generic scale platforms 3.3k-14k - digi-star · 2016. 9. 7. · 4 generic scale platforms 3.3k-14k...

D4161-EN Rev C 29 January 2016

GENERIC SCALE

PLATFORMS 3.3K-14K

MODEL 3300 MODEL 6600 MODEL 7,000 MODEL 10,000 MODEL 14,000

INSTALLATION AND OPERATION GUIDE

2 Generic Scale Platforms 3.3K-14K D4161-EN

Digi-Star LLC W5527 Hwy 106 Fort Atkinson, WI 53538 USA Tel: 800-225-7695 E-mail: [email protected]

Digi-Star International Digi-Star Europe B.V. J.F. Kennedylaan 235 NL-5981 WZ Panningen The Netherlands Tel: +31 (0)77 462 92 64

E-Mail: [email protected] D4161-EN Generic Scale Platforms 3.3K-14K Rev C All rights reserved. Reproduction of any part of this manual in any form whatsoever without Digi-Star’s express written permission is forbidden. The contents of this manual are subject to change without notice. All efforts have been made to assure the accuracy of the contents of this manual. However, should any errors be detected, Digi-Star would greatly appreciate being informed of these errors. The above notwithstanding, Digi-Star can assume no responsibility for errors in this manual or their consequence.

© Copyright! 2016 Digi-Star, Fort Atkinson (U.S.A.).

tel:800-225-7695

mailto:[email protected]

mailto:[email protected]

D4161-EN Generic Scale Platforms 3.3K-14K 3

TABLE OF CONTENTS SAFETY DURING USE ............................................................. 4

INTRODUCTION ...................................................................... 5 DIGI-STAR CT ELITE MOUNTS ............................................... 5 PRODUCT CHANGES AND IMPROVEMENTS ........................ 5

SCALE COMPONENTS ............................................................ 6 Indicators ............................................................................... 6

Indicator Mounting ................................................................. 7 Power Supply ....................................................................... 10 Load Cells and Mounts ........................................................ 11

LOAD CELL DIMENSIONS ..................................................... 12 Model 3300 .......................................................................... 12

Model 6600 .......................................................................... 13 Model 7000 .......................................................................... 13 Model 10,000 ....................................................................... 15

Model 14,000 ....................................................................... 16 CT ELITE MOUNT TECHNICAL SPECIFICATIONS ............... 17

ASSEMBLE CT ELITE MOUNT .............................................. 18 INSTALL CT ELITE MOUNT ................................................... 20 LEVELING CT ELITE MOUNT ................................................ 21

INSTALLATION ....................................................................... 22 10K/14K Load Cells ............................................................. 22

J-box Installation .................................................................. 24 TROUBLESHOOTING GUIDE ................................................ 25

TYPICAL WOOD PLATFORM CONSTRUCTION ................... 27 Model 3300 (3300 LB Gross Capacity) ................................ 28

Model 6600 & 7000 (6600 & 7000 LBS Gross Capacity) ..... 29 REPAIR PARTS ...................................................................... 30

3300 LBS ............................................................................. 30

6600 LBS ............................................................................. 31 7,000 LBS ............................................................................ 32

10,000 LBS .......................................................................... 33

14,000 LBS .......................................................................... 34

CT Mount Elite Repair Parts ................................................ 35 J-Box Repair Parts ............................................................... 37

Wedge Mount ....................................................................... 39 WIRING DIAGRAM - LOAD CELL CONNECTOR ................... 39

Table of Contents


SAFETY DURING USE

Caution

Cleaning

Do not use running water (high pressure cleaners, hoses) to clean the indicator.

Charging Battery and Welding

Disconnect all cables from the weighing indicator before charging the battery or welding on the machine. If cables are left connected, the weighing indicator and connected load cells could be damaged.

Important: Do not weld near indicator, load cells or cables; remove from area to be welded. Place ground close to area to be welded to prevent current from passing through electronic parts.

Safety During Use


INTRODUCTION Congratulations on your purchase of a Digi-Star scale system which is the simplest and most reliable weighing system on the market today. Due to the large number of load cell capacity options, Digi-Star scale systems can be customized to fit your weighing needs. This manual will cover load cell and other hardware options available. The load cells options available include following: 3300 (3300 lbs capacity), 6600 (6600 lbs capacity), 7000 (7000 lbs capacity), 10K (10,000 lbs capacity), 14K (14,000 lbs capacity).

