ge adgt application igas
DESCRIPTION
GE ADGT (Aeroderivative Gas Turbines) Application iGasTRANSCRIPT
iGas Coal gasification CCPP
GE Power & Water
GE Distributed Power
July 2014
KOREA
R. Zueger
2 /
GE /
July 11, 2014
Historical IGCC development – 1/2 The problem with traditional coal
• “Dirty”
o washing discard,
o water pollution,
o air pollution,
o slagging
o Fouling
o Negative by products (tar, contaminated ashes…)
• Inefficient
• Maintenance
• Long implementation time
• Difficult to finance
3 /
GE /
July 11, 2014
Historical IGCC development – 2/2
• IGCC development focused on large (250MW-600MW+) size
high grade bituminous coal
10-15% total moisture, 10% ash
Heating value of 6,500 kcal/kg (27.2 GJ/kg) (HHV) as feedstock
• Entrained Flow gasifiers from GE, Shell, Conoco-Phillips, Siemens, MHI
Limited to export quality bituminous coal
Coal Fuel Cost of $160-170+ per ton
• CAPEX with ‘F-Class’ based $3800-$4400/kW (gross output)
• IGCC Net Efficiency varies from 37-38%
• TOTAL 20 year (coal to bus-bar) Variable+Fixed Cost of Electricity (Var+Fixed CoE) $75/MWh (excludes cost of finance or amortization)
4 /
GE /
July 11, 2014
Now available from GE Approach to iGAS
Modular & scalable
Low maintenance time Low cost
Clean Efficient
Feedstock flexibility
Small footprint
Concept designed with several specific targets in mind Technology selection based on proven track record
low-BTU fuels Positive by-products (sulfur & ash)
• i – integration Small &
Simple
• G – Gasification
• A – Aeroderivative
GasTurbine
• S – Systems Co-gen, CCPP, SCPP
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GE /
July 11, 2014
iGAs value proposition
Feedstock flexibility - the worse the quality, the better the economics
Option for methanol production – transportable energy
Positive by-products with commercial value – ash, sulfur, CO2
Expandable blocks of power, low real estate cost – 185 x 235 m
Expected $0.08 to $0.12 per kWh
Better efficiency than traditional coal – maximizes fuel value
Creates local employment (facilitating permitting)
Emissions within EU standards - eligibility for international financing
6 /
GE /
July 11, 2014
The development team
Gasification technology
EPC
Gas turbine technology
?
7 /
GE /
July 11, 2014
SES
• Clean energy technology company
• Publically traded on NASDAQ (SYMX) • Low cost & flexible feedstock utilization • Two operating projects (JVs) in China • Advanced U-GAS® based technology
• Clean syngas product from low cost raw material and conversion processes
• TIANWO-SES JV for all China Business(2014)
8 /
GE /
July 11, 2014
100 TPD BAGASSE
U-GAS® DEMO POWER PLANT
HAWAII, USA
1995
8 X 150 TPD COAL
U-GAS® INDUSTRIAL FUEL GAS
SHANGHAI, CHINA
1995
80 TPD BIOMASS & COAL
U-GAS® GASIFICATION PILOT PLANT
FINLAND
1992
SES Technology Demonstration and Deployment
2 X 400 TPD WASTE COAL
SES GASIFICATION PLANT
ZAOZHUANG CITY, CHINA
2007
3 X 1200 TPD SUB-BIT COAL TO METHANOL
SES GASIFICATION PLANT
YIMA CITY, CHINA
2012
FLEX-FUEL TEST FACILITY
U-GAS® GASIFICATION PILOT UNIT
AT GTI, ILLINOIS, USA
2004
© Copyright 2011 General Electric Company. All Rights Reserved. Subject to restrictions on cover page.
