fuseology - cooper bussmann · fuseology cooper bussmann branch circuit, low voltage power...

14

Classes of Fuses

Safety is the industry mandate. However, proper selection, overall functionalperformance and reliability of a product are factors which are not within thebasic scope of listing agency activities. In order to develop their safety testprocedures, listing agencies develop basic performance and physical specifications or standards for a product. In the case of fuses, these standardshave culminated in the establishment of distinct classes of low-voltage (600volts or less) fuses, Classes RK1, RK5, G, L, T, J, H and CC being the moreimportant.

The fact that a particular type of fuse has, for instance, a classification of RK1,does not signify that it has the identical function or performance characteristicsas other RK1 fuses. In fact, the Limitron non-time-delay fuse and the Low-Peak dual-element, time-delay fuse are both classified as RK1. Substantial difference in these two RK1 fuses usually require considerable difference insizing. Dimensional specifications of each class of fuse does serve as a uniform standard.

Class R Fuses

Class R (“R” for rejection) fuses are high performance, 1⁄10 to 600A units, 250Vand 600V, having a high degree of current-limitation and a short-circuit interrupting rating of up to 300,000A (RMS symmetrical). Cooper BussmannClass R’s include Classes RK1 Low-Peak and Limitron fuses, and RK5Fusetron fuses. They have replaced Cooper Bussmann K1 Low-Peak andLimitron fuses and K5 Fusetron fuses. These fuses are identical, with theexception of a modification in the mounting configuration called a “rejectionfeature”. This feature permits Class R to be mounted in rejection type fuse-clips. “R” type fuseclips prevent older type Class H, ONE-TIME and RENEWABLE fuses from being installed. Since Class H fuses are not current-limiting and are recognized by regulatory agencies as having only a 10,000Ainterrupting rating, serious damage could result if a Class R fuse werereplaced by a Class H fuse. The use of Class R fuse holders is thus an important safeguard. The application of Class R fuses in such equipment asdisconnect switches permits the equipment to have a high short-circuit currentrating. NEC® 110.9 requires that protective devices have adequate capacity tointerrupt short-circuit currents. NEC® 240.60(B) requires fuse holders for current-limiting fuses to reject non-current-limiting type fuses.

The illustration above shows Class R type fuse rejection clips, which accept only theClass R rejection type fuses.

Branch-Circuit Listed Fuses

Branch-circuit listed fuses are designed to prevent the installation of fuses thatcannot provide a comparable level of protection for equipment.

The characteristics of branch-circuit fuses are:

1. They must have a minimum interrupting rating of 10,000A.

2. They must have a minimum voltage rating of 125V.

3. They must be size rejecting such that a fuse of a lower voltage rating cannot beinstalled in the circuit.

4. They must be size rejecting such that a fuse with a current rating higher than thefuse holder rating cannot be installed.

©2005 Cooper Bussmann

Fuseology

Cooper Bussmann Branch Circuit, Low Voltage Power Distribution Fuses

In the above illustration, the fuse on the right has a grooved ring in one ferrule, providing the rejection feature of the Class R fuse in contrast to the lower interruptingrating, non-rejection type.

Cooper Bussmann high performance fuses are used in tens of thousands of industrial plants, commercial buildings, and homes throughout the world.

©2005 Cooper Bussmann 15

Fuseology

Cooper Bussmann Branch Circuit, Power Distribution Fuses

CUBEFuse™ (Dual-Element,Time-Delay)

TCF (600Vac), 1 to 100A,

Current-Limiting, UL Listed

Special Purpose Fuse, STD

248-8 Class J Performance

UL Guide # JFHR, UL File #

E56412, 300,000AIR ac,

(300Vdc – 100,000AIR), CSA

Class #1422-02, CSA File

#53787, 200,000AIR ac,

(300VDC – 100,000AIR)

TCF fuses meet UL Class J

Time-Delay electrical performance

requirements. It is the world’s first

finger-safe fuse with the smallest installed

footprint of any power class fuse including Class J, CC, T

and R fuses. Satisfies requirements of IEC 60529 for

IP-20 finger safe rating and provides TYPE 2 “no damage”

protection for motor starters when sized properly. The

TCF provides open fuse indication and is 35mm DIN rail

and panel mountable.

Data Sheet No. 9000

Low-Peak (Dual-Element, Time-Delay)

LPS-RK_SP (600Vac), LPN-RK_SP (250Vac), 1⁄10 to 600A,

Current-Limiting, STD 248-12 Class RK1

LPN-RK_SP 0-60A (125Vdc, 50,000AIR), 65-600A (250Vdc,

50,000AIR), LPS-RK_SP 0-600A (300Vdc, 50,000AIR)

UL Guide #JFHR, UL File #E56412, 300,000AIR ac, CSA

Class #1422-02, CSA File #53787, 200,000AIR ac

High performance, all-purpose fuses. Provide the very high

degree of short circuit limitation of Limitron fuses plus the

overload protection of Fusetron fuses in all types of circuits

and loads. Can be closely sized to full-load motor currents

for reliable motor overload protection, as well as backup

protection. Close sizing permits the use of smaller and

more economical switches (and fuses); better selective

coordination against blackouts; and a greater degree of

current-limitation (component protection), Low-Peak fuses

are rejection type but also fit non-rejection type fuse

holders. Thus, can be used to replace Class H, K1, K5,

RK5 or other RK1 fuses.

Data Sheet No. 1001, 1002, 1003, 1004

For Data Sheets: www.cooperbussmann.com

Low-Peak (Time-Delay)KRP-C_SP (600Vac), 601 to 6000A, Current-Limiting

STD 248-10 Class L

UL Guide #JFHR, UL File #E56412, 300,000AIR ac, 601-

2000A (300Vdc 100,000AIR), CSA Class #1422-02, CSA

File #53787, 200,000AIR ac

The all-purpose fuse for both overload and short circuit

protection of high capacity systems (mains and large

feeders). Time-delay (minimum of four seconds at five

times amp rating) for close sizing. Unlike fast-acting fuses,

time-delay fuses pass harmless surge currents of motors,

transformers, etc., without overfusing or any sacrifice of

short-circuit current limitation (component protection).