DIGI-STAR CT ELITE MOUNTS The Digi-Star CT Elite mounts are specifically designed to be used with the Digi-Star CT 10k, 30k and 50k compression load cells. The “floating design” mounts are used in stationary bin weighing applications. Checking action of the floating mount prevents side or swaying loads from interfering with the accuracy of the scales.

PRODUCT CHANGES AND IMPROVEMENTS We reserve the right to make changes in design, to add improvements to or otherwise modify our electronic scale products without incurring an obligation on goods previously purchased and to discontinue supplying any parts listed when the demand does not warrant production.

Introduction


SCALE COMPONENTS

INDICATORS

A B C

KEY PART NUMBER DESCRIPTION

A 405157

SW300 SCALE KIT W/ WEDGE MNT & POWER CORD

B 404066 EZ400 SCALE W/ SER-ONLY

C 281002 EZ2810 SCALE W/ SER-ONLY

Keys B&C are the indicator only. See pages 7-9 for mount options. See page 10 for power supply options.

Scale Components Scale Components


INDICATOR MOUNTING FOR SW300 & EZ400 Shipped WITH WEDGE MOUNT AS STANDARD

RAIL MOUNT WING MOUNT WEDGE MOUNT

STANDARD


A 403769 BRACKET – STR TOP MOUNT

B 403980 BRACKET – ROBO MOUNTING

C 403770 BRACKET – WING MOUNT

D 405069 U-BOLT, ¼-20 X 3.25 ZP

E 403771 MODIFIED PLASTIC WEDGE MOUNT

F 405124 PACK – WEDGE MOUNT BRACKET, INCLUDES U-BOLTS & NUTS

G 405084 NUT, ¼-20 TOP LOCKING FLANGE

FOR SW300 & EZ400 Optional Ram Mounting Bracket Options

RAM MOUNT STANDARD

U-BOLT BASE TWIST LOCK SUCTION CUP


A 403180 RAM MOUNT

B 403179 MOUNT BASE-1" BALL U-BOLT

C 404230 RAM SUCTION CUP W/TWIST LOCK

Scale Components


FOR EZ2810 Shipped WITH WEDGE MOUNT AS STANDARD

RAIL MOUNT WING MOUNT WEDGE MOUNT

(STANDARD)


A 404353 BRACKET-EZ3 PLASTIC RAIL

B 403780 SCR-#10 X 5/8 FHSTS BLACK ZP

C 840459 SUPPORT-HAT BRACKET

D 405069 U-BOLT 1/4-20 X 3.25 ZP

E 405084 NUT-1/4-20 TOP LOCKING FLANGE

F 403770 BRACKET- WING MOUNT

G 405124 PACK-WEDGE MOUNT BRACKET WITH U-BOLTS & FLANGE NUTS

H 405052 BRACKET-MODIFIED WEDGE MOUNT (FACTORY INSTALLED)

405244 PACK-EZ3 WEDGE MOUNT (FIELD INSTALLED)

Optional Ram Mounting Bracket Options EZ2810


A 404799 PACK-RAM 1.5 DIA KIT FOR EZ3 INIDICATOR WITH MOUNTING HARDWARE

B 407434 KIT-1.5 DIAMETER RAM MOUNT FOR EZIII INCLUDES 1.5" RAM MOUNT ASSEMBLE, TRIPLE SUCTION CUP BASE, METAL EZIII RAM MOUNTING BRACKET AND HARDWARE

C 406981 MOUNT – 1.5 RAM WITH U-BOLT


Optional swivel Mounts for EZ2810

Kit 408880 Swivel Mount With Magnet

Kit 408828 Swivel Mount Without Magnet

KEY QTY PART NUMBER DESCRIPTION

1 1 408818 BRKT-EZ3 SWIVEL MAG. BASE

2 1 408819 BRKT-EZ3 SWIVEL IND.

3 1 408881 MAGNET-250 LBS RECT

4 1 D3972-US MANUAL-MAG.SWIVEL MOUNT

5 2 408820 SCR-5/16-18 X 1.0 CRG ZP GR5

6 1 408882 SCR- 5/16-18 X .75 HHCS ZP GR5

7 4 403779 SCR-#10 X 5/8 PHSTS 48-2 ZP

8 3 408822 WASH- 5/16 SPLIT LOCK ZP

9 2 408824 NUT- 5/16-18 NYLOC ZP

10 2 408823 NUT-5/16-18 WING ZP

KEY QTY PART NUMBER DESCRIPTION

1 1 408818 BRKT-EZ3 SWIVEL MAG. BASE

2 1 408819 BRKT-EZ3 SWIVEL IND.

