fusion tech informational book

INNOVATINGFOOD PROCESSING

P R O V I D I N G C O M P L E T E LY C U S T O M S O L U T I O N S F O R T H E F O O D P R O C E S S I N G I N D U S T R Y

http://www.ftiinc.org

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Fusion Tech has quickly become the superior source for all your design and

fabrication needs. Our professional team of designers, drafters, project managers,

and fabricators are equipped to provide you with facility designs, concept layouts,

equipment design, and fabrication of equipment. From plant layout and redesigns

to individual products and equipment, we are able to handle any job – big or small.

We have the in-house services necessary to meet your project specifications and

deadlines. It’s manufacturing done right – the first time!

WHO WE ARE

We supply a whole range of products for the food processing industry — all

custom-engineered to your specific needs. Our team will come in, evaluate your

needs, and present solutions based on industry and your specific standards.

WHAT WE DO

We specialize in providing custom products and equipment for food processing

companies. Our team will meet with you to determine your needs, and design and

fabricate the perfect solution for your processing operation. At Fusion Tech,

customization comes standard.

View more information and products at www.ftiinc.org/food

CUSTOM SOLUTIONS

309.774.4275 WWW.FTIINC.ORG

• Established in a small two-car garage outside of Roseville, Illinois in 1998

• Incorporated as a Woman-Owned Small Business in 2004 by owners Kathy & Brandon Bentz

• As of 2014, Fusion Tech now employs over 80 Valued Team Members with over 50,000

square feet of manufacturing floor space

• Fusion Tech prides itself on High Quality, On-Time custom made equipment for the foods,

food processing, transportation, renewable fuels, and agricultural industries.

• Utilizing only the most State-Of-The-Art Manufacturing Equipment & Software

• ISO 9001:2008 Certified in August 2013

• Government Contracting Registered

Cage Code: 3XRC3

Tax Payer ID# 20-3032924

DUNS# 87510694

FAST FACTS

PARTNERING INYOUR SUCCESS

MAIN218 20th AveRoseville, IL 61473Phone: 309.774.4275Web: ftiinc.org

WEST600 Stevens Port Dr., Ste 112Dakota Dunes, SD 57049Phone: 605.242.6070


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At Fusion Tech Integrated, we partner with companies in the food processing industry to provide innovative solutions to increase production and sales while decreasing costs for maximum profitability. Whether you’re expanding a processing plant or introducing a new product to the market, we have the expertise to design,

fabricate, and install everything you need to get up and running – and we’ll do it on time. It’s just one way we’re innovating the food processing industry.

INNOVATING FOOD PROCESSING

OUR FOOD PROCESSING CLIENTSWe have had the privilege of providing custom, innovative solutions for a number of clients

in the food processing industry, including but not limited to:

INNOVATING FOOD PROCESSING 309.774.4275 WWW.FTIINC.ORG


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MEAT & POULTRYWe offer a full range of equipment solutions for the meat and poultry

industry including, but are not limited to:

• Forming

• Cutting / Saws

• Brine Injection

• Ovens

• Smokehouses

• Conveyors

• Dumpers

• Lifts

• Weighing & Sorting Systems

• Packaging Equipment

• Hanging Systems

• Blending

• Tables

• Tanks / Piping

• Sanitation Systems

Learn more at www.ftiinc.org/food/meat-poultry

DAIRYWe offer a full range of equipment solutions for the dairy industry

including, but are not limited to:

• Mixing

• Blending

• Filtration

• Tanks / Piping

• Thermal Processing

• Conveyors

• Dumpers

• Lifts

• Packaging

Learn more at www.ftiinc.org/food/dairy

BAKERY & SNACKSWe offer a full range of equipment solutions for the bakery and snacks

industry including, but are not limited to:

• Depositing

• Dividing

• Mixing / Blending


• Conveyors

• Dumpers

• Lifts

• Tanks / Piping

• Packaging

Learn more at www.ftiinc.org/food/bakery

PET FOODWe offer a full range of equipment solutions for the pet food industry

including, but are not limited to:

