.5 FIRE RESPONSE

3.6 INJURY TO PERSONNEL

3.7 FIRE ALARMS, DRILLS AND EQUIPMENT TESTING




Chapter 4 – Industrial Accident, Protective

Equipment, Medical, Health & Hygiene

4.3 RESPIRATORY EQUIPMENT A. Types of Respiratory Equipment

4.4 MEDICAL FIRST AID

A. First Aid Boxes

B. Eye Bath & Wash Solution

C. Emergency showerD. Health & Hygiene

4.5 ATTACHMENT

Incident Report Form




Chapter 5 – Operational Safety Regulations for Export & Marine

Facilities

5.1 SHIP MASTERS COMPLIANCE WITH PORT REGULATIONS &CONDUCT OF VESSEL

5.2 FIRES, LIGHTS, TORCHES AND SMOKING

5.3 LOADING / DISCHARGING OPERATIONS

5.4 COMMUNICATIONS

5.5 EARTHING, BONDING, CATHODIC PROTECTION, STATIC

ELECTRICITY

5.6 PROCEDURE IN CASE OF FIRE OR OTHER INCIDENT AT EXPORT

FACILITIES

5.7 PROCEDURE IN CASE OF FIRE ON BOARD A VESSEL ALONGSIDE5.8 PREPARATION FOR MAJOR EMERGENCY

5.9 NOMINATION OF DUTY PERSONNEL ON SINGLE POINT MOORING

OR ANY OTHER TERMINALS

5.10 WORK UNDER WATER




Chapter 6 – Operational Areas

6.1 TANK FARMS, MANIFOLDS, MINA CRUDE PUMP HOUSE A. Procedure in Case of Emergency

B. Emergency at Tank Farms

C. Emergency at Manifolds

D. Emergency at Mina Crude Pump House

6.2 GATHERING CENTRES

A. Procedure in case of Emergency

B. Fire Fighting Note For Guidance

C. Emergency at Pump Stations

D. Emergency in Separator AreaE. Emergency in Tankage Area

F. Emergency in Condensate Recovery Unit




Chapter 6 – Operational Areas

6.3 DESALTER PLANTS A. Duty of Desalter Plants

B. Fire Protection System

C. Safety Precautions

D. Procedure in Case of Emergency

6.4 BOOSTER STATIONS

A. Duty of Plants

B. Gas Dehydration System

C. Liquid Dehydration System

D. Fire Protection SystemE. Safety Precautions

F. Procedure in case of Emergency

6.5 WATER INJECTION




Chapter 7 – Handling & Storage of Materials, Hazardous Chemicals,

Explosives & Radioactive Substances

7.1 HANDLING & STORAGE OF MATERIALS & CHEMICALS A. Classification of Materials

1. Explosive Materials

2. Dangerous Substances

3. Safe Materials

B. Cold StoresC. Materials Handling

1. Mechanical Handling

2. Manual Handling

3. Chemicals Handling

D. Storage of Hazardous Chemicals & Compressed Gases1. Labelling

2. Overhead Storage

3. Inter - reacting Chemical

4. Compressed Gas Cylinders






E. Flammable & Toxic ChemicalsF. Hazardous Chemicals Utilization in Operation / Process Plant

G. Disposal Pit or Open Roof Tanks

H. First Aid Provision

7.2 HAZRDOUS & TOXIC GASES, VAPOURS, FUMES & DUSTS

A. Handling of Corrosive or Hazardous Liquids

B. Handling of Acids or Alkaline Solutions

C. Handling of Corrosion Inhibitors or Acidization Additives

7.3 SAFETY PRECAUTIONS WITH OTHER HAZRDOUS CHEMICALS

A. MSDS for Hazardous ChemicalsB. Handling Drums Of Sulphuric Acid

C. Handling Wet, Dry or Reactive Chemicals

D. Storage Facility for Oils & Lubricants

E. Storage of Paints

F. Handling of Mercury






7.4 EXPLOSIVE MATERIALSGeneral

7.5 EXPLOSIVE STORAGE FACILTY

A. Fire Prevention

B. Responsibilities of Authorized Person for Explosive Storage Facility

C. Planning for Explosive Storage FacilityD. Safety Precaution in Explosive Storage

E. Detonator Storage

F. Inspection of Explosive Stores

G. Safe Disposal Of Explosives & Detonators

7.6 TRANSPORTATION OF EXPLOSIVES

A. Portable Containers for Transportation of Explosives

B. Transportation of Explosives through Vehicles

C. Action in case of Vehicle Breakdown / Accident






7.9 RADIOACTIVE MATERIALS & IONIZING RADIATIONS A. General

B. Sealed Sources

C. Unsealed Radiation Source

D. Emergency Action

E. Medical7.10 HOUSE KEEPING

A. Scrap

B. Laboratories Waste Disposal

C. Pyrophoric Scale

D. Nails In Scrap Wood

E. Cleaning Tools & Machinery

7.11 STACKING

A. De-Stacking of Materials

B. Segregation of Materials




Chapter 8 – Documentary Control of Hazardous Work & Work Permits

8.1 Permit to Work Procedure8.2 Responsibilities for Application & Authorization of Work

8.3 Nomination / Authorization of Personnel for Permit to Work

8.4 Work Planning

8.5 Types of Work Permits

8.6 Operation of Permit to Work System

8.7 Work Site Preparation

8.8 Isolation, Lock off & Tag out

8.9 Gas Test for Work Permit

8.10 Fire Protection During Work

8.11 Permit for Wireline Operations

8.12 Permit for Shared Area




Chapter 8 – Documentary Control of Hazardous Work & Work Permits

ATTACHMENTS

Work Permit Formats:

