fuel and clinker weighing
TRANSCRIPT
-
8/10/2019 Fuel and Clinker Weighing
1/20
Raw meal schenck counter 0 6393 6393
Main burner coal counter 0 248.5 248.5
Calciner burner coal counter 0 216 216Waste tire counter 0 37.8 37.8
main burner : 67.44 68.7 1.26
calciner : 21.66 11.14 -10.52
Raw meal schenck counter 0 8445 8445
Main burner coal counter 0 275.9 275.9
Calciner burner coal counter 0 181.6 181.6
RDF counter 0 288 288Levels of coal silos : 0
main burner : 52.81 49.52 -3.29
calciner : 31.16 46.99 15.83
R.Meal (t) clinker (t) Total kalori
14838 9080.856 8,273,080
Heat Input (kcals) water content%
435.95 Petcoke 3,294,036 9.15792 Lignite 3,936,936 6.58
236.9 RDF (Orijinal) 870,175 35
35.137 Tires 193,254 0
18.8 Shredded tires together with RDF 103,400 0
1518.787 Total 8,294,400
3,683236.30
Spesific (kcal/kgck)
5,321396.06
Total amount fed (dry tons)
739.898,317
5,500
35.14
18.80
5,500
Kiln1
Levels of coal silos
Kiln2
Wastes and coals at Weightcounter
911.05
Calorific value (kcal/kg)
-
8/10/2019 Fuel and Clinker Weighing
2/20
Start End Difference
Raw meal schenck counter 41427 48373 6946
Main burner coal counter 1639.7 1908 268.3
Calciner burner coal counter 1535.4 1807.4 272
Waste tire counter 171 200 29
main burner : 28.5 25.17 -3.33
calciner : 19.6 16.65 -2.95
Raw meal schenck counter 55679 64632 8953
Main burner coal counter 1958.2 2254.7 296.5
Calciner burner coal counter 1381.1 1621.1 240
RDF counter 1384 1605 221
Levels of coal silos :
main burner : 37.9 34.1 -3.8
calciner : 33.8 26.9 -6.9
R.Meal (t) clinker (t) Total kalori
15899 9715.4 10,152,172,323
Heat Input (kcals) water content%
499.35 Petcoke 3,720,691 8.9
853.3 Lignite 4,971,981 8.8
181.45 RDF (Originally) 1,069,527 35
26.9 Tires 147,950 0
22.1 Shredded tires together with RDF 121,550 01583.1 Total 10,031,699
Addititional coal from the bins 120,473
MEASUREMENT OF WASTE AND COAL BETWEEN 08.07.2013 17:00-10.07.2013 21:00 IN KONYA PLANT
Kiln1
Levels of coal silos
Kiln2
Wastes and coals at Weightcounter
778.21
5,500
Total amount fed (dry tons) Calorific value (kcal/kg)
22.10
26.90
454.91
5,894
16.98 7095
5,500
Spesific (kcal/kgck)
1045.0
6,389
181.45
8,179
-
8/10/2019 Fuel and Clinker Weighing
3/20
Start End Difference
Raw meal schenck counter 0 3290 3290
Main burner coal counter 0 120.5 120.5
Calciner burner coal counter 0 156.7 156.7
Waste tire counter 0 0 0
main burner : 67.62 41.28 -26.34
calciner : 24.37 17.43 -6.94
Raw meal schenck counter 0 4245 4245
Main burner coal counter 0 115.3 115.3
Calciner burner coal counter 0 139.3 139.3
RDF counter 0 0 0
Levels of coal silos :
main burner : 59.14 42.88 -16.26
calciner : 49.1 42.39 -6.71
R.Meal (t) clinker (t) Total kalori
7535 4761.6 4,121,444,816
Heat Input (kcals) water content%
212.75 Petcoke 1,613,771 7.8
411.9 Lignite 2,110,324 12.6
RDF (Originally) 0 0
Tires 0 0
Shredded tires together with RDF 0 0
624.65 Total 3,724,095
Addititional coal from the bins 397,35056.25 7064