• Mixing / Blending

• Pumping / Stuffing


• Conveyors

• Lifts

• Dumpers

• Tanks / Piping

• Packaging

Learn more at www.ftiinc.org/food/pet-food

INNOVATING FOOD PROCESSING 309.774.4275 WWW.FTIINC.ORG


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Our skilled sales, drafting, and design staff specialize in problem solving and operational troubleshooting. We can modify your existing operations or layout a whole new plant expansion so as to maximize productivity, work flow, and safety. We can take your ideas, work to make improvements, and present you with a design that will exceed your expectations.

Our team utilizes Solidworks 3D CAD 2014 and AutoCAD 2012, as well as CAM2 Measure Software (reverse engineering) and Lantek ERP / MRP System to provide you the highest quality engineering and design work for your project.

• Concept Designs• Reverse Engineering• Detailing• Assembly drawings

• Bills of Material• Engineering Documentation• Process Line Layout• 3D Design Models

3D MODELING& DESIGN

Start with Napkin Sketch IdeaHave an idea of what you need? We can take your napkin sketch idea, provide 2D prints and 3d models and fabricate a solution.

2D Equipment / Layout PrintsOur designers will provide you with equipment and plant layout prints of your project.

3D Equipment / Layout ModelOur team will 3D model your equipment and place it in a model of your plant, so you can see how everything will fit and work together.

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“ “We welcome the challenge of solving your “it can’t be done” or “it’s never been done before” issues and

turning them into reality.


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Using state-of-the-art equipment, our team is able to meet all your metal forming, fabrication, and testing needs. We combine discipline and creativity to deliver high quality products for your manufacturing operation. Our turnkey service allows us the in-house services necessary to meet our customer’s demand of speed-to-market.

Our fully equipped manufacturing facility includes a complete CNC machine shop, abrasive waterjet cutting, high watt lasers, mig – tig – arc welding, bead blasting, CNC press breaks, roll forming, tube bending, and surface polishing — meaning we can fabricate anything you need.

IN-HOUSEFABRICATION

Benefits of a One-Stop Shop:

• Quality Assurance on every part

• Only one vendor to work with

• Process control handled by one company

• Exceptional Customer Service

When it’s time to integrate our solutions into your facility you can trust theexperts at Fusion Tech. We apply the same attention to detail and quality assurance in our installation process. Before our team leaves, we test every aspect to make sure everything is functioning properly.

INSTALLATION

We have certifications and processes which ensure performance, safety, and longevity, including: ISO 9001:2008 Certification, ASME Certification for U, H, HLW, R manufacturing and repair, our welders are certified to ASME standards and AWS WPS. When quality matters, the smart choice is Fusion Tech.

QUALITYASSURANCE

Project Management

Design & EngineeringProcess Flow Layouts

3D modeling Custom Equipment Design

Maintenance Contract Service

Custom Equipment FabricationControl & Automation Services

Custom Equipment InstallationUtility Pipe Installation

Process Piping & TubingBeam & Rail Installation

Demolition

Smokehouse RebuildsASME Pressure Vessel

Fabrication & Repair

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Learn more atWWW.FTIINC.ORG/SERVICES

http://www.ftiinc.org/services

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Equipment Line CardCUSTOM EQUIPMENT FABRICATION

BRINING SYSTEMS

CARTS / RACKS Carts Smokehouse Racks Smokehouse Trees Smokehouse Trucks Trays

CHILLERS

CIP SYSTEMS

CLEAN ROOMS Apron/Equipment Hangers Boot & Apron Wash Equipment Wash

CONVEYORS EZ Clean Conveyor Design Food Grade RTE Boxed / Boxing Modular Endless Accumulating Bucket Converging & Dividing Drag Chain Drums Indexing Pack-Off Roller Screw / Auger Sortation

ERGONOMIC EQUIPMENT Ergonomic Stands Pallet Lifts Platform Lifts Smokehouse Cart Lifts FORMING EQUIPMENT Pizza Forming Sausage Forming