3

4 1 D3972-US MANUAL- MAG. SWIVEL MOUNT

5 2 408820 SCR-5/16-18 X 1.0 CRG ZP GR5

6 1 408882 SCR- 5/16-18 X .75 HHCS ZP GR5

7 4 403779 SCR-#10 X 5/8 PHSTS 48-2 ZP

8 3 408822 WASH- 5/16 SPLIT LOCK ZP

9 2 408824 NUT- 5/16-18 NYLOC ZP

10 2 408823 NUT-5/16-18 WING ZP

Scale Components Scale Components


POWER SUPPLY


A 148156 WALL OUTLET, 12 VDC OUTLET, 5 FT LONG

B 404777 BATTERY CLIP ADAPTER, 9 FT LONG

408669 BATTERY CLIP ADAPTER, 17 FT LONG

C1 406507 AC/DC CONVERTER FOR MODEL SW300 ONLY

C2 406508 REPLACEMENT PLUG KIT

Scale Components


LOAD CELLS AND MOUNTS

KEY PART

NUMBER DESCRIPTION

A 410415 PACK 10K MOUNT FOR QTY 1 MNT (W/O LOAD CELL)

B 410402 PACK 14K MOUNT FOR QTY 1 MNT (W/O LOAD CELL)

KEY PART NUMBER

DESCRIPTION

A 409747 409705 409728

MODEL 3300 16” W/ CABLE GUARD 24” W/ CABLE GUARD 33.5” W/ CABLE GUARD

B 409755 409752

MODEL 6600 33.5” W/ CABLE GUARD 44” W/ CABLE GUARD

C 407556 406743

CELL-BEAM 7K LBS X 34" CELL-BEAM 7K LBS X 40"

Load Cell Dimensions


LOAD CELL DIMENSIONS

MODEL 3300

SW3300 A B C D E F G H

CAPACITY (2 LOAD

CELL SYSTEM)

409474 16"

16" 12.19" N/A 7.75" 8.25" 7.25" 15.5" .625" X

1.0" SLOT

3300 LBS

409705 24"

23.5" 19.69" 17.19" 11.5" 8.25" 7.25" 23" .562" X

1.0" SLOT

3300 LBS

409728 33.5"

32.5" 28.75" 23.5" N/A 8.25" 7.25" 33.5" .562" X

1.0" SLOT

3300 LBS


MODEL 6600

SW6600 A B C D E

CAPACITY (2 LOAD CELL

SYSTEM)

409755 33.5” 33.31” 29.5" 28.75” 32.5" 33.5" 6600 LBS

409752 44" 43.81" 40.0" N/A 43.0" 44.0" 6600 LBS

MODEL 7000

SW7000

A

B

C

D

E

F

CAPACITY (2 LOAD CELL SYSTEM)

407556-34" 28.4 32.8 34.45 33.37 33.12 35.63 7000 LBS

406743-39" 34.25 41.062 42.72 40.6 38.98 43.9 7000 LBS



MODEL 10,000

(P/N 410415 Pack-1.5 DB MTG/2.5K)




MODEL 14,000

(P/N 410402 Pack-1.875 DB MTG/6.25 K)


CT ELITE MOUNT TECHNICAL SPECIFICATIONS Mounts: Welded steel mounts with Zinc plating Capacity: 50,000 lbs (22,685 kg) Mount Dimensions

CT Elite Mount Technical Specifications


ASSEMBLE CT ELITE MOUNT

1. Place sealing ring (Key 11) on center ring of base plate

(Key 1). 2. Insert CT Load Cell (Key 10) into sealing ring. 3. Mount top plate assembly (Key 2) on top of load cell, line

up with center ring of top plate.

Assemble CT Elite Mount

Assemble CT Elite Mount


4. Insert outer plate weldment (Key 3) through outer holes of mounting plate tabs. Align inner retaining plate (Key 4) on inside of mounting tab.

5. Secure plates together by passing bolts (Key 7) through bushing stop and thread into inner plate (Key 4). Install nuts (Key 9) and lock washer (Key 8) and tighten. Note: After nut/lock washers are tightened, side plates (Key 3, 4) will remain loose around top and bottom plate tabs. This prevents weighing errors.

6. Insert Pins (Key 5) into inner retaining plate holes. Secure with cotter pin (Key 6) and make sure it passed through pipe section. Bend cotter pin.

Go to page 19.


INSTALL CT ELITE MOUNT Figure below shows a typical stationary bin application. Mounts can be bolted to bin leg supports first.