0.00 0
0.00 0
0.00 0
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
196.16 8,227
360.00 5,862
MEASUREMENT OF WASTE AND COAL BETWEEN 16.07.2013 17:00-17.07.2013 17:00 IN KONYA PLANT
WITHOUT SECONDARY FUEL
Kiln1
Levels of coal silos
Kiln2
Spesific (kcal/kgck)
865.6
-
8/10/2019 Fuel and Clinker Weighing
4/20
Start End Difference
Raw meal schenck counter 25374 28807 3433
Main burner coal counter 977.7 1107.5 129.8
Calciner burner coal counter 976.9 1120.2 143.3
Waste tire counter
main burner : 81.74 47.19 -34.55
calciner : 18.44 21.31 2.87
Raw meal schenck counter 33352 37752 4400
Main burner coal counter 863.3 971.7 108.4
Calciner burner coal counter 913.8 1075.5 161.7
RDF counter
Levels of coal silos :
main burner : 47.42 45.25 -2.17
calciner : 60.65 44.01 -16.64
R.Meal (t) clinker (t) Total kalori
7833 4914.45 4,237,597,302
Heat Input (kcals) water content%
267.95 Petcoke 2,031,738 7.8
369.35 Lignite 1,859,397 12.6
RDF (Originally) 0 0Tires 0 0
Shredded tires together with RDF 0 0
Total 3,891,135
Addititional coal from the bins 346,462
Notes about the weighing of fuel and clinker
1- All ground hoppers of lignite and petcoke were empty before the weighing.2- Belt conveyors and the wet bins were empty before the weighing.
3- Dry coal bin was 75 % full before and after the weighing.
4- All the counters were recorded at the start and and of the weighing.
5- Calculations are done accordint to real weighted values.
6- The clinker was weighted during this period.
MEASUREMENT OF WASTE AND COAL BETWEEN 24.07.2013 17:00-25.07.2013 18:00 IN KONYA PLANT
WITHOUT SECONDARY FUEL
Kiln1
Levels of coal silos
Kiln2
Spesific (kcal/kgck)
862.3
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
247.05 8,224
322.81 5,760
50.49 6862
0.00 00.00 0
0.00 0
-
8/10/2019 Fuel and Clinker Weighing
5/20
Start End Difference
Raw meal schenck counter 0 3330 3330
Main burner coal counter 0 122.3 122.3
Calciner burner coal counter 0 147 147
Waste tire counter
main burner : 79.71 45 -34.71
calciner : 25.1 17.25 -7.85
Raw meal schenck counter 0 4060 4060
Main burner coal counter 0 101.8 101.8
Calciner burner coal counter 0 144.8 144.8
RDF counter
Levels of coal silos :
main burner : 52 37.44 -14.56
calciner : 41.58 40.2 -1.38
R.Meal (t) clinker (t) Total kalori
7390 4567.15 4,093,040,965
Heat Input (kcals) water content%
204.95 Petcoke 1,567,358 5.2
422.1 Lignite 2,116,124 11.3
RDF (Originally) 0 0Tires 0 0
Shredded tires together with RDF 0 0
Total 3,683,482
Addititional coal from the bins 409,559
Notes about the weighing of fuel and clinker
1- All ground hoppers of lignite and petcoke were empty before the weighing.2- Belt conveyors and the wet bins were empty before the weighing.
3- Dry coal bin was 75 % full before and after the weighing.
4- All the counters were recorded at the start and and of the weighing.
5- Calculations are done accordint to real weighted values.
6- The clinker was weighted during this period.