MATERIAL HANDLING Dumpers Hoppers Vats

OVENS

POWER PACKS

PRODUCT SAWS / CUTTING Butt Picnic Split Saw Foot Saws Head Splitters Jowl Slashers Meat Saws Neck Saws Skinning Support Auto Skinner Carts Whizard Knife Brackets

SKIDS

SMOKEHOUSE REBUILDS

SUPPORTING EQUIPMENT Bacon Hangers Hog Gambrels Knife Holders Pluck Hooks Trolley Hooks

TABLES Lift Tables Poly-Top Cutting Tables Slide Tables Stainless Steel Tables

TANKS / BINS Bins Portable Tanks Pressure Vessels Stainless Steel Tanks Troughs Tubs Wastewater Tanks

Infrastructure Line CardANTI-SLIP COATING

DOORS Dock Doors Door Flashing Door Guarding Sliding Doors Traffic Doors

DRAINS Drain Baskets Drain Grates Floor Drains Trench Drains DUCT WORK

FLOOR EXPANSION JOINTS

GRATING

GUARDING Bollards Door Guarding Equipment Guarding Wall Guarding

PLATFORMS Cross-Overs Exterior Egress Stairways Handrails Interior Stairways Ladders Personnel Catwalks Scaffolds Utility Mezzanines

PIPES / TUBES Pipes Tubes Pipe & Tube Hangers

SINKS Multi Station Sinks Single Station Sinks

STORAGE RACKS

WALLS Stainless Steel Walls Stainless Steel Ceilings

The products listed in this Line Card are a sampling of the products available. For specific product information, pricing, and availability, contact your Fusion Tech representative, visit www.ftiinc.org, or e-mail us at [email protected]


EXPANSIONSDONE RIGHT

Plant expansions can be a logistical nightmare between managing contractors, schedules, andpiles of paperwork.

Fusion Tech can take process control of your plant expansion — and eliminate the nightmare!

Our team of professional designers, drafters, project managers, fabricators, and installers can do it all for you:

• Design your manufacturing processes• Custom design all equipment• Fabricate equipment and accessories• Quality test every piece of equipment• Setup and install your new expansion

REQUEST A QUOTELearn more and request a quote from our team at:www.ftiinc.org/expansion

WHY CHOOSEFUSION TECH?We are your one-stop shop for all your manufacturing and plant expansion needs. Here are just some of the benefits of working with us:

• Real solutions• Expert design and fabrication to

increase productivity• Quality control from start to finish• Less paperwork• On-time fabrication and installation• Fewer schedules to manage• One company to contact• Less downtime resulting in more

productivity and greater ROI• Sanitary design of all equipment• Expert process layout

Learn more about how Fusion Tech can benefit your expansion. Visit us at: www.ftiinc.org/expansion

TO We have all the equipment necessary to design,

fabricate, install, and ensure quality standards for your next manufacturing project. Our team can

design or modify your current operation, fabricate everything you need, and install your new product

or equipment. We work with you throughout the whole process to make sure it’s done right —

from concept to completion.

CONCEPT

COMPLETIONWe offer quality stainless steel solutions for every phase of your plant expansion — from drains, doors, bollards to catwalks, mezzanines, stairs to all the custom equipment you need for your process. All our solutions meet AMI Sanitary Equipment Design Principles, so they are perfect for food processing companies.

See a full list of our solutions atwww.ftiinc.org/build

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ARBTM Licensed Seller

Intralox’s Activated Roller Belt™ technology is a patented conveyance solution that brings the benefits of modular plastic belting to complex package handling processes like sorting, merging, and aligning. The result is an automated conveyance platform that enables critical improvements where it was previously cost-prohibitive or overly complex. ARB technology is a reinvention of the way packages move from point A to point B, proven in over 4,000 installations worldwide.

Fusion Tech is one of very few Intralox ARBTM Licensed Sellers in

the Midwest. Contact us today to experience the benefits of a

Fusion Tech Conveyor with Intralox ARBTM Technology!

