IHIGHER RELIABILITYILOWER MAINTENANCEIOUT-OF-BOX STARTUPMOVING FROMPIPELINE TOPROCESSAPPLICATIONSCERTIFICATE QSR-169720 OLD KATY ROADHOUSTON, TEXAS 77055 USA19203 HEMPSTEADHOUSTON, TEXAS 77065 USADaniel On-Line Gas Chromatographs forPipeline and Process Applications...Daniel Industries Houston headquarters60 years of industry leadershipDaniel GCs must pass a rigid operational testwith on-line calibration standards in environmen-tal chambers at temperatures from 0 to 130F.Daniel dependability results from our dedicationto in-house testing and quality control.Our chromatograph technology is packaged andapplied differently with three types of detectorsand two different oven designs. All Danielchromatographs share a common operationaltechnology so plant and laboratory personnel workon the same operating system.Our advanced microprocessor-based electronicsand software eliminate the need for expensiveportable service panels and strip chart recorders.Daniel chromatographs simply require alaptop/PC for diagnostics at the chromatograph, inthe control room, or offsite, to control all functions(optional keypad available). Advanced zoom fea-tures and chromatogram overlay provide resolutionfor advanced diagnostics and allow troubleshootingfrom any location. Technicians can recall currentand historical chromatogram overlays for easycomparison.Todays trend toward downsizing means instru-ment technicians have more to do, and less time todo it. Instrumentation has to be more reliable andeasier to use than ever before. Daniel gas chro-matographs are your best choice.Higher reliability and lower maintenanceReady to use, right out of the boxDaniel has produced the highest quality chro-matographs for decades. Quality control is the keyto our success...and the reason for our chro-matographs reputation for ease-of-use, accuracyand dependability.Our in-house environmental testing is the mostthorough in the industry. Daniel gas chromato-graphs must endure our walk-in environmental testchambers cycling between 0 and 130F for up to72 hours.The result? Out-of-box start-up and years of reli-able operation.The best combination of advanced technologyand rugged instrumentation to help you makethe most of your existing manpowerSuperior technology and service life To meet Daniels higher performance standards, our GC technology is developed in-house GC valves 5 million injections between rebuilds Micro-packed columns improve baseline sep-aration, reduce carrier consumption, faster analysis Advanced applications with single or dual detectors Software and electronics virtually unlimited chromatogram storage and diagnostic tools withlaptop/PC Superior transient protection in controller Improved Modbus communications2Headquartered in Houston a strategic loca-tion for the extensive Gulf Coast hydrocar-bon process industry Daniel also manufac-tures in Scotland and supplies field supportfrom offices in Canada, Singapore, and theMiddle East, and has agents and representa-tives in over fifty countries.Model 575 - For transportable, on-line and laboratory useThe Danalyzer Gas Chromatograph is packaged in alaboratory version with an integral 2350 controller.Laptop interface makes this versatile GC ideal for usein the lab or in the field.Laptop/PC Based Diagnostics3Simplified troubleshooting Zoom functions allow troubleshooting with resolution to 25 milliseconds for any stored chromatogram Timed events, peak integration parameters, and chromatograms presented on one screen for editing High resolution zoom to individual data-base points displayed in relation to base lineChromatogram overlays for trouble-shooting and calibration Last calibration/initial calibration overlay Virtually unlimited possibilities for advanced troubleshooting and analysis Simplifies troubleshooting for inexperienced techniciansPowerful and flexible Last run, current run, last calibration chromatogram stored in GC Extensive memory to store and recall historical chromatograms in PC Fixed time or auto slope detection for peak integration Hot-key shortcuts to raw data, analysis results, and other data directlyfrom chromatogram screen Ticks downward for timed events, ticks upward for peak integration4Daniel ultra-long-life valves and micro-packed columns are key to superior chroma-tography, and higher reliability.Daniel 6-port and 8-port valves, unique