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ATS INSTRUCTIONS MAINS TO GENERATOR

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  • ATSINSTRUCTIONS

    MAINS TO GENERATOR

  • All items are sold under Switchgear Systems Limited standard terms and conditions, a copy of whichcan be found on our website (www.switchgear-systems.com).

    It is the responsibility of the installer to ensure items are fitted to the requirements of BS 7671(Wiring Regulations) and best working practice.

    Issue: 130918

  • INDEX

    LAYOUT

    SET-UP

    02-03

    04-05

    06-07

    14

    15

    16-23

    24-31

    32-33

    34

    35-36

    08-09

    10-11

    12-13

    Overview

    Installation

    Connection Diagram Key

    4P M2G C331

    4P M2G S331

    2P M2G C330

    Connecting to a generator

    Front of enclosure

    DS331 panel

    DS330 panel

    Remote add ons

    Technical specs

    Motor override switch

  • Installation and operation instructionsfor Mains to Generator ATS panels

    This ATS is designed for use with a mains primary supply and a generator auxiliary supply. A constant DC power supply to the panel (either 12V or 24V depending on the model) is required at all times; this is normally taken from the GenSet battery but can also be fitted within the panel (as it may have been in this unit) or can be purchasedas a standalone unit. Please ensure you have the correct model of ATS for your application prior to installation. A full range of ATS panels for mains to mains is also available. Please visit www.switchgear-systems.com for more information. mmWe recommend local isolation of both supplies, immediately adjacent to the panel. Switchgear Systems Ltd have a comprehensive range of enclosed Load Break Isolators, Switch-Fuses and MCCBs which could be employed. We also supply a range of single line and dual line integrated ATS Bypass Switches for life safety systems.mmThis panel adheres to the European standard IEC60947-6-1 for transfer equipment. This panel is fully mains tested prior to leaving Switchgear Systems Ltd.

    Test certificate number:

    Signature:

    The installer is responsible for ensuring that the installation conforms to the requirements of BS 7671 (Wiring regulations) and best safe working practice.

    02

    OVERVIEW

  • SPECIALREQUIREMENT?JUST ASK!

    This system is designed to monitor the main supply in order to offer protection against phase failure, incorrect phase sequence and under/over voltage.

    Features include:

    • Voltage monitoring against pre-settable limits

    • Status indication by LCD display

    • Paired contactor switching mechanisms up to 160A and motorised

    changeover switches from 200A and above

    • Volt free N/O remote contacts for remote status indication

    • All in one control interface giving external access to:

    • Programming of settings

    • Setting of operation condition

    • Monitoring of supply condition

    • Manual control

    • On and Off load generator test facility

    • The system monitors the primary supply and auxiliary supply for

    stability

    Switchgear Systems Ltd can also supply ATS systems

    designed for use in circuits where both supplies are

    coming from the mains or generator switches which

    do not require a constant DC supply at the loss of

    many of the setting options.

    03

    OVERVIEW

  • Installation Instructions

    1. Before beginning the installation please ensure you have ordered the correct type of ATS unit. This panel is designed for use with mains primary and generator auxiliary power supplies. A DC supply is required to operate the control panel.2. You will require 2 cables from the GenSet to carry the positive and negative supplies (unless a remote power supply has been fitted). You will additionally need 1-2 cables for the remote start signal to the generator. Volt drop should be considered when deciding what cables to use but the current is nominal (less than an Amp) so 1.5mm will normally be suitable.3. The enclosure comes with 4 pre-drilled holes in the back for mounting, please see opposite page for dimension details for drilling. Alternatively wall mounting brackets are also available.4. Cables should be installed by a qualified electrician. Gland and make off cables to appropriate lengths being sure to adhere to the requirements set in BS7671. Please ensure you run sufficient control cables from the generator, normally this will be 3-4.5. Terminate and connect cables with appropriate ferrules and lugs where necessary. Torque settings are shown in the table on the opposite page. Please see the Connection Diagram key (pages 06-07) and appropriate Connection diagram (pages 08-14) for your unit, for details on where to terminate your cables.6. Alter the settings on the Deepsea control panel to the specifications of the site. Details about the operation and setting of these devices can be found on pages 16-31.7. If you need to fit remote indication please consult pages 07 and 32 for details.mmPlease note: Before commissioning ensure all terminals are tightened, including those factory fitted, as these may loosen during transit and storage. Maintenance of the IP ingress protection is the responsibility of the installer. All Panels are mains tested before leaving Switchgear Systems Ltd.

