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GMZ series Slurry Pump 709 New Century Building,Fengcheng 2 Road,Xi‘an,China Tel: 86-29-81510119 Fax: 86-29-81317349 E-mail:[email protected] Web:www.hlpetro.com GMZ series Slurry Pump OPERATION MANUAL HL Mud Cleaning Equipment Co.,Ltd

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Page 1: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

GMZ series Slurry Pump

OP E R ATI O N MA N U A L

HL Mud Cleaning Equipment Co.,Ltd

Page 2: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

Contents1. Summarizing

2. Structural Drawing

3. Technical Parameters

4. Points for attention for assembly

5. Operation

6. Care and maintenance

7. Overall dimension

8. Common faults and removal method

9. Flow passage components

Page 3: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

1、Summarizing

As a single stage single suck and axial sucking cantilever horizontal centrifugal pump, the GMZseries slurry pump can be applied to many industries, such as metallurgy、mine、electric power、desulfurization、aeroconcrete、chemical engineering and so on. This pump can be used for conveyingthe corrosive slurry with large quantity solid material.1、The flow components of GMZ slurry pump adopt high strength and wear resistant material, so itapplies to deep-etching 、high concentration and large particle slurry, and within the maximumworking pressure, this pump can be used in multilevel series .2、According to different sucking medium, the GMZ slurry pump can be changed with different flowcomponents, generally, there are wear-resistant alloy Cr26、Cr 28、No.2 wear-resistant、A49、CD4.For the feature of high content chlorine liquid ion in flue gas desulfurization flurry, our companyintroduced wear-resistant and anticorrosion Cr30, which is the most advanced around the world,from France, in Cr30, the Mo、Cr、Cu、N as well as a certain active elements, it has excellent antiscour as well as better strength and toughness.3、Model and meaning: Take GMZ65-20-40 as example

GMZ—— High efficiency wear-resistance slurry pump65—— Outlet diameter (mm)20 ——Pump lift (m)40——Flow rate (m3/h)

2、Structural drawing

Page 4: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

Structure specification

Except pump head(including pump shell、spiral case、front and back fender 、impeller and so on), therest of GMZ series pump are similar and adopt the same driving mechanism, in the following, giventhe instruction to pump head、shaft gland part and driving part respectively:

1. Pump head: the GMZ series pump is dual-pump shell structure, that is front and back pump shellas well as changeable flow parts (including impeller、spiral case、front and back fenders), the backand front fender adopt gray pig iron or ductile cast iron for manufacturing, it is open in middle invertical way and use bolts for connection, there is spigot on the back pump shell and connected withbracket with bolts, additionally, the discharge opening of pump can be installed by eight anglesrotation, the back and front cover plates of impeller are equipped with back blade for reducing theleakage, and so the useful life of pump can be improved greatly. Between the impeller and shaft,adopt threaded connection for prevention of reversion. For each kinds of pump, the inlets aredesigned to be horizontal direction, when seen from the driving direction, it rotates clockwise.

2. Shaft gland part: there are three types for shaft gland, that is auxiliary impeller shaft gland、stuffing shaft gland and mechanical sealing.

(1) Auxiliary impeller shaft gland: if the single-stage pump or the first stage pump of multilevelseries pump whose positive pressure of inlet is no less than 10 % of the outlet value, can useauxiliary impeller shaft gland, because it has the features like no dilution to pulp and good sealingand so on.(2) Stuffing shaft gland: the structure of stuffing shaft gland is simple and easy to maintain, for theindustrial and mining district where is not suitable to use auxiliary impeller shaft gland, can adoptstuffing shaft gland.(3) Mechanical sealing: For the place where is not suitable for using the two above shaft glands, canadopt mechanical sealing for reducing the maintenance times of

3. Driving part: for this series pump, adopt the same series driving system including bracket、bearingassembly, the pump shaft has many advantages, such as large diameter、well rigidity and shortcantilever, so there is no deviation and vibration when used in bad environment , choose uniserialconical roller bearing and deep groove ball bearing, with the combination of these two bearings, themaximum axial or radial load can be improved greatly. Additionally, use thin oil for lubricating thebearing and there are end covers at the two ends of bearing body and can prevent the bearing fromthe pulp pollution, besides, there are two rubber hose connecter, which can be connected with watersource, installed onto the bearing body for cooling down the bearing chamber, and so, this pump canbe used in high temperature environment without fault and long useful life.