The combination use of 1⁄10 to 600A Low-Peak dual-

element time-delay fuses and 601 to 6000A KRP-C Low-

Peak fuses is recommended as a total system specification.

Easily selectively coordinated for blackout protection. Size

of upstream fuse need only be twice that of downstream

Low-Peak fuses (2:1 ratio). Low-Peak fuses can reduce

bus bracing; protect circuit breakers with low interrupting

rating as well as provide excellent overall protection of

circuits and loads.

Data Sheet No. 1008, 1009

Low-Peak (Dual-Element, Time-Delay)LPJ_SP (600Vac), 1 to 600A, Current-Limiting,

STD 248-8 Class J

UL Guide #JFHR, UL File #E56412, 300,000AIR ac, 1 to

600A (300Vdc 100,000AIR), CSA Class #1422-02, CSA

File #53787, 200,000AIR ac

Space saving LPJ fuses have the advantage of time- delay, permitting them to pass temporary overloads, offering overload,back-up overload, and short circuit protection. Ideal for IECstarter protection.


Fusetron® (Dual-Element, Time-Delay)FRS-R (600Vac), FRN-R (250Vac), 1⁄10 to 600A, 200,000AIR

ac, FRN-R 0-600A (125Vdc, 20,000AIR), FRS-R 0-600A

(300Vdc, 20,000AIR), Current-Limiting

STD 248-12 Class RK5

UL Guide #JDDZ, UL File #E4273, CSA Class #1422-02,

CSA File #53787

Time-delay affords the same excellent overload protection

as Low-Peak fuses of motors and other type loads and

circuits having temporary inrush currents such as those

caused by transformers and solenoids. (In such circuits,

Limitron fuses can only provide short circuit protection).

Fusetron fuses are not as fast-acting on short circuits as

Low-Peak fuses and therefore cannot give as high a

degree of component short circuit protection. Like the

Low-Peak fuse, Fusetron fuses permit the use of smaller

size and less costly switches. Fusetron fuses fit rejection

type fuse holders and can also be installed in holders for

Class H fuses. They can physically and electrically

replace Class H, K5, and other Class RK5 fuses.

Data Sheet No. 1017, 1018, 1019, 1020

Low-Peak (Time-Delay)LP-CC (600Vac), 1⁄2 to 30A Current-Limiting 200,000AIR

ac,

STD 248-4 Class CC

UL Guide #JDDZ, UL File #E4273, 1⁄2 -2.25A (300Vdc

20,000AIR), 3-15A (150Vdc 20,000AIR), 20-30A (300Vdc

20,000AIR), CSA Class #1422-02, CSA File #53787

The Cooper Bussmann Low-Peak Class CC fuse (LP-CC) was

developed specifically for a growing need in the industry - a

compact, space saving branch circuit fuse for motor circuits.

Data Sheet No. 1023

Low-Peak® Fuses* Now Offer

Indication That's As Clear As Black

And WhiteLow-Peak current-limiting fuses offer optional permanent

replacement fuse indication. The indicator is either

black or white; no in between coloring so no second-

guessing whether to replace the fuse or not.

Proven TechnologyLow-Peak fuses offer the same replacement fuse indication

technology that ’s proven itself on the Cooper Bussmann

CUBEFuse™ fuse and fuse holder system. It’s the most

reliable technology on the market today.

* Indication available on Cooper Bussmann LPJ_SPI, LPN-RK_SPI

(250V) and LPS-RK_SPI (600V).

Good

Replace

16 ©2005 Cooper Bussmann

Fuseology

Cooper Bussmann Branch Circuit, Power Distribution Fuses

Dura-Lag® (Time-Delay)Construction Grade Fuses, DLS-R (600Vac)

DLN-R (250Vac) 1 to 600A, 200,000AIR ac,

Current-Limiting STD 248-12 Class RK5

UL Guide #JDDZ, UL File # E4273, CSA Class

#1422-02

CSA File #53787

Designed for contractor needs. Protects industrial

equipment and large motors. Recommended for ac

power distribution system mains, feeders and

branch circuits. Industry standard time delay of 10

seconds at 5 times the fuse rating.


Limitron® (Fast-Acting)KTU (600Vac), 601 to 6000A, 200,000AIR ac, Current-

Limiting STD 248-10 Class L


CSA File #53787

Single-element fuses with no intentional time-delay. Very

fast-acting with a high degree of current limitation; provide

excellent component protection. Can be used for short

circuit protection in circuits with inrush currents. Must be

oversized to prevent opening by the temporary harmless

overloads with some sacrifice of current limitation. In

motor circuits, is sized at approximately 300% of motor

full-load current.

Data Sheet No. 1010

Limitron (Time-Delay)KLU (600Vac), 601 to 4000A, 200,000AIR ac, Current-

Limiting STD 248-10 Class L


CSA File #53787

5 second delay (minimum) at 500% of rated current. Not

as current-limiting as KRP-C_SP or KTU fuses.

Data Sheet No. 1013

Limitron (Fast-Acting)KTK-R (600Vac), 1⁄10 to 30A, 200,000AIR ac, Current-

Limiting STD 248-4 Class CC

UL Guide #JDDZ, UL File #E4273, CSA Class #1422-02

CSA File #53787,

A very small, high performance, fast-acting, single-

element fuse for protection of branch circuits, motor con-

trol circuits, lighting ballasts, street lighting fixtures. A

diameter of only 13⁄32 and a length of 1 1⁄2 inch give cost and

space savings. A grooved ferrule permits mounting in

“rejection” type fuse holders as well as standard non-

rejection type holders.

Data Sheet No. 1015

CC-Tron® (Time-Delay)FNQ-R (600Vac), 1⁄4 to 30A, 200,000AIR ac Current-

Limiting STD 248-4 Class CC


CSA File #53787

Ideal for control transformer protection. Can be sized to

meet requirements of NEC® 430.72 and UL 508. Its

miniature design and branch circuit rating allow it to be

used for motor branch circuit and short circuit protection

required by NEC® 430.52.

