ge adgt application igas

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iGas Coal gasification CCPP GE Power & Water GE Distributed Power July 2014 KOREA R. Zueger

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GE ADGT (Aeroderivative Gas Turbines) Application iGas

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Page 1: GE ADGT Application iGas

iGas Coal gasification CCPP

GE Power & Water

GE Distributed Power

July 2014

KOREA

R. Zueger

Page 2: GE ADGT Application iGas

2 /

GE /

July 11, 2014

Historical IGCC development – 1/2 The problem with traditional coal

• “Dirty”

o washing discard,

o water pollution,

o air pollution,

o slagging

o Fouling

o Negative by products (tar, contaminated ashes…)

• Inefficient

• Maintenance

• Long implementation time

• Difficult to finance

Page 3: GE ADGT Application iGas

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GE /

July 11, 2014

Historical IGCC development – 2/2

• IGCC development focused on large (250MW-600MW+) size

high grade bituminous coal

10-15% total moisture, 10% ash

Heating value of 6,500 kcal/kg (27.2 GJ/kg) (HHV) as feedstock

• Entrained Flow gasifiers from GE, Shell, Conoco-Phillips, Siemens, MHI

Limited to export quality bituminous coal

Coal Fuel Cost of $160-170+ per ton

• CAPEX with ‘F-Class’ based $3800-$4400/kW (gross output)

• IGCC Net Efficiency varies from 37-38%

• TOTAL 20 year (coal to bus-bar) Variable+Fixed Cost of Electricity (Var+Fixed CoE) $75/MWh (excludes cost of finance or amortization)

Page 4: GE ADGT Application iGas

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GE /

July 11, 2014

Now available from GE Approach to iGAS

Modular & scalable

Low maintenance time Low cost

Clean Efficient

Feedstock flexibility

Small footprint

Concept designed with several specific targets in mind Technology selection based on proven track record

low-BTU fuels Positive by-products (sulfur & ash)

• i – integration Small &

Simple

• G – Gasification

• A – Aeroderivative

GasTurbine

• S – Systems Co-gen, CCPP, SCPP

Page 5: GE ADGT Application iGas

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GE /

July 11, 2014

iGAs value proposition

Feedstock flexibility - the worse the quality, the better the economics

Option for methanol production – transportable energy

Positive by-products with commercial value – ash, sulfur, CO2

Expandable blocks of power, low real estate cost – 185 x 235 m

Expected $0.08 to $0.12 per kWh

Better efficiency than traditional coal – maximizes fuel value

Creates local employment (facilitating permitting)

Emissions within EU standards - eligibility for international financing

Page 6: GE ADGT Application iGas

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GE /

July 11, 2014

The development team

Gasification technology

EPC

Gas turbine technology

?

Page 7: GE ADGT Application iGas

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GE /

July 11, 2014

SES

• Clean energy technology company

• Publically traded on NASDAQ (SYMX) • Low cost & flexible feedstock utilization • Two operating projects (JVs) in China • Advanced U-GAS® based technology

• Clean syngas product from low cost raw material and conversion processes

• TIANWO-SES JV for all China Business(2014)

Page 8: GE ADGT Application iGas

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GE /

July 11, 2014

100 TPD BAGASSE

U-GAS® DEMO POWER PLANT

HAWAII, USA

1995

8 X 150 TPD COAL

U-GAS® INDUSTRIAL FUEL GAS

SHANGHAI, CHINA

1995

80 TPD BIOMASS & COAL

U-GAS® GASIFICATION PILOT PLANT

FINLAND

1992

SES Technology Demonstration and Deployment

2 X 400 TPD WASTE COAL

SES GASIFICATION PLANT

ZAOZHUANG CITY, CHINA

2007

3 X 1200 TPD SUB-BIT COAL TO METHANOL

SES GASIFICATION PLANT

YIMA CITY, CHINA

2012

FLEX-FUEL TEST FACILITY

U-GAS® GASIFICATION PILOT UNIT

AT GTI, ILLINOIS, USA

2004

Page 9: GE ADGT Application iGas

© Copyright 2011 General Electric Company. All Rights Reserved. Subject to restrictions on cover page.