Page 5: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

GMZ series slurry pump spectrum diagrams

NOTE: this diagram shows the rinsing performance for the reference of initial type selection

3、Technical Parameters

Performance and Main Technical Parameters of GMZ Slurry pumps and Other pumps(1)

ModelPump lift

(m)

Flow rate

(m3/h)

Rev

(r/min)

Net positive

suction

head(m)

Efficiency

(%)

Matching motor

Model Power(KW)

GMZ40-10-15

8

15

18

10.6

10

9.7

1430 3.5

38

48

50

Y100L2-4 3

GMZ50-15-15

8

15

18

16

15

13

1430 3.5

40

50

49

Y100L2-4 3

GMZ50-60-8045

80

65

602950 4.2

40

50Y200L1-2 30

Page 6: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

95 53 50

GMZ50-80-60

30

60

72

85

80

70

2950 3.5

38

50

49

Y200L2-2 37

GMZ65-15-40

20

40

80

16

15

13.2

970 4.5

35

50

47

Y160L-6 11

GMZ65-20-40

25

40

80

24

22

21

1460 4.5

43

59

61

Y160L-4 15

GMZ80-20-80

40

80

100

25.1

24.4

19.7

1470 4

58

72

69.6

Y180M-4 18.5

GMZ80-20-

110

60

110

130

26

22

20.6

1470 4.5

64.8

70

72

Y180M-4 18.5

GMZ80-30-70

35

70

85

37.7

34

32

1470 4

34

52

54

Y180M-4 18.5

GMZ80-30-80

40

80

100

35

34

30

1470 4

44

55

57

Y180M-4 18.5

Performance and Main Technical Parameters of GMZ Slurry pumps and Other pumps(2)

ModelPump lift

(m)

Flow rate

(m3/h)

Rev

(r/min)

Net positive

suction head

(m)

Efficiency

(%)

Matching motor

odel Power(KW)

GMZ100-18-170

90

170

200

21

16

14.5

970 4.5

54

56

60

Y200L2-6 22

GMZ100-24-120

60

120

140

26.8

24

23

980 4

43

62

66

Y225M-6 30

GMZ100-24-200

100

200

220

30

25

22

1470 4.8

66.5

84.6

78.5

Y200L-4 30

GMZ100-27-140

70

140

170

31

27

24

1470 4.5

53

63

62

Y200L-4 30

GMZ100-30-80 40 34.2 970 3.5 35 Y200L2-6 22

Page 7: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

80

100

32.2

20.2

55

39.5

GMZ100-30-140

80

140

160

35.5

33.7

33

1470 3.8

41

54.4

56

Y200L-4 30

GMZ100-30-200

100

200

240

34

30

28

1480 4.8

53

64

63

Y225S-4 37

GMZ100-35-250

130

250

300

38

35

28

1480 5

54

68

71

Y250M-4 55

GMZ100-40-50

30

50

60

40

39

37

1470 4.5

30

31

36

Y180L-4 22

GMZ100-40-200

120

170

200

53.7

51

44

1480 4.6

56

66

70

Y250M-4 55

Performance and Main Technical Parameters of GMZ Slurry pumps and Other pumps(3)

ModelPump lift

(m)

Flow rate

(m3/h)

Rev

(r/min)

Net positive

suction head

(m)

Efficiency

(%)

Matching motor

ModelPower(KW)

