geoff pile lcls und. system fabrication [email protected] fac 29 th, 30 th & 31 st...
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Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
LCLS Undulator System Fabrication Schedule
FAC Review
October 30th
2007
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
LCLS Installation and Commissioning Time-LineLCLS Installation and Commissioning Time-Line
linac/BC2 Install linac/BC2 Install
2007200720072007
LTU/Undulator System LTU/Undulator System instalation Check instalation Check
out/Commissioning out/Commissioning
AAAA SSSS OOOO NNNN DDDD JJJJ FFFF MMMM AAAA MMMM JJJJ JJJJ
Inj./Linac/BC2 Inj./Linac/BC2 Commissioning Commissioning
Beneficial Occupancy.Beneficial Occupancy.Und. Installation Und. Installation
LTU/und.LTU/und.hall “Co occupancy.”hall “Co occupancy.”
2008200820082008
“Dirty Install”
Prep for Support Stand Installation
Girder Installation
Starts
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Major Deliverables& Concern factors scaled to 10 (0-5 schedule 0-5 technical)
1.4.1 Management:
Safety
Quality Assurance
Budget and Schedule
Integration and Installation
Admin. – Procurement, vendor management and documentation.
1.4.2 Controls: 5 (4s -1t)
Cables (tunnel and inter-undulator): cable trays, and racks.
Motion controls: sub micron leveling, control algorithms and software.
Ancillaries: Thermal monitoring, undulator limit switches etc.
Vacuum controls: Interface integration only – some limit protection.
Diagnostic controls: Beam Finder Wire, Beam Position Monitor, Beam Loss monitor etc. Integration of Wire Position Monitor (SLAC component)
Communications: Integrated Tunnel Electronics Rack with on board IOC etc. EPICs programming.
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Major Deliverables & Concern factors scaled from 0 to 10
(0-5 schedule 0-5 technical)
1.4.3 Undulator Magnet and Support: 4 (3s+1t)
Undulator Magnet Assemblies
Quad magnets and translation stages
Fixed Supports and Motion Systems
1.4.4 Undulator Vacuum System: 7 (3.5s+ 3.5t)
Aluminum Vacuum chamber + Support and leveling System
Pumping – acquisitions move to SLAC
Bellows
1.4.5 Diagnostics: 8 (5s+3t)
Beam Position Monitors
Beam Loss Monitors
Beam Finder Wire
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
0
5
10
15
20
25
30
35
40
45
Support Motion
Support Motion Est
Quadrupole
Quad Est
Vac Chamber
Vac Chamber Est
Vac Supports
Vac Supports Est
Vac Bellows
Vac Bellows Est
Vac Spools
Vac Spools Est
BFW
BFW Est
BPM
BPM Est
BLM
BLM Est
Tuning
Tuning Est
Girder Assembly
Girder Inst
Current ANL delivery schedulesCo-occupancyUndulator Support StandsCables/Cable Trays
Beneficial OccupancySupport Mover SystemGirders, Control Electronics
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Tuning Schedule
Activity descriptionBest
EstimateBE
UnitsCRR4
EFCRR4 Units
Tune Undulator - 08 7/2/07 8 7/17/07 8
Tune Undulator - 09 7/18/07 9 7/27/07 9
Tune Undulator - 10 7/25/07 10 8/3/07 10
Tune Undulator - 11 8/2/07 11 8/17/07 11
Tune Undulator - 12 8/10/07 12 8/27/07 12
Tune Undulator - 13 8/22/07 13 9/7/07 13
Tune Undulator - 14 8/30/07 14 9/17/07 14
Tune Undulator - 15 9/10/07 15 9/25/07 15
Tune Undulator - 16 9/18/07 16 10/3/07 16
Tune Undulator - 17 9/28/07 17 10/15/07 17