    04

    INSTALLATION

  • 21mm

    21mm

    21mm

    21mm

    A C

    B

    9mm Ø

    Rating Max CableDimensionA

    (Width)B

    (Height)C

    (Depth)

    35mm cage35mm cage35mm cage70mm cage70mm cage

    200mm200mm200mm200mm250mm

    600mm600mm700mm700mm800mm

    400mm400mm500mm500mm600mm

    40-100A (2 Pole)40-63A (4 Pole)80-100A (4 Pole)

    125A (4 Pole)160A (4 Pole)

    Contactor Switching (C331/C330)

    95mm² M8120mm² M10150mm² M10

    250mm300mm300mm

    800mm800mm800mm

    600mm600mm600mm

    200A (4 Pole)250A (4 Pole)400A (4 Pole)

    Motorised Changeover Switching (S331)

    Torque

    3Nm3Nm3Nm6Nm6Nm

    15…22Nm30…44Nm30…44Nm

    240mm² M10300mm1000mm600mm630A (4 Pole) 30…44Nm300mm² M12300mm1000mm800mm800A (4 Pole) 50…75Nm300mm² M12300mm1200mm800mm1000A (4 Pole) 50…75Nm300mm² M12300mm1200mm800mm1250A (4 Pole) 50…75Nm

    05

    INSTALLATION

  • The following pages contain the connection diagrams, component details and

    wiring diagrams for the mains to generator range of ATS panels. The supply

    input and supply output cable terminals are labelled inside the panel and are

    also indicated on the connection diagram pages. Please consult pages 08-13

    for your specific device during installation and setup.

    Components List

    A - Primary supply L1 circuit protection fuseB - Primary supply L2 circuit protection fuseC - Primary supply L3 circuit protection fuseD - Auxiliary supply L1 circuit protection fuse E - Auxiliary supply L2 circuit protection fuseF - Auxiliary supply L3 circuit protection fuseG - Genset battery supply & circuit protection fuseH - 10A Remote primary power supply fuseI - Primary supply contactor control changeover relayJ - Auxiliary supply contactor control changeover relayK - Generator start signal control changeover relayL - Auxiliary switch on primary supplyM - Primary supply contactorN - Auxiliary supply contactorO - Auxiliary switch on auxiliary supplyP - Changeover switchQ - Motor unit for switching changeover switchR - Manual key switch box (page 34)

    06

    CONNECTION DIAGRAM KEY

  • If remote indication is required please use the remote indication terminals as

    shown on the relevant connection diagram page. These are volt free contacts

    for use with BMS or remote indication boxes. For more details about

    installation of remote indication boxes please consult page 32.

    Generator Control & Power Terminals (page 14)

    1 - VDC negative battery in2 - VDC positive battery in3 - Negative start signal for Deepsea GenSet4 - Generator start signal terminal input5 - Generator start signal terminal output

    Volt Free Status Indication Terminals (page 32)

    6 - Primary supply closed remote indication terminal input7 - Primary supply closed remote indication terminal output8 - Auxiliary supply closed remote indication terminal input9 - Auxiliary supply closed remote indication terminal output

    Remote Power Supply Terminals (pages 32-33)

    10 - Remote primary power supply live - MAX 10A11 - Remote primary power supply neutral - MAX 10A12 - Remote auxiliary power supply live - MAX 2A13 - Remote auxiliary power supply neutral - MAX 2A