58.5 7001
0.00 00.00 0
0.00 0
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
194.29 8,067
374.40 5,652
MEASUREMENT OF WASTE AND COAL BETWEEN 29.07.2013 09:00-30.07.2013 09:00 IN KONYA PLANT
WITHOUT SECONDARY FUEL
Kiln1
Levels of coal silos
Kiln2
Spesific (kcal/kgck)
896.2
-
8/10/2019 Fuel and Clinker Weighing
6/20
Start End Difference
Raw meal schenck counter 0 6715 6715
Main burner coal counter 0 268.2 268.2
Calciner burner coal counter 0 38.5 38.5
Waste tire counter
main burner : 31.22 24.85 -6.37
calciner : 15.15 20.27 5.12
Raw meal schenck counter 0 8615 8615
Main burner coal counter 0 232.3 232.3
Calciner burner coal counter 0 300.9 300.9
RDF counter
Levels of coal silos :
main burner : 42.01 36.66 -5.35
calciner : 40.65 36.6 -4.05
R.Meal (t) clinker (t) Total kalori
15330 9504.6 8,440,753,797
Heat Input (kcals) water content%
437.9 Petcoke 3,379,567 5.2
819.7 Lignite 4,028,716 11.3
220 RDF (Originally) 732,600 2527.9 Tires 153,450 0
13.9 Shredded tires together with RDF 76,450 0
Total 8,370,783
Addititional coal from the bins 69,971
Notes about the weighing of fuel and clinker
1- All ground hoppers of lignite and petcoke were empty before the weighing.2- Belt conveyors and the wet bins were empty before the weighing.
3- Dry coal bin was 75 % full before and after the weighing.
4- All the counters were recorded at the start and and of the weighing.
5- Calculations are done accordint to real weighted values.
6- The clinker was weighted during this period.
MEASUREMENT OF WASTE AND COAL BETWEEN 30.07.2013 13:00-01.07.2013 15:00 IN KONYA PLANT
Kiln1
Levels of coal silos
Kiln2
Spesific (kcal/kgck)
888.1
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
415.13 8,141
727.07 5,541
10.65 6570
165.0027.90 5,500
13.90 5,500
4,440
-
8/10/2019 Fuel and Clinker Weighing
7/20
Start End Difference
Raw meal schenck counter 18831 22139 3308
Main burner coal counter -747.7 874.8 1622.5
Calciner burner coal counter 644.6 766 121.4
Waste tire counter 0 14.07 14.07
main burner : 94.71 56.045 -38.665
calciner : 20.95 19.64 -1.31
Raw meal schenck counter 0 0
Main burner coal counter 0 0Calciner burner coal counter 0 0
RDF counter
Levels of coal silos :
main burner : 0
calciner : 0
R.Meal (t) clinker (t) Total kalori
3308 2017.45 2,083,916,038
Heat Input (kcals) water content%
97.95 Petcoke 767,276 6.03
181.25 Lignite 939,610 12.99
RDF (Originally) 0 0
14.6 Tires 80,300 0
Shredded tires together with RDF 0 0
Total 1,787,186
Addititional coal from the bins 296,730
Notes about the weighing of fuel and clinker
42.5 6986
0.00 0
14.60 5,500
0.00 0
Wastes and coals at Weightcounter Total amount fed (dry tons) Calorific value (kcal/kg)
92.04 8,336
157.71 5,958
MEASUREMENT OF WASTE AND COAL FOR KILN 1 ONLY
BETWEEN 05.08.2013 09:00-06.08.2013 09:00 IN KONYA PLANT
Kiln1
Levels of coal silos
Kiln2
Spesific (kcal/kgck)
1032.9
-
8/10/2019 Fuel and Clinker Weighing
8/20
Start End Difference
KLNKER FAKTRRaw meal schenck counter 374164 380975 6811
Main burner coal counter 4685.1 4926.3 241.2 Toplam beslenen farin
Calciner burner coal counter 4019.8 4421.6 401.8 Toplam tartlan klinke
Waste tire counter
Eski faktre gre retil
main burner : 85.096 36.6 -48.496
calciner : 24.21 21.82 -2.39
Raw meal schenck counter 547859 556756 8897
Main burner coal counter 18360.7 18688.2 327.5
Calciner burner coal counter 10604.9 10795.5 190.6
RDF counter
Levels of coal silos :
main burner : 44.14 37.29 -6.85
calciner : 48.31 40.88 -7.43
R.Meal (t) clinker (t) Total kalori
15708 9771.95 8,577,010,676
Heat Input (kcals) water content%
670.7 Petcoke 5,328,337 4.64
540.05 Lignite 2,799,214 15.14
RDF (Originally) 0 0Tires 0 0
Shredded tires together with RDF 0 0
Total 8,127,550
Addititional coal from the bins 449,460
Notes about the weighing of fuel and clinker
1- All ground hoppers of lignite and petcoke were empty before the weighing.2- Belt conveyors and the wet bins were empty before the weighing.