90-Degree TransfersAlignersCase Turners

Depalletizing SystemsMergesPalletizing Infeed Systems

SingulatorsSortation SystemsSwitches

Couple Intralox ARBTM Technology with a custom-designed Fusion Tech conveyor, and you will experience optimized performance of an entire line.

Applications Include:

Learn more about the benefits of Fusion Tech conveyors with Intralox ARBTM Technology on our website at www.ftiinc.org/conveyors.

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CONVEYING SYSTEMSSanitary equipment design is crucial to creating a safe processing environment both for your employees and consumers of your products. We have over 10 years experience engineering and fabricating sanitary conveyors and conveyor systems for for bakery, dairy, candy, meat, poultry, grain, and pharmaceutical processors. Our sanitary design standards, professional designers and engineers, and on-time delivery make Fusion Tech the smart choice for your next project.

• Approval drawings and 3D models• Detailed drawings for easy re-order• Machined UHMW carry-ways affixed by pins to

allow for expansion and contractions• Stainless Steel return shafts chrome plated for wear

resistance with UHMW return roller• 100% cleanability• Continuous TIG welds prevent bacteria from

harboring and growing in niches

• Food grade belting and components• Belt lifters for quick, easy washdown• “Slide-Out” Cross Conveyors – easily accessible• CIP spray bars to maximize cleanability• Adjustable ergonomic floor stands• Horizontal surfaces are minimized• Adjustable foot pads or casters• Glass bead blast finish• Intralox Activated Roller BeltTM technology

WHY CHOOSE FUSION TECH?

• Initial Site Visit: ensure equipment supplied meets all necessary criteria• Draftsman Visit: 3D model the room, existing equipment, utility connections, and floor slope. This

guarantees we get all lengths, elevations, side heights, and obstructions documented so there aren’t any issues at time of installation

• Designing Conveyors: we follow all the AMI standards, customer standards, our standards that guarantee equipment is robust and easy to clean

• Supply Models, Layouts, and Pictures: prior to fabrication to make sure you get a fully functional system• Fabrication: our team gets to work creating what we designed• Installation: our team installs your new equipment

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Employee injuries come at a huge cost. Accident investigations, OSHA logs, injured employee downtime, an increase in insurance premiums, plus the need to temporarily replace your injured employee. Avoid the high costs of employee injuries. A small investment in ergonomic and safety solutions will save you in the long run.

ERGONOMIC EQUIPMENTOur wide range of ergonomic products will position your employees in such a way as to reduce stress and strain inducing movements.

• Custom Ergonomic Equipment

• Manual & Hydraulic Ergonomic Stands

• Smokehouse Cart Lifts• Platform Lifts

• Ergonomic Stands• Pallet Lifts• Adjustable

Workstations• Foot Rails• And Much More!

NON-SLIP APPLICATIONOur non-slip spray application product creates extreme surface hardness and bond strength providing a rugged a durable slip-resistant surface. It is ideal for food and beverage applications, as our product is chemical and corrosion resistant. Easily cleaned by power washing, our non-slip products are perfect for meat and poultry processing plants, as well as other types of food processing plants.

• Flooring• Handrails• Ladder Rungs• Stair Treads• Stair Noses

• Catwalks• Mezzanines• Drain Covers• And Much More!

REQUEST A QUOTELearn more and request a quote from our team at:www.ftiinc.org/safety

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FEWER INJURIESGREATER SAVINGS

SMOKEHOUSEREBUILDAn efficient and properly functioning smokehouse increases production and saves you time and money. If your smokehouse is running less than optimal, it might just be time for an upgrade.

Fusion Tech is the leader in rebuilding your inefficient and run down smokehouse. Our team will demo your current oven and design a more efficient, quality smokehouse that meets your needs. We’ll take it a step further by providing custom designed equipment to use in your new smokehouse.