    07

    CONNECTION DIAGRAM KEY

  • O

    08

    4P M2G C331

  • Out

    put S

    uppl

    y

    Auxi

    liary

    Inco

    min

    gSu

    pply L3 NL2 L1

    Prim

    ary

    Inco

    min

    gSu

    pply

    L3 NL2 L1

    Volt

    free

    prim

    ary

    supp

    lyin

    dica

    tion

    term

    inal

    s

    Volt

    free

    star

    tco

    ntac

    tte

    rmin

    als

    Volt

    free

    auxi

    liary

    supp

    lyin

    dica

    tion

    term

    inal

    sNegative input terminal

    Start signal terminalPo

    sitiv

    ein

    put

    term

    inal

    Primary relay open signal

    Positive to controller

    Auxiliary relay close signal

    Auxiliary supply L3 monitoring line

    Rem

    ote

    auxi

    liary

    pow

    ersu

    pply

    Max

    2A

    Auxiliary supply L2 monitoring line

    Auxiliary supply L1 monitoring line

    Auxiliary supply N monitoring line

    Primary supply L3 monitoring line

    Primary supply L2 monitoring line

    Primary supply L1 monitoring line

    Primary supply N monitoring line

    Rem

    ote

    prim

    ary

    pow

    ersu

    pply

    Max

    2A

    GenSet start signal

    Negative to controller

    09

    4P M2G C331

  • O

    P

    L

    Q

    A B C D E F G

    R

    K

    10

    4P M2G S331

  • Out

    put S

    uppl

    yAu

    xilia

    ryIn

    com

    ing

    Supp

    ly L3 NL2 L1

    Prim

    ary

    Inco

    min

    gSu

    pply

    L3 NL2 L1

    Volt

    free

    prim

    ary

    supp

    lyin

    dica

    tion

    term

    inal

    s

    Volt

    free

    star

    tco

    ntac

    tte

    rmin

    als

    Volt

    free

    auxi

    liary

    supp

    lyin

    dica

    tion

    term

    inal

    sNegative input terminal

    Start signal terminalPo

    sitiv

    ein

    put

    term

    inal

    Primary relay open signal

    Auxiliary relay close signal

    Motor clockwise

    Auxiliary supply L3 monitoring line

    Auxiliary supply L2 monitoring line

    Auxiliary supply L1 monitoring line

    Auxiliary supply N monitoring line

    Primary supply L3 monitoring line

    Primary supply L2 monitoring line

    Primary supply L1 monitoring linePrimary supply N monitoring line

    GenSet start signal

    Negative to controller

    Motor anti-clockwise

    Rem

    ote

    auxi

    liary

    pow

    ersu

    pply

    Max

    2A

    Rem

    ote

    prim

    ary

    pow

    ersu

    pply

    Max

    2A

    Mot

    orne

    utra

    l

    Key

    switc

    h

    Posi

    tive

    toco

    ntro

    ller

    11

    4P M2G S331

  • O

    12

    2P M2G C330

  • L N

    Out

    put S

    uppl

    yPr

    imar

    yIn

    com

    ing

    Supp

    ly

    Auxi

    liary

    Inco

    min

    gSu

    pply L N

    Volt

    free

    prim

    ary

    supp

    lyin

    dica

    tion

    term

    inal

    s

    Volt

    free

    star

    tco

    ntac

    tte

    rmin

    als

    Volt

    free

    auxi

    liary

    supp

    lyin

    dica

    tion

    term

    inal

    s

    Negative input terminal

    Start signal terminal

    Posi

    tive

    inpu

    tte

    rmin

    al

    Primary relay open signal

    Positive to controller

    Auxiliary relay close signal

    Auxiliary supply N monitoring line

    Remote auxiliary power supply Max 2A

    Auxiliary supply L monitoring line

    Primary supply L monitoring line

    Primary supply N monitoring line

    Rem

    ote

    prim

    ary

    pow

    ersu

    pply

    Max

    2A

    GenSet start signal

    Negative to controller

    13

    2P M2G C330

  • Volt FreeGenerator

    Start SignalTerminals *

    Start Input

    * Only one start signal required. Use either single cable negative start or twin cable volt free start. Positive and negative * is always required.

    Negative Start Terminalfor DSE GenSet *

    ATS Panel Genset

    Star

    t Out

    put

    Star

    t Inp

    utPositive Input

    DSE

    DSENegative Input

    This ATS includes 2 volt free start terminals and one negative start terminal for connecting a generator. These terminals are a normally open contacts which close when mains fails and open again once power has returned to the mains and the generator cooldown timer has elapsed.

    Typical connection example

    14

    CONNECTING TO A GENERATOR

  • WARNING LIVE TERMINALS ISOLATESUPPLY BEFORE REMOVING COVER

    Tighten all connections, included thosefactory-fitted, before connecting mains supply.

    DANGER!MIXED SUPPLIES PRESENT

    ISOLATE ELSEWHERE

    SwitchgearSystems Ltd

    16 Woodside Park, Rugby, Warwickshire, CV21 2NPTel: 01788 577399 Fax: 01788 577899

    Quarter turn

    lock

    Control Panel

    (for 4P see pages 16-23)

    (for 2P see pages 24-31)

    15

    FRONT OF ENCLOSURE

  • Info button Display Scroll Button Main Status Display Alarm Indicator

    S1 Breaker Button Mode Select Button S2 Breaker Button

    Operation of the panel

    mm

    mm

    mm

    The DSE331 controller on the front of the enclosure monitors the incoming

    power supplies for under and over voltage, phase and power loss on both

    the primary and auxiliary supplies. In the supplies are not within the limits

    required by the settings it will not close the contactor responsible for

    switching the supply load.mm

    Pressing will cycle through monitoring screens showing the frequency,

    individual phase voltages of each supply and battery supply voltage.mm

    Pressing will cycle through the operational modes the ATS panel is

    capable of running through. The mode description will flash; press to

    lock in the desired mode. The details are on page 17.

    16

    DS331 PANEL

  • Modes

    Start Inhibit - This mode prevents operation of the auxiliary (usually the generator) supply when the primary fails. It will close the

    primary supply to load as long as it is available and will not

    start or switch over to the generator. mm

    Warning: This is the default mode of the panel; anytime the controller comes out of configuration mode or loses the DC supply powering it, it

    will return to the start inhibit mode and must be reset to auto for normal

    function.mm

    Auto - This is the normal position the ATS should be set to for standard operation. It will send the GenSet start signal on

    primary failure and switch the auxiliary to load. When the

    primary is healthy again it will return the load to the

    primary supply.mm

    Manual - This gives the user manual control of the power supply; it will send the genset start signal to make both supplies

    available. Pressing will close the primary supply to

    load and pressing will close the generator to load.mm

    Test - When the panel is in test mode it will send the start signal to the GenSet and switch the load to the generator and

    continue to run that way until switched back to a different

    mode.

    17

    DS331 PANEL

  • Setting up the panel

    mm

    1.

    mm

    2.

    mm

    3.

    mm

    4.

    mm

    5.

    mm

    6.