3- Dry coal bin was empty before and 3 tons after the weighing.
4- All the counters were recorded at the start and end of the weighing.
5- Calculations are done accordint to real weighted values.
6- The clinker was weighted during this period.
MEASUREMENT OF CLNKER AND COAL BETWEEN 26.12.2013 14:00-28.12.2013 15:40 IN KONYA PLANT
WITHOUT SECONDARY FUEL
Kiln1
Levels of coal silos
Kiln2
Spesific (kcal/kgck)
877.7
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
639.58 8,331
458.29 6,108
0.00 00.00 0
0.00 0
Eski Faktr:
Yeni Faktr:
62.166 7230
-
8/10/2019 Fuel and Clinker Weighing
9/20
Start End Difference
Time: 10:30 15:30
Raw meal schenck counter 431677 438596 6919 KLNKER FAKTR
Main burner coal counter 6810.02 7060.59 250.57
Calciner burner coal counter 5657.76 5830.76 173 Toplam beslenen farin: 16268
Waste oil 3697 3749.8 52.8 Toplam tartlan klinker: 10289.1
Waste tire + RDFcounter 1963.9 2189.9 226 0.6200
Eski faktre gre retilen klinker: 10086.16
main burner : 89.147 86.369 -2.778 0.6325
calciner : 22.48 25.74 3.26
Raw meal schenck counter 625658 635007 9349
Main burner coal counter 21200.2 21533.6 333.4
Calciner burner coal counter 11986.9 12126 139.1
Waste tyre+ RDF counter 12211.2 12482.1 270.9
Levels of coal silos :
main burner : 49.42 45.05 -4.37
calciner : 48.63 42.34 -6.29
R.Meal (t) clinker (t) Total kalori10086.16 16268 10289.1 9,219,631,271
Heat Input (kcals) water content%
604.55 Petcoke 4,657,193 5.07
479.45 Lignite 2,527,819 13.54
433.7 RDF (Originally) 1,055,452 22
52.8 Waste oil 279,432 18
89.8 Shredded tires together with RDF 646,560 0
Total 9,166,457
Addititional coal from the bins 53,175
Notes about the weighing of fuel and clinker
1- All ground hoppers of l ignite and petcoke were empty before the weighing.
2- Belt conveyors and the wet bin were emptied before the weighing.
3- Dry coal bin was empty before and 25 % full after the weighing (3 tons).
4- All the counters were recorded at the start and and of the weighing.5- Calculations are done accordint to real weighted values.
6- The clinker was a lso weighted during this period.