to the GC market, have greatly extend-ed service life. This comes from minimum internal movement about 1/10,000inch, which also contributes to rapid operation. Flow paths for the sample arearranged so internal moving parts never contact the sample flow. As a result,abrasive mechanical wear on machined valve surfaces is eliminated. Thisunique double diaphragm design eliminates all springs, O-rings, and the needfor lubrication.Chromatograph ValvesMicro-packed columnsSince 1980, Daniel has beenrefining and improving its processfor creating micro-packed columns.Daniel micro-packed columnsoffer a superior combination of thefeatures found in both capillary andconventional packed columns. Theresult is improved chromatographywith extended column life sever-al years in most applications with-out measurable degradation orbleed. Daniel micro-packedcolumns produce sharper peaks forimproved component separation,short analysis time, and very lowcarrier-gas consumption.Daniel Process GCs incorporate three types of detectors: TCD (Thermal Conductivity Detector) FID (Flame Ionization Detector) FPD (Flame Photometric Detector)Each type of detector is mounted in a precision assembly which maintains uni-form flow paths to minimize dead volume. Single or dual detector TCDs aregenerally used for analyzing higher concentrations, FIDs for trace concentra-tions of hydrocarbons, and FPDs for trace sulphur analysis.The TCD used will tolerate loss of carrier for extended time periods withoutdamage.DetectorsTCD (Thermal Conductivity Detector) FID (Flame Ionization Detector)FPD (Flame Photometric Detector)2350 Controller -Advanced SoftwareThe ability to monitor dualdetectors simultaneouslyopens up new applicationswith greater speed.Applications such as naturalgas extended analysis (C1+C9 in five minutes) or natur-al gas with helium are all now possible. The primary benefit is faster analysistimes for many on-line applications.Recorders are not necessary; laptops can be used as the primary interface toallow for almost unlimited chromatogram storage and retrieval. Optional print-ers can be serial or the less-expensive, easier-to-install parallel type.Daniel chromatograph valves can be operated over 5 million times withoutmaintenance in most process applications reliability five to twenty times thestated reliability of competitive valves in similar service! For most applications,chromatograph valves are warranteed for life.The inset photo shows the micro screeninserted at each end of a column to retainuniform packing in columns up to 9 feetlong.Photo courtesy of Finnigan Corp.Superior Technology2350 Chromatograph ControllerUsed with all Daniel GCs andavailable in various mounting con-figurations as noted below.Models 500 and 1000 are the same basicDanalyzer technology.Applicationsparallel printer port. Two analog outputs arestandard and can be expanded to 10. Anoptional keyboard/display and internalmodem is available for local or remote diag-nostics (PC). Plug in transient protectionmodules meet the highest European stan-dards for electrical protection.The 2350 is designed to minimize engineer-ing, training, and effort in measurementaccounting. It mounts in a 19 rack, as a2251 retrofit, or in an explosion proofNEMA 4X enclosure and can control up to12 streams. The Model 2350 offers fourindependent Modbus serial ports plus a 5Models 500 and 1000 forthe process industry.Model 500 with lowersample system ovenModel 1000 with lowersample system ovenDANALYZERThe Pipeline BTU ChromatographDanalyzer gas chromato-graph with integral X-proof controller.DETECTOR(S): TCD (Single or Dual)OVENS: Heat Sink (no air required)CONTROLLER: Separate (19 rack, panel mount, or X-proof)AREA CLASS: Class 1, Div 1, Groups C, DDETECTOR(S): TCD (Single or Dual)OVENS: Heat Sink (no air required)CONTROLLER: 19 rack, panel mount,or X-proof (integral orseparate)AREA CLASS: Class 1, Div 1, Groups C, D (group B with airpurge)Typical outdoor installation in U.S. Gulf Coast region.MODEL 1000The 1000 series offers increased applicationflexibility including a choice of 3 detectorsfor sulphur compounds and low-level hydro-carbon concentrations. The conventional airbath oven operates up to 150C (300F) tovaporize heavier hydrocarbons and acceptsup to 12 streams of liquids or gases.DETECTOR(S): TCD, FID, FPD, Dual TCDOVENS: Conventional Air