LMS100 100 MW
CF6-80C2/E1 A330 / B747/B767 LM6000*
LM1800e
LM2500*+/G4
TF39/CF6-6 C5 / DC-10
40-55 MW
16-18 MW
25-34 MW
+4,100 commercial aircrafts engines … +182 million flight hours
+3,300 Aero GT units… +100 million operational hours
© Copyright 2011 General Electric Company. All Rights Reserved. Subject to restrictions on cover page
GE’s Gasification Experience • 1961 … First oil gasification plant
• 1978 … First coal gasification plant
• 1984 … First pet coke gasification
plant
• 30 gas turbines operating on
syngas
> 1+ million operating hours
• 3 GW with GE technologies
Successful commercial operation of
worlds largest IGCC at Duke, in
Indiana 618 MW net
More than three decades of gasification experience…
iGAS® technology
12 GE Title or job number
7/11/2014
iGAS® process overview What does is it?
CO2 CAPTURE CAPABLE
Low Value Feedstock High Value End Products
• GASOLINE BLENDING
• SYNGAS TO GASOLINE
• DIESEL - DME & FTL
• LPG - DME BLENDING
• SYNGAS
•METHANOL
•HYDROGEN
•OLEFINS
•ACETIC ACID
•GLYCOL
LOW QUALITY COALS
BIOMASS
DOWNSTREAM PROCESSES
Positive By products
SYNTHESIS GAS (CO+ H2)
SULFUR
CHEMICALS FUELS
FERTILIZERS
GAS POWER
STEEL MAKING
• AMMONIA
•UREA • DRI
SES iGAS® Conversion Processes
Other applications for of U-GAS
ASH
13 GE Title or job number
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iGAS technology advantages summary
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7/11/2014
iGAS Economical advantages
Source: World Bank
$100/BBL CRUDE
$100/BBL CRUDE
• Many global energy projects fail due to high fuel cost
• Most of worlds energy are locked in low quality coal resources
• iGAS allow to convert these resources to high value energy
products
• Provides advantaged economics, energy and feedstock price
stability
0
5
10
15
20
Crude
Oil/LNG
$100 per
Barrel
$/mmBtu
Thermal Coal
We have a major value creation
opportunity due to our unique
ability to utilize the world’s low
quality coal as fuel for our
technology
Brings projects to life through low operating costs
SES ADVANTAGE
80%+ Lower Fuel Costs From
Low Quality Coal than Oil & LNG
15 GE Title or job number
7/11/2014
iGAS ® Extended Fuel Capability
WESTERN KENTUCKY #9, WASHED & ROM WESTERN KENTUCKY #9 AND 11, CAMP
AUSTRALIAN, BAYSWATER #2, SYDNEY BASIN PITTSBURGH #8, CHAMPION AND IRELAND ILLINOIS #6, PEABODY #10 & CROWN III POLISH, SILESIA
FRENCH, MERLEBACH – ROM UTAH – ROM COLUMBIAN INDIAN, N. KARANPURA, WASHED & ROM
SHANDONG – ROM & WASHING MIDDLINGS YISHAN –MIDDLINGS
Bituminous Coal
U.S., CHINA, POLAND, METALLURGICAL COKE
WESTERN KENTUCKY NO. 9 COAL CHAR ILLINOIS NO. 6 COAL CHAR FINNISH PEAT, VIIDANSUO AND SAVALONEVA US PEAT, MINNESOTA AND NORTH CAROLINA
OIL SHALE, EASTERN US AUTOMOBILE SHREDDER RESIDUE
Coke Char, Peat & Wastes
Sub-bit Coal & Lignite
CHINESE, SHEN FU – SUB-BITUMINOUS HENAN YIMA – SUB-BITUMINOUS INDIAN, DADRI, ROM MONTANA ROSEBUD, COLSTRIP – SUB-
BITUMINOUS WYOMING, BIG HORN – SUB-BITUMINOUS NORTH DAKOTA LIGNITE, FREEDOM SASKATCHEWAN LIGNITE, SHAND
INNER MONGOLIA LIGNITE BAIYINGHUA QUEENSLAND – SUB-BITUMINOUS
Biomass
PELLETIZED WASTE WOOD, WOOD
CHIPS
BAGASSE
WHOLE TREE CHIPS, HARD AND SOFT
WOODS
DANISH WILLOW
RICE AND WHEAT STRAW
ALFALFA STEMS
HIGHWAY CLIPPINGS
BARK AND PULP SLUDGE
CHICKEN LITTER
FUEL
FLEXIBILITY
TESTED
RANGE
MOISTURE, WT% 1 – 41
VOLATILE MATTER, WT%
3 – 69
FIXED CARBON, WT%
6 – 83
