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GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
GMZ series Slurry Pump
OP E R ATI O N MA N U A L
HL Mud Cleaning Equipment Co.,Ltd
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
Contents1. Summarizing
2. Structural Drawing
3. Technical Parameters
4. Points for attention for assembly
5. Operation
6. Care and maintenance
7. Overall dimension
8. Common faults and removal method
9. Flow passage components
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
1、Summarizing
As a single stage single suck and axial sucking cantilever horizontal centrifugal pump, the GMZseries slurry pump can be applied to many industries, such as metallurgy、mine、electric power、desulfurization、aeroconcrete、chemical engineering and so on. This pump can be used for conveyingthe corrosive slurry with large quantity solid material.1、The flow components of GMZ slurry pump adopt high strength and wear resistant material, so itapplies to deep-etching 、high concentration and large particle slurry, and within the maximumworking pressure, this pump can be used in multilevel series .2、According to different sucking medium, the GMZ slurry pump can be changed with different flowcomponents, generally, there are wear-resistant alloy Cr26、Cr 28、No.2 wear-resistant、A49、CD4.For the feature of high content chlorine liquid ion in flue gas desulfurization flurry, our companyintroduced wear-resistant and anticorrosion Cr30, which is the most advanced around the world,from France, in Cr30, the Mo、Cr、Cu、N as well as a certain active elements, it has excellent antiscour as well as better strength and toughness.3、Model and meaning: Take GMZ65-20-40 as example
GMZ—— High efficiency wear-resistance slurry pump65—— Outlet diameter (mm)20 ——Pump lift (m)40——Flow rate (m3/h)
2、Structural drawing
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
Structure specification
Except pump head(including pump shell、spiral case、front and back fender 、impeller and so on), therest of GMZ series pump are similar and adopt the same driving mechanism, in the following, giventhe instruction to pump head、shaft gland part and driving part respectively:
1. Pump head: the GMZ series pump is dual-pump shell structure, that is front and back pump shellas well as changeable flow parts (including impeller、spiral case、front and back fenders), the backand front fender adopt gray pig iron or ductile cast iron for manufacturing, it is open in middle invertical way and use bolts for connection, there is spigot on the back pump shell and connected withbracket with bolts, additionally, the discharge opening of pump can be installed by eight anglesrotation, the back and front cover plates of impeller are equipped with back blade for reducing theleakage, and so the useful life of pump can be improved greatly. Between the impeller and shaft,adopt threaded connection for prevention of reversion. For each kinds of pump, the inlets aredesigned to be horizontal direction, when seen from the driving direction, it rotates clockwise.
2. Shaft gland part: there are three types for shaft gland, that is auxiliary impeller shaft gland、stuffing shaft gland and mechanical sealing.
(1) Auxiliary impeller shaft gland: if the single-stage pump or the first stage pump of multilevelseries pump whose positive pressure of inlet is no less than 10 % of the outlet value, can useauxiliary impeller shaft gland, because it has the features like no dilution to pulp and good sealingand so on.(2) Stuffing shaft gland: the structure of stuffing shaft gland is simple and easy to maintain, for theindustrial and mining district where is not suitable to use auxiliary impeller shaft gland, can adoptstuffing shaft gland.(3) Mechanical sealing: For the place where is not suitable for using the two above shaft glands, canadopt mechanical sealing for reducing the maintenance times of
3. Driving part: for this series pump, adopt the same series driving system including bracket、bearingassembly, the pump shaft has many advantages, such as large diameter、well rigidity and shortcantilever, so there is no deviation and vibration when used in bad environment , choose uniserialconical roller bearing and deep groove ball bearing, with the combination of these two bearings, themaximum axial or radial load can be improved greatly. Additionally, use thin oil for lubricating thebearing and there are end covers at the two ends of bearing body and can prevent the bearing fromthe pulp pollution, besides, there are two rubber hose connecter, which can be connected with watersource, installed onto the bearing body for cooling down the bearing chamber, and so, this pump canbe used in high temperature environment without fault and long useful life.
