g. visser iucf 8/30/02 star eemc electrical safety...
TRANSCRIPT
STAR EEMC Electrical Safety Review
(continued)
G. Visser IUCF 8/30/02
1. Tower PMT Box
2. Tower PMT High-Voltage System
3. Light Pulser Systems
4. Data Collector
5. Miscellaneous Systems
• Temperature Monitor Board
• Chiller to support MAPMT Boxes
• “Mini-DAQ” System
• Slow Controls
6. MAPMT FEE Box – A Preliminary View
Tower PMT Box
G. Visser IUCF 8/30/02
Twelve single-channel PMT’s, each in an
individual metal housing together with input optical
coupling and CW base “cell”.
CW base, with metal housing and RG-174
ouput cable.
Tower PMT Box
G. Visser IUCF 8/30/02
Besides the 12 PMT assemblies, the Tower PMT Box consists of the folloing components:
• clear 1.0 mm diameter Kurary plastic optical fiber (same as used in the barrel EMC)
• clear plastic tubing to sheath optical fiber bundles
• molded plastic optical connectors
• two CW base daisy-chain cables, each connecting six CW bases to a 10-pin connector on the
rear panelrear panel
• 12 RG174 coax cables: one end of each attached to base assembly, other end terminates in
LEMO connector
• 12 LEMO bulkhead connectors mounted on insulated panel on top of box
• Dallas Semiconductor DS1820 temperature sensor wired to connector on rear panel (Positronics
MGH series)
• heating resistor, wired to BNC connector on rear panel – this will only be used for testing at
IUCF, it will not be connected in installation on STAR
Tower PMT Box
G. Visser IUCF 8/30/02
Tower PMT High Voltage System
G. Visser IUCF 8/30/02
• Consists of Cockroft-Walton base assemblies (one per PMT) and controller modules. Each controller
supplies 4 branch cables.
• Cell (CW base assy) consists of a current-mode controlled charge pump, Cockroft-Walton voltage
multiplier, and a feedback control system; a PIC microcontroller manages the voltage setpoint and monitors
whether the system is in regulation.
• Commercial hardware (HVSys Co. – Dubna)
• Similar system is approved and in use at STAR in the TOFp system
• Up to 127 bases per branch (cable). For EEMC Tower readout, we will use 121 bases per branch.
• Branch cable is 10-conductor flat cable, two +5 V lines, one +160 V line, two I2C data lines, five grounds.• Branch cable is 10-conductor flat cable, two +5 V lines, one +160 V line, two I2C data lines, five grounds.
• Controller output on each branch +5 V output is hardware current limited by National Semiconductor
LM2672 switching regulator at 1.55 A (nom).
• Controller output on each branch +160 V output is hardware current limited at 300 mA by series pass
transistor.
• Each cell draws 2 – 5 mA from the +5 V lines and up to 550 µA from the +160 V line. Input current from
the +160 V line is hardware current limited (see following schematic).
• Total load on cable: up to 605 mA @ +5 V, up to 67 mA @ +160 V.
• Cell multiplier components potted in Dow “Sylgard 182” silicone elastomer.
Tower PMT High Voltage System
G. Visser IUCF 8/30/02
AC Input
90-250 V
50-60 Hz
RS-232
control I/O
Controller
HVSys # SM512 6 branch cables (one per sector)
(connections shown on only one cable, others similar)
...
AC Input
90-250 V
50-60 Hz
RS-232
control I/O
Controller
HVSys # SM512
2 sub-branch cables per PMT box (10 boxes per sector),
each connects to six PMT / CW base assemblies
1 sub-branch cable per
sector in 2nd-level laser
splitter box, connects to
monitor PMT
Tower PMT High Voltage System
G. Visser IUCF 8/30/02
• Branch cable is standard 28 AWG jacketed flat cable, Amphenol #159-2832-010
• Rated 1.3 A per conductor, 300V, UL CL-2
• Sub-branch cable (internal to Tower PMT Box) is standard 26 AWG flat cable (Belden 9L26010
or equivalent).
• Rated 1.5 A per conductor, UL 105°C, 300V, Style 2651, UL VW-1
• Connectors are standard flat cable connectors, 3M series 3473 & 4610
• Rated 1 A per conductor, 1000 VAC rms withstanding voltage, UL #E68080
• Unused connector positions on the branch cables will be covered with a rectangular plastic cap
to prevent any accidental contact with the connector pins.
HV
SY
S B
ranch
Cab
le
G. Visser IUCF 8/30/02
Tower PMT High Voltage SystemPartial schematic of cell, showing HV input,
current-regulated chopper switch, and feedback
Tower PMT Box Temperature Monitor
G. Visser IUCF 8/30/02
• 9U form-factor, comprised of standard 9U aluminum spacer module with small proto-board (Vector #8001,
UL 94V-0) attached.
• Installed in Tower FEE crates (a non-standard backplane).
• Draws power <100 mA @ +5 V from backplane, fused via ½ A, 125 V fuse.
• Standard 34-conductor twist-n-flat cable connects between Monitor Board and PMT Boxes. Cable is broken
out into eight 4-conductor sections, one to each PMT Box. Three cables per monitor board. Connector at
Monitor Board is 3M #3431, 1A, 1000 VAC rms withstanding, UL 94V-0. Connector at PMT Box is
Positronic MGH series, 3A, 250 VAC rms rated, UL recognized.
• DB-9 male connector (AMP #747840-4, 2A, 1000 VAC rms withstanding, UL 94V-0) on Monitor Board for • DB-9 male connector (AMP #747840-4, 2A, 1000 VAC rms withstanding, UL 94V-0) on Monitor Board for
RS-232 serial data output to EEMC Slow Controls VME crate in EEMC racks.
Data Collector System
G. Visser IUCF 8/30/02
• Standard STAR Wiener 6U VME crate
• 9 data collector input cards (custom board – IUCF)
• 2 data collector output cards (custom board – IUCF)
• commercial VME CPU module
• crate is mounted in EEMC west wall racks
First-level laser splitter box
G. Visser IUCF 8/30/02
Miscellaneous
G. Visser IUCF 8/30/02
• Second-level laser splitter box
• Contains one PMT and base assembly, equivalent in construction to 1/12 of a Tower PMT box.
• Laser System Timing and Intensity Monitor Electronics
• Various commercial NIM gate generator and logic modules located in EEMC west wall racks will
trigger the laser based on slow controls commands and timing from the TCD.
• Various commercial amplifier and ADC modules will receive the signals from the photodiodes in the
First-Level Laser Splitter Boxes and digitize the data for readout via slow controls.
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