gen set controller gc 1f 2

8/15/2019 Gen Set Controller Gc 1f 2

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Genset Controller, GC-1F

DATA SHEET

• Engine control

• Generator monitoring

• Generator protection (ANSI)

• Mains monitoring

• Mains protection (ANSI)

• Engine monitoring

• Display panel

Document no.: 4921240310I


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Data sheet Gen-set Cont ro l ler GC-1F

DEIF A/S Page 2 of 13

This data sheet includes the following versions:

GC-1F SW version 1.2x.xGC-1F/2 SW version 2.0x.x or later


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Appl icat ionThe Gen-set Controller GC-1F is a microprocessor-based control unit containing all necessary functions forprotection and control of a diesel engine. Furthermore,it contains a three-phase AC voltage measuring circuit.The unit is equipped with an LCD display presenting allvalues and alarms. GC-1F is a compact all-in-one unit

designed for the following applications:

1. Automatic engine start/stop2. Engine protection3. Breaker control4. Generator protection5. Automatic Mains Failure6. Automatic Transfer Switch control*

GC-1F automatically carries out a cyclical self test. Ifany errors are found, the status relay output willdeactivate (normally closed). In order to save batterypower, the display can be set to switch off automaticallyafter a given period of time. The display will turn on

again, if events or alarms take place, or if one of thepush-buttons is activated.

SetupSetup is easily done via a PC Windows

® based utility

software (password-protected). A PC interface box isneeded for this operation (option J5). Option J5 isoptional equipment for GC-1F. The PC utility softwareoffers additional features such as monitoring of allrelevant information during commissioning, saving and

downloading of settings and downloading of softwareupdates. Furthermore, the most frequently usedsettings can be accessed via the display push-buttons(password-protected).

LanguageMaster language is English and furthermore, there arethree selectable languages. These are listed in theorder specification.

Translat ionThis function makes it possible to change all texts usedin the unit.

Opt ionsThe options selected by the customer will be integratedin the standard GC-1F, hereby securing the same userinterface unaffected by whether the application needs abasic or a more complex gen-set controller.

Terminals

Terminal Technical data Description

1 Power supply + Aux. supply

2 Power supply – GND

3-4Status out/configurable. Contact ratings 1 A 24V DC/V AC Resistive

General status output for marine approvals/only configurable inhw 1.05 and sw 2x.x.

9 Common Common for term. 10…1510 Digital input Start enable/configurable

11 Digital input Remote start/stop/configurable

12 Digital input Charge alternator D+ (running)/configurable

13 Digital input Configurable

14 Digital input Coolant temperature/configurable

15 Digital input Oil pressure/configurable

19 Common Common for emergency stop term. 20

20 Emergency stop and common for 21…23 Common for relays 1, 2 and 3 and input for emergency stop*

21 Relay output 21. Start prepare/configurable. Function NO

22 Relay output 22. Starter (crank)/configurable. Function NO

23 Relay output 23. Run coil/configurable. Function NO

24-25 Relay output 24. Horn/configurable. Function NO

26-27 Relay output 26. Alarm/configurable. Function NO

Multi-functional inputs

5 Common Common for term. 6…8

6 VDO1/0(4)...20 mA/binary input Fuel level/configurable

7 VDO2/0(4)...20 mA/binary input Oil pressure/configurable

8 VDO3/0(4)...20 mA/binary input Water temp./configurable

Tacho RPM input

16 RPM input Magnetic pick-up/tacho generator

17 RPM-GND Common for RPM input

18 RPM input W Magnetic pick-up. PNP, NPN or charge alternator W terminal

* Only possible with HW 1.05 and SW 2.2x.x.


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3-phase generator voltage input

33 Gen. voltage L1

Generator voltage and frequency

34 Gen. neutral

35 Not used, must not be connected

36 Gen. voltage L2


38 Gen. voltage L3

3-phase generator current input 39 Gen. current L1, s1

Generator current

40 Gen. current L1, s2





3-phase mains voltage inputs

28 Mains voltage L1

29 Mains voltage neutral

30 Mains voltage L2


32 Mains voltage L3

Breaker relays

45 Relay R45. Generator circuit breaker/configurable, function NO (normallyopen)

46 Relay R45

Optional relay for closing mains breaker (option B3)

47Relay R47.

Mains circuit breaker/configurable, function NC (normally closed).48 Relay R47

Optional relay NO contact (option M19)

47Relay R47. Contact ratings 2 A 30V DC/250V AC(UL/cUL Listed: Contact ratings 2 A 30V DC/30V AC) Mains circuit breaker/configurable, function NO (normally open)

48 Relay R47

Optional Modbus RS485 interface (option H2)

49 B (-)GND A (+)

Modbus RS485 RTU or ASCII50

51

Optional CANbus #1 engine interface53 CAN-H

CAN-GNDCAN-L

CAN J1939 engine communication54

55

Optional CANbus #2 AOP-2 interface (option X4)

57 CAN-HCAN-GNDCAN-L

CAN communication line to AOP-258

59

Optional CANbus #2 ext. I/O interface (option H8)

57 CAN-HCAN-GNDCAN-L

CAN communication line to external I/O58

59


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Avai lable option s

Option Description Type Note

B Generator protection

B3 Automatic Mains Failure and ATS control- Generator and mains breaker control- Change-over (no synchronisation)

Hardware option ATS mode is only availablein HW 1.05 and SW 2.2x.x.Option B3 must also beset.

G Breaker

G6 Front layout with generator breaker Hardware option

H Communication

H2 Modbus RS485 RTU or ASCII Hardware option

H5 CANbus J1939 CANbus #1 comm.- Detroit Diesel- John Deere- Deutz- Volvo Penta EMS- Volvo Penta EMS 2- Scania EMS- Scania EMS 2- MTU MDEC 302

- MTU MDEC 303- MTU ADEC- Cummins- Iveco- Perkins- Caterpillar

Hardware option

H8 External I/O CANbus #2 comm. Hardware option See supported modules inoption H8 documentation

J Cables

J5 PI-1 converter box kit (for PC connection) Hardware option

K Documentation

K1 Installation Instructions and Reference Handbook (hard copy) Other

K2 CD-ROM with complete documentation Other

L Gasket for IP65 Hardware option

L2 Heatfoil for display (display will operate down to -40°C) Hardware option Only HW 1.05 and ASW2.0x.x

M

M19 Mains circuit breaker/configurable, contact function NO (normallyopen)

Hardware option Only HW 1.05 and ASW2.2x.x

X Display

X4 Additional operator panel (AOP-2): 16 configurable LEDs, 8 con-figurable buttons and 1 status relay. CANbus #2 comm.

Hardware option Maximum of 2 AOP2s

Folio

Y2 Engine folio without generator symbol, generator and mains breaker Hardware option

Y10 Source – source folio with breaker symbols Hardware option Only HW 1.05 and ASW2.2x.x


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Option B3 display layout

Optio n Y10 Source – Sourc e display layo ut

AUT TEST

ESC


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Wiring, engin e interface

F: Fuse: Min. 2 A slow-blow.

It is possible to combine VDO inputs with binary and 0(4)…20 mA inputs in a mix.


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Wiring, AC interface

Connection of the 3-phase voltage and current

The AC current grounding can be made as required to s1 or s2.

GB: Use a contactor. The ON output from the GC-1F is a constant signal. Remember to use free-wheeldiodes across the contactor coils, if DC voltage is used as supply for these.

Fuse for AC voltage: Max. 2 A slow-blow.

S2

S1

N L1

U L133

36 U L2

40 L1 s2

39 L1 s1

Generator

voltages

current

Generator

N L1

14 GB OFF feedback

Supply

Generator

GC-1F

GB ON command45

46

CONSUMER

GB

U L338

34 Neutral

L2

L2 L3

L3

L2 s141

L2 s242

S1

S2

S2 44 L3 s2

S1 43 L3 s1


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Wiring, AMF (option B3)

The AC current grounding can be made as required to s1 or s2.

GB and MB: Use contactors. The ON outputs from the GC-1F AMF are constant signals. Remember touse free-wheel diodes across the contactor coils, if DC voltage is used as supply for these.

Fuse for AC voltage: Max. 2 A slow-blow.

14 GB OFF feedback

46

45GB ON command

Supply

GC-1F AMF

MB ON command47

48

MB OFF feedback

Consumers

U L230 voltages

MainsNeutral29

28 U L1L2

L2

MAINS

Generator

L1N

L1N

MB

15

GB

U L133

36 U L2Generator

voltage34 Neutral

S2

S1

42 L2 s2

41 L2 s1

Generator

current

L1 s139

L1 s240

S1

S2

L3

L3

U L332

38 U L3

S2

S1

44 L3 s2

43 L3 s1


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The GC-1F can operate ATS switches in Gen – Mains and Source – Source applications.

Relay outputs can be configured for pulse or continues signals for 2 or 3 position ATS. Detailedinformation about different variants can be found in the option B3 manual.


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Technical specif icat ions

Accuracy: Class 2.0To EN 60688

Operating temp.: -20…70°C (-4…158°F)-40…70°C (-40…158°F)

with option L2

(UL/cUL Listed: Max. 50°C ambient)

Storage temp.: -40…70°C (-40…158°F)

Heatfoil Display will operate(option L2): down to -40°C

Measuring inputvoltage: 50…480V AC (+20%)

Phase-to-phase

Short-circuit 3% of 350%*In (only available

protection: from HW 1.05 and 2.0x.x)

(UL/cUL Listed: 50…300V AC)

Load: 1.5 MΩ/phase

Frequency: 30…70 Hz

Measuring inputcurrent: 1 A or 5A AC from current

transformer

Current overload: 4 x In continuously20 x In, 10 sec. (max. 75 A)

80 x In, 1 sec. (max. 300 A)

Consumpt. max.: 0.3 VA/phase

(UL/cUL Listed: Use listed or R/C (XODW2.8)current transformers)

Pick-up inputvoltage: 2…70 V peak

Frequency: 10-10000 Hz

Aux. supply: 6-36V DC continuouslyMax. 8 W consumptionIncluding L2 heatfoil, max. 16 W

(UL/cUL Listed: 7.5…32.7V DC)

Passive binaryinput voltage: Bi-directional optocoupler

6…36V DC

Impedance: 4.7 kΩ

Dropout cranking: Able to survive 0 V for 50 ms at12V DC aux. supply before dropout

VDO inputs: Resistor inputs, internal 3 V supply

Analogue input: From active transducer

Current: (0)4…20 mA

Impedance: 50 Ω

Active binaryinput voltage: Dry contact inputs (see note)

3V DC supply, with cablesupervision

Relay outputs:

Impedance: 240 Ω ~ 16 mA

Relays 21-23: 30V AC/DC 2 A(UL/cUL Listed: 30V DC 1 A Resistive)

Relays 45, 47: 250V AC/30V DC 2 A(UL/cUL Listed: 30V DC 2 A Resistive)

Relays 24, 26: 30V AC/DC 8 A(UL/cUL Listed: 30V DC 6 A Resistive)

Status relay/config.: 24V DC 1 A Resistive

Response times:(Delay set to min.) Generator:

Reverse power < 400 msPower/overload < 400 msOvercurrent < 400 msOver-/undervoltage < 400 msOver-/underfrequency < 400 msFast overcurrent < 300 ms

Mounting: Panel-mounted

(UL/cUL Listed: For use on a flat surface of a type 1enclosure.Main disconnect shall be providedby installer)

Size: 160 x 220 mm (6.30” x 8.66”)

Climate: 97% RH to IEC 60068-2-30, test Db-20°C (-40°) to IEC 60068-2-1+70°C to IEC 60068-2-2

Display: 128 x 64 pixel backlight STN3 line views can max. show a valueof 9999

Safety: To EN 61010-1, UL508 andCSA22.2 No. 14-05Installation category (overvoltagecategory) III, 300V, pollution degree2

Protection: Front: IP52/NEMA type 1(IP65/NEMA type 1 with gasket,option L) Terminals: IP20/NEMA type 1To IEC/EN 60529


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Data sheet Gen-set Con tro l ler GC-1F


EMC/CE: To EN 61000-6-1/2/3/4IEC 60255-22-1/EN 61000-4-18(PL3), IEC 60255-26

Material: All plastic materials are self-extinguishing acc. to UL94 (V1)

Plugconnections: AC voltage/current inputs:

3.5 mm2 (13 AWG) multi-strandedOther:1.5 mm2 (16 AWG) multi-stranded

(UL/cUL Listed: Wire size: AWG 30-12Use 60/75°C copper conductorsonly)

Tightening torque,min.: AC voltage input: 0.5Nm (5-7lb-in)

Other: 0.5Nm (5-7lb-in)

PC connection: RS232 converter box (option J5)

Weight: Approx. 0.9 kg (1.9lbs)

Installation: To be installed in acc. with theNEC (US) or the CEC (Canada)

Approval: CE & UL/cUL Listed

Add it ional operator panel AOP-2

Operating temp.: -20…70°C (-4…158°F)

(UL/cUL Listed: Max. 60°C ambient)

Storage temp.: -40…70°C (-40…158°F)

Aux. supply: 18…36V DC by external DC/DCconverter 12DCR24/5 suppliedfrom controlled Class 2 source

Terminals: Tightening torque: 0.4Nm (4lb-in)

Wiring: Size AWG 30-12Use 60/75°C copper conductorsonly

Mounting: Panel-mounted

(UL/cUL Listed: For use on a flat surface of type 1(IP54) enclosureMain disconnect must be providedby installer)

Installation:

(UL/cUL Listed: To be installed in acc. with theNEC (US) or the CEC (Canada)

Approval: CE & UL/cUL Listed


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Data sheet Gen-set Con tro l ler GC-1F

DEIF A/S

Uni t dimensions in mm (inches)

AUT TEST

ESC

1 5 1 .

0 0

211.0

5 4 . 0

6 1 .

0

1 6 0 .

0

220.0

Order specif icat ions

DEIF A/S , Frisenborgvej 33

DK-7800 Skive, Denmark

Tel.: +45 9614 9614, Fax: +45 9614 9615E-mail: [email protected], URL: www.deif.com

Due to our continuous development we reserve the rightto supply equipment which may vary from the described.

(8.66)

(8.30)

( 2 .

4 0 )

( 2 .

1 3

)

( 6 .

3 0 )

( 5 .

9 4 )

gen set controller gc 1f 2

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