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
GMZ series slurry pump spectrum diagrams
NOTE: this diagram shows the rinsing performance for the reference of initial type selection
3、Technical Parameters
Performance and Main Technical Parameters of GMZ Slurry pumps and Other pumps(1)
ModelPump lift
(m)
Flow rate
(m3/h)
Rev
(r/min)
Net positive
suction
head(m)
Efficiency
(%)
Matching motor
Model Power(KW)
GMZ40-10-15
8
15
18
10.6
10
9.7
1430 3.5
38
48
50
Y100L2-4 3
GMZ50-15-15
8
15
18
16
15
13
1430 3.5
40
50
49
Y100L2-4 3
GMZ50-60-8045
80
65
602950 4.2
40
50Y200L1-2 30
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
95 53 50
GMZ50-80-60
30
60
72
85
80
70
2950 3.5
38
50
49
Y200L2-2 37
GMZ65-15-40
20
40
80
16
15
13.2
970 4.5
35
50
47
Y160L-6 11
GMZ65-20-40
25
40
80
24
22
21
1460 4.5
43
59
61
Y160L-4 15
GMZ80-20-80
40
80
100
25.1
24.4
19.7
1470 4
58
72
69.6
Y180M-4 18.5
GMZ80-20-
110
60
110
130
26
22
20.6
1470 4.5
64.8
70
72
Y180M-4 18.5
GMZ80-30-70
35
70
85
37.7
34
32
1470 4
34
52
54
Y180M-4 18.5
GMZ80-30-80
40
80
100
35
34
30
1470 4
44
55
57
Y180M-4 18.5
Performance and Main Technical Parameters of GMZ Slurry pumps and Other pumps(2)
ModelPump lift
(m)
Flow rate
(m3/h)
Rev
(r/min)
Net positive
suction head
(m)
Efficiency
(%)
Matching motor
odel Power(KW)
GMZ100-18-170
90
170
200
21
16
14.5
970 4.5
54
56
60
Y200L2-6 22
GMZ100-24-120
60
120
140
26.8
24
23
980 4
43
62
66
Y225M-6 30
GMZ100-24-200
100
200
220
30
25
22
1470 4.8
66.5
84.6
78.5
Y200L-4 30
GMZ100-27-140
70
140
170
31
27
24
1470 4.5
53
63
62
Y200L-4 30
GMZ100-30-80 40 34.2 970 3.5 35 Y200L2-6 22
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
80
100
32.2
20.2
55
39.5
GMZ100-30-140
80
140
160
35.5
33.7
33
1470 3.8
41
54.4
56
Y200L-4 30
GMZ100-30-200
100
200
240
34
30
28
1480 4.8
53
64
63
Y225S-4 37
GMZ100-35-250
130
250
300
38
35
28
1480 5
54
68
71
Y250M-4 55
GMZ100-40-50
30
50
60
40
39
37
1470 4.5
30
31
36
Y180L-4 22
GMZ100-40-200
120
170
200
53.7
51
44
1480 4.6
56
66
70
Y250M-4 55
Performance and Main Technical Parameters of GMZ Slurry pumps and Other pumps(3)
ModelPump lift
(m)
Flow rate
(m3/h)
Rev
(r/min)
Net positive
suction head
(m)
Efficiency
(%)
Matching motor
ModelPower(KW)
GMZ80-50-120
60
120
140
55
51
49
1480 4.5
34
52
43
Y225S-4 37
GMZ100-52-80
40
80
100
56
55
53
1480 4
43.3
56
58
Y225M-4 45
GMZ100-60-80
40
80
120
64
60
62.4
1480 4
21
39
49
Y225M-4 45
GMZ100-60-200
90
195
240
71.3
69.3
67.3
1480 4.5
33
52.4
59
Y280M-4 90
GMZ100-70-180
120
180
210
78
77
76
1480 4.5
47
58
63.3
Y315S-4 110
GMZ100-80-200100
200
82
801480 4.5
31
55Y315S-4 110
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
240 76 56
GMZ100-95-250
120
250
300
104.8
102.9
99.3
1485 5
36
63
69
Y315L1-4 160
GMZ100-140-120
60
120
140
14.48
142.9
140.2
1488 4.5
20
34
38
Y355M3-4 250
GMZ150-25-500
300
500
600
28
25
20
980 5
53
55
67
Y280M-6 55
GMZ150-30-320
200
320
360
29.4
28.4
26.9
980 4.8
52
67
68
Y315S-6 75
Performance and Main Technical Parameters of GMZ Slurry pumps and Other pumps(4)
ModelPump lift
(m)
Flow rate
(m3/h)
Rev
(r/min)
Net positive
suction head
(m)
Efficiency
(%)
Matching motor
Model Power(KW)
GMZ150-32-400
240
400
480
39.3
36.8
34
980 5
63
75
73
Y315S-6 75
GMZ150-40-300
180
300
360
43
40
36
980 4.3
52
66
66
Y315M-6 90
GMZ150-40-900
540
900
1080
43
40
37
990 5
62
70
65
Y355L1-6 220
GMZ150-45-500
300
500
540
56.7
53
39
990 5
52
63
55
Y355M1-6 160
GMZ150-47-240
120
240
300
49.3
48.9
47.7
980 4
33.3
53.3
58
Y315M-6 90
GMZ150-58-320
210
330
390
61.1
59.2
57.7
980 4.8