    The DS331 requires a constant DC supply, usually taken from the

    battery on the GenSet controller (Another power supply can be used if

    for some reason this is not possible; Switchgear Systems Ltd has a

    range of units available on request). Unless otherwise requested it will

    be 12Vdc up to 80A and 24Vdc from 100A and above, however it is

    easy to change if necessary.mm

    If the genset is also made by Deep Sea Electronics the ‘Negative start

    signal’ terminal (page 07) in the ATS panel should be wired to the

    ‘negative start’ terminal on the genset. If the genset requires a volt free

    contact or a + signal you can use the volt free gen start terminals

    (page 07).mm

    When the panel is first installed and when it loses DC power it will

    default to ‘start inhibit’ and will need to be changed to ‘auto’ mode to

    function as normal.mm

    Configuration of the DS331 settings can be achieved through the

    display on the front or by using the software found on the Deep Sea

    Electronics website and connecting a computer to the Deep Sea panel

    via the USB port on the back.mm

    Editing a parameter through the display uses the configuration tables

    on pages 20-23 of this booklet and is done by following the steps on

    page 19.mm

    Refer to the configuration tables on the pages 20-23 for details on the

    adjustments that can be made.

    18

    DS331 PANEL

  • Editing the parameters

    mm

    • Press and hold the button until the configuration icon appears

    on screen (a crossed spanner and hammer).

    • Press to cycle forwards through the parameter options; to

    cycle backwards through the parameter list press . Pressing

    will cycle forwards through full parameter ‘pages’ to get to the

    later parameters more quickly.

    • When the screen displays the parameter you wish to change press

    . The value will begin to flash allowing it to be altered.

    • Press the and buttons to adjust the value to the desired

    setting.

    • Press the button again to save the current value; the value

    should stop flashing to show it is saved.

    • Press and hold the button when you have finished to exit

    configuration mode; configuration icon should no longer be visible.

    • Pressing and holding the buttons to adjust the value will cause it

    to move faster for cycling large values, such as time, faster.

    19

    DS331 PANEL

  • Contrast101Display Mode102S1 Option103S1 Summary Screen Phase Display104S2 Option105S1 Summary Screen Phase Display106Lamp test at power up107Power Up In Auto108Enable Transfer By Buttons109Test Mode110

    Breaker Type201Check Sync202Return To Programmed Transition203Display Mode204Open / Close S115Digital Input A Source301Digital Input A Polarity302Digital Input B Source303Digital Input B Polarity304Digital Input C Source305Digital Input C Polarity306Digital Input D Source307Digital Input D Polarity308

    Digital Output A Source401Digital Output A Polarity402Digital Output B Source403Digital Output B Polarity404Digital Output C Source405Digital Output C Polarity406Digital Output D Source407Digital Output D Polarity408Digital Output E Source409Digital Output E Polarity410Digital Output F Source411Digital Output F Polarity412Digital Output G Source413Digital Output G Polarity414Digital Output H Source415Digital Output H Polarity416

    Module (page 1)

    Application (page 2)

    Inputs (page 3)

    Outputs (page 4)

    000 (%)Icon Only (1), English (0)Generator (1), Mains (0)1 - 3Generator (1), Mains (0)1 - 3On (1), Off (0)On (1), Off (0)On (1), Off (0)On Load (1), Off Load (0)

    Scheme B (1), Scheme A (0)On (1), Off (0)On (1), Off (0)Icon Only (1), English (0)

    0 (Input Source List)0 (Input Polarity List)0 (Input Source List)0 (Input Polarity List)0 (Input Source List)0 (Input Polarity List)0 (Input Source List)0 (Input Polarity List)

    0 (Output Source List)0 (Output Source Polarity)0 (Output Source List)0 (Output Source Polarity)0 (Output Source List)0 (Output Source Polarity)0 (Output Source List)0 (Output Source Polarity)0 (Output Source List)0 (Output Source Polarity)0 (Output Source List)0 (Output Source Polarity)0 (Output Source List)0 (Output Source Polarity)0 (Output Source List)0 (Output Source Polarity)

    Setting up the panel: Configurations tables for DS331

    20

    DS331 PANEL

  • S1 Transient Delay501Start Delay502Warming Time503S2 Fail Delay504Elevator Delay505Non-sync Transfer Time506Check Sync Tranfer Time507Breaker Close Pulse508

    Timers (page 5)Breaker Trip PulseReturn DelayCooling TimeS2 Transient DelayFail To Stop EnableFail To Stop DelayLCD Page TimerLCD Scroll Timer

    509510511512513514515516

    S1 (page 6)Immediate S1 dropout601AC system602Under voltage enable603Under voltage trip604Under voltage return605Over voltage enable606Over voltage return607Over voltage trip608Under frequency enable609Under frequency trip610Under frequency return611Over frequency enable612Over frequency return613Over frequency trip614

    S2 (page 7)Immediate S2 Dropout701Under voltage enable (Generator Option)702Under voltage trip (Generator Option)703Loading voltage (Generator Option)704Over voltage enable (Generator Option)705Over voltage trip (Generator Option)706Under frequency enable (Generator Option)707Under frequency trip (Generator Option)708Loading frequency (Generator Option)709Over frequency enable (Generator Option)710Over frequency trip (Generator Option)711Under voltage enable (Mains Option)712Under voltage (Mains Option)713Under voltage return (Mains Option)714

    On (1), Off (0)0 (AC System)On (1), Off (0)0 V0 VOn (1), Off (0)0 V0 VOn (1), Off (0)0.0 Hz0.0 HzOn (1), Off (0)0.0 Hz0.0 Hz