GMZ80-50-120

60

120

140

55

51

49

1480 4.5

34

52

43

Y225S-4 37

GMZ100-52-80

40

80

100

56

55

53

1480 4

43.3

56

58

Y225M-4 45

GMZ100-60-80

40

80

120

64

60

62.4

1480 4

21

39

49

Y225M-4 45

GMZ100-60-200

90

195

240

71.3

69.3

67.3

1480 4.5

33

52.4

59

Y280M-4 90

GMZ100-70-180

120

180

210

78

77

76

1480 4.5

47

58

63.3

Y315S-4 110

GMZ100-80-200100

200

82

801480 4.5

31

55Y315S-4 110

Page 8: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

240 76 56

GMZ100-95-250

120

250

300

104.8

102.9

99.3

1485 5

36

63

69

Y315L1-4 160

GMZ100-140-120

60

120

140

14.48

142.9

140.2

1488 4.5

20

34

38

Y355M3-4 250

GMZ150-25-500

300

500

600

28

25

20

980 5

53

55

67

Y280M-6 55

GMZ150-30-320

200

320

360

29.4

28.4

26.9

980 4.8

52

67

68

Y315S-6 75

Performance and Main Technical Parameters of GMZ Slurry pumps and Other pumps(4)

ModelPump lift

(m)

Flow rate

(m3/h)

Rev

(r/min)

Net positive

suction head

(m)

Efficiency

(%)

Matching motor

Model Power(KW)

GMZ150-32-400

240

400

480

39.3

36.8

34

980 5

63

75

73

Y315S-6 75

GMZ150-40-300

180

300

360

43

40

36

980 4.3

52

66

66

Y315M-6 90

GMZ150-40-900

540

900

1080

43

40

37

990 5

62

70

65

Y355L1-6 220

GMZ150-45-500

300

500

540

56.7

53

39

990 5

52

63

55

Y355M1-6 160

GMZ150-47-240

120

240

300

49.3

48.9

47.7

980 4

33.3

53.3

58

Y315M-6 90

GMZ150-58-320

210

330

390

61.1

59.2

57.7

980 4.8

47

59

62.2

Y315L2-6 132

GMZ150-60-450

225

450

540

64

61.5

58.7

990 5

62

75.8

76.6

Y355M2-6 160

GMZ150-73-500 300 81 990 5 51 Y355M2-6 185

Page 9: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

500

600

73

66

56

60

GMZ150-75-350

240

350

420

76

75

73

990 4.8

38

48

52

Y355M2-6 185

GMZ150-85-530

340

542

640

83

80

77

988 5

44

54

56

Y4004-6 280

Performance and Main Technical Datas of GMZ Slurry pumps and Other pumps(5)

ModelPump lift

(m)

Flow rate

(m3/h)

Rev

(r/min)

Net

positive

suction

head(m)

Efficiency

(%)

Matching motor

Model Power(KW)

GMZ150-87-410

246

410

492

90

87

86

990 4.8

45

62

62

Y355m4-6 200

GMZ150-40-300

180

300

360

43

40

36

980 4.3

52

66

66

Y315M-6 90

GMZ150-40-900

540

900

1080

43

40

37

990 5

62

70

65

Y355L1-6 220

GMZ150-45-500

300

500

540

56.7

53

39

990 5

52

63

55

Y355M1-6 160

GMZ150-47-240

120

240

300

49.3

48.9

47.7

980 4

33.3

53.3

58

Y315M-6 90

GMZ150-58-320

210

330

390

61.1

59.2

57.7

980 4.8

47

59

62.2

Y315L2-6 132

GMZ150-60-450225

450

64

61.5990 5

62

75.8Y355M2-6 160

Page 10: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

540 58.7 76.6

GMZ150-73-500

300

500

600

81

73

66

990 5

51

56

60

Y355M2-6 185

GMZ150-75-350

240

350

420

76

75

73

990 4.8

38

48

52

Y355M2-6 185

GMZ150-85-530

340

542

640

83

80

77

988 5

44

54

56

Y4004-6 280

Performance and Main Technical Datas of GMZ Slurry pumps and Other pumps(6)