Data Sheet No. 1014

Limitron (Fast-Acting)KTS-R (600Vac), KTN-R (250Vac), 1 to 600A,

200,000AIR ac Current-Limiting

STD 248-12 Class RK1

UL Guide #JDDZ, UL File #E4273, CSA Class

#1422-02, CSA File #53787

Single-element, fast-acting fuses with no intentional

time-delay. The same basic performance of the

601-6000A KTU fast-acting Limitron fuses. Provide

a high degree of short-circuit current limitation

(component protection). Particularly suited for

circuits and loads with no heavy surge currents of

motors, transformers, solenoids, and welders.

Limitron fuses are commonly used to protect circuit

breakers with lower interrupting ratings. If used in

circuits with surge currents (motors, etc.), must be

oversized to prevent opening and, thus, only

provide short circuit protection. Incorporate Class R

rejection feature. Can be inserted in non-rejection

type fuse holders. Thus, can physically and

electrically replace fast-acting Class H, K1, K5, RK5,

and other RK1 fuses.



Type SC (1⁄2-6A Fast-Acting, 8-60A Time-Delay)SC 100,000AIR ac, 1⁄2 -20A (600Vac), 25-60A

(480Vac) STD 248-5 Class G

UL Guide #JDDZ, UL File #E4273 0-20A (170Vdc

10,000AIR), 25-30A (300Vdc 10,000AIR), 35-60A

(300Vdc 10,000AIR)

CSA Class #1422-01, CSA File #53787

A high performance general-purpose branch circuit

fuse for lighting, appliance, and motor branch

circuits. Fuse diameter is 13⁄32; lengths vary with amp

rating from 1 5⁄16 to 2 1⁄4 inches (serves as rejection

feature and, thus, prevents oversizing).

Data Sheet No. 1024

Limitron (Fast-Acting)JKS (600Vac), 1 to 600A, 200,000AIR ac Current-

Limiting STD 248-8 Class J

UL Guide #JDDZ, UL File #E4273, CSA Class

#1422-02, CSA File #53787

JKS Limitron fuses are basically the same as RK1

Limitron fuses but smaller in physical size. JKS

fuses are single-element units with no intentional

time-delay and are thus best applied in circuits free

of the temporary overloads of motor and

transformer surges. The smaller dimensions of

Class J fuses prevent their replacement with

conventional fuses.


T-Tron® (Fast-Acting)JJS (600Vac) 1-800A, JJN (300Vac) 1-1200A, 200,000AIR

ac Current-Limiting STD 248-15 Class T

UL Guide #JDDZ, UL File #E4273, JJN 15-600A (160Vdc,

20,000AIR), JJN 601-1200A (170Vdc 100,000AIR)


The space-savers. Counter-part of the KTN-R/KTS-R

Limitron fuses, but only one-third the size; thus,

particularly suited for critically restricted space. A single-

element fuse; extremely fast-acting. Provides a high

degree of current limitation on short circuits for excellent

component protection. Must be oversized in circuits with

inrush currents common to motors, transformers, and

other inductive components (will give only short circuit

protection).


17©2005 Cooper Bussmann

Fuseology

One-Time & Plug Fuses and Panelboards & Disconnects

Plug Fuses

S125V 10,000AIR ac, 0 to 30A STD 248-11 Plug Fuse

0-6 1⁄4 A, UL Guide #JFHR, UL File #E56412

7-30A, UL Guide #JEFV, UL File #E12112


Fustat Type S fuses have a size limiting feature which prevents “overfusing.”

Dual element construction provides the time-delay necessary for motor running

protection.

Sizes from 1⁄4 through 30A.

Data Sheet No. 1032

T125V 10,000AIR ac, 0 to 30A STD 248-11 Plug Fuse

UL Guide #JEFV, UL File #E12112

Fusetron Type T fuses are similar to Type S fuses except for

the Edison® (light bulb type) base.


Data Sheet No. 1034

W125V 10,000AIR ac, 0 to 12A STD 248-11 Plug Fuse

UL Guide #JEFV, UL File #E12112

Type W fuses are non-time delay, used with non-inductive

loads. They have an Edison (light bulb) base.


Data Sheet No. 1036

One-Time (General Purpose)NOS (600Vac) NON (250Vac), 1⁄8 to 600A, Non-Current-

Limiting, (NON 1⁄8-60A) 50,000AIR ac, (NOS 1-60A)

50,000AIR ac STD 248-9 Class K5


CSA File #53787 (NON 65-600A) 10,000AIR ac, (NOS 70-

600A) 10,000AIR ac STD 248-6 Class H, UL Guide #JDDZ,

UL File #E4273, CSA Class #1421-01, CSA File #53787

With an interrupting rating of 10,000 amps, and generally

not considered current-limiting, Class H one-time fuses are

used in circuits with low available short-circuit currents.

Single-element one-time fuses do not incorporate

intentional time-delay.

Data Sheet No. 1030

Coordination Module™ (Fusible Panelboard)120/208V or 277/480V, 200A MLO.

Features

• Ease of design and installation:Selective Coordination can beachieved all the way from the mainto the branch level with 2:1 ratios ofLow-Peak fuses and theCoordination Module.

• Increases safety and lowersdowntime

• UL Listed

• 100kA short circuit current ratingwhen protected by select CooperBussmann fuses.

Data Sheet No. 3115

Safety Module™ (FusibleDisconnect)

Find open fuses quickly and safely without opening anypanel doors. 600V, 100A, 50kA short-circuit current rating.

Features

• easyID™ fuse viewing window

• 1-100A range in one unit

• Optional internal safetybarrier

• Rejection kits for 60Aand 30A to preventoverfusing

• UL Listed, CSA Certified

• Most reliable permanent fuse indication

• Reduced arc-flash hazard

• Utilizes the finger-safe CUBEFuse

Data Sheet No. 3114

Power Module™ (Elevator Disconnect)Fusible shunt trip switch with fire safety interface toallow for a single point tie to the fire alarm system.Complies with NFPA 70 (National Electrical Code®).ANSI/ASME A17.1 (Safety Code for Elevators andEscalators) and NFPA 72 (National Fire AlarmCode) 600Vac, 3-phase 200,000A short circuit cur-rent rating.