    On (1), Off (0)On (1), Off (0)0 V0 VOn (1), Off (0)0 VOn (1), Off (0)0.0 Hz0.0 HzOn (1), Off (0)0.0 HzOn (1), Off (0)0.0 V0.0 V

    Over voltage enable (Mains Option)715Over voltage return (Mains Option)716

    On (1), Off (0)0.0 V

    21

    DS331 PANEL

  • Input Source ListNot Used0Alarm Reset1Alarm Mute2Auto Restore Inhibit3Auto Start Inhibit4Auxiliary S2 Available5Auxiliary S1 Fail6S2 Load Inhibit7S2 Closed Auxiliary8Inhibit Scheduled Run9

    Output Source ListNot Used0Audible Alarm1Battery High Voltage2Battery Low Voltage3Close S2 Output4Close S2 Output Pulse5Close S1 Output6Close S1 Output Pulse7Close to N Output8Close to N Output Pulse9

    Over voltage trip (Mains Option)717Under frequency enable (Mains Option)718Under frequency (Mains Option)719Under frequency return (Mains Option)720Over frequency enable (Mains Option)721Over frequency return (Mains Option)722Over frequency trip (Mains Option)723

    Plant Battery (page 8)Under voltage enable801Under voltage802Under voltage return803Under voltage delay804Over voltage enable805Over voltage return806Over voltage trip807Over voltage delay808

    Enable scheduler901On or Off load902Start time903Day904Duration905

    Scheduler (page 9)

    Time of day1001Time of week1002Start time1003

    Time (page 10)

    0.0 VOn (1), Off (0)0.0 Hz0.0 HzOn (1), Off (0)0.0 Hz0.0 Hz

    On (1), Off (0)0.0 V0.0 V0.00.00On (1), Off (0)0.0 V0.0 V0.00.00

    On (1), Off (0)On (1), Off (0)0:001-7 (Day, 1 = Monday)0:00

    0:001-7 (Day, 1 = Monday)0:00

    Parameters with multiple choices use the following identification tables for the parameter values:

    22

    DS331 PANEL

  • Input Polarity List

    Input Alarming List

    Input Action List

    AC System

    Lamp Test10Load Shedding11S1 Closed Auxiliary12S2 Load Inhibit13Open / Close S214Open / Close S115Panel Lock16Remote Start off-load17Remote Start on-load18Simulated S1 Available19Simulated S2 Available20

    TypeIndex3 Phase 4 Wire0Single Phase 2 Wire13 Phase 3 Wire22 Phase 3 Wire (L1 - L2)32 Phase 3 Wire (L1 - L3)43 Phase 4 Wire (Delta)5

    AlarmingIndexAlways0From Safety On1From Starting2Never3

    ActionIndexElectrical Trip0Shutdown1Warning2

    ActionIndexClose to Activate0Open to Activate1

    Common Warning10Cooling Down11Digital Input A12Digital Input B13Digital Input C14Digital Input D15Elevator Control16Fail To Start17Fail To Stop18Fail To Reach Loading Voltage19Fail To Reach Loading Frequency20S2 Available21S2 Failure Latched22S2 Failure Unlatched23S2 In Limits24S2 Load Inhibited25S2 Ready26S1 Failure Unlatched27S1 Failure Latched28S1 High Frequency29S1 High Voltage30S1 In Limits31S1 Load Inhibited32S1 Low Frequency33S1 Low Voltage34Return Delay35Open S2 Output36Open S2 Output Pulse37Open S1 Output38Open S1 Output Pulse39Scheduled Run40Start And Run S241Start Delay42Waiting For S243Waiting For Manual Restore44Warming Up45

    Output Polarity ListAlarmingIndexEnergise0De-energise1

    23

    DS331 PANEL

  • Display Scroll Button Main Status Display Alarm Indicator

    S1 Breaker Button Mode Select Button S2 Breaker Button

    Operation of the panel

    mm

    mm

    The DSE330 controller on the front of the enclosure monitors the incoming

    power supplies for under and over voltage and power loss on both the

    primary and auxiliary supplies. In the supplies are not within the limits

    required by the settings it will not close the contactor responsible for

    switching the supply load.mm

    Pressing will cycle through monitoring screens showing the frequency,

    individual phase voltages of each supply and battery supply voltage.mm

    Pressing will cycle through the operational modes the ATS panel is

    capable of running through. The mode description will flash; press

    again to lock in the desired mode. The details are on page 25.

    24

    DS330 PANEL

  • Modes

    Start Inhibit - This mode prevents operation of the auxiliary (usually the generator) supply when the primary fails. It will close the

    primary supply to load as long as it is available and will not

    start or switch over to the generator. mm

    Warning: This is the default mode of the panel; anytime the controler comes out of configuration mode or loses the DC supply powering it, it

    will return to the start inhibit mode and must be reset to auto for normal

    function.mm

    Auto - This is the normal position the ATS should be set to for standard operation. It will send the GenSet start signal on

    primary failure and switch the auxiliary to load. When the

    primary is healthy again it will return the load to the

    primary supply.mm

    Manual - This gives the user manual control of the power supply; it will send the genset start signal to make both supplies

    available. Pressing will close the primary supply to

    load and pressing will close the generator to load.mm

    Test - When the panel is in test mode it will send the start signal to the GenSet and switch the load to the generator and

    continue to run that way until switched back to a different

    mode.