SULFUR, WT% 0.2 – 4.6
FREE SWELLING INDEX
0 – 8
ASH CONTENT, WT%
<1 – 55%
ASH FUSION T – DEG C INITIAL DEFORMATION T1
1,030 – 1,370
HEATING VALUE, kcal/kg
3,000 - 7,800
iGAS Example of a plant
17 GE Title or job number
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iGAS ® + Combined Cycle plant (indicative)
High pressure Syngas
LOW GRADE
Lignite
(Indonesia)* Electric power
(output
Elemental Sulfur
Ash
2 x LM2500 G4 SAC LF*
2 X HRSG
1 x ST
(- BOP)
* For iGAS start up
91.2 MW/h
Gross 80.4 MW/h
Net
37 mt/h LHV 16440 kJ/kg
35 Barg 3.1 mt/h
Regional $/mt
0.2 mt/h
200 $/mt
1 x iGAS100TM
(- BOP) Fresh water
83 mt/h
40 mt/h
62 $/mt
Electric power (aux)
10.8 MW/h (GE 5 MW/h)
(SES 6 MW/h)
*Indonesian coal 35%wt moisture, 3839 kcal/kg LHV) // 62 $/mt
delivered or 42 $/mt FOB Indonesia
Net efficiency = ~36%LHV
Installed cost = 2000-2400 $/kW
18 GE Title or job number
7/11/2014
Thank you.
Back up slides
20 GE Title or job number
7/11/2014
iGAS ® technology (Registered by SES as U-GAS® )
iGAS is a unique, proven technological gasification process that adresses the challenge of creating energy from low cost and quality coal and biomass feedstocks
• Experienced - Originated in US at Gas Technology Institute (GTI) and perfected over 40+
years Two commercial projects in China
• Fuel flexible – all ranks of coal & biomass, feedstock composition can be varied without
mechanical changes
• Simple - low-cost design, no movements in “hot process”
• Efficient - Low water / steam usage , Can operate at high pressure
• Reliable - Low Maintenance
• Clean - improved environmental performance, No tar or other negative by-products
• Adaptable - Small to large plant range ability
21 GE Title or job number
7/11/2014
iGAS technology advantages
Fluidized bed advantages over fixed/moving bed
1. Fixed/moving bed carbon conversion efficiency is lower due to low process temperature
2. Fixed/moving bed temperature profile is non-uniform promoting generation of tars, oils and
other negative
3. Fixed/moving bed cannot handling fine material, creating production waste
Fluidized Bed Gasifier Moving Bed Gasifier
iGAS: Issues 1,2 & 3 solved
22 GE Title or job number
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iGAS ® technology advantages
Entrained Flow
Slurry Feed
Entrained Flow
Dry Feed
SES U-GAS®
40+
~10 -20
Mo
istu
re %
~ 20 - 25 50+
• High operating temperature
• Slagging conditions
• Non-uniform temperature profile
• No negative by products
• Can Process fine coal
• Cannot handle wet coal feed
• High capital intensity
• Med operating temperature
• Non-slagging conditions
• Uniform temperature profile
• No negative By-products
• Can process fine coal
• Handles wet coal feed
• Low capital intensity
Gas
Dry Char
Coal (1-6mm)
Steam
Air/O2
Slag
Gas
Coal (0.1mm)
Slurry or dry
Coal (0.1mm) Slurry or dry
Steam
+ Air/O2
Steam
+ Air/O2
Fluidised bed advantages over entrained flow slurry feed
Fluidized bed process (iGAS) Entrained flow process
Ash %
23 GE Title or job number
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Tar Formation temperatures
i technology advantages Below ash fusion and above negative by-product formation temperatures
GA
S O
UT
LE
T T
EM
PE
RA
TU
RE
(°C
)
1,500
1,000
500
0
SOLIDS RESIDENCE TIME (SECONDS)
1 10 100 1,000
iGAS® (fluidised bed)
IGCC
(moving or fixed bed)
Ash Fusion temperatures IGCC (entrained flow)