1/14/2014 1/15/2014 1/16/2014
Kiln I 3401 3492 3725
Kiln II 3617 3153 3888
1/16/2014
1/14/2014 1/15/2014 1/16/2014
Tedariki Ad : SAHADAN ALINAN Geli Tarihi :Kiln I 6311 7629 5422
Parti No :
Alnan Malzeme :
Eski Faktr:
Yeni Faktr:
TEST
RAPOR TARH :
RDF Calorific Values (Kcal/Kg RDF)
TARTIM SIRASINDA ALINAN
GR KALTE KONTROLFORMU
KONTROL TARH:1/16/2014
Waste Oil Calorific Values (Kcal/Kg Oil)
43.30 6,454
89.80 7,200
7.178 7408
573.90 8,115
414.53 6,098
338.29 3,120
Waste Tyre Calorific Value (Kcal/Kg Tyre)
MEASUREMENT OF CALORIFIC CONSUMPTION (WASTE AND COAL) BETWEEN 14.01.2014-16.01.2014 15:00 IN VICAT KONYA
PLANT
Kiln1
Levels of coal silos
Kiln2
Spesific (kcal/kgck)896.1
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
-
8/10/2019 Fuel and Clinker Weighing
10/20
Start End Difference
Time: 10:00 12:00
Raw meal schenck counter 0 KLNKER FAKTR
Main burner coal counter 0
Calciner burner coal counter 0 Toplam beslenen farin: 8579
Waste oil 0 Toplam tartlan klinker: 5468.65
Waste tire + RDFcounter 0 0.6200
Eski faktre gre retilen klinker: 5318.98
main burner : 0 0.6374
calciner : 0
Raw meal schenck counter 264791 273370 8579
Main burner coal counter 90499 92590 2091
Calciner burner coal counter 50262 52788 2526
Waste tyre+ RDF counter 1935748 1935748 0
Levels of coal silos : 54253 54253
main burner : 50.49 53.56 3.07
calciner : 49.5 45.57 -3.93
R.Meal (t) clinker (t) Total kalori5318.98 8579 5468.65 4,911,929,431
Heat Input (kcals) water content%
346 Petcoke 2,710,185 6.64
420.8 Lignite 2,216,838 13.31
RDF (Originally) 0
Waste oil 0
Shredded tires together with RDF 0 0
Total 4,927,023
Addititional coal from the bins -15,093
Notes about the weighing of fuel and c linker
1- All ground hoppers of l ignite and petcoke were empty before the weighing.
2- Belt conveyors and the wet bin were emptied before the weighing.
3- Dry coal bin was empty before and 25 % full after the weighing (3 tons).
4- All the counters were recorded at the start and and of the weighing.5- Calculations are done accordint to real weighted values.
6- The clinker was also weighted during this period.
Kiln I
Kiln II
Tedariki Ad : SAHADAN ALINAN Geli Tarihi :Kiln I
Parti No :
Alnan Malzeme :
Yeni Faktr:
Levels of coal silos
RDF Calorific Values (Kcal/Kg RDF)
GR KALTE KONTROLFORMU
KONTROL TARH:
05-07/04/2014
TEST
TARTIM SIRASINDA ALINAN Waste Tyre Calorific Value (Kcal/Kg Tyre)
Waste Oil Calorific Values (Kcal/Kg Oil)
0.00
-2.14 7053
0.00
0.00
RAPOR TARH : 08.04.2014
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
323.03 8,390
364.79 6,077
MEASUREMENT OF CALORIFIC CONSUMPTION (COAL) BETWEEN 04.04.2014-06.04.2014 10:00-12:00 IN VICAT KONYA PLANT
Kiln2
Eski Faktr:Kiln1
Spesific (kcal/kgck)898.2
-
8/10/2019 Fuel and Clinker Weighing
11/20
Start End Difference
Time: 10:30 10:30
Raw meal schenck counter 0 KLNKER FAKTR
Main burner coal counter 0
Calciner burner coal counter 0 Toplam beslenen farin: 8108
Waste oil 0 Toplam tartlan klinker: 5017.75
Waste tire + RDFcounter 0 0.6200
Eski faktre gre retilen klinker: 5026.96
main burner : 0 0.6189
calciner : 0
Raw meal schenck counter 277225 285333 8108
Main burner coal counter 9352.5 9556.8 204.3
Calciner burner coal counter 5370.6 5540.6 170
Waste tyre+ RDF counter 19430.45 19650.88 220.43
Levels of coal silos :
main burner : 42.5 50.12 7.62
calciner : 37.5 51.85 14.35
R.Meal (t) clinker (t) Total kalori5026.96 8108 5017.75 4,719,766,466
Heat Input (kcals) water content%
278.9 Petcoke 2,106,638 7.4
386.8 Lignite 2,017,859 15.49
160.3 RDF (Originally) 369,502 20
0 Waste oil 0
64.25 Shredded tires 385,500 0
Total 4,879,500
Addititional coal from the bins -159,733
Notes about the weighing of fuel and clinker
1- All ground hoppers of l ignite and petcoke were empty before the weighing.