    25

    DS330 PANEL

  • Setting up the panel

    1. The DS330 requires a constant DC supply, usually taken from the

    battery on the genset controller (Another power supply can be used

    if for some reason this is not possible; Switchgear Systems Ltd has

    a range of units available on request). Unless otherwise requested it

    will be 12VDC on all 2 pole ATS but it is easy to change if necessary.mm

    2. If the genset is also made by Deep Sea Electronics the ‘Negative

    start signal’ terminal (page 07) in the ATS panel should be wired to

    the ‘negative start’ terminal on the genset. If the genset requires a

    volt free contact or a + signal you can use the volt free gen start

    terminals (page 07).mm

    3. When the panel is first installed and when it loses DC power it will

    default to ‘start inhibit’ and will need to be changed to ‘auto’ mode to

    function as normal.mm

    4. Configuration of the DS330 settings can be achieved through the

    display on the front or by using the software found on the Deep Sea

    Electronics website and connecting a computer to the Deep Sea panel

    via the USB port on the back. mm

    5. Editing a parameter through the display uses the configuration tables

    on pages 28-31 of this booklet and is done by following the steps on

    page 27.mm

    6. Refer to the configuration tables on the pages 28-31 for details on the

    adjustments that can be made.

    26

    DS330 PANEL

  • Editing the parameters

    • Press and hold the button until the configuration icon appears

    on screen (a crossed spanner and hammer).

    • Press to cycle forwards through the parameter options; to

    cycle backwards through the parameter list press . Pressing

    will cycle forwards through full parameter ‘pages’ to get to the

    later parameters more quickly.

    • When the screen displays the parameter you wish to change press

    . The value will begin to flash allowing it to be altered.

    • Press the and buttons to adjust the value to the desired

    setting.

    • Press the button again to save the current value; the value

    should stop flashing to show it is saved.

    • Press and hold the button when you have finished to exit

    configuration mode; configuration icon should no longer be visible.

    • Pressing and holding the buttons to adjust the value will cause it

    to move faster for cycling large values such as time.

    27

    DS330 PANEL

  • Setting up the panel: Configurations tables for DS330

    Contrast101Display Mode102S1 Option103RESERVED104S2 Option105RESERVED106Lamp test at power up107Power Up In Auto108Enable Transfer By Buttons109Test Mode110

    Breaker Type201RESERVED202RESERVED203Elevator Post Transfer204Open / Close S115Digital Input A Source301Digital Input A Polarity302Digital Input B Source303Digital Input B Polarity304

    Digital Output A Source401Digital Output A Polarity402Digital Output B Source403Digital Output B Polarity404Digital Output C Source405Digital Output C Polarity406Digital Output D Source407Digital Output D Polarity408

    Module (page 1)

    Application (page 2)

    Inputs (page 3)

    Outputs (page 4)

    000 (%)Icon Only (1), English (0)Generator (1), Mains (0)

    Generator (1), Mains (0)

    On (1), Off (0)On (1), Off (0)On (1), Off (0)On Load (1), Off Load (0)

    Scheme B (1), Scheme A (0)

    On (1), Off (0)

    0 (Input Source List)0 (Input Polarity List)0 (Input Source List)0 (Input Polarity List)

    0 (Output Source List)0 (Output Source Polarity)0 (Output Source List)0 (Output Source Polarity)0 (Output Source List)0 (Output Source Polarity)0 (Output Source List)0 (Output Source Polarity)

    Display ph-ph111 On (1), Off (0)

    S1 Transient Delay501Start Delay502Warming Time503S2 Fail Delay504Elevator Delay505Non-sync Transfer Time506RESERVED507Breaker Close Pulse508

    Timers (page 5)

    Breaker Trip Pulse509

    28

    DS330 PANEL

  • S1 (page 6)Immediate S1 dropout601AC system602Under voltage enable603Under voltage trip604Under voltage return605Over voltage enable606Over voltage return607Over voltage trip608Under frequency enable609Under frequency trip610Under frequency return611Over frequency enable612Over frequency return613Over frequency trip614

    S2 (page 7)Immediate S2 Dropout701Under voltage enable (Generator Option)702Under voltage trip (Generator Option)703Loading voltage (Generator Option)704Over voltage enable (Generator Option)705Over voltage trip (Generator Option)706Under frequency enable (Generator Option)707Under frequency trip (Generator Option)708Loading frequency (Generator Option)709Over frequency enable (Generator Option)710Over frequency trip (Generator Option)711Under voltage enable (Mains Option)712Under voltage (Mains Option)713Under voltage return (Mains Option)714

    On (1), Off (0)0 (AC System)On (1), Off (0)0 V0 VOn (1), Off (0)0 V0 VOn (1), Off (0)0.0 Hz0.0 HzOn (1), Off (0)0.0 Hz0.0 Hz