• Cold Work Permit

• Hot Work Permit

• Radiography Work Permit • Confined Space Entry Permit

• Vehicle / Mobile Plant Entry Permit

• Excavation Notifications

• Electrical Work Certificate




Chapter 9 – Compressed Air Equipment, Breathing Apparatus, Grit

Blasting & High Pressure Water Jetting

9.1 COMPRESSED AIR EQUIPMENT

A. Mobile Air Compressors

B. Permanently Installed – Plant Air Compressors

C. Compressor in Refrigeration Plant

D. Air Receivers & Air Drier

E. Pneumatic Tools

9.2 BREATHING APPRATUS

A Self Contained Breathing Apparatus

B Air Supplied Breathing Apparatus

9.3 COMPRESSED AIR CAPSULE

A. Air supply

B. RegisterC. Medical Requirements

D. Compressed Air Chamber

E. Welfare

9.3 GRIT BALASTING & HIGH PRESSURE WATER JETTING

A. Grit Blasting

B. High Pressure Water Jetting




Chapter 10 – Boilers, Pumps and Electrical Safety

10.1 BOILERS

A. Safety ValvesB. Water Level Gauges

C. Fusible Plugs

D. Inspection & Certificates

E. Insulation

F. IsolationG. Ventilation

H. Repairs

I. Testing

J. Chimneys

K. Operation

10.2 PUMPS

10.3 ELECTRICAL SAFETY

Supply




Chapter 11 – Crude Oil – Storage Tank, Pipelines & Oil Spill

11.11 Hot Work Inside The Tank

11.12 Safety During Tank Re-Commissioning

11.13 Safety During Tank Construction, Erection & Maintenance

A. Safety Aspects During Tank Construction

B. Safety Aspect During Tank Erection

C. Safety Aspects During Tank Maintenance

11.14 Pipeline Safety

A. Safety Aspects During Pipeline Installation

B. Safety Aspects During Pipeline Operations

C. Safety Aspects During Pipeline De-contamination

11.15 Oil Spills & Pollution Control




Chapter 12 – Laboratory Safety

12.1 INTRODUCTION

12.2 LABORATORY SAFETY

A. House-Keeping

B. Chemicals Identification & Labelling

C. Compressed Gas Cylinders

D. Electrical Equipment

E. Glass Equipment & Enclosures

12.3 PERSONNEL PROTECTION

12.4 FIRST AID

12.5 FIRE PROTECTION

12.6 VENTILATION

12.7 CHEMICAL HANDLING




Chapter 13 – Building & Construction – Scaffolding, Painting, Asbestos

13.1 BUILDING AND CONSTRUCTION

13.2 SCAFFOLDING

A. Definition

B. General

C. Trestle Scaffolds

D. Independent Scaffolds

E. Cantilever Scaffolds

F. Swinging Scaffolds

G. Rolling Scaffolds

H. Ladders

13.3 PAINTING

13.4 ASBESTOS




Chapter 15 – Power and Hand Tools

15.1 POWER AND HAND TOOLS

15.2 SAWS