47
59
62.2
Y315L2-6 132
GMZ150-60-450
225
450
540
64
61.5
58.7
990 5
62
75.8
76.6
Y355M2-6 160
GMZ150-73-500 300 81 990 5 51 Y355M2-6 185
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
500
600
73
66
56
60
GMZ150-75-350
240
350
420
76
75
73
990 4.8
38
48
52
Y355M2-6 185
GMZ150-85-530
340
542
640
83
80
77
988 5
44
54
56
Y4004-6 280
Performance and Main Technical Datas of GMZ Slurry pumps and Other pumps(5)
ModelPump lift
(m)
Flow rate
(m3/h)
Rev
(r/min)
Net
positive
suction
head(m)
Efficiency
(%)
Matching motor
Model Power(KW)
GMZ150-87-410
246
410
492
90
87
86
990 4.8
45
62
62
Y355m4-6 200
GMZ150-40-300
180
300
360
43
40
36
980 4.3
52
66
66
Y315M-6 90
GMZ150-40-900
540
900
1080
43
40
37
990 5
62
70
65
Y355L1-6 220
GMZ150-45-500
300
500
540
56.7
53
39
990 5
52
63
55
Y355M1-6 160
GMZ150-47-240
120
240
300
49.3
48.9
47.7
980 4
33.3
53.3
58
Y315M-6 90
GMZ150-58-320
210
330
390
61.1
59.2
57.7
980 4.8
47
59
62.2
Y315L2-6 132
GMZ150-60-450225
450
64
61.5990 5
62
75.8Y355M2-6 160
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
540 58.7 76.6
GMZ150-73-500
300
500
600
81
73
66
990 5
51
56
60
Y355M2-6 185
GMZ150-75-350
240
350
420
76
75
73
990 4.8
38
48
52
Y355M2-6 185
GMZ150-85-530
340
542
640
83
80
77
988 5
44
54
56
Y4004-6 280
Performance and Main Technical Datas of GMZ Slurry pumps and Other pumps(6)
ModelPump lift
(m)
low rate
(m3/h
Rev
(r/min)
Net positive
suction head
(m)
Efficiency
(%)
Matching motor
Model Power(KW)
GMZ150-90-400
240
400
480
94
90
86
1488 5.2
56
65
64
Y255M3-4 250
GMZ150-100-300
180
300
360
105
104
102
990 4.5
36
50
54
Y355L3-6 250
GMZ150-120-390
330
390
450
119
118.2
100.4
1488 5
49
53.3
50
355L2-4 280
GMZ200-70-550
300
550
600
74
72
70
990 5
45
62
63
Y355L1-6 220
GMZ200-70-850
500
850
1020
74
72
63
990 5
51
60
60
Y4005-6 315
GMZ250-14-800
480
800
960
16
14
12
740 5
63
73
74
Y315S-8 55
GMZ250-32-1220 730 37 990 5.5 63 Y355L1-6 220
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
1220
1460
32
27
73
73.5
GMZ250-55-1100
640
1120
1360
59.7
56.2
51.3
740 5.5
59
71
69
Y4506-8 315
GMZ250-110-1100
660
1100
1320
116
110
100
990 5.5
55
65
63
Y4506-6 630
GMZ300-22-2100
1260
2100
2520
25
22
21
740 6
54
65
66
Y4506-8 315
GMZ300-25-1800
1080
1800
2160
27
25
23
740 5.8
51
60
60
Y4007-8 250
4、Points for attention for assembly
1、Bearing assembly assembling: before assembly, preheat the bearing cone within 120℃, the deepgroove ball bearing must be close to fillet whose two sides are uniserial conical roller bearing. Whenassembly the uniserial conical roller bearing, adjust the washer at rolling bearing end cap forguarantee of axial clearance, after adjusting, rotate the shaft manually for making the rotate flexibly.2、Shaft gland assembling: the stuffing shaft gland assembly consists of stuffing-box、shaft liner、packing ring、packing and packing gland and so on. Selection of packing: if the working pressure ofpump is under 1MPa, adopt asbestos fibre soaking mica as packing, while the pressure is higher than1 MPa or convey the corrosive slurry, adopt asbestos fibre soaking polyfluoroethylene as packing.For the mechanical sealing pump, the pump has been debugged before leave factory, there is no needfor adjusting by users.3、Pump head assembling: fasten the back pimp shell onto bracket and install the stuffing-box intoback pump shell, then use back fender positioning nuts to install back fender, put the O-ring ontoshaft with bond, and install auxiliary impeller as well as spiral case, next, use the bolts and fixedpressing plate to fasten the spiral case onto back pump shell, at last, install the front fender and pumpshell, then make the front pump shell and back pump shell be fixed together and screw down thebolts. Additionally, when assemble, put the sealing O-ring of stuffing-box and fender、back and frontfender and spiral case in correct position and impact it.