    On (1), Off (0)On (1), Off (0)0 V0 VOn (1), Off (0)0 VOn (1), Off (0)0.0 Hz0.0 HzOn (1), Off (0)0.0 HzOn (1), Off (0)0.0 V0.0 V

    Over voltage enable (Mains Option)715Over voltage return (Mains Option)716

    On (1), Off (0)0.0 V

    Breaker Trip Pulse509Return Delay510Cooling Time511S2 Transient Delay512Fail to stop enable513Fail to stop delay514LCD Page timer515LCD Scroll timer516

    29

    DS330 PANEL

  • Input Source ListNot Used0Alarm Reset1Alarm Mute2Auto Restore Inhibit3Auto Start Inhibit4Auxiliary S2 Available5Auxiliary S1 Fail6S2 Load Inhibit7S2 Closed Auxiliary8Inhibit Scheduled Run9

    Output Source ListNot Used0Audible Alarm1Battery High Voltage2Battery Low Voltage3Close S2 Output4Close S2 Output Pulse5Close S1 Output6Close S1 Output Pulse7Close to N Output8Close to N Output Pulse9

    Over voltage trip (Mains Option)717Under frequency enable (Mains Option)718Under frequency (Mains Option)719Under frequency return (Mains Option)720Over frequency enable (Mains Option)721Over frequency return (Mains Option)722Over frequency trip (Mains Option)723

    Plant Battery (page 8)Under voltage enable801Under voltage802Under voltage return803Under voltage delay804Over voltage enable805Over voltage return806Over voltage trip807Over voltage delay808

    Enable scheduler901On or Off load902Start time903Day904Duration905

    Scheduler (page 9)

    Time of day1001Time of week1002Start time1003

    Time (page 10)

    0.0 VOn (1), Off (0)0.0 Hz0.0 HzOn (1), Off (0)0.0 Hz0.0 Hz

    On (1), Off (0)0.0 V0.0 V0.00.00On (1), Off (0)0.0 V0.0 V0.00.00

    On (1), Off (0)On (1), Off (0)0:001-7 (Day, 1 = Monday)0:00

    0:001-7 (Day, 1 = Monday)0:00

    Parameters with multiple choices use the following identification tables forthe parameted values:

    30

    DS330 PANEL

  • Input Polarity List

    Input Alarming List

    Input Action List

    AC System

    Lamp Test10Load Shedding11S1 Closed Auxiliary12S2 Load Inhibit13Open / Close S214Open / Close S115Panel Lock16Remote Start off-load17Remote Start on-load18Simulated S1 Available19Simulated S2 Available20

    TypeIndex2 Phase 3 Wire (L1 - L2)02 Phase 3 Wire (L1 - L3)13 Phase 3 Wire23 Phase 4 Wire33 Phase 3 Wire (Delta)4Single phase 2 wire5

    AlarmingIndexAlways0From Safety On1From Starting2Never3

    ActionIndexElectrical Trip0Shutdown1Warning2

    ActionIndexClose to Activate0Open to Activate1

    Common Warning10Cooling Down11Digital Input A12Digital Input B13Reserved14Reserved15Elevator Control16Fail To Start17Fail To Stop18Fail To Reach Loading Voltage19Fail To Reach Loading Frequency20S2 Available21S2 Failure Latched22S2 Failure Unlatched23S2 In Limits24S2 Load Inhibited25S2 Ready26S1 Failure Unlatched27S1 Failure Latched28S1 High Frequency29S1 High Voltage30S1 In Limits31S1 Load Inhibited32S1 Low Frequency33S1 Low Voltage34Return Delay35Open S2 Output36Open S2 Output Pulse37Open S1 Output38Open S1 Output Pulse39Scheduled Run40Start And Run S241Start Delay42Waiting For S243Waiting For Manual Restore44Warming Up45

    Output Polarity ListAlarmingIndexEnergise0De-energise1

    31

    DS330 PANEL

  • 11 10

    6 8

    7 9

    12 13

    Connecting a remote indication box

    The remote indication boxes supplied by Switchgear Systems Ltd come

    complete with graphics and LED indicators which mirror those of the ATS

    panels. As standard these are supplied with 240VAC lamps but alternative

    voltages and DC versions are also available on special request. If using the

    240VAC units, remote fused power supplies are available within the panel for

    creating the circuit (terminals 10-13). The terminals are described on page 6

    ‘Customer connection diagram key’. Please see diagram below.

    Please note: The supply must be available when the lamp is to be illuminated. As such the

    Primary/Auxiliary remote supply should be used for the Primary/Auxiliary lamps respectively.

    RemoteTerminals

    PowerSupplyTerminals

    LN230V AC

    L N230V AC

    32

    REMOTE ADD ONS

  • Battery and charger

    In some cases the battery on the GenSet may not be a convenient power

    source for the ATS panel because of distance or access. In these cases a

    local supply must be used. We offer a range of remote power supplies, either

    in 12VDC or 24VDC to suit the ATS being used. The battery and charger can

    also be installed directly into the panel at the time of manufacture.