A. Portable & Electrically Operated Hand SawsB. Cross Cut & Rip Saws

C. Tables or Bench Mounted Saws

D. Circular Saw

15.3 WOOD WORKING MACHINES

15.4 OTHER POWER TOOLS

A. Drills

B. Grinders

C. Sanders

D. Abrasive Wheels

E. Pneumatic Tools

15.5 HAND TOOLS A. Wrenches And Spanners

B. Centre Punches

C. Screw Drivers

D. Files

E. Saws

F. PliersG. Picks




Chapter 16 – Welding

16.1 WELDING

16.2 GAS WELDING & CUTTING

16.3 ELECTRICAL ARC WELDING

16.4 GAS CYLINDERS

16.5 FIRE PROTECTION

16.6 PERSONNEL PROTECTION

16.7 VENTILATION WHILE WELDING IN CONFINED SPACE

16.8 REPAIR WORKS INVOLVING WELDING IN SMALL CONTAINERS




Chapter 18 – Excavations

18.1 EXCAVATIONS

18.2 EXCAVATIONS IN GOOD SOIL

18.3 EXCAVATIONS IN MEDIUM SOIL

18.4 EXCAVATIONS IN LOOSE SAND OR SOIL CONDITIONS

18.5 MECHANICAL EXCAVATORS

18.6 PREVENTION OF DROWNING

18.7 PROTECTION AGAINST CAVE- INS

18.8 SEWERS, SEWAGE TANKS & DEEP PITS




Chapter 19 – Code of Inspection for Plant and Equipment

19.1 INTRODUCTION

19.2 GENERAL PROCEDURE

19.3 GENERAL PREPARATION REQUIREMENTS

19.4 INSPECTION PROCEDURES




Chapter 20 – Security & Installation Access Control

20.1 GENERAL INSTRUCTIONS

20.2 TYPE OF ENTRY PASSES

20.3 CONTRACTORS REPRESENTATIVE

20.4 THEFT CASES

20.5 LOADING NOTE




Chapter 21 – Oil Well Drilling, Workover, Exploration & Well Surveillance

21.1 INTRODUCTION

21.2 GENERAL INFORMATIONS21.3 DRILLING & WELL SERVICING OPERATIONS

21.4 HYDROGEN SULPHIDE (H2S)

21.5 SAFETY AT OR NEAR DRILLING LOCATION

21.6 FIRE PREVENTION & PROTECTION21.7 AIR & GAS DRILLING

21.8 WELL SURVEILLANCE OPERATIONS

A. Wireline Operations

B. Coiled Tubing Operations

C. Well Testing Operations with Mobile Separators

D. Artificial Lift Operations

E. Well Surveillance Operations at Rig Site




Chapter 22 – Vehicles & Traffic Safety

22.0 SCOPE

22.1 GENERAL SAFETY ASPECTS FOR ALL VEHICLES22.2 SAFETY CONSIDERATION FOR HEAVY DUTY VEHICLES

22.3 SAFETY APPLIANCES FOR VEHICLES

22.4 ESSENTIAL DOCUMENTS

22.5 VEHICLE’S USAGE CRITERIA

22.6 DEFENSIVE DRIVING PRINCIPLE

22.7 STANDARD REQUIREMENT FOR ROAD WORTHY VEHICLE

22.8 SAFE RESPONSE IN HAZARDOUS & EMERGENCY SITUATION

22.9 POST ACCIDENT MANAGEMENT

22.10 DISCIPLINARY ACTION

22.11 DESERT TOOL BOX

22.12 SAFETY TIPS ON DEFENSIVE DRIVING

22.13 VEHICLE’S INSPECTION CHECK LIST

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