1. Position mounts (Key 1) so they are rotated 90°as shown in figure below. This will restrict movement of mounts in directions up/down or left/right.

2. Secure to concrete pad with 5/8-11 or 16x2.0mm concrete anchors. Four required per mount. Do not tighten hardware. Proceed to “Level Mounts” (see page 20) if required.

Important: Follow the concrete anchor manufacturer’s installation instructions.

Install CT Elite Mount

Remove any dirt, rocks or foreign debris from under supports, supports must be flush with concrete pad.

Holes for concrete anchors.

1

Flat, level, well drained concrete surface (flatness of

±1/8” is required.


LEVELING CT ELITE MOUNT For certified scale applications, there are 4 threaded weld nuts so that each mount can be leveled.

1. Insert leveling bolts (user supplied) into threaded weld nuts

and tighten until mount is level in both directions. 2. When level, insert steel shims (step 4) or non-shrink grout

(step 3) between uneven surface and bottom mount to support load. Leveling bolts are not designed to support the load.

3. Non-Shrink Grout Installation. Build a wooden frame around each mount. Mix up the non-shrinkable grout. While using chemical resistant rubber gloves, push grout in underneath mounts. Leave the frame until grout has set-up per instructions. Grout specifications: Multipurpose non-shrink grout: Sanded, Portland-based non-shrink grout. Free of iron particles, chloride and gypsum. Must meet or exceed ASTM-C-1107 (Grade B).

4. Fully tighten all concrete anchor bolts. PERIODIC MAINTENANCE: Every 6 months:

Check mounts for loose nuts and bolts.

Make sure that side retaining plates are free to move.

Leveling Bolt – HHCS 5/8-11 x 1.5”, Full Thread, Gr5.

Shim or non- shrink grout

Threaded 5/8-11 weld nut on bottom mount

1

2

Pour grout level with top surface of bottom plate.

Leveling Bolt – HHCS 5/8-11 x 1.5”, Full Thread, Gr5.

5/8-11 or 16x2.0mm concrete anchor bolts.

1” x 2” wooden frame for pouring and packing non-shrink grout.

Leveling CT Elite Mount


INSTALLATION 10K/14K LOAD CELLS

10K Mount 14K Mount

Installation


Install all load cells either width ways or lengthways to the platform.

Align load cells so centerlines are lined up (or within ½” (12mm) of each other)

All load cells must be installed in the same direction so that weight is distributed evenly.

Each corner of the chute must be level for accurate weighing. This ensures that the load distributed equally.

IMPORTANT: Do Not weld to platform or load cells with load cell cables connected to the indicator. Disconnect the load cells from the indicator. If you must weld with load cells connected, locate welder ground so that current will not flow through load cells.

Installation Installation


J-BOX INSTALLATION [Lever-Nut Version]

IMPORTANT: Do Not weld to platform or load cells with load cell cables connected to the indicator. Disconnect the load cells from the indicator. If you must weld with load cells connected, locate welder ground so that current will not flow through load cells.

Decal – Lever Nut Wiring Instructions

Tighten nuts

Load cell cable See Decal Above For

Wiring Instructions

J-Box Power Cable Connect to Indicator

bottom panel.


TROUBLESHOOTING GUIDE 3300 & 6600 WITHOUT J-BOX

START

YES NO Does the indicator come on?

The other load cell is defective. Check its cables for cuts or flattened

areas or send it back for repair.

Does the Indicator respond when you

step on the scale?

YES

Does the scale weigh you

close to your weight?

YES

Check for debris around and under the platform and

load cells. Check for warped or damaged

mounts on platform.

Check for debris around and under the

scale mounts or platform. Check the load cell cables for cuts and flattened

areas.

NO Disconnect one of the load cells and stand over

the connected load cell. Does the indicator

display a reading about twice your weight?

NO

Check for 12 VCD at the AC/DC convertor power cord. If you do not have a multimeter, use a car battery to power the

scale. If the Indicator still does not come on, send in for repair.

The other load cell is defective. Check its cable

for cuts or flattened areas or send it back for repair.

Check the defective load cell by connecting it to the

Indicator and verifying that it does not weigh.

YES NO

Disconnect the first load cell and connect the other load cell to the same connector on the Indicator.

Does the Indicator display a

reading about half your weight? Disconnect the load cell cable from the

Indicator. Press the Indicator “TARE” key. (The Indicator display should go to zero). Stand on the load cell. Does it display a

reading about twice your weight?

NO

This Load Cell is OK. Disconnect the first load cell and connect the other load cell to the same connector. Now stand over the second

load cell. Does it weigh twice

your weight?

Disconnect the first load cell and connect the other load cell

to the same connector. Now stand over the second load cell.

Does it weigh twice your weight?

YES NO

One of the Load Cells is Bad. A good load cell will weigh you at

about twice your weight with only

one load cell connected.

Perform the paper test. Take two paper clips and carefully insert one into pin 2 and the other into pin 3 of either load cell connector jack on the Indicator. Hold one paper clip in each hand (if

they touch it will not damage the Indicator). Does

the reading on the Indicator jump around?

Both load cells are defective. The Indicator is probably OK. Check the cables for

damage and send both load

cells in for repair.

NO YES

The Indicator is defective. Send it in for repair. Note: Load cells may also be

defective. Check the load cells by attaching to a good work in Indicator.

YES NO

The load cell is defective. Check its cables for cuts or

flattened areas or send it back for repair. Check indicator

using a known good load cell.

Connect the load cell to the other connector on the

Indicator. Stand on the load cell. Does it display about twice

your weight?

YES

Check the platform for debris and mud interference. Check mounts for binding

and obstructions.

YES

NO YES

The other load cell is defective. Check its cables

for cuts or flattened areas or send it back

for repair.

Connect both load cells (one at a time) to the other connector on the Indicator.

Do both load cells weigh you about twice your weight?

NO YES

The Indicator is defective. Verify this by substituting a

good working Indicator.

Do both load cells weigh you about the same but not within

20% of twice your weight?

NO

YES

NO

Troubleshooting Guide Troubleshooting Guide


7000, 10K & 14K WITH J-BOX

Your Indicator is probably defective. Try another

Indicator to verify. Note: Be aware of electrical

interference that might affect your scale such as mobile phones, CB radios, radio

towers, electrical motors, etc. Also make sure load cell

cables are not attached to hydraulic lines or reservoir because of static electricity.

START

YES NO Does the indicator come on?

Is the reading on the

Indicator stable?

If your display is unstable or flashes “±RANGE”, disconnect the J-Box cord from the Indicator. Is the display still

unstable?

Bad Indicator: If you suspect a bad indicator, the easiest

way to check, is to try another Indicator. Even if the Indicator is a different model or is set-

up for a different scale it

should at least come on.

NO

YES

Stand or hang your weight over each load cell. Does the indicator

respond to your weight?

NO YES

Check all J-Box and load cell cables for cuts

or pinched flat spots.

YES

Are the readings all positive? If not the load cell is upside down.

Does the scale weigh you approximately the same over all load cells (but not your weight)?

YES

Your Indicator is probably not set up and calibrated correctly. Check the decal on the bottom of the Indicator. It shows what type of load cells the Indicator was calibrated to. By pressing

the “ON” key while the Indicator is already on, you will get the Indicator’s “Set-up” and

“Cal” numbers. Write these down and see if they compare to the set-up and calibration

number on the Indicator. Contact your dealer for further

information.

NO

Remove the cover from your

J-Box.

Is there moisture inside J-Box?

NO YES

Look for loose connections. If you watch your Indicator display while moving wires inside the J-Box around and by pressing on the J-Box printed circuit board. You will see if there is a loose connection or

bad solder joint.

Dry out your J-Box (a hair dryer works great). Check

cable strain relief for tightness. Cables should have drip loops. Is cover

gasket damaged?

Have you found a bad connection or a loose wire? YES Fix or replace the J-Box

Continued on next page

Poor Connection: Poor connections can be tricky. If

in doubt, don’t just tighten the connection. Take them apart

and clean them first. Any connection with rust or paint

should be sanded or wire

brushed.

Bad Battery: If you suspect

the battery, try replacing it with another one. Don’t be

fooled if using a voltmeter to test your battery. A weak battery may test good if

checked when there is no

load on the battery.

Bad Power Cord: Make sure the power cord red wire is connected to the plus (+)

positive side and the black (-) negative wire is connected to the negative side. If using a

multimeter to check for voltage, measure between pin 1 (pos) and pin 2 (neg). The meter should read between

16.5 and 14.5 volts DC.


7000, 10K & 14K WITH J-BOX

Continued

1. Disconnect all the Load Cell wires from the terminal blocks

inside the J-Box (leave the Indicator on while connecting and disconnecting the wires, it will not damage Load Cells or Indicator if wires are shorted

during this step). Is reading on Indicator stable?

2. Zero balance the Indicator. (Press “NET/GROSS” then

“ZERO”). Indicator should display “0”.

YES

Replace J-Box (be aware of electrical

interference that might affect your scale such as: mobile phones, CB radios, radio

towers, electric motors, etc.).

NO

Note: Hook up the Load Cells to the J-Box one at a time (only one Load Cell connected at a time). This will get a reading for each Load Cell. While

performing this test, watch for any other symptoms such as erratic/unstable display.

Indicator flashing “±RANGE”, negative reading, etc. If the Indicator reading should ever appear

abnormal with any Load Cell connected then it is probably bad.

4. Record the Indicator reading with the Load Cell connected.

3. Connect one Load Cell back into one of the terminals in the J-Box. (The reading you get for

each Load Cell is dependent on the size and type of each Load Cell and how much weight is over

each Load Cell. In general, the number should be positive and stable.)

5. Stand or hang your weight over the connected Load Cell. Record how much the weight

increased with your weight over the Load Cell. (A scale with only one Load Cell will weigh heavy.)

Note: If the scale responded to your weight, that’s verification on the J-Box is OK. If the

scale did not respond, either that Load Cell is bad or the J-Box is bad. Try the other Load

Cells. If the Indicator still shows no response,

the J-Box is bad. (Replace J-Box)

6. Disconnect the first Load Cell and reconnect a second one. Record the Indicator reading.

Stand or hang your weight over the connected Load Cell. Record how much the weight

increased.

7. Repeat step 6 for the remaining Load Cells. Remember to record your readings.

Do not expect the Load Cells to give the same reading. It is common for Load Cells to have

readings that vary by hundreds, even thousands. Especially when one is carrying more weight.

8. Bad Load Cells will have a reading that is either unstable, makes the indicator flash

“±RANGE” or is more than three times greater or less than the average of the others. Also the

readings of your weight over each Load Cell should be similar. (Probably 4 times your actual weight). Any differences could be an indication

of a bad Load Cell or a structural problem.

Troubleshooting Guide


TYPICAL WOOD PLATFORM CONSTRUCTION The following two platforms can be built using readily available building materials. Alternate decking material (plywood or steel grating) may be used if properly supported. An example of proper support could consist of either concrete or timber piers, or a concrete slab. Treated lumber is recommended for decking material. If alternate deck sizes and/or materials are used, be aware that too much deck deflection will affect weighing accuracy. A heavy strong structure is better than a light one that flexes.

Important: Do Not weld to platform or load cells with load cell cables connected to the indicator. Disconnect the load cells from the indicator. If you must weld with load cells connected, locate welder ground so that current will not flow through load cells.

MODEL 3300 (3300 LB GROSS CAPACITY) This is a typical platform that may be used with the Model 3300. Do not allow deck to overhang more than 6 inches past the edge of the load cell.

Construction


MODEL 6600 & 7000 (6600 & 7000 LBS GROSS CAPACITY) This plan is an example of a platform that may be used with the Model 6600 & 7000. Do not allow deck to overhang more than 12 inches past the edge of the load cell.

Construction


REPAIR PARTS 3300 LBS

3300 16” 409747 3300 24” 409705 3000 33.5” 409728

KEY QTY PART NO. DESCRIPTION

1 1 400031 CHANNEL-LOWER – 16” 1 400139 CHANNEL-LOWER – 24” 1 400140 CHANNEL-LOWER – 33.5”

2 1 148039 CHANNEL-UPPER – 16” 1 146762 CHANNEL-UPPER – 24” 1 400059 CHANNEL-UPPER – 33.5”

3 1 409699 CELL-SW 13”-15FT W/ CABLE GUARD 1 409695 CELL-SW 21”-15FT W/ CONN AND CABLE GUARD

4 4 409678 MOUNT-ELASTOMER 5 1 404211 CLAMP-CABLE .25ID SS 6 1 403392 STRAP-LOADCELL COVER 7 1 403394 COVER-LOADCELL DUST 8 8 146764 NUT-3/8-24 UNF SS 9 4 840468 CONNECTOR – PIN /MALE 10 1 840469 CONNECTOR BODY/MALE (SEE PAGE 23 FOR WIRING

DIAGRAM) 11 1 141603 HEAT SHRINK .75” 12 10 404790 CABLE GUARD 12 2 406997 SPRING-CABLE GUARD 87.5 302SS 13 1 407551 BRKT-CABLE CLAMP SW 14 1 834066 RIVET-POP 3/16Ø 15 1 405605 CLAMP-CABLE .437Ø

Repair Parts


6600 LBS 6600-33.5” 409755 6600-44” 409752

KEY QTY PART NO DESCRIPTION

1 1 400059 CHANNEL-33.5” 6600 UPPER

2 1 400010 CHANNEL-44” 6600 UPPER

3 2 400031 CHANNEL-16” 3300 LOWER

4 1 409741 CELL- 13”-15 FT W/ CABLE GUARD

5 8 409678 MOUNT-ELASTOMER

6 1 404212 CABLE-LOOP RETAINER

7 1 404211 CLAMP-CABLE .25 ID SS

8 1 403392 STRAP-LOAD CELL COVER

9 1 403394 COVER-LOADCELL DUST

10 1 400303 HEX HEAD CAP SCREW 3/8-24 X 3/4 SS

11 17 146764 NUT-3/8-24 UNF SS

12 4 840468 CONNECTOR – PIN /MALE

13 1 840469 CONNECTOR BODY/MALE (SEE PAGE 23 FOR WIRING DIAGRAM)

14 1 141603 HEAT SHRINK .75”

15 1 407551 BRKT-CABLE CLAMP SW

16 1 405605 CLAMP-CABLE .437Ø

17 1 834066 RIVET-POP 3/16

Repair Parts


7,000 LBS 406743 7000 x 40" 407556 7000 x 34"


1 1 407554 WELD-BEAM 7K X 33.4 1 407175 WELD-BEAM 7K X 40.4

2 2 407179 WELD-7K BASE SUPPT 3 1 407559 BRKT-CABLE COVER 33" MODEL

1 407177 BRKT-CABLE COVER 40" MODEL 4 1 407056 CELL-PAIR 1.5 DB GUARD 5 1 407289 CLAMP-CABLE .375 SS 6 2 405861 PIN-CLEVIS 3/8 X 2.5 ZP 7 2 407293 PIN-HAIR CLIP .080 X 1.188 ZP 8 2 PS2144 CABLE TIE-.14 X 11.625" BLACK 9 2 407095 SCR-3/8-16 X 4.0 CRG ZP GR5

10 1 407187 SCR-3/8-16 X .75 CRG ZP GR5 11 4 407296 NUT-3/8-16 TOP LOCK FLANGE ZP 12 4 171610 WASH-3/8 FLAT NARROW ZP 13 1 403392 STRAP, LOADCELL COVER 14 1 403394 COVER, LOADCELL DUST

Repair Parts Repair Parts


10,000 LBS


1a 1 404875 WELD-10K LOWER MTG SUPPT *D* (ORDER 410416)

1b 1 404964 WELD-10K LOWER MTG SUPPT HYBRID *D* (OBSOLETE ORDER 410416)

1c 1 410416 WELD-10K LOWER MNT SUPPT

2a 1 404874 WELD-UPPER MTG 1.5 ID *D* (ORDER 410418)

2b 1 410418 WELD-UPPER MTG 1.5 ID

3 1 403664 PIN - 3/8 X 2-1/2 CLEVIS SS 4 1 404976 PIN-CLEVIS 3/8 X 4.0 SS 5 2 405094 PIN-HAIR CLIP 3/32 X 2-1/2 6 1 405536 PACK – 10K MOUNT *D* (ORDER 410415) 1 410415 PACK – 1.5 DB MTG/2.5K 7 1 403138 CELL – SW PAIR 1.5DB (ORDER 407056) 1 407056 CELL – SW PAIR 1.5DB W/ CABLE GUARD 1 400400 CELL – 1.5DB 10K (REF, ORDER

SEPARATE) 1 407055 CELL – 1.5DB 10K W/ CABLE GUARD

Repair Parts


14,000 LBS

KEY QTY PART NO DESCRIPTION 1a 1 405089 WELD-14K LOWER CHANNEL *D*

(ORDER 410403) 1b 1 405135 WELD-14K LOWER CHANNEL HYBRID

*D* (OBSOLETE ORDER 410403) 1c 1 410403 WELD-14K LOWER 2a 1 405088 WELD-14K UPPER MNT *D* (ORDER

410406) 2b 1 410406 WELD-14K UPPER MNT 3 2 406148 PIN-CLEVIS 3/4 X 4.0 ZP 4 2 405094 PIN-HAIR CLIP 3/32 X 2-1/2 5 1 405537 PACK – 14K MOUNT *D* (ORDER 410402) 1 410402 PACK – 1.875 DB MTG/6.25K 6 1 403857 CELL – SW PAIR 1.875DB 14K (ORDER

407057) 1 407057 CELL – SW PAIR 1.875 DB W/ CABLE

GUARD 1 153171 CELL – 1.875DB 14K (REF, ORDER

SEPARATE) 1 407058 CELL – 1.875 DB 14K W/ CABLE GUARD


CT MOUNT ELITE REPAIR PARTS (P/N 405797 Pack-CT Mount Elite)

(Bushing Stop Design)

Repair Parts


CT Mount Elite Repair Parts

KEY QTY. PART NO.

DESCRIPTION NOTES

1

1 404581 WELDMENT-CT MOUNT LOWER Dim “A” = .656” (Clevis Stop Design)

1 405796 WELDMENT-CT MOUNT LOWER Dim “A” = .906” (Bushing Stop Design)

2

1 404582 WELDMENT-CT MOUNT UPPER Dim “A” = .656” (Clevis Stop Design)

1 405794 WELDMENT-CT MOUNT UPPER Dim “A” = .906” (Bushing Stop Design)

5 2 153024 PIN-CT MOUNT

6 1 404968 PIN-COTTER 1/4 X 3.0 ZP

7 2 404971 SCR-M16X2X65 HHCS ZP

8 2 404969 WASH-M16 LOCK ZP

9 2 404970 NUT - M16x2 ZP

10 1 REF CELL-CT 30K TC-30' (.10%)

11 1 830409 RING-SEALING 1/2" SPONGE

12 1 405821 WELD-PLATE CT MOUNT (Bushing Stop Design)

13 1 153023 PLATE-CT MOUNT THRD (Bushing Stop Design)

Repair Parts


J-BOX REPAIR PARTS P/N 404254 Assy J-box 4pt mobile P/N 404256 Assy J-box 6pt mobile

(4pt Mobile J-box is shown)

KEY PART NO. DESCRIPTION

1 404257 TOP COVER ASSEMBLY (INCLUDES KEYS 3-5, 13)

2 404258

BOTTOM HOUSING ASSEMBLY – 3PT/4PT MOBILE (INCLUDES KEYS 8, 9)

404261 BOTTOM HOUSING ASSEMBLY – 6 PT MOBILE (INCLUDES KEYS 8, 9)

3 404084 HOUSING TOP COVER

4 404082 GASKET J-BOX .106 DIA

5 404283 DECAL-J-BOX WIRING

6 148051 PC BOARD ASSEMBLY-COMPLETE 3PT/4PT

404275 PC BOARD ASSEMBLY-COMPLETE 6PT

7 404616 SCR-#8 X 3/8 PH HI/LOW ZP

8 404083 BOTTOM HOUSING 3PT/4PT

404158 BOTTOM HOUSING 6PT W/DRILLED HOLES

9 141885 STRAIN RELIEF HEYCO

10 404160 SCR-#8 X 1.0 PHSTS SS

11 404217 WASHER-#8 SMALL OD FLAT SS

12 146724 ROD-1/4” PLASTIC HEYCO PLUG

13 404486 DECAL DIGI-STAR (.8” X 1.9”)

Repair Parts


J-BOX REPAIR PARTS P/N 404930 Assy Lever Nut J-box

KEY QTY PART NO DESCRIPTION 1 8" 148185 FASTENER- HOOK & LOOP

2 5 404927 TERMINAL-LEVER-LOCK 5 POS

3 1 404083 HSG-J BOX BOTTOM

4 1 404084 HSG-J B0X TOP

5 5 141885 RELIEF - STRAIN HEYCO

6 1 404928 DECAL LEVER-NUT WIRING INSTR

7 1 404486 DECAL-DIGI-STAR BLUE

8 1 404082 GASKET-J-BOX HSG .106 DIA

9 1 404347 PACK J-BOX MTG HWD

10 1 D3730 MANUAL-LEVER-NUT J-BOX INSTALL

11 4 404160 SCR-#8 X 1.0 PHSTS 48-2 SS

Repair Parts


WEDGE MOUNT P/N 405124 Wedge Mount Socket


1 1 405072 BRKT-WEDGE MTG SOCKET

3 2 405069 BOLT-U 1/4-20 X 3.25 ZP

4 4 405084 NUT-1/4-20 TOP LOCK FLANGE ZP

WIRING DIAGRAM - LOAD CELL CONNECTOR

PIN WIRE COLOR DESCRIPTION

1 RED +EX

2 GREEN -SIG

3 WHITE +SIG

4 BLACK DRAIN

-EX

1.5”-2.25” OD TUBING

Can be mounted on horizontal or vertical tubing.

Repair Parts

generic scale platforms 3.3k-14k - digi-star · 2016. 9. 7. · 4 generic scale platforms 3.3k-14k...

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