LMS100 100 MW

CF6-80C2/E1 A330 / B747/B767 LM6000*

LM1800e

LM2500*+/G4

TF39/CF6-6 C5 / DC-10

40-55 MW

16-18 MW

25-34 MW

+4,100 commercial aircrafts engines … +182 million flight hours

+3,300 Aero GT units… +100 million operational hours

© Copyright 2011 General Electric Company. All Rights Reserved. Subject to restrictions on cover page

Page 10: GE ADGT Application iGas

GE’s Gasification Experience • 1961 … First oil gasification plant

• 1978 … First coal gasification plant

• 1984 … First pet coke gasification

plant

• 30 gas turbines operating on

syngas

> 1+ million operating hours

• 3 GW with GE technologies

Successful commercial operation of

worlds largest IGCC at Duke, in

Indiana 618 MW net

More than three decades of gasification experience…

Page 11: GE ADGT Application iGas

iGAS® technology

Page 12: GE ADGT Application iGas

12 GE Title or job number

7/11/2014

iGAS® process overview What does is it?

CO2 CAPTURE CAPABLE

Low Value Feedstock High Value End Products

• GASOLINE BLENDING

• SYNGAS TO GASOLINE

• DIESEL - DME & FTL

• LPG - DME BLENDING

• SYNGAS

•METHANOL

•HYDROGEN

•OLEFINS

•ACETIC ACID

•GLYCOL

LOW QUALITY COALS

BIOMASS

DOWNSTREAM PROCESSES

Positive By products

SYNTHESIS GAS (CO+ H2)

SULFUR

CHEMICALS FUELS

FERTILIZERS

GAS POWER

STEEL MAKING

• AMMONIA

•UREA • DRI

SES iGAS® Conversion Processes

Other applications for of U-GAS

ASH

Page 13: GE ADGT Application iGas

13 GE Title or job number

7/11/2014

iGAS technology advantages summary

Page 14: GE ADGT Application iGas

14 GE Title or job number

7/11/2014

iGAS Economical advantages

Source: World Bank

$100/BBL CRUDE

$100/BBL CRUDE

• Many global energy projects fail due to high fuel cost

• Most of worlds energy are locked in low quality coal resources

• iGAS allow to convert these resources to high value energy

products

• Provides advantaged economics, energy and feedstock price

stability

0

5

10

15

20

Crude

Oil/LNG

$100 per

Barrel

$/mmBtu

Thermal Coal

We have a major value creation

opportunity due to our unique

ability to utilize the world’s low

quality coal as fuel for our

technology

Brings projects to life through low operating costs

SES ADVANTAGE

80%+ Lower Fuel Costs From

Low Quality Coal than Oil & LNG

Page 15: GE ADGT Application iGas

15 GE Title or job number

7/11/2014

iGAS ® Extended Fuel Capability

WESTERN KENTUCKY #9, WASHED & ROM WESTERN KENTUCKY #9 AND 11, CAMP

AUSTRALIAN, BAYSWATER #2, SYDNEY BASIN PITTSBURGH #8, CHAMPION AND IRELAND ILLINOIS #6, PEABODY #10 & CROWN III POLISH, SILESIA

FRENCH, MERLEBACH – ROM UTAH – ROM COLUMBIAN INDIAN, N. KARANPURA, WASHED & ROM

SHANDONG – ROM & WASHING MIDDLINGS YISHAN –MIDDLINGS

Bituminous Coal

U.S., CHINA, POLAND, METALLURGICAL COKE

WESTERN KENTUCKY NO. 9 COAL CHAR ILLINOIS NO. 6 COAL CHAR FINNISH PEAT, VIIDANSUO AND SAVALONEVA US PEAT, MINNESOTA AND NORTH CAROLINA

OIL SHALE, EASTERN US AUTOMOBILE SHREDDER RESIDUE

Coke Char, Peat & Wastes

Sub-bit Coal & Lignite

CHINESE, SHEN FU – SUB-BITUMINOUS HENAN YIMA – SUB-BITUMINOUS INDIAN, DADRI, ROM MONTANA ROSEBUD, COLSTRIP – SUB-

BITUMINOUS WYOMING, BIG HORN – SUB-BITUMINOUS NORTH DAKOTA LIGNITE, FREEDOM SASKATCHEWAN LIGNITE, SHAND

INNER MONGOLIA LIGNITE BAIYINGHUA QUEENSLAND – SUB-BITUMINOUS

Biomass

PELLETIZED WASTE WOOD, WOOD

CHIPS

BAGASSE

WHOLE TREE CHIPS, HARD AND SOFT

WOODS

DANISH WILLOW

RICE AND WHEAT STRAW

ALFALFA STEMS

HIGHWAY CLIPPINGS

BARK AND PULP SLUDGE

CHICKEN LITTER

FUEL

FLEXIBILITY

TESTED

RANGE

MOISTURE, WT% 1 – 41

VOLATILE MATTER, WT%

3 – 69

FIXED CARBON, WT%

6 – 83

SULFUR, WT% 0.2 – 4.6

FREE SWELLING INDEX

0 – 8

ASH CONTENT, WT%

<1 – 55%

ASH FUSION T – DEG C INITIAL DEFORMATION T1

1,030 – 1,370

HEATING VALUE, kcal/kg

3,000 - 7,800

Page 16: GE ADGT Application iGas

iGAS Example of a plant

Page 17: GE ADGT Application iGas

17 GE Title or job number

7/11/2014

iGAS ® + Combined Cycle plant (indicative)