2- Belt conveyors and the wet bin were emptied before the weighing.
3- Dry coal bin was empty before and 25 % full after the weighing (3 tons).
4- All the counters were recorded at the start and and of the weighing.
5- Calculations are done accordint to real weighted values.
6- The clinker was also weighted during this period.
4/7/2014 4/8/2014 4/9/2014
Kiln II 2523 3408 2713
Tedariki Ad : SAHADAN ALINAN Geli Tarihi :
Parti No :
Alnan Malzeme :
, . . - . . : - :
VICAT KONYA PLANT
Kiln1
Eski Faktr:
Levels of coal silos
Yeni Faktr:
Kiln2
Spesific (kcal/kgck)940.6
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
258.26 8,157
326.88 6,173
128.24 2,881
0.00
64.25 6,000
-24.97 6397
RDF Calorific Values (Kcal/Kg RDF)
GR KALTE KONTROLFORMU
KONTROL TARH:
RAPOR TARH : 08.04.2014
07-09/04/2014
TEST
TARTIM SIRASINDA ALINAN Waste Tyre Calorific Value (Kcal/Kg Tyre)
-
8/10/2019 Fuel and Clinker Weighing
12/20
Start End Difference
Time: 10:30 12:00
Raw meal schenck counter 0 KLNKER FAKTR
Main burner coal counter 0
Calciner burner coal counter 0 Toplam beslenen farin: 4267
Waste oil 0 Toplam tartlan klinker: 2584.7
Waste tire + RDFcounter 0 0.6200
Eski faktre gre retilen klinker: 2645.54
main burner : 0 0.6057
calciner : 0
Raw meal schenck counter 288932 293199 4267
Main burner coal counter 9655.4 9743.7 88.3
Calciner burner coal counter 5626.9 5724.6 97.7
Waste tyre+ RDF counter 19667 19667 0
Levels of coal silos :
main burner : 32.64 35.94 3.3
calciner : 32.8 38.44 5.64
R.Meal (t) clinker (t) Total kalori2645.54 4267 2584.7 2,330,416,196
Heat Input (kcals) water content%
324 Petcoke 2,426,927 7.33
Lignite 0 0
RDF (Originally) 0 20
Waste oil 0
Shredded tires 0 0
Total 2,426,927
Addititional coal from the bins -96,511
Notes about the weighing of fuel and clinker
1- All ground hoppers of l ignite and petcoke were empty before the weighing.
2- Belt conveyors and the wet bin were emptied before the weighing.
3- Dry coal bin was empty before and 25 % full after the weighing (3 tons).
4- All the counters were recorded at the start and and of the weighing.
5- Calculations are done accordint to real weighted values.
6- The clinker was also weighted during this period.