BathCONTROLLER: 19 rack, panel mount,or X-proof (integral orseparate)AREA CLASS: Class 1, Div 1, Groups C, Dstandard X or Z purgerequired for Div 1 or 2,Group BMODEL 500The 500 series uses a heat sink oven at tem-peratures up to 85C (185F) and accepts upto 12 streams of liquids or gases.The Danalyzer Gas Chromatograph is installedfor custody transfer measurement on morepipelines worldwide than all competitive unitscombined. The weatherproof/X-proof designmakes the Danalyzer GC temperature tolerantfrom -17 to 55C (O to 130F) for outdoorinstallations.The large data archive stores the last 1200analyses, 400 calibrations and 64 variables foraveraging and trending.The Danalyzer GC offers fast four minuteanalysis time with complete baseline separationof all components, improving peak integrationfor critical nitrogen, methane, and carbon diox-ide measurement. This superior component mea-surement improves the final BTU calculation,with repeatability to 0.5 BTUs in 1000 with-out ambient temperature control. A temperaturecontrolled environment with weekly calibrationsimproves analyzer performance to 0.25 BTUsper 1000! All diagnostics and configuration,including chromatograms, can be accessed local-ly or from a remote location via modem.6Simplified DCS interfacing. Integrated firmware handles various implementations ofModbus protocol. Multiple serial ports can be field configured to provide redundantmodbus data highways.Field-configurable versions of Modbus communication protocols provide fordirect DCS interfacing. Provisions for these versions are integrated into the GCcontroller firmware. Four serial ports accommodate redundant data highwaysand chromatograph diagnostics directly from the chromatographs without theexpense of additional service panels or work stations. GC diagnostic software isincluded in the initial cost and operates on conventional laptops/PCs for use atthe central PC based workstation, or at the chromatograph.CommunicationsGC 1Model 1000DCSModemOffsitePC-BASEDWORKSTATIONTo Printer/LoggerOptional Laptopfor Local CommunicationGC 2Model 500GC 3DANALYZERGC 4GC 32UP TO32 GCREDUNDANT MODBUSMultiple trending screens make comparisons easy. Dual-component historical trending (for example C2/ C3ratio trends) provides valuable information tosystem users. Averages are fully configurable with up to 64 variables. The last 1200 analyses are saved in the GC controller for trending anyanalytical calculation. The last 400 calibrations are saved in the GC controller.Trending Simple DCS interfacing; serial communications up to 19.2 K baud on four independent ports (RS-232, RS-422, and/or RS-485). All data, including chromatograms, can be uploaded or downloaded by local or offsite communications via modem.Daniel chromatographs are designed to minimize personnel exposure toprocess media. The versatile software and communications capabilities makepossible full-function remote diagnostics to greatly reduce plant service or tripsto the field.SafetyDaniel offers two choices in analytical oven design for its chromatographs: Heat sink Conventional air bathOvensThe Heat Sink OvenInstalled in thousands ofunits worldwide, the HeatSink oven integrates a TCD,micro-packed columns, andGC valves in a single tem-perature-controlled assem-bly.The entire oven is electri-cally approved for Class 1,Div 1, Groups C and D without the need for instrument air, for oven heat, or forsafety reasons.This unique oven design, with heat up to 85C (185F), is standard in theDanalyzer, Laboratory and Model 500 Process GCs.The Air Bath OvenThe Air Bath oven usesa conventional instrumentair-heater design. It issupplied in the Model1000 Process GC forapplications requiringheat up to 150C (300F)and/or FID, FPD, or TCDdetectors. Dual TCDs ora combination of a TCD and FID can be mounted internally.ConfigurationDaniel GCs offer the ultimate in configuration flexibility: Auto setup for critical valve timing lets GC establish its own correct timing for chromatograph valves Configurable baseline check included with autocal Up to 12 streams with four sets of timed events and four sets of calibration tables Edit component tables and timed events directly from chromatograph screen View raw data and analysis results Laptop/PC storage of all GC applications7Power: 115 VAC 15% @ 0.55 Amps, 50/60 Hz230 VAC 15% @ 0.275 Amps, 50/60 Hz63.25 VA