Available in either individual enclosed disconnectsor power panelboards.

Features and Accessories

• 120V Shunt Trip

• Accepts LPJ-(amp) SP Class J Fuses

• Control Power Transformer

• Fire Safety Interface Relay

• Key-To-Test Switch

• Pilot Light (On)

• Mechanical Interlocked

• Auxiliary Contact

• Isolated Neutral Lug


Fusible and Non-Fusible DisconnectsFeature packed line of fusibleand non-fusible disconnectswitches for virtually everyindustrial application.

Data Sheet No. 1139

Compact DisconnectSwitchesCooper Bussmann disconnect switches used in manual control of single-phase or three-phase ACmotors and other loads.

Data Sheet No. 1120



Fuseology

Fuse Holders, Fuse Blocks, Power Distribution Blocks & Surge Suppression

Sami™ Fuse Covers with Option/Open FuseIndicationDead front protection, optionalopen fuse indication. The Sami™

fuse covers fit most fuses andfuse blocks. Covers snap on in seconds - no special wiringrequired.

Data Sheet No. 1204

Fuse BlocksCooper Bussmann fuse blocks are available in awide range of sizes for power distribution, highspeed semi-conductor protection and electronicapplications. UL Listed, CSA® certified. ClassesH (K), R, T, J and CC fuses. Standard moduleand pyramid styles available.

Power Distribution BlocksFor industrial control panels, HVACand other control automation panelapplications. Available in 1, 2, or 3-pole versions and a wide range ofinput/output terminations. Includesnew line with high short-circuit current ratings; makes it easy toobtain high short-circuit current ratings for panel assembly.


NEW — High

Short-Circuit

Current Ratings

Panel-Mount Fuse HoldersShown here is a typical CooperBussmann panel-mount fuse holder.This HPS-RR holder is a rejectiontype which accepts rejection typebranch circuit fuses such as theCooper Bussmann LP-CC, KTK-Rand FNQ-R.

Data Sheet No. 2113

Surge3™ Surge Suppression DevicesOvervoltage protection for

Industrial Electronics from

harmful transients. Smallest

package available and modular

design allows two choices of

protection, MOV or a patented

Diode configuration. Each

protection technology has its

value. Local and remote status

indication. Available in voltages

from 12Vdc – 240Vac

Data Sheet No. 9006


Safety J™ Fuse Holder for Class J FusesCompact and finger-safe designthat meets IP-20 requirements.Fuse is removed/installed externalto circuit. Open fuse indicationavailable. Integral 35mm DIN Railadapter.

Data Sheet No. 1152

CH Series Global Modular Fuse HolderThe new and improved ‘CH’ lineof Modular Fuse holders isdesigned to accommodate a multitude of fuses from aroundthe world, including NorthAmerican Class CC, Class J, andMidget plus IEC IndustrialCylindrical (Class gG and aM) infour physical sizes: 8x32, 10x38,14x51 and 22x58mm and ClassgR, aR HSF.

Key Features and Benefits:• Multiple pole configurations• Finger Safe protection• Optional “open-fuse” indication• 14x51 & 22x58 configurations

are available with optional microswitches for remote “open fuse” indication, pre-breaking, and fuse presence.• Self-extinguishable UL 94V0 rated polyester material• Multi-phase connections available for ganging poles

Data Sheet Nos. 2143, 2144

Optima® Fuse Holders & Overcurrent ProtectionModulesCompact, full-featured modules thatdeliver Type 2 coordinated protection,with properly sized fuses. Available in abroad range of combinations forprocess control panel applications. HoldClass CC and midget style fuses.

Optima Fuse Holder

Without Switch Data

Sheet No. 1102

Optima Fuse Holder

With Switch

Data Sheet No. 1103

Optima Overcurrent

Protection Module

Data Sheet No. 1109


Fuseology

Branch Circuit Fuse Selection Chart (600V or less)


Fuseology

Branch Circuit Fuse Dimensions

CLASS RK1 & RK5 - in (mm)

Basic dimensions are same as Class H (formerly NEC) One-Time (NON & NOS) and Superlag Renewable RES & REN fuses. NOTE: These fuses can be usedto replace existing Class H, RK1 and RK5 fuses relating to dimensional compatibility.

Ferrule StylesAmp 250V 600VRange A B A B1⁄10-30 2 (50.8) 0.56 (14.3) 5.0 (127.0) 0.81 (20.6)35-60 3 (76.2) 0.81 (20.6) 5.5 (139.7) 1.06 (27.0)

Fusetron — (FRN-R & FRS-R) & Limitron — (KTN-R & KTS-R)Amp 250V 600VRange A B A B70-100 5.88 (149.2) 1.06 (26.9) 7.88 (200.0) 1.34 (34.0)110-200 7.13 (181.0) 1.56 (39.6) 9.63 (244.5) 1.84 (46.7)225-400 8.63 (219.1) 2.06 (52.3) 11.63 (295.3) 2.59 (65.8)450-600 10.38 (263.5) 2.59 (65.8) 13.38 (339.7) 3.13 (79.5)

Low-Peak — (LPN-RK & LPS-RK)Amp 250V 600VRange A B A B70-100 5.88 (149.2) 1.16 (29.5) 7.88 (200.0) 1.16 (29.5)110-200 7.13 (181.0) 1.66 (42.2) 9.63 (244.5) 1.66 (42.2)225-400 8.63 (219.1) 2.38 (60.5) 11.63 (295.3) 2.38 (60.5)450-600 10.38 (263.5) 2.88 (73.2) 13.38 (339.7) 2.88 (73.2)

A

B

A

B

A

B

Class J Dimensions - in (mm)