4/7/2014 4/8/2014 4/9/2014
Kiln II 2523 3408 2713
Tedariki Ad : SAHADAN ALINAN Geli Tarihi :
Parti No :
Alnan Malzeme :
. . - . . : - :
KONYA PLANT
Kiln1
Eski Faktr:
Levels of coal silos
Yeni Faktr:
Kiln2
Spesific (kcal/kgck)901.6
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
300.25 8,083
0.00 0
0.00 0
0.00
0.00 0
-11.94 8083
RDF Calorific Values (Kcal/Kg RDF)
GR KALTE KONTROLFORMU
KONTROL TARH:
RAPOR TARH : 08.04.2014
10-11/04/2014
TEST
TARTIM SIRASINDA ALINAN Waste Tyre Calorific Value (Kcal/Kg Tyre)
-
8/10/2019 Fuel and Clinker Weighing
13/20
Start EndTime: 22:00 19:30
Raw meal schenck counter 15657 18212
Main burner coal counter 60.3 69.26
Calciner burner coal counter 75.65 86.01
Waste oil 0 0
Waste tire + RDFcounter 0 0.7
main burner : 50.85 50.23
calciner : 19.41 17.43
Raw meal schenck counter
Main burner coal counter
Calciner burner coal counterWaste tyre+ RDF counter
Levels of coal silos :
main burner :
calciner :
R.Meal (t) clinker (t) Total kalori
1584.1 2555 1528 1,765,214,037
MEASUREMENT OF CALORIFIC CONSUMPTION
(COAL AND CLINKER) BETWEEN 01.05.2014-02.05.2014 22:00-19:30 IN VICAT KONYA PLANT
Kiln1
Levels of coal silos
Kiln2
Spesific (
115
-
8/10/2019 Fuel and Clinker Weighing
14/20
Difference21.5
2555
8.96
10.36
0
0.7
-0.62
-1.98
0
0
00
0
0
cal/kgck)
5.2
-
8/10/2019 Fuel and Clinker Weighing
15/20
Start End
Raw meal schenck counter 46933 53269
Main burner coal counter 1704 1970.3
Calciner burner coal counter 1744.4 1890.4
Waste tire counter
main burner : 23.55 81.5
calciner : 16.2 17.15
Raw meal schenck counter 15360 22347
Main burner coal counter 380.5 623.5
Calciner burner coal counter 445.9 554.4
RDF counterLevels of coal silos :
main burner : 29.65 5.7
calciner : 29.4 32.38
R.Meal (t) clinker (t) Total kalori
13323 8260.26 6,856,084,118
Spesific (
MEASUREMENT OF COAL BETWEEN 13.05.2014 10:30-15.05.2014 10:00 IN KONYA PLANT
WITH SECONDARY FUEL
Kiln1
Levels of coal silos
Kiln2
83
-
8/10/2019 Fuel and Clinker Weighing
16/20
Difference
6336
266.3
146
57.95
0.95
6987
243
108.5
-23.95
2.98
cal/kgck)
.0
-
8/10/2019 Fuel and Clinker Weighing
17/20
-
8/10/2019 Fuel and Clinker Weighing
18/20
Start End Difference
Time: 20:00 23:30
Raw meal schenck counter 138585 145379 6794 KLNKER FAKTR
Main burner coal counter 5318.8 5580.5 261.7
Calciner burner coal counter 4473.5 4790 316.5 Toplam beslenen farin: 14965
Waste oil 924 957 33 Toplam tartlan klinker: 9407.45
Waste tire + RDFcounter 186 186 0 0.6200
Eski faktre gre retilen klinker: 9278.3
main burner : 70.13 42.4 -27.73 0.6286
calciner : 20.57 21 0.43
Raw meal schenck counter 125697 133868 8171
Main burner coal counter 1816.5 1977.9 161.4
Calciner burner coal counter 4508.5 4787.1 278.6
Waste tyre+ RDF counter 3163 3370 207
Levels of coal silos : 0 02:49-03:55 66 dk
main burner : 42.15 44.07 1.92 04:28-05:00 32 dk
calciner : 47.04 46.34 -0.7 TOTAL 98 dk
Ck-Counter R.Meal (t) clinker (t)-Weight Total kalori
9278.3 14965 9407.45 8,867,891,542
Heat Input (kcals) water content%
628.15 44% Petcoke 5,028,887 5.11
436.5 31% Lignite 2,262,928 10.57
144 10% RDF (Originally) 390,650 14
64 4% Waste oil 126,545 11
152 11% Shredded tires 909,000 0
1423.65 100% Total 8,718,010
Addititional coal from the bins 149,882 6.76
Notes about the weighing of fuel and clinker
1- All ground hoppers of lignite and petcoke were empty before the weighing.