High pressure Syngas

LOW GRADE

Lignite

(Indonesia)* Electric power

(output

Elemental Sulfur

Ash

2 x LM2500 G4 SAC LF*

2 X HRSG

1 x ST

(- BOP)

* For iGAS start up

91.2 MW/h

Gross 80.4 MW/h

Net

37 mt/h LHV 16440 kJ/kg

35 Barg 3.1 mt/h

Regional $/mt

0.2 mt/h

200 $/mt

1 x iGAS100TM

(- BOP) Fresh water

83 mt/h

40 mt/h

62 $/mt

Electric power (aux)

10.8 MW/h (GE 5 MW/h)

(SES 6 MW/h)

*Indonesian coal 35%wt moisture, 3839 kcal/kg LHV) // 62 $/mt

delivered or 42 $/mt FOB Indonesia

Net efficiency = ~36%LHV

Installed cost = 2000-2400 $/kW

Page 18: GE ADGT Application iGas

18 GE Title or job number

7/11/2014

Thank you.

Page 19: GE ADGT Application iGas

Back up slides

Page 20: GE ADGT Application iGas

20 GE Title or job number

7/11/2014

iGAS ® technology (Registered by SES as U-GAS® )

iGAS is a unique, proven technological gasification process that adresses the challenge of creating energy from low cost and quality coal and biomass feedstocks

• Experienced - Originated in US at Gas Technology Institute (GTI) and perfected over 40+

years Two commercial projects in China

• Fuel flexible – all ranks of coal & biomass, feedstock composition can be varied without

mechanical changes

• Simple - low-cost design, no movements in “hot process”

• Efficient - Low water / steam usage , Can operate at high pressure

• Reliable - Low Maintenance

• Clean - improved environmental performance, No tar or other negative by-products

• Adaptable - Small to large plant range ability

Page 21: GE ADGT Application iGas

21 GE Title or job number

7/11/2014

iGAS technology advantages

Fluidized bed advantages over fixed/moving bed

1. Fixed/moving bed carbon conversion efficiency is lower due to low process temperature

2. Fixed/moving bed temperature profile is non-uniform promoting generation of tars, oils and

other negative

3. Fixed/moving bed cannot handling fine material, creating production waste

Fluidized Bed Gasifier Moving Bed Gasifier

iGAS: Issues 1,2 & 3 solved

Page 22: GE ADGT Application iGas

22 GE Title or job number

7/11/2014

iGAS ® technology advantages

Entrained Flow

Slurry Feed

Entrained Flow

Dry Feed

SES U-GAS®

40+

~10 -20

Mo

istu

re %

~ 20 - 25 50+

• High operating temperature

• Slagging conditions

• Non-uniform temperature profile

• No negative by products

• Can Process fine coal

• Cannot handle wet coal feed

• High capital intensity

• Med operating temperature

• Non-slagging conditions

• Uniform temperature profile

• No negative By-products

• Can process fine coal

• Handles wet coal feed

• Low capital intensity

Gas

Dry Char

Coal (1-6mm)

Steam

Air/O2

Slag

Gas

Coal (0.1mm)

Slurry or dry

Coal (0.1mm) Slurry or dry

Steam

+ Air/O2

Steam

+ Air/O2

Fluidised bed advantages over entrained flow slurry feed

Fluidized bed process (iGAS) Entrained flow process

Ash %

Page 23: GE ADGT Application iGas

23 GE Title or job number

7/11/2014

Tar Formation temperatures

i technology advantages Below ash fusion and above negative by-product formation temperatures

GA

S O

UT

LE

T T

EM

PE

RA

TU

RE

(°C

)

1,500

1,000

500

0

SOLIDS RESIDENCE TIME (SECONDS)

1 10 100 1,000

iGAS® (fluidised bed)

IGCC

(moving or fixed bed)

Ash Fusion temperatures IGCC (entrained flow)

Page 24: GE ADGT Application iGas