5、Operation
1. Startup: before start, check each unit as the following procedure:
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
(1) The pump shall be installed onto reliable foundation without vibration, then screw down all theanchor bolts.(2) The pipeline and valve shall be equipped with holding frame. When screw down the connectingbolts, the metal liner of some pumps may be higher than flange, so the bolts shall be screwed downproperly in case cause damage to sealing washer.(3) Rotate the rotational shaft manually to check is there is any abnormal noise, if any, adjust theclearance of impeller.(4) Check the rotation direction of motor to see if it is the same to the direction of arrow.(5) When direct connection driving, the pump shaft and motor shaft must be centered accurately, andthe pump shaft shall be parallel with motor shaft when use belt for driving, and adjust the position ofgrooved pulley for making it vertical to trough belt in case cause cute vibration and friction.(6) There is one stub tube which can be removed fixed onto the suction pipe of pump, it isconvenient to carry out maintenance due to its special structure.(7) Shaft gland inspection: check the water quantity and water pressure in shaft gland to see if theyare reasonable; adjust the forcing screw of packing gland for changing the degree of tightness; thenadjust the shaft gland, the leakage from packing gland should be seen as blob and blob effusion. Thepacking should be kept not too tight, otherwise, the shaft liner shall be hot and at the same time,energy consumption shall be increased. While the packing is too loosening, there may be too muchleakage, generally, the water pressure of shaft glad shall be higher than pump outlet by 35 KPa. It issuggested that the water quantity of shaft gland shall be controlled at the range of 0.15L/S -2.1L/Saccording to different model. Additionally, for the pump equipped with mechanical sealing, putthrough the shaft glad water before open the pump.
2、Running
(1) In the process of running, check the pressure and flow rate of water in shaft gland frequently andadjust the packing gland or change the packing for ensuring there is less clean water going throughthe shaft.(2) Check the running condition of bearing assembly, before start the pump, add #20 or 30lubrication oil into bearing body, and connect the rubber hose connecter with cold water (No needfor cold water for 18.5KW below). The oil quantity of bearing shall be proper and clean and shouldbe added termly.(3) The performance of pump shall be degraded with the increase of the clearance between theimpeller and fender, so adjust the impeller forward in time for keeping the pump running in highefficiency. If the friction is serious, the spare parts shall be changes. Check the spare partstermly andestimate the useful life of spare parts in case cause serious consequence due to the failure of spareparts.
3、Termination of pumping
Before termination of pumping, make the pump draw out a certain clean water for removing theslurry, then close the pump、valve、shaft gland water and cold water in bearing body in turn.