2- Belt conveyors and the wet bin were emptied before the weighing.
3- Dry coal bin was empty before and 25 % full after the weighing (3 tons).
4- All the counters were recorded at the start and and of the weighing.
5- Calculations are done accordint to real weighted values.
6- The clinker was also weighted during this period.
MEASUREMENT OF CALORIFIC CONSUMPTION (COAL, WASTE AND CLINKER)
BETWEEN 10.06.2014-12.06.2014 .20:00-23:30 IN VICAT KONYA PLANT (TOTAL PEROD = 50 hour)
Kiln1
Eski Faktr:
Levels of coal silos
Yeni Faktr:
Kiln2
K1 Stoppage
6/10/2014
STOPPAGE
Spesific (kcal/kgck)
942.6
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
596.05 8,437
390.36 5,797
124.13 3,147
56.75 2,230
151.50 6,000
23.08 6494
-
8/10/2019 Fuel and Clinker Weighing
19/20
-
8/10/2019 Fuel and Clinker Weighing
20/20
7/17/2014 7/19/2014 Duration
Time: 10:00 13:00 51 hStart End Difference
Raw meal schenck counter 248840 255893 7053 KLNKER FAKTR
Main burner coal counter 96501 99109 2608
Calciner burner coal counter 101422 105683 4261 Toplam beslenen farin: 15671
Waste oil 1696 1733 37 Toplam tartlan klinker: 9609.45
Waste tire + RDFcounter 4028 4190 162 0.6200
Eski faktre gre retilen klinker: 9716.0
main burner : 35.18 47.33 12.15 0.6132
calciner : 22.78 12.8 -9.98
Raw meal schenck counter 257880 266498 8618 Ya kmr besleme oranlar:
Main burner coal counter 8732.4 9042.4 310 37.44
Calciner burner coal counter 6251.5 6445 193.5 62.56
Waste tyre+ RDF counter 5784 5972 188
Levels of coal silos : Ya kmr bandndan geen toplam kmr
main burner : 27.92 38.17 10.25 Tartl beslenen toplam kmr
calciner : 25.58 35 9.42 Fark ve hata
Ck-Counter R.Meal (t) Ck (t)-Weighed Total kalori
9716.02 15671 9609.45 8,615,657,304
Heat Input (kcals) %Humidity
741.35 49% Petcoke 5,646,914 7.38
443.75 29% Lignite 1,897,741 15.13
165 11% RDF (Originally) 538,745 13
82 5% Waste oil 145,153 44
89 6% Shredded tires 534,000 0
1521.1 100% Total 8,762,553
Addititional coal from the bins -146,896
Notes about the weighing:
1- All ground hoppers of lignite and petcoke were empty before the weighing.
2- Belt conveyors and the wet bin were emptied before the weighing.
3- Dry coal bin was empty before and a fter the weighing.
4- All the counters were recorded at the start and and of the weighing.
5- Calculations are done accordint to real weighted values.
6- The clinker was also weighted during this period.
89.00 6,000
-21.84 6726
376.61 5,039
143.06 3,766
45.92 3,161
Spesific (kcal/kgck)
896.6
Wastes and coals at WeightcounterTotal amount fed (dry tons) Calorific value (kcal/kg)
686.64 8,224
MEASUREMENT OF CALORIFIC CONSUMPTION (COAL, WASTE AND CLINKER)
BETWEEN 17-19.07.2014 IN VICAT KONYA PLANT
Kiln1
Eski Faktr:
Levels of coal silos
Yeni Faktr:
Kiln2
Linyit
Petrokok