REBUILD SERVICESOur smokehouse rebuild services include:

• Demo of current smokehouse• 3D Model of new smokehouse• New insulated wall & ceiling panels• CIP system• Liquid or natural smoke system• Smoke generators

• Smoke tube with CIP system integration• Robust wall & ceiling sheets• Sanitary design with interior TIG welds• Sanitary equipment design and fabrication

REQUEST MORE INFORMATIONLearn more and request a quote from our team at:www.ftiinc.org/smokehouse

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ASSET MANAGEMENTFOR THE 21ST CENTURY

Gone are the days of tracking equipment maintenance andcalibration by hand or spreadsheet – or losing all yourinformation if an employee is sick or quits. Snaptivation keeps all that information in the cloud, and is easily accessible via a PC, smart phone, or tablet.

We provide a powerful, self-service user interface at the point-of-need that is always accessible through the cloud. Our easy-to-use service can be configured to meet your needs, making the capabilities endless.

Compliance Assurance• ISO 9001 & ISO 22000• Global Food Safety• Food Safety Modernization Act

Standard Operating Procedures• Asset Startup & Operation• Product Assembly• Quality Inspections• Maintenance Procedures

Other Solutions:• Version Control• Achieving a Paperless

Manufacturing Environment• HACCP Upgrade• Point-of-Use Data Retrieval• Eliminate unwritten info that is

not commonly known by others

Snaptivation is the PERFECT solution for:

BENEFITS OF SNAPTIVATION• Eliminates the need for

in-plant software installation• No large investment in

equipment or servers• Easy to use and access• Scalable and configurable• Secure and reliable• Point-of-use data can be

accessed anywhere, anytime with a secure login

FOR A FREE CONSULTATIONOR QUESTIONS, CONTACT:E. [email protected]

T. 309.774.4275

F. 309.774.4161

W. www.ftiinc.org/snaptivation

Fusion Tech Integrated, Inc.218 20th AveRoseville, IL 61473

HOW IT WORKSSnaptivation is as easy as point and click!

1. Open QR scanning app on your mobile device

2. Scan the provided QR code

3. The code will trigger an action and supply all the infor-

mation you need.

Where stringentquality management

& sustained regulatory compliance aren’t just

nice-to-haves - they are a critical part of

doing business.

Snaptivation leverages today’s industrial & business environment of BYOD (Bring Your Own Device) to provide instantaneous information at the point of need. Access thru a QR code reader or manual entry of a custom short URL of secure, reliable, cloud-based Content Management System – allowing users to update information on the fly, in real-time.

USED IN MULTIPLE INDUSTRIES• Food Processing

• Agriculture

• Industrial Manufacturing

• And More!

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TOCONCEPT

COMPLETIONTURNING YOUR IDEA INTO REALITY


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BLAST CELL CHILLER FRAMEWORKFusion Tech designed, fabricated, and installed custom blast cell chiller framework for one of our clients.

Services:• Project Concept and Layout• Custom Design of All Components• Custom Fabrication• Testing and Installation

BELLY LINE CONVEYORSFusion Tech designed, fabricated, and installed a custom belly line, including belly press conveyor, belly skin conveyor, belly sortation line, chutes and hoppers, tables, ergonomic stands, crossovers and stairs.

Services:• Project Concept and Layout• Custom Design of All Components• Control & Automation Services• Custom Fabrication• Testing and Installation

Thank you for providing such great service and quality equipment for the water jet project.

Nick is a top notch manager and a pleasure to work with. His work ethics and commitment to quality are commendable. Having Jeremy in the office allowed us to communicate ideas through out the project, and I am very impressed with Jeremy’s computer skills and vision of equipment assembly.

I received positive comments from management on the project layout, installation, and start-up.

- Chris Hanisch

“ “READ THE CASE STUDYFTIINC.ORG/PRODUCTS/BELLY-LINE

http://www.ftiinc.org/products/belly-line


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EXPORT LINEFusion Tech designed, fabricated, and installed a custom lion export room, including conveyors, dumpers, and modeling of the entire plant floor.