Tune Undulator - 18 10/8/07 18 10/23/07 18
Tune Undulator - 19 10/16/07 19 10/31/07 19
Tune Undulator - 20 10/24/07 20 11/8/07 20
Activity descriptionBest
EstimateBE
UnitsCRR4
EFCRR4 Units
Tune Undulator - 21 11/5/07 21 11/20/07 21
Tune Undulator - 22 11/13/07 22 11/30/07 22
Tune Undulator - 23 11/21/07 23 12/10/07 23
Tune Undulator - 24 12/3/07 24 1/3/08 24
Tune Undulator - 25 12/13/07 25 1/15/08 25
Tune Undulator - 26 1/8/08 26 1/24/08 26
Tune Undulator - 27 1/16/08 27 2/1/08 27
Tune Undulator - 28 1/25/08 28 2/11/08 28
Tune Undulator - 29 2/6/08 29 2/22/08 29
Tune Undulator - 30 2/14/08 30 3/3/08 30
Tune Undulator - 31 2/25/08 31 3/11/08 31
Tune Undulator - 32 3/4/08 32 3/19/08 32
Tune Undulator - 33 3/14/08 33 3/31/08 33
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Girder Assembly Schedule
Activity descriptionBest
EstimateBE
UnitsCRR4
EFCRR4 Units
Assemble Girder - 01 1/25/08 1 2/15/08 1
Assemble Girder - 02 2/8/08 2 3/3/08 2
Assemble Girder - 03 2/25/08 3 3/17/08 3
Assemble Girder - 04 2/28/08 4 3/20/08 4
Assemble Girder - 05 3/4/08 5 3/25/08 5
Assemble Girder - 06 3/7/08 6 3/28/08 6
Assemble Girder - 07 3/12/08 7 4/2/08 7
Assemble Girder - 08 3/17/08 8 4/7/08 8
Assemble Girder - 09 3/20/08 9 4/10/08 9
Assemble Girder - 10 3/25/08 10 4/15/08 10
Assemble Girder - 11 3/28/08 11 4/18/08 11
Assemble Girder - 12 4/2/08 12 4/23/08 12
Assemble Girder - 13 4/7/08 13 4/28/08 13
Assemble Girder - 14 4/10/08 14 5/1/08 14
Assemble Girder - 15 4/15/08 15 5/6/08 15
Assemble Girder - 16 4/18/08 16 5/9/08 16
Assemble Girder - 17 4/23/08 17 5/14/08 17
Activity descriptionBest
EstimateBE
UnitsCRR4
EFCRR4 Units
Assemble Girder - 18 4/28/08 18 5/19/08 18
Assemble Girder - 19 5/1/08 19 5/22/08 19
Assemble Girder - 20 5/6/08 20 5/28/08 20
Assemble Girder - 21 5/9/08 21 6/2/08 21
Assemble Girder - 22 5/14/08 22 6/5/08 22
Assemble Girder - 23 5/19/08 23 6/10/08 23
Assemble Girder - 24 5/22/08 24 6/13/08 24
Assemble Girder - 25 5/28/08 25 6/18/08 25
Assemble Girder - 26 6/2/08 26 6/23/08 26
Assemble Girder - 27 6/5/08 27 6/26/08 27
Assemble Girder - 28 6/10/08 28 7/1/08 28
Assemble Girder - 29 6/13/08 29 7/7/08 29
Assemble Girder - 30 6/18/08 30 7/10/08 30
Assemble Girder - 31 6/23/08 31 7/15/08 31
Assemble Girder - 32 6/26/08 32 7/18/08 32
Assemble Girder - 33 7/1/08 33 7/23/08 33
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Undulator Girder Installation Schedule
Activity descriptionBest
EstimateBE
UnitsCRR4
EFCRR4 Units
Install Undulator Girders 1-10 4/16/08 10 4/29/08 10
Install Undulator Girders 11-20 5/29/08 20 6/9/08 20
Install Undulator Girders 21-30 7/11/08 30 7/22/08 30
Install Undulator Girders 31-33 7/24/08 33 8/4/08 33
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
SM System & Quad Production Deliveries
0
5
10
15
20
25
30
35
40
Support Motion
Support MotionEst
Quadrupole
Quad Est
GirderAssembly
Girder Inst
Co-occupancyUndulator Support StandsCables/Cable Trays
Beneficial OccupancySupport Mover SystemGirders, Control Electronics
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Support Mover System Deliveries
Activity description Best Estimate BE Units CRR4 EF CRR4 Units
Ship 4 S/M to SLAC (#5,6,7,8) 10/24/07 8 10/10/07 8
Ship 4 S/M to SLAC (#9,10,11,12) 11/7/07 13 10/24/07 12