Low-Peak, Limitron and Drive Fuses

LPJ, JKS & DFJ — 600VAmp Range A B C D E F G H I1-30 2.25 (57.2) 0.81 (20.6) — — 0.50 (12.7) — — — —35-60 2.38 (60.3) 1.06 (27.0) — — 0.63 (15.9) — — — —65-100 4.63 (117.5) 1.13 (28.6) 3.63 (92.1) 2.63 (66.7) 1.00 (25.4) 0.75 (28.6) 0.13 (3.2) 0.41 (10.4) 0.28 (7.1)110-200 5.75 (146.1) 1.63 (41.4) 4.38 (111.1) 3.00 (76.2) 1.38 (34.9) 1.13 (28.6) 0.19 (4.8) 0.38 (9.5) 0.28 (7.1)225-400 7.12 (181.0) 2.11 (53.6) 5.25 (133.3) 1.51 (38.3) 1.87 (47.6) 1.62 (41.2) 0.25 (6.4) 0.56 (14.2) 0.40 (10.3)450-600 8.00 (203.2) 2.60 (66.0) 6.00 (152.4) 1.52 (38.6) 2.12 (54.0) 2.00 (50.8) 0.53 (13.5) 0.72 (18.3) 0.53 (13.5)

Class CC - in (mm)

LP-CC, FNQ-R & KTK-R

Class T - in (mm)

T-Tron Fuses

JJN — 300VAmp Range A B C D1-30 0.88 (22.2) 0.41 (10.3) — —35-60 0.88 (22.2) 0.56 (14.3) — —70-100 2.16 (54.8) 0.75 (19.1) 1.56 (39.7) 0.84 (21.4)110-200 2.44 (61.9) 0.88 (22.2) 1.69 (42.9) 0.84( 21.4)225-400 2.75 (69.9) 1.00 (25.4) 1.84 (46.8) 0.86 (21.8)450-600 3.06 (77.8) 1.25 (31.8) 2.03 (51.6) 0.88 (22.2)601-800 3.38 (85.7) 1.75 (44.5) 2.22 (56.4) 0.89 (22.6)801-1200 4.00 (101.6) 2.00 (50.8) 2.53 (64.3) 1.08 (27.4)

JJS — 600VAmp Range A B C D1-30 1.50 (14.3) 0.56 (38.1) — —35-60 1.56 (20.6) 0.81 (39.7) — —70-100 2.95 (19.1) 0.75 (75.0) 2..36 (59.9) 1.64 (41.7)110-200 3.25 (22.2) 0.88 (82.6) 2.50 (63.5) 1.66 (42.1)225-400 3.63 (25.4) 1.00 (92.1) 2.72 (69.1) 1.73 (44.1)450-600 3.98 (31.8) 1.25 (101.2) 2.96 (75.0) 1.78 (45.2)601-800 4.33 (44.5) 1.75 (109.9) 3.17 (80.6) 1.88 (47.6)


Fuseology

Branch Circuit Fuse Dimensions

Class L - in (mm)

Low-Peak and Limitron FusesAmpRange A B C1 C2 D F G I J1 J2 J3 J4601-800 8.63 (219.1) 2.40 (61.0) 6.75 (171.5) 5.75 (146.1) 3.75 (95.3) 2.00 (50.8) 0.38 (9.5) 0.63 (15.9) — — — —801-1200 10.75 (273.1) 2.40 (61.0) 6.75 (171.5) 5.75 (146.1) 3.75 (95.3) 2.00 (50.8) 0.38 (9.5) 0.63 (15.9) — — — —1350-1600 10.75 (273.1) 3.00 (76.2) 6.75 (171.5) 5.75 (146.1) 3.75 (95.3) 2.38 (60.3) 0.44 (11.1) 0.63 (15.9) — — — —1800-2000 10.75 (273.1) 3.50 (88.9) 6.75 (171.5) 5.75 (146.1) 3.75 (95.3) 2.75 (69.9) 0.50 (12.7) 0.63 (15.9) — — — —2001-2500 10.75 (273.1) 4.80 (122.0) 6.75 (171.5) 5.75 (146.1) 3.75 (95.3) 3.50 (88.9) 0.75 (19.1) 0.63 (15.9) 1.75 (44.5) 1.38 (34.9) 0.88 (22.2) 0.81 (20.6)3000 10.75 (273.1) 5.00 (127.0) 6.75 (171.5) 5.75 (146.1) 3.75 (95.3) 4.00 (101.6) 0.75 (19.1) 0.63 (15.9) 1.75 (44.5) 1.38 (34.9) 0.88 (22.2) 0.81 (20.6)3500-4000 10.75 (273.1) 5.75 (146.1) 6.75 (171.5) 5.75 (146.1) 3.75 (95.3) 4.75 (120.7) 0.75 (19.1) 0.63 (15.9) 1.75 (44.5) 1.38 (34.9) 1.63 (41.3) 0.88 (22.2)4500-5000 10.75 (273.1) 6.25 (158.8) 6.75 (171.5) 5.75 (146.1) 3.75 (95.3) 5.25 (133.4) 1.00 (25.4) 0.63 (15.9) 1.75 (44.5) 1.38 (34.9) 1.63 (41.3) 0.88 (22.2)6000 10.75 (273.1) 7.13 (181.0) 6.75 (171.5) 5.75 (146.1) 3.75 (95.3) 5.75 (146.1) 1.00 (25.4) 0.63 (15.9) 1.75 (44.5) 1.38 (34.9) 1.63 (41.3) 0.88 (22.2)

NOTE: KRP-CL (150A to 600A) fuses have same dimensions as601-800A case size. KTU (200-600A) have same dimensions,except tube 3” length x 2” diameter (76.2 x 50.8mm); terminal15⁄8” width x 11⁄4” thick (41.3 x 31.8mm).