SEE MORE PICTURES ATFTIINC.ORG/PRODUCTS/EXPORT-LINE

PLATFORMS, CATWALKS & STAIRSFusion Tech designed, fabricated, and installed a custom platform, including all staircases, handrails, guards, and flooring.

Services:• Project Concept and Layout• Custom Design of All Components• Custom Fabrication• Installation

LEARN MORE ATFTIINC.ORG/PLATFORMS

http://www.ftiinc.org/platforms

http://www.ftiinc.org/products/export-line


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HARVEST FLOORPROJECTFusion Tech created a concept, designed, fabricated, and installed a custom harvest floor for one of our clients.

Concept Included:• Drains• Ergonomic Design• Sanitary Considerations• Utilities• Platforms & Equipment

TIPPER TIE CONVEYORSFusion Tech designed, and is the process of fabricating and installing a custom tipper tie conveyor system.



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RAISERATORRACK LIFTFusion Tech designed, fabricated, and installed a customrack lift for one of our clients.

Services:• Project Concept and Layout• Custom Design of All Components• Custom Fabrication• Testing and Installation

ACCESSORYITEMSOur wide range of capabilities provide for a number of potential projects we can successfully take on. These are just a few possibilities.

• Specialty Carts• Stands• Gambrels• Ergonomic Stands• Tables• Trays• Drains• And More!

PEPPERONIPEELERFusion Tech designed, and is in the process of fabricating and installing a custom pepperoni peeler for one of our clients.



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MATERIALHANDLINGOur material handling solutions are custom designed and crafted to be durable enough to meet the most demanding environments and give your customers years of use.

• Vats• Carts, Buggies, & Trucks• Racks• Pans & Food Boxes• Vat Dumpers• Barrel Dumpers• Rack Lifts• Pallet Elevator Lifts

ASME BOILER &PRESSURE VESSELSFusion Tech is certified for ASME U, H, HLW stamps as well as the National Board R stamp for the repair and/or alteration of Boilers and Pressure Vessels.

Services:• Manufacture of pressure vessels• Manufacture of heating boilers• Manufacture of potable water heaters• Repairs and Alterations• Partial Data Reports (U-2) for items that require

ASME certification


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DISCOVER THE QUALITY SOLUTION

LET’S GET STARTEDMAIN OFFICE218 20th AvenueRoseville, IL 61473

P. 309.774.4275F. 309.774.4288E. [email protected]

www.ftiinc.org

SIOUX CITY OFFICE600 Stevens Port Dr., Suite 112 Dakota Dunes, SD 57049

P. 605.242.6070, ext 211F. 605.217.6001

OUR COMMITMENTTO QUALITYWe commit to providing our customers with products and services that meet or exceed their requirements and expectations.

We accomplish this by monitoring these products and services through-out the production process. Where opportunities arise for improvement of the product, service or process, these improvements will be documented and implemented.

Since all Fusion Tech employees have an impact on product quality, and therefore, on the success of the company, this policy is communicated to all employees and reviewed on a regular basis for continued suitability.

/FusionTechInt

/company/fusion-tech-integrated-inc.

@ Fusion_Tech /FusionTechInc

www.ftiinc.org

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INSURANCE

Agent: Tim Farniok

214 N. Main StreetBurlington, IA 52601319.753.0144

tworiversins.com

SAFETY

ISN is the global resource for connecting corportations with safe, reliable contractors and suppliers from capital-intensive and public sector industries.

isnetworld.com

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http://www.tworiversins.com

http://www.isnetworld.com


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P R O V I D I N G C O M P L E T E LY C U S T O M S O L U T I O N S F O R T H E F O O D P R O C E S S I N G I N D U S T R Y

MAIN218 20th AveRoseville, IL 61473Phone: 309.774.4275Web: ftiinc.org

WEST600 Stevens Port Dr., Ste 112Dakota Dunes, SD 57049Phone: 605.242.6070

© 2015 Fusion Tech Integrated, Inc.