    This ATS may be fitted with a battery and charger; if it is, this will draw power

    from the 10A remote primary supply built into the panel. If it is not and you

    need to install a remote unit take the power supply from the 10A remote

    primary supply as shown in the wiring diagram below:

    Charger ATS Panel

    VDC

    neg

    ativ

    e ba

    ttery

    in

    VDC

    pos

    itive

    bat

    tery

    in

    Rem

    ote

    prim

    ary

    pow

    er s

    uppl

    y liv

    e - M

    AX 1

    0A

    Rem

    ote

    prim

    ary

    pow

    er s

    uppl

    y ne

    utra

    l - M

    AX 1

    0A

    33

    REMOTE ADD ONS

  • Internal key switch for manual operation

    Component R (200A and above panels which utilise motorised changeover switches only)

    This unit can be manually operated by dis-engaging the motor and using the

    enclosed loose handle to turn the shaft inside the panel by following these

    steps:

    • Inside the panel there is a key switch (Component R); turn this to the off

    position. This will dis-engage the motor circuit and release the key.

    • Remove the key from the switch and insert the other key into the lock on

    the enclosed handle. Press in the red button and turn the key to lock it in

    position; this will allow the handle to fit over the Changeover switch shaft.

    Please note: The two keys must remain together to prevent manual operation of the switch

    whilst the motor is still engaged.

    • To return to automatic mode simply turn and remove the key from the

    handle, then use the other key to turn the key switch in the panel back to

    engage the motor again.

    34

    MOTOR OVERRIDE SWITCH

  • AC-3 Utilisation Category

    ATS Rated Current 40A 63A 80A 100A 125A 160A

    Rated Operation Voltage (Ue)

    Rated Frequency (Without De-rating)

    Rated OperationalPower AC-3

    Rated Making Capacity

    Rated Breaking Capacity

    Rated Short TimeWithstand Current Low

    (at 40°C AmbientTemperature in free air

    from a cold state)

    Maximum BreakingCapacity (cos o = 0.45)I

    Power Dissipation perPole

    Max. Elec. SwitchingFrequency

    240V

    440V

    240V

    440V

    AC-3

    AC-3

    1 S

    10 S

    30 S

    1 min

    15 min

    440V

    690V

    AC-1

    Ie/AC-1

    Ie/AC-3

    690V 690V 690V 690V 690V 690V

    50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz

    23.2A 40A 53A 53A 80A 116A

    20A 40A 53A 53A 80A 116A

    5.5kW 11kW 15kW 15kW 22kW 30kW

    11kW 22kW 30kW

    10 x Ie AC-3 acc. to IEC 60947-4-1

    8 x Ie AC-3 acc. to IEC 60947-4-1

    30kW 40kW 75kW

    450A 1000A 1000A 1000A 1200A 1300A

    300A 600A 600A 600A 780A 928A

    225A 350A 350A 350A 450A 536A

    150A 250A 250A 250A 300A 379A

    55A 110A 110A 110A 140A 160A

    - 950A 950A 950A 1100A 1200A

    - 600A 600A 600A 750A -

    1.6W 3W 6.3W 6.3A 8W 12W

    0.42W 1W 1.7W 1.7W 3.2W -

    600 cycles/h 300cycles/h

    Contactor Ratings:

    This includes the following ATS panels:

    4P M2G C331 / 2P M2G C330

    35

    TECHNICAL SPECS

  • Motorised Switch Ratings:

    This includes the following ATS panels:

    4P M2G S331

    A

    AC21A-AC22A

    AC23A

    A.C.

    690V

    415V

    690V

    380V

    1 s

    415V

    Number ofoperations

    Number ofoperations

    V

    KV

    A

    A

    A

    Kvar

    KAr.m.s

    KApeak

    W

    200A

    1000V

    8KV

    200A

    200A

    100A

    80Kvar

    10KA

    20KA

    4W

    1000

    8000

    ATS Rated Current

    Rated Voltage of Isolation

    Impulse Withstand Voltage

    Operational Current

    Reactive Power

    Rated Short-Time Withstand Current

    Rated Short-Circuit Making Capacity

    Mechanical Endurance

    Electrical Life

    Power Losses Per Pole

    250A

    1000V

    8KV

    250A

    250A

    125A

    100Kvar

    12.5KA

    25KA

    4.7W

    1000

    8000

    400A

    1000V

    8KV

    400A

    400A

    160A

    150Kvar

    15KA

    30KA

    11W

    1000

    5000

    630A

    1000V

    8KV

    630A

    630A

    200A

    250Kvar

    16KA

    32KA

    25W

    1000

    5000

    800A

    1000V

    12KV

    800A

    800A

    250A

    300Kvar

    30KA

    63KA

    22.5W

    500

    3000

    1000A

    1000V

    12KV

    1000A

    1000A

    315A

    375Kvar

    31.5KA

    66KA

    34W

    500

    3000

    1250A

    1000V

    12KV

    1250A

    1250A

    400A

    450Kvar

    35KA

    73.5KA

    53W

    500

    3000

    36

    TECHNICAL SPECS

  • Switchgear Systems Ltd.16 Woodside ParkWebb Ellis Industrial EstateRugby, WarwickshireCV21 2NP

    T 01788 577399F 01788 577899E [email protected] www.switchgear-systems.com

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