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
6、Care and maintenance
In order to make the pump run safe with long useful life, must carry out daily maintenance. Whencarry out maintenance, the following aspects shall be paid attention:1、Maintenance for shaft gland:Check the water pressure and quantity of shaft gland, keep a certain clan water to flow through theshaft all the time, check the packing gland termly as well as packing. If the packing is not enough,change it. Besides, the water pressure and quantity of shaft gland shall be in accordance with theabove requirements. For the pump equipped with mechanical sealing, the mechanical sealing partsshall be added with N45 engine oil in case rusty of this part and aging of inner rubber.2、Adjusting for impeller:In order to keep high efficiency running, adjust the clearance between the impeller and front fenderin time. Before adjust the clearance, must stop the pump, then loosen the bolts for compressing thebearing assembly, and screw the nut of adjusting bolt to make the bearing assembly forward, at thesame time, rotate the pump shaft manually as the rotation direction of pump till there is frictionbetween the impeller and front fender. Then loosen the nuts which were screwed down just by halfcircle, then screw down the nuts in front of the adjusting bolts for making the bearing assembly movebackwards, here, the clearance between the impeller and front fender shall be kept at the range0.5-1mm. after adjustment, recheck the impeller rotation to see if it is in normal condition and is theholding down bolts have been screwed down before restarted.3、Lubrication of bearingWhen assemble the bearing assembling, the useful life shall be longer if the assembly is correct andadded with proper lubrication oil as well as proper maintenance, in the processing of running, thepump shall be added changed with lubrication oil, the time interval and injection quantity shall berelated with the rev、bearing spec、continuous duty, on and off times and so on, and so the operatorshould accumulate the 4、operation experience, add to oil reasonably and in time.4、The stand by pump shall be rotated by 1/4 circle so that the bearing can bear the static load andexternal vibration evenly.
7、Overall dimension
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
泵 型 号
Model
泵 pump泵 脚 底
Pump bottom
轴 端
Shaft tip
a b f h1 h2 L1 L2 L3 L4 L5 L6 H3 S d L
GMZ40-10-15 260 120 640 250+0.5 300 127 208 308 348 300 340 25 18 Φ40 110
GMZ50-15-15 264 140 641 250+0.5 333 127 208 308 348 300 340 25 18 Φ40 110
GMZ50-60-80 255 120 639 250+0.5 333 127 208 308 348 300 340 25 18 Φ40 110
GMZ50-80-60 264 140 641 250+0.5 333 127 208 308 348 300 340 25 18 Φ40 110
GMZ65-15-40 311 190 546 245 370 127 135 175 265 360 400 40 18 Φ35 70
GMZ65-20-40 311 160 546 245 340 127.5 135 175 265 360 400 40 18 Φ35 70
GMZ65-20-80 311 160 546 245 340 127.5 135 175 265 360 400 40 18 Φ35 70
GMZ65-30-70 311 190 546 245 370 127 135 175 265 360 400 40 18 Φ35 70
GMZ65-30-80 311 190 546 245 370 127 135 175 265 360 400 40 18 Φ35 70
GMZ80-20-110 311 160 546 245 340 127.5 135 175 265 360 400 40 18 Φ35 70
GMZ80-50-120 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-18-170 420 216 891.5 350+0.5 543 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-24-120 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-25-200 420 216 891.5 350+0.5 543 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-27-140 420 207 884.5 350+0.5 540 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-30-80 330 237 864.5 350+0.5 550 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-30-140 420 207 884.5 350+0.5 540 154 260 410 460 400 450 30 22 Φ60 140