Ship 4 S/M to SLAC (#13,14,15,16) 11/21/07 18 11/7/07 16
Ship 4 S/M to SLAC (#17,18,19,20) 12/7/07 23 11/21/07 20
Ship 4 S/M to SLAC (#21,22,23,24) 12/21/07 28 12/7/07 24
Ship 4 S/M to SLAC (#25,26,27,28) 1/15/08 33 12/21/07 28
Ship 4 S/M to SLAC (#29, 30, 31, 32)
1/23/08 38 1/15/08 32
Ship 1 S/M to SLAC (#33)
1/23/08 33
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Quadrupole DeliveriesActivity description Best Estimate BE Units CRR4 EF CRR4 Units
Ship to SLAC -Quad Magnet 1st Article (Q1) 10/26/07 1 9/27/07 1
SLAC Ship Rejected Q2R back to ET 11/5/07 1 10/1/07 2
Ship to SLAC - Quad Magnet (Q3) 11/13/07 2 10/1/07 3
Ship to SLAC - Quad Magnet (Q4,Q5) 11/19/07 3 10/11/07 5
Ship to SLAC - Quad Magnet (Q6,Q7) 11/29/07 5 10/23/07 7
Ship to SLAC - Quad Magnet (Q8,Q9) 11/29/07 7 11/2/07 9
Ship to SLAC - Quad Magnet (Q10,Q11) 12/4/07 11 11/14/07 11
Ship to SLAC - Quad Magnet (Q12,Q13,Q14,Q15) 12/19/07 15 11/28/07 15
Ship to SLAC - Quad Magnet (Q16,Q17,Q18,Q19) 1/9/08 19 12/10/07 19
Ship to SLAC - Quad Magnet (Q20,Q21,Q22,Q23) 1/18/08 23 12/20/07 23
Ship to SLAC - Quad Magnet (Q24,Q25,Q26,Q27) 1/30/08 27 1/10/08 27
Ship to SLAC - Quad Magnet (Q28,Q29,Q30,Q31) 2/8/08 31 1/22/08 31
Ship to SLAC - Quad Magnet (Q32,Q33,Q34,Q35) 2/19/08 35 2/1/08 35
Ship to SLAC - Quad Magnet (Q36,Q37,2 Coils) 2/25/08 37 2/13/08 37
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Vacuum Chamber Production Deliveries
0
5
10
15
20
25
30
35
40
45
Vac Chamber
Vac Chamber Est
Vac Supports
Vac Supports Est
Vac Bellows
Vac Bellows Est
Vac Spools
Vac Spools Est
Girder Assembly
Girder Inst
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Vacuum Chamber Production Deliveries
Activity description Best Estimate BE Units CRR4 EF CRR4 Units
Chambers 1-5 Depart ANL 2/1/08 5 1/23/08 5
Chambers 6-10 Depart ANL 2/22/08 11 1/28/08 10
Chambers 11-20 Depart ANL 3/14/08 22 3/10/08 20
Chambers 21-30 Depart ANL 4/4/08 33 3/26/08 30
Chambers 31-40 Depart ANL 4/29/07 40 4/25/08 40
Ship Chamber Supports to SLAC (1) 12/10/07 1 11/5/07 1
Ship Chamber Supports to SLAC (36) 2/4/08 36 2/1/08 36
Package-Ship to SLAC - Bellows(35) 3/25/08 35 2/15/08 35
First Articles 12/1/07 3
Ship Quad Spools (30) 1/31/08 33
Ship Quad Spools (33) 10/25/07 10/31/07 33
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
BFW, BPM, & BLM Production Deliveries
0
5
10
15
20
25
30
35
40
Oct-0
7
Nov-0
7
Dec-0
7
Jan-0
8
Feb-0
8
Mar
-08
Apr-0
8
May
-08
Jun-
08
Jul-0
8
Aug-0
8
BFW
BFW Est
BPM
BPM Est
BLM
BLM Est
Tuning
Tuning Est
Girder Assembly
Girder Inst
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
BFW, BPM, & BLM Production Deliveries
Activity description Best Estimate BE Units CRR4 EF CRR4 Units
RFI: BFW Lot #1 (3) Beam Finder Wires at SLAC 12/12/07 3 11/29/07 3
RFI: BFW Lot #2 (10) 1/14/08 13 1/14/08 13
RFI: BFW Lot #3 (10) 2/11/08 23 2/11/08 23
RFI: BFW Lot #4 (10) BFWs at SLAC 3/20/08 33 4/7/08 33
RFI: BPM Group A (2) 1/15/08 2 11/27/07 2
RFI: BPM Group B (11) 2/17/08 8 1/23/08 13
RFI: BPM Group C (11) 3/15/08 18 3/5/08 24
RFI: BPM Group D (11) 4/16/08 28 4/16/08 36
RFI: BPM Group E (8) 5/10/08 36
RFI: BLM (34+2)) 36 7/1/08 36
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
The End
The Clock is Ticking…
Additional Notes Follow
and we know it!
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
1.4.3 Magnets and Supports
Undulators
39 Undulators @SLAC 1 Undulator @Argonne
Support Mover System
1 Support & Motion System @Argonne8 Support & Motion Systems @SLAC4 Support & Motion System @Hi-Tech ready to shipRemaining 25 Support & Motion Systems now in production @Hi-Tech/Metalex
Date
Totals SM systems Delivered to SLAC
(current estimate)
10/24/2007 8
11/7/2007 12
11/21/2007 18
12/7/2007 23
12/21/2007 28
1/15/2008 33
1/23/2008 38
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Quadrupoles
Two 1st articles - marginally low in field
They were rejected and the revised design has 123 laminations instead of 115.
Two new replacement first articles are in production and will be delivered to ANL this week; we have negotiated with ET to speed up the rest of the schedule and bring us back on track.
1 production Quadrupole stage is at Argonne;
the rest were delivered to SLAC.
Date
Totals Delivered to SLAC
(current estimate)
11/5/2007 1
11/13/2007 2
11/19/2007 3
11/29/2007 5
11/29/2007 7
12/4/2007 11
12/19/2007 15
1/9/2008 19
1/18/2008 23
1/30/2008 27
2/8/2008 31
2/19/2008 35
2/25/2008 37
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
The Schedule… The Cost……Event Original Completion
DateUpdated Completion Date
Polishing of all extrusions
12/07/07 11/30/07
Machining of all extrusions
4/21/08
Chamber Processing at ANL
4/23/08
Ship Chambers 1-5 to SLAC
1/23/08 2/1/08 1-6
Ship Chambers 6-10 to SLAC
1/28/08 2/22/08 6-11
Ship Chambers 11-20 to SLAC
3/10/08 3/14/08 11-22
Ship Chambers 21-30 to SLAC
3/26/08 4/4/08 22-33
Ship Chambers 31-40 to SLAC
4/25/08 4/29/08 33-40
Cost Items Updated Estimates and Quotes…Oct 07
Extrusions $11,165.44
Flanges $41,310.00
Polishing Prep $350.00
Polishing $152,819.85
Straightening $15,600.00
Machining $238,400.00
Crating $4,979.60
Surface Sampling $5,040.00
ANL labor ~$220,000
Total $689,664.89
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Cavity BPM Production Status
Cavity BPM machining contracts placed with parts expected 11/27/07
Two vendors will provide a single machined First Article production BPM for evaluation
Vacuum window first lot delivery 11/12/07
Vendor for brazing BPM pending contract award
Group & # Totals Delivered to
SLAC
Date
RFI: Group A(2) 2 1/15/2008
RFI: Group B (6) 8 2/17/2008
RFI: Group C (10) 18 3/15/2008
RFI: Group D(8) 26 4/16/2008
RFI: Group E(10) 36 5/10/2008
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
1.4.5 Diagnostics
Beam Loss Monitor
Engineering re-design - design is for MPS system and not Diagnostic
PRD complete – This design does not meet PRDCurrent proposal for BLM is only as an MPS input for now
Even in simple form the cost and schedule is still of concern.
Future ANL/SLAC collaboration on upgrade may be viable later?
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Beam Loss Monitor A Simple MPS/Beam Loss Monitor system for now!
Production design will inhibit beam when beam loss is detected above a pre-determined set-point. Requires limited dynamic range from the detector(s)
Expect to install in undulator tunnel July 08
****************************************************************************************************
A more Sophisticated BLM may be required – no reasonable solution available at present.
Future design will meet PRD requirements. This design will keep track of the total accumulated exposure of the magnets in each Undulator. Helps predict, understand and curtail operational scenarios that may cause long term magnet damage. Requires a large dynamic range for the radiation detector(s) and much more sophisticated electronics and software.
Geoff Pile
LCLS Und. System Fabrication Schedule [email protected] 29th, 30th& 31st October 2007
Production BLM design
Detector Moves with the Undulator and
protects during undulator roll
out