CUBEFuse Fuse and Fuse Holder - in (mm)

Dimension 30A 60A 100AA 1.88 (47.75) 2.13 (54.10) 3.01 (76.45)B 0.75 (19.05) 1.00 (25.40) 1.00 (25.40)C 1.00 (25.40) 1.13 (28.58) 1.26 (32.00)D 0.31 (7.94) 0.44 (11.11) 0.57 (14.48)E 0.04 (1.02) 0.04 (1.02) 0.06 (1.60)F 0.63 (15.88) 0.63 (15.88) 0.63 (15.88)G 0.27 (6.86) 0.38 (9.65) 0.39 (9.93)H 2.30 (58.42) 2.60 (66.04) 2.91 (73.91)I 0.76 (19.30) 1.03 (26.16) 1.05 (26.75)J 1.27 (32.18) 1.53 (38.86) 2.01 (51.05)K 0.15 (3.81) 0.17 (4.32) 0.16 (4.06)L N/A N/A 0.80 (20.32)M N/A N/A 2.51 (63.75)

See Data Sheet 9000 for complete dimensional data and details on holderrejection features for the 30A, 60A and 100A holders.

22

The protection needs for solid-state power equipment often differ from electrical equipment; hence, the high speed fuse evolved. The protection ofpower diodes and SCRs requires ultra current-limiting short circuit fuses; semi-conductor devices cannot withstand heavy short-circuit current. The circuits in which fuses are installed place certain requirements upon highspeed fuses. These requirements are generally more stringent than the fuserequirements for typical 60 cycle AC power distribution systems in commercialbuildings or industrial plants.

The diodes or SCRs are at the heart of the solid-state power equipment.These semiconductor devices have relatively low short-circuit current withstand capabilities. The thin silicon chip imbedded in the semiconductordevice package has a very low transient thermal capacity. The heating effectproduced by low, moderate and high fault currents can quickly cause permanent damage to the device. Damage to a semiconductor device canoccur in a very short time period; the current-limiting fuse protection is one ofthe fastest protection means available. Under fault conditions, restricting theshort circuit energy by a high speed fuse is essential to the protection ofSCRs, diodes, and other semiconductor devices in the system.

NEC® 430.52 recognizes the use of these types of fuses in motor applications;see the section motor circuits with adjustable speed drives in this bulletin.

There are several criteria that can be used to judge the performance of highspeed fuses (also referred to as semiconductor fuses). Among these are thecurrent-limiting short circuit capability and DC interrupting capability. From adesign standpoint, I2t is most often used to evaluate the current-limiting shortcircuit performance. I2t (RMS amps- squared seconds) is a parameter thatindicates the heating effect associated with a current pulse. Typically the

semiconductor data sheet specifies a maximum I2t withstand for a semiconductor device. To offer short circuit protection to the semiconductordevice, the fuse selected should have an I2t let-through less than the I2t withstand rating of the semiconductor device. High speed fuses have excellentcurrent-limiting ability, as indicated by their low I2t let-through and peak currentlet-through.

High speed fuses are often applied where DC interrupting capabilities arerequired. Some high speed fuses have been designed and rigorously tested indeveloping their excellent DC characteristics.

The type circuits often employed require specialized knowledge. Included inthe following data are the current and voltage relationships for many of thecommon circuits.


Fuseology

High Speed Fuses

For DC Ratings see High Speed Fuse Catalog or Data Sheets on www.cooperbussmann.com

Square-Body170M####

10 to 7500A, 690V to 1250V, 200,000AIR AC, ULRecognized, Designed and tested to IEC 60269:Part 4

Complete range of Square Body style high-speed fusesand accessories. Easy to provide custom products.

High power applications which require a compactdesign with superior performance. Different end fittingsoptions include:

• DIN 43 653• DIN 43 620• Flush End (Metric/U.S.)• French Style• US Style

British Style BS 88LET, LMMT, CT, FE, FM, MT

6 to 900A, 240V to 690V, 200,000AIR AC, UL Recognized

Designed and tested to BS 88:Part 4 & IEC 60269:Part 4

Widest range of British style semiconductor fuses andaccessories. Use innovative arc quenching techniquesand high grade materials to provide:

• Minimal energy let-through (I2t)• Excellent DC performance• Good surge withstand profile

Found in equipment manufactured in the United Kingdomor British Commonwealth countries. North American manufacturers have begun to specify British style fuses -particularly in UPS applications at 240 volts or less – totake advantage of their size, performance and cost benefits.

FerruleFWA, FWX, FWH, FWC, FWP, FWK, FWJ, FWL, FWS

1 to 100A, 150V to 2000V, 200,000AIR AC, ULRecognized

Designed and tested to IEC 60269:Part 4

Cooper Bussmann offers a full line of ferrule style (cylindrical and clip-mounted) high-speed fuses, designedand tested to meet standards and requirements in variouslocations around the world. Their unique design and construction provide:

• Superior cycling • Low energy let-through (I2t)

Ferrule high-speed fuses provide an excellent solution forsmall UPS, small AC drives and other low power applications where space is at a premium.

North AmericanFWA, FWX, FWH, KAC, KBC, FWP, FWJ

1 to 4000A, 130V to 1000V, 200,000AIR AC, ULRecognized

Cooper Bussmann offers a complete range of NorthAmerican blade and flush-end style high-speed fusesand accessories. Their design and construction wereoptimized to provide:

• Low energy let-through (I2t)• Low watts loss• Superior cycling capability• Low Arc Voltage• Excellent DC performance

Medium power applications. While there are currently nopublished standards for these fuses, the industry hasstandardized on mounting centers that accept CooperBussmann fuses.

Ratios of Circuit Currents (Diagrams on next page)Circuit Relative Circuit CurrentsDiagram* I 1RMS I 2RMS I 3RMS I 2RMSNo. I 1average I 1average I 1average I 1RMS1 1.57 – – –2 1.11 0.79 – 0.713 1.11 0.79 1.11 0.714 1.02 0.59 – 0.585 1.00 0.58 0.82 0.586 1.00 0.41 – 0.417 – – – 0.718 – – – 0.71

*For example, in Diagram No. 1: I 1RMS = 1.57I 1average

23

Typical Circuits

7. Single-Phase, Anti-Parallel, AC Control.


Fuseology

High Speed Fuses

I1 LOAD

LOAD

I2

I1

I1

I2

I3

LOAD

LOAD

I1

I2

LOAD

I3

I1

I2

I1

I2

LOAD

I1I2

LOAD

I2

LOAD

I1

A

B

C

ISOLATION

Fuse opens whendiode shorts out.Fuse shouldbe able to clearbefore any damageis done to thediodes in leg A.