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
GMZ100-30-200 420 216 891.5 350+0.5 543 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-35-250 420 216 891.5 350+0.5 543 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-40-50 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-40-200 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-52-80 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-60-80 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140
GMZ100-60-200 414 290 1096.5 450+0.5 630 165.5 370 530 580 500 550 35 22 Φ70 140
GMZ100-70-180 414 290 1096.5 450+0.5 630 165.5 370 530 580 500 550 35 22 Φ70 140
GMZ100-80-200 414 290 1096.5 450+0.5 630 165.5 370 530 580 500 550 35 22 Φ70 140
GMZ100-95-250 415 305 1212 580+0.5 645 185 430 640 700 620 680 45 32 Φ90 170
GMZ100-140-120 533 320 1222 580+0.5 700 185 430 640 700 620 680 45 32 Φ90 170
GMZ150-25-500 441.5 360 1248 580+0.5 650 185 430 640 700 620 680 45 32 Φ90 170
GMZ150-30-320 370 280 1107 450+0.5 530 165.5 370 530 580 500 550 35 22 Φ70 140
GMZ150-32-400 441.5 360 1248 580+0.5 650 185 430 640 700 620 680 45 32 Φ90 170
GMZ150-40-300 421 280 1102 450+0.5 570 165.5 370 530 580 500 550 35 22 Φ70 140
GMZ150-45-500 441.5 360 1248 580+0.5 650 185 430 640 700 620 680 45 32 Φ90 170
GMZ150-47-240 580 350 1138.5 450+0.5 750 165.5 370 530 580 500 550 35 22 Φ70 140
GMZ150-58-320 580 350 1138.5 450+0.5 750 165.5 370 530 580 500 550 35 22 Φ70 140
GMZ150-60-450 441.5 360 1248 580+0.5 650 185 430 640 700 620 680 45 32 Φ90 170
GMZ150-75-350 580 410 1256 580+0.5 800 185 430 640 700 620 680 45 32 Φ90 170
GMZ150-85-530 605 410 1397.5 660+0.5 796 227.5 480 730 790 670 730 50 32 Φ100 210
GMZ150-90-400 559 294 1230 580+0.5 680 185 430 640 700 620 680 45 32 Φ90 170
GMZ150-100-300 615 450 1243.5 580+0.5 1030 185 430 640 700 620 680 45 32 Φ90 170
GMZ150-120-390 580 355 1391.5 660+0.5 750 227.5 480 730 790 670 730 50 32 Φ100 210
GMZ200-70-550 690 390 1241.5 580+0.5 800 185 430 640 700 620 680 45 32 Φ90 170
GMZ200-70-850 500 410 1411.5 660+0.5 805 227.5 480 730 790 670 730 50 32 Φ100 210
GMZ250-14-800 444 330 1125 450+0.5 600 165.5 370 530 580 500 550 35 22 Φ70 140
GMZ250-32-1220 662.5 325 1282 580+0.5 720 185 430 640 700 620 680 45 32 Φ90 170
GMZ250-55-1100 607 460 1420.5 660+0.5 880 227.5 480 730 790 670 730 50 32 Φ100 210
GMZ250-110-1100 607 460 1420.5 660+0.5 880 227.5 480 730 790 670 730 50 32 Φ100 210
GMZ300-22-2100 570 400 1430.5 660+0.5 840 227.5 480 730 790 670 730 50 32 Φ100 210
GMZ300-25-1800 570 400 1430.5 660+0.5 840 227.5 480 730 790 670 730 50 32 Φ100 210
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
Installation Drawing of Directly-Coupled GMZ Slurry pumps(Common Base)
型 号 Model L L1 L2 L3 L4 L5 L6 L7 f a b c H H1 H2 h1 h2 B1 B2 B3 B4 h-d
GMZ40-10-15 1285 832 478 210 127 154 380 641 260 120 4 670 515 370 250+0.5 300 450 486 340 376 4-Φ19
GMZ50-15-15 1289 832 478 210 127 154 380 641 264 140 4 703 515 370 250+0.5 333 450 486 340 376 4-Φ19
GMZ50-60-80 1668 1127.5 680 209 127 154 770 639 255 120 4 703 645 370 250+0.5 333 490 526 4-Φ19
GMZ50-80-60 1679 1127.5 680 209 127 154 770 641 264 140 4 703 645 370 250+0.5 333 490 526 4-Φ19
GMZ65-15-40 1505 968 630 185 127.5 140 645 546 311 190 3 720 595 380 245 340 360 410 4-Φ22