power consumption without currentoutputsTransient Protection:C.E. tested & certified to highest levels (3 & 4)of IEC 801 STD.Environment: Operating range @ -17 to 55C (0 to 130F)Storage range -40 to 85C (-40F to 185F)Humidity @ 0-95% RH (non-condensing)Dimensions: 19 rack size: 22.5cm H x 48.5cm Wx 24.13cm D(8.75H x 19Wx 9.5D)Panel retrofit size: 21.5cm H x 28cm Wx 23cm D(11H x 8.5Wx 9D)X-proof size: 29.5cm H x 33cm W(11.5H x x13W)Approximate Weight: 19 rack size: 11.34 kg (25lbs.)Panel retrofit size: 9.98 kg (22 lbs.)X-proof size: 27.21 kg (60lbs.)Area Classification: Rack and panel mount General PurposeX-Proof Class 1, Div 1, Groups C, DIntegral controller with GC suitable for Class 1, Div. 1 or Div. 2, Groups B, C, or D withX purge or Z purge per NFPA 496INPUT/OUTPUTAnalog Inputs: 84-20mA filtered with transient protectionAnalog Outputs: 24-20mA standard, optional 4 or 8 more(software calibrated)Digital Inputs: 1GC common alarm, optically isolatedwith transient protection5 user assignable alarms, optically isolatedwith transient protectionDigital Outputs: 5 open collector, optically isolated withtransient protectionDetector Inputs: TCD, FID, and FPDSingle or dual detector inputsCommunications Ports: 4 field-configurable Modbus ports,RS-232, 422, or 485. (Max RS-422 ports is 2)Optional Modem:Internal or external telephone modem300 baud to 9600 baudOptionalKeyboard/LCD Display: 18 buttons / 8 lines x 41 characters(Eliminates need for laptop)SYSTEMCONFIGURATIONMemory: 1 megabyte standard for storage of last 400calibrations and last 1200 analysesMemory expandable to 4 megabytes for averages with optional memory boardCPU: NEC V-53Chromatogram Storage: Last run and last calibration for each methodMethods: 4 timed events, 4 component tablesNumber of Streams: 12Gating Options: Fixed-timeAuto, Slope detection and peak identificationon all peaks in predetermined window2350 CONTROLLERPower: 115 VAC 15%, 220 VAC 15%, 50/60 Hz100 watts running, 350 watts startupEnvironment: -17 to 55C (0 to 130F)Dimensions:(w/o sample system): Danalyzer 165cm H x 41cm Wx 53.5cm D(65H x 16Wx 21D)Model 500 154cm H x 51cm Wx 53.5cm D(65H x 20Wx 21D)Lab GC 25.4cm H x 74cm Wx 56cm D(10H x 29Wx 22D)Approximate Weight(w/o sample system): Danalyzer 56.69 kg (125 lbs.)*Model 500 36.28 kg (90 lbs.)Lab GC 31.75 kg (70 lbs.)* Includes sample system mounted on lower plateArea Classification: Danalyzer and Model 500 Class 1, Div 1, Groups C, D (no air)*Lab GC General purpose* Group B with air purgeMounting: Free-standing or wall mountColumns: 1/16 micro-packedOven: Heat sink, max 85C (185F)Valves: Daniel 6-port, 8-port, other 4-port for liquid sample injectionCarrier Gas: Zero-grade helium, nitrogen or hydrogen @ 90 psigDANALYZER, MODEL 500, AND LAB GCMODEL 1000Power: 115 VAC 15%, 220 VAC 15%, 50/60 Hz400 watts running, 1100 watts startupEnvironment: 0 to 55C(32 to 131F) for T.C.D. and F.I.D.20C 5C(70F 10F) for F.P.D.Dimensions:(w/o sample system): 198cm H x 61cm Wx 61cm D(78H x 24Wx 24D)Approximate Weight(w/o sample system): 68 kg (150 lbs.)Area Classifications:Class 1, Div 1, Groups C, D (X-proof, no purge)Class 1, Div 1, Groups B, C, D (X purge)Class 1, Div 2, Groups B, C, D (X or Z purge)Mounting: Free-standing or wall mountColumns: 1/16 micro-packed, 1/8 packed, or CapillaryOven: Air bath, max 150C (302F)Valves: Daniel 6-port, 8-port, other 4-port for liquid sample injectionCarrier Gas: Zero-grade helium, nitrogen or hydrogen Instrument Air: Flow 4 SCFM for oven heat @ 40 psigPressure 90 psig for valves (40 psig option with valve actuation from carrier gas)Daniel Measurement and ControlHouston, Texas, USA, Telephone: (713) 467-6000, Fax: (713) 827-3880Calgary, Alberta, Canada, Telephone: (403) 279-1879, Fax: (403) 236-1337Swinton Grange, England, Telephone: +44-1653- 695551, Fax: +44-1653- 600425Singapore, Telephone: +65- 5380498, Fax: +65- 5386210O F F I C E S A N D R E P R E S E N T AT I V E S WO R L D WI D Ew w w. d a n i e l i n d . c o m 1999, Daniel Measurement and Control is a registered trademark Printed in USA DMC-1784-10M-7/99All specifications are subject to change without notice as part of a continuing program of product improvement.64.0"31.75"12.0"16.0"7.0" (178)Door SwingClears 16"of ArcDANALYZER AND MODEL 500Front ViewWithout Sample System Oven

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