ModelPump lift

(m)

low rate

(m3/h

Rev

(r/min)

Net positive

suction head

(m)

Efficiency

(%)

Matching motor

Model Power(KW)

GMZ150-90-400

240

400

480

94

90

86

1488 5.2

56

65

64

Y255M3-4 250

GMZ150-100-300

180

300

360

105

104

102

990 4.5

36

50

54

Y355L3-6 250

GMZ150-120-390

330

390

450

119

118.2

100.4

1488 5

49

53.3

50

355L2-4 280

GMZ200-70-550

300

550

600

74

72

70

990 5

45

62

63

Y355L1-6 220

GMZ200-70-850

500

850

1020

74

72

63

990 5

51

60

60

Y4005-6 315

GMZ250-14-800

480

800

960

16

14

12

740 5

63

73

74

Y315S-8 55

GMZ250-32-1220 730 37 990 5.5 63 Y355L1-6 220

Page 11: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

1220

1460

32

27

73

73.5

GMZ250-55-1100

640

1120

1360

59.7

56.2

51.3

740 5.5

59

71

69

Y4506-8 315

GMZ250-110-1100

660

1100

1320

116

110

100

990 5.5

55

65

63

Y4506-6 630

GMZ300-22-2100

1260

2100

2520

25

22

21

740 6

54

65

66

Y4506-8 315

GMZ300-25-1800

1080

1800

2160

27

25

23

740 5.8

51

60

60

Y4007-8 250

4、Points for attention for assembly

1、Bearing assembly assembling: before assembly, preheat the bearing cone within 120℃, the deepgroove ball bearing must be close to fillet whose two sides are uniserial conical roller bearing. Whenassembly the uniserial conical roller bearing, adjust the washer at rolling bearing end cap forguarantee of axial clearance, after adjusting, rotate the shaft manually for making the rotate flexibly.2、Shaft gland assembling: the stuffing shaft gland assembly consists of stuffing-box、shaft liner、packing ring、packing and packing gland and so on. Selection of packing: if the working pressure ofpump is under 1MPa, adopt asbestos fibre soaking mica as packing, while the pressure is higher than1 MPa or convey the corrosive slurry, adopt asbestos fibre soaking polyfluoroethylene as packing.For the mechanical sealing pump, the pump has been debugged before leave factory, there is no needfor adjusting by users.3、Pump head assembling: fasten the back pimp shell onto bracket and install the stuffing-box intoback pump shell, then use back fender positioning nuts to install back fender, put the O-ring ontoshaft with bond, and install auxiliary impeller as well as spiral case, next, use the bolts and fixedpressing plate to fasten the spiral case onto back pump shell, at last, install the front fender and pumpshell, then make the front pump shell and back pump shell be fixed together and screw down thebolts. Additionally, when assemble, put the sealing O-ring of stuffing-box and fender、back and frontfender and spiral case in correct position and impact it.

5、Operation

1. Startup: before start, check each unit as the following procedure:

Page 12: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

(1) The pump shall be installed onto reliable foundation without vibration, then screw down all theanchor bolts.(2) The pipeline and valve shall be equipped with holding frame. When screw down the connectingbolts, the metal liner of some pumps may be higher than flange, so the bolts shall be screwed downproperly in case cause damage to sealing washer.(3) Rotate the rotational shaft manually to check is there is any abnormal noise, if any, adjust theclearance of impeller.(4) Check the rotation direction of motor to see if it is the same to the direction of arrow.(5) When direct connection driving, the pump shaft and motor shaft must be centered accurately, andthe pump shaft shall be parallel with motor shaft when use belt for driving, and adjust the position ofgrooved pulley for making it vertical to trough belt in case cause cute vibration and friction.(6) There is one stub tube which can be removed fixed onto the suction pipe of pump, it isconvenient to carry out maintenance due to its special structure.(7) Shaft gland inspection: check the water quantity and water pressure in shaft gland to see if theyare reasonable; adjust the forcing screw of packing gland for changing the degree of tightness; thenadjust the shaft gland, the leakage from packing gland should be seen as blob and blob effusion. Thepacking should be kept not too tight, otherwise, the shaft liner shall be hot and at the same time,energy consumption shall be increased. While the packing is too loosening, there may be too muchleakage, generally, the water pressure of shaft glad shall be higher than pump outlet by 35 KPa. It issuggested that the water quantity of shaft gland shall be controlled at the range of 0.15L/S -2.1L/Saccording to different model. Additionally, for the pump equipped with mechanical sealing, putthrough the shaft glad water before open the pump.

2、Running

(1) In the process of running, check the pressure and flow rate of water in shaft gland frequently andadjust the packing gland or change the packing for ensuring there is less clean water going throughthe shaft.(2) Check the running condition of bearing assembly, before start the pump, add #20 or 30lubrication oil into bearing body, and connect the rubber hose connecter with cold water (No needfor cold water for 18.5KW below). The oil quantity of bearing shall be proper and clean and shouldbe added termly.(3) The performance of pump shall be degraded with the increase of the clearance between theimpeller and fender, so adjust the impeller forward in time for keeping the pump running in highefficiency. If the friction is serious, the spare parts shall be changes. Check the spare partstermly andestimate the useful life of spare parts in case cause serious consequence due to the failure of spareparts.

3、Termination of pumping

Before termination of pumping, make the pump draw out a certain clean water for removing theslurry, then close the pump、valve、shaft gland water and cold water in bearing body in turn.

Page 13: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

6、Care and maintenance

In order to make the pump run safe with long useful life, must carry out daily maintenance. Whencarry out maintenance, the following aspects shall be paid attention:1、Maintenance for shaft gland:Check the water pressure and quantity of shaft gland, keep a certain clan water to flow through theshaft all the time, check the packing gland termly as well as packing. If the packing is not enough,change it. Besides, the water pressure and quantity of shaft gland shall be in accordance with theabove requirements. For the pump equipped with mechanical sealing, the mechanical sealing partsshall be added with N45 engine oil in case rusty of this part and aging of inner rubber.2、Adjusting for impeller:In order to keep high efficiency running, adjust the clearance between the impeller and front fenderin time. Before adjust the clearance, must stop the pump, then loosen the bolts for compressing thebearing assembly, and screw the nut of adjusting bolt to make the bearing assembly forward, at thesame time, rotate the pump shaft manually as the rotation direction of pump till there is frictionbetween the impeller and front fender. Then loosen the nuts which were screwed down just by halfcircle, then screw down the nuts in front of the adjusting bolts for making the bearing assembly movebackwards, here, the clearance between the impeller and front fender shall be kept at the range0.5-1mm. after adjustment, recheck the impeller rotation to see if it is in normal condition and is theholding down bolts have been screwed down before restarted.3、Lubrication of bearingWhen assemble the bearing assembling, the useful life shall be longer if the assembly is correct andadded with proper lubrication oil as well as proper maintenance, in the processing of running, thepump shall be added changed with lubrication oil, the time interval and injection quantity shall berelated with the rev、bearing spec、continuous duty, on and off times and so on, and so the operatorshould accumulate the 4、operation experience, add to oil reasonably and in time.4、The stand by pump shall be rotated by 1/4 circle so that the bearing can bear the static load andexternal vibration evenly.

7、Overall dimension

Page 14: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

泵 型 号

Model

泵 pump泵 脚 底

Pump bottom

轴 端

Shaft tip

a b f h1 h2 L1 L2 L3 L4 L5 L6 H3 S d L

GMZ40-10-15 260 120 