GMZ65-20-40 1505 968 630 185 127.5 140 645 546 311 160 3 720 595 380 245 340 360 410 4-Φ22
GMZ65-20-80 1634 1054 636 210 127.5 154 670 546 311 160 3 720 620 370 245 340 360 410 4-Φ22
GMZ65-30-70 1634 1054 636 210 127.5 154 670 546 311 190 3 740 620 370 245 370 360 410 4-Φ22
GMZ65-30-80 1634 1054 636 210 127.5 154 670 546 311 190 3 740 620 370 245 370 360 410 4-Φ22
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
GMZ80-20-110 1634 1054 636 210 127.5 154 670 546 311 160 3 720 620 370 245 340 360 410 4-Φ22
GMZ80-50-120 2032 1259 808 245 154 205 815 870.5 342.5 236.5 4 1059 805 505 350+0.5 554 410 460 4-Φ24
GMZ100-18-170 2085.5 1203 758 245 154 205 770 891.5 420 216 4 1048 775 505 350+0.5 543 410 460 4-Φ24
GMZ100-24-120 2057 1259 808 245 154 205 840 870.5 342.5 236.5 4 1059 805 505 350+0.5 554 410 460 4-Φ24
GMZ100-25-200 2085.5 1203 758 245 154 205 770 891.5 420 216 4 1048 775 505 350+0.5 543 410 460 4-Φ24
GMZ100-27-140 2018.5 1163 735 245 154 205 710 884.5 420 207 4 1045 750 505 350+0.5 540 410 460 4-Φ24
GMZ100-30-80 1968.5 1203 758 245 154 205 770 864.5 330 237 4 1055 775 505 350+0.5 550 410 460 4-Φ24
GMZ100-30-140 2078.5 1203 758 245 154 205 770 884.5 420 207 4 1045 775 505 350+0.5 540 410 460 4-Φ24
Type L L1 L2 L3 L4 L5 L6 L7 f a b c H H1 H2 h1 h2 B1 B2 B3 B4 h-d
GMZ100-30-200 2130.5 1259 808 245 154 205 815 891.5 420 216 4 1048 805 505 350+0.5 542 410 460 4-Φ24
GMZ100-35-250 2240.5 1328 840 245 154 205 925 891.5 420 216 4 1048 795 505 350+0.5 543 410 160 4-Φ24
GMZ100-40-50 1927 1163 735 245 154 205 710 870.5 342.5 236.5 4 1059 750 505 350+0.5 554 410 460 4-Φ24
GMZ100-40-200 2142 1328 840 245 154 205 925 870.5 342.5 236.5 4 1059 805 505 350+0.5 554 410 460 4-Φ24
GMZ100-52-80 2057 1259 808 245 154 205 840 870.5 342.5 236.5 4 1059 805 505 350+0.5 554 410 460 4-Φ24
GMZ100-60-80 2057 1259 808 245 154 205 840 870.5 342.5 236.5 4 1059 805 505 350+0.5 554 410 460 4-Φ24
GMZ100-60-200 2565.5 1598 975 315 165.5 265 1050 1096.5 414 290 5 1280 1010 650 450+0.5 630 490 550 4-Φ26
GMZ100-70-180 2700.5 1719 1050 315 165.5 265 1185 1096.5 414 290 5 1280 1105 650 450+0.5 630 650 710 4-Φ26
GMZ100-80-200 2700.5 1719 1050 315 165.5 265 1185 1096.5 414 290 5 1280 1105 650 450+0.5 630 650 710 4-Φ26
GMZ100-95-250 2973 1894 600 600 355 185 320 1340 1212 415 305 6 1440 1250 795 580+0.5 645 620 680 6-Φ33
GMZ100-140-120 3286 2000 660 660 360 185 320 1525 1222 533 320 6 1495 1425 795 580+0.5 700 775 840 6-Φ33
GMZ150-25-500 2745.5 1739 650 650 250 185 450 1050 1248 441.5 360 6 1450 1160 800 580+0.5 650 620 680 6-Φ33
GMZ150-30-320 2667 1719 1050 315 165.5 265 1185 1107 370 280 5 1180 1105 650 450+0.5 530 650 710 4-Φ26
GMZ150-32-400 2880.5 1792 600 600 335 185 320 1185 1248 441.5 360 6 1445 1250 795 580+0.5 650 620 680 6-Φ33
GMZ150-40-300 2768 1719 1050 315 165.5 265 1240 1102 421 280 5 1220 1105 650 450+0.5 570 650 710 4-Φ26
GMZ150-45-500 3220.5 2000 660 660 360 185 320 1525 1248 441.5 360 6 1445 1425 795 580+0.5 650 775 840 6-Φ33
GMZ150-47-240 2963.5 1719 1053 315 165.5 265 1340 1138.5 580 350 5 1395 1100 645 450+0.5 750 635 690 4-Φ26
Type L L1 L2 L3 L4 L5 L6 L7 f a b c H H1 H2 h1 h2 B1 B2 B3 B4 h-d
GMZ150-58-320 3063.5 1785 600 600 315 165.5 265 1340 1138.5 580 350 5 1395 1100 645 450+0.5 750 635 690 6-Φ26
GMZ150-60-450 3220.5 2000 660 660 360 185 320 1525 1248 441.5 360 6 1445 1425 795 580+0.5 650 775 840 6-Φ33
GMZ150-75-350 3367 2000 660 660 360 185 320 1525 1256 580 410 6 1595 1425 795 580+0.5 800 775 840 6-Φ33