+

_

Normal Conducting

ShortedNormal Blocking

1. Single-Phase, Half-Wave.

2. Single-Phase, Full-Wave, Center-Tap.

3. Single-Phase, Full-Wave, Bridge.

4. Three-Phase, Half-Wave.

5. Three-Phase, Full-Wave.

6. Six Phase, Single Wave

8. Three-Phase, Anti-Parallel, AC Control.

Not all systems are designed to have the fuse provide full protection for adiode or SCR. There are several degrees of protection:

1. Prevent Device Rupture–Fuse merely needs to interrupt current before SCR ordiode ruptures.

2. Isolate Failed Device–Typically, used only where three or more diodes or SCRs(devices) are used per conduction path. An individual fuse is not intended to protectan individual device. Rather, the purpose of the fuse is to remove the diode or SCRafter it shorts out and permit the overall circuit to continue operating. At this level,the fuse must be able to protect the diodes or SCRs that are splitting the fault current in another leg, as illustrated in the following diagram.

3. Protect The Device (Short Circuits)–In this case the fuse is selected to protect thediode or SCR against short-circuits external to the SCR or diode. Typically, the fusehas to be selected to give a much lower let-through current than that required inapplications (1 ) or (2) above.

For more information on high speed fuses, see Motor Circuits With PowerElectronic Devices section.

24

General

Fuses above 600V are classified under one of three classifications as definedin ANSI/IEEE C37.40.

1. General Purpose Current-Limiting Fuse: A fuse capable of interrupting all currentsfrom the rated interrupting current down to the current that causes melting of thefusible element in one hour.

2. Back-up Current-Limiting Fuse: A fuse capable of interrupting all currents from themaximum rated interrupting current down to the rated minimum interrupting current.

3. Expulsion Fuse: A vented fuse in which the expulsion effect of gasses produced bythe arc and lining of the fuse holder, either alone or aided by a spring, extinguishes the arc.

One should note that in the definitions above, the fuses are defined as eitherexpulsion or current-limiting. A current-limiting fuse is a sealed, non-ventingfuse that, when melted by a current within its interrupting rating, produces arcvoltages exceeding the system voltage, which in turn forces the current to zero.The arc voltages are produced by introducing a series of high resistance arcswithin the fuse. The result is a fuse that typically interrupts high fault currentswithin the first 1⁄2 cycle of the fault. In contrast, an expulsion fuse depends onone arc to initiate the interruption process. The arc acts as a catalyst, causingthe generation of de-ionizing gas from its housing. The arc is then elongated,either by the force of the gasses created or a spring. At some point, the arcelongates far enough to prevent a restrike after passing through a current zero.Therefore, an expulsion fuse may take many cycles to clear.

Construction

Current-limiting fuses have four parts common to all designs: tube, end ferrules, element, and arc quenching filler.

The tube must have a high burst strength to withstand the pressures generated during interruption. The most common materials used are fiberglassreinforced epoxy and melamine tubing. End ferrule designs are usually dictated by the application. For example, a clip mounted fuse would have a silver-plated ferrule with a large surface area to insure good contact. In contrast, a stud mounted fuse may be cast bronze with very little surface area.In both designs it is very important that a good seal be provided between thetube and end ferrules. This is most commonly done with a gasket and magna-forming process, or with epoxy and screws. Fuse elements are typically made from silver. Silver is the most common material used for highvoltage fuse elements because of its predictable melting properties. Toachieve this low current operation, it is necessary to either add a series element of different material or reduce the melting temperature of the silver byadding an “M” spot. Finally, an arc quenching filler is added to aid in the interruption process. During interruption the arc quenching filler is changedinto an insulating material called a fulgurite.

Application

Many of the rules for applying expulsion fuses and current-limiting fuses arethe same, but because the current-limiting fuse operates much faster on highfault currents, some additional rules must be applied. Three basic factors mustbe considered when applying any fuse. These are: 1) Voltage, 2) ContinuousCurrent Carrying Capacity, and 3) Interrupting Rating.

Voltage

The fuse must have a voltage rating equal to or greater than the normal frequency recovery voltage which will be seen across the fuse under all conditions. On three-phase systems, it is a good rule of thumb that the voltagerating of the fuse be greater than or equal to the line-to-line voltage of the system.

Continuous Current-Carrying Capacity

Continuous current values that are shown on the fuse represent the level ofcurrent the fuse can carry continuously without exceeding the temperaturerises as specified in ANSI C37.46. An application that exposes the fuse to acurrent slightly above its continuous rating but below its minimum interruptingrating, may damage the fuse due to excessive heat. This is the main reasonoverload relays are used in series with back-up current-limiting fuses for motorprotection.

Interrupting Rating

All fuses are given a maximum interrupting rating. This rating is the maximumlevel of fault current that the fuse has been tested to safely interrupt. Back-upcurrent-limiting fuses are also given a minimum interrupting rating. When usingback-up current-limiting fuses, it is important that other protective devices areused to interrupt currents below this level.

Additional Rules

Expulsion Fuses: When choosing a fuse, it is important that the fuse be properly coordinated with other protective devices located upstream anddownstream. To accomplish this, one must consider the melting and clearingcharacteristics of the devices. Two curves, the minimum melting curve and thetotal clearing curve, provide this information. To insure proper coordination, thefollowing rules should be used.

1. The total clearing curve of any downstream protective device must be below a curverepresenting 75% of the minimum melting curve of the fuse being applied.

2. The total clearing curve of the fuse being applied must lie below a curve represent-ing 75% of the minimum melting curve for any upstream protective device.

Current-Limiting Fuses

To insure proper application of a current-limiting fuse it is important that thefollowing additional rules be applied.

1. As stated earlier, current-limiting fuses produce arc voltages that exceed the systemvoltage. Care must be taken to make sure that the peak voltages do not exceed theinsulation level of the system. If the fuse voltage rating is not permitted to exceed140% of the system voltage, there should not be a problem. This does not meanthat a higher rated fuse cannot be used, but points out that one must be assuredthat the system insulation level (BIL) will handle the peak arc voltage produced.

2. As with the expulsion fuse, current-limiting fuses must be properly coordinated withother protective devices on the system. For this to happen the rules for applying anexpulsion fuse must be used at all currents that cause the fuse to interrupt in 0.01seconds or greater.

When other current-limiting protective devices are on the system it becomes necessary to use I2t values for coordination at currents causing the fuse to interruptin less than 0.01 seconds. These values may be supplied as minimum and maximum values or minimum melting and total clearing I2t curves. In either case, the following rules should be followed.

1. The minimum melting I2t of the fuse should be greater than the total clearingI2t of the downstream current-limiting device.

2. The total clearing I2t of the fuse should be less than the minimum melting I2tof the upstream current-limiting device.

For fusing medium voltage motor branch circuits, see Medium Voltage MotorCircuits section.


Fuseology

Medium Voltage Fuses


Fuseology

Medium Voltage Fuses

R-Rated (Motor Circuit)JCK, JCK-A, JCK-B, JCH, JCL, JCL-A, JCL-B, JCG, JCR-A, JCR-B

2R to 24R, 2400V: JCK & JCH, 4800V: JCL & JCG,7200V: JCR-A & JCR-B, IR: 50,000AIR ac

R-Rated medium voltage fuses are back-up current-limitingfuses used in conjunction with medium voltage motors andmotor controllers.

Current-limiting fuses may be designated as R-Rated ifthey meet the following requirements:

• The fuse will safely interrupt all currents between its minimum and maximum interrupting ratings.

• The fuse will melt in a range of 15 to 35 seconds at avalue of 100 times the “R’ number (ANSI C37.46).

Cooper Bussmann R-Rated current-limiting fuses aredesigned for use with medium voltage starters to provideshort circuit protection for the motor and motor controller.These fuses offer a high level of fault current interruptionin a self-contained, non-venting package which can bemounted indoors or in an enclosure.

Available styles are: Standard, Ampgard Hookeye, Haz.Location, Bolt-in

Open fuse indication is on all fuses.

Data Sheet No. 6001

E-Rated (Transformer &Feeder Protection)JCX: 2400V (1⁄2-250E), JCY: 4800V (1⁄2-450E), JCU: 4800V(10-750E), JDZ: 7200V (20-350E), JCZ: 7200V (15-200E),JDN: 14.4kV (15-250E), JCN: 14.4kV (20-300E), IR:63,000AIR ac

Cooper Bussmann E-Rated medium voltage fuses aregeneral purpose current-limiting fuses. The E-ratingdefines the melting-time-current characteristic of the fuse.The ratings are used to allow electrical interchangeablityamong different manufacturers. For a general purposefuse to have an E-Rating, the following condition must bemet:

• The current responsive element shall melt in 300 seconds at a RMS current within the range of 200% to240% of the continuous current rating of the fuse unit(ANSI C37.46).

• The current responsive element above 100 amps shallmelt in 600 seconds at a RMS current within the rangeof 220% to 264% of the continuous current rating of thefuse unit (ANSI C37.46).

Cooper Bussmann E-Rated fuses are designed to provideprimary protection of transformers, feeders, and branchcircuits. They are non-venting fuses which must be mounted indoors or in an enclosure. Their current-limitingability reduces the short circuit current energy (I2t) that thesystem components must withstand.

Medium Voltage Fuse Links - 27kVFL11H: 1 to 8

FL11K: 1 to 200

FL11T: 1 to 200

FL3K: 1 to 200

FL3T: 1 to 200

E-Rated (Full Range)MV055: 5E-450E, MV155: 5E-200E

5.5kV & 15.5kV, IR: 50,000AIR ac

See description for “E-Rated Transformer & FeederProtection” fuses.

Satisfies additional ANSI C37.40 for full-range protectionfuse.

A full-range fuse is capable of interrupting all currents fromthe rated interrupting rating down to the minimum continu-ous current that causes melting of the fusible element.

Data Sheet No. 6700 6701

CL-14 (Clip Lock)ECL055: 10E-600E, ECL155: 10E-300E

5.5kV & 15.5kV

Interrupting Ratings: ECL055: 63kA, ECL155: 63kA (10-200A) & 50kA (250-300A)

See description for E-Rated “Transformer & FeederProtection” fuses.

Data Sheet Nos. 9002, 9004

E-Rated (Potential & Small Transformers)JCD: 2400V, 1⁄2-5E, JCW: 5500V, 1⁄2-5E, JCQ: 4800V, 1⁄2-10E, JCI: 7200V, 1⁄2-10EJCT: 14.4kV, 1⁄2-10E

IR: 80,000AIR ac

Low amperage, E-Rated medium voltage fuses are gener-al purpose current-limiting fuses. The E-rating defines themelting- time-current characteristic of the fuse and permitselectrical interchangeability of fuses with the same E-Rating. For a general purpose fuse to have an E-Rating,the following condition must be met:

• The current responsive element shall melt in 300 sec-onds at a RMS current within the range of 200% to240% of the continuous current rating of the fuse, fuserefill, or link. (For fuses rated 100E or less)(ANSIC37.46).

Cooper Bussmann low amperage, E-Rated fuses aredesigned to provide primary protection for potential, smallservice, and control transformers. These fuses offer a highlevel of fault current interruption in a self-contained non-venting package which can be mounted indoors or in anenclosure.

Data Sheet No. 6002

Boric AcidBBU17: 17kV, 14kAIR, E (5 to 200), SE (15 to 200), K (3 to 200)

BBU27: 27kV, 12.5kAIR, E (5 to 200), SE (15 to 200), K (3 to 200)

BBU38: 38kV, 10kAIR, E (5 to 200), SE (15 to 200), K (3 to 200)

E (Standard), K (Fast) & SE (Slow)

Boric acid fuses vent during clearing process; for indoors,use muffler option.

See description for “E-Rated Transformer & FeederProtection” fuses

Data Sheet No. 1123

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