GMZ150-85-530 4034.5 2824.5 1000 1000 412 227.5 358 2025 1397.5 605 410 7 1656 1445 860 660+0.5 796 859 920 6-Φ33
GMZ150-90-400 3320 2000 660 660 360 185 320 1525 1230 59 294 6 1475 1425 795 580+0.5 680 775 840 6-Φ33
GMZ150-100-300 3389.5 2691 1000 1056 360 185 320 2025 1243.5 615 451 6 1830 1845 800 581+0.5 1030 875 940 6-Φ33
GMZ150-120-390 3843.5 2689.5 924 924 420 227.5 350 1865 1391.5 580 355 7 1610 1225 860 660+0.5 750 815 876 6-Φ33
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
GMZ200-70-550 3462.5 20001 660 660 360 185 320 1525 1241.5 690 390 6 1595 1425 795 580+0.5 800 775 840 6-Φ33
GMZ200-70-850 3943.5 2824.5 1000 1000 412 227.5 358 2025 1411.5 500 410 7 1665 1445 860 660+0.5 805 859 920 6-Φ33
GMZ250-14-800 2759 1719 1050 315 165.5 265 1185 1125 444 330 5 1250 1105 650 450+0.5 600 650 710 4-Φ26
GMZ250-32-1220 3975.5 2691 1000 1056 360 185 320 2025 1282 662.5 325 6 1520 1845 800 580+0.5 720 875 940 6-Φ33
GMZ250-55-1100 4269.5 3019.5 1022 1022 480 227.5 290 2235 1420.5 607 460 7 1740 1645 860 660+0.5 880 959 1020 6-Φ33
GMZ250-110-1100 4454.5 3289.5 1160 1160 480 227.5 290 2420 1420.5 607 460 7 1740 1895 860 660+0.5 880 1097 1140 6-Φ33
GMZ300-22-2100 4242.5 3019.5 1022 1022 480 227.5 290 2235 1430.5 570 400 7 1700 1645 860 660+0.5 840 959 1020 6-Φ33
GMZ300-25-1800 4032.5 2824.5 1000 1000 412 227.5 358 2025 1430.5 570 400 7 1700 1445 860 660+0.5 840 859 920 6-Φ33
8、Common faults and removal method
Common faults Possible cause Removal method
No suction
Air leakage in suction pipe or packing position
Incorrect rotation direction and the impeller has
Block up the part with air leakage
Check the rotation direction and change the
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
been broken
Blockage in suction pipe
impeller
Remove the blockage
Larger power consumption
for shaft
Too tightened for packing gland and high
temperature in packing
Friction in pump
Damage to bearing
Too tightened belt of driving device
Larger flow rate
Higher rev and larger proportion
No centration and parallelism between the motor
shaft and pump shaft.
Loosen the bolt of packing gland
Remove the friction
Change the bearing
Adjust the belt
Adjust the running state of pump
Adjust the rev
Adjust the motor and pump shaft
Overheating in bearing
Excessive or less lubrication oil in bearing
Sundries in lubrication oil
Damage to bearing
Add to proper lubrication oil
Change the lubrication oil
Change the bearing
Short useful life for bearing
No centration and parallelism between the motor
shaft and pump shaft.
Bending for shaft
Friction in pump or loss of balance for impeller
Foreign body in bearing or
Unreasonable assembly for bearing
Adjust the motor and pump shaft
Change the shaft
Remove the friction and change the impeller
Clean the bearing
Change the bearing or reassemble the
bearing
Serious leakage in
packing position
Serious wearing in packing
Serious wearing in shaft liner
Not clean for sealing water
Change the packing
Change the shaft liner
Change the sealing water
Cute vibration
and larger noise
Damage to bearing
Imbalance for impeller
Blockage for suction pipe
Uneven flow rate and pumpout in pump
Change the bearing
Change the impeller
Remove the air input and clean the blockage
position
Change the feeding of pump
9、Flow passage components
GMZ series Slurry Pump
709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349
E-mail:[email protected] Web:www.hlpetro.com
Pump Cover Volute
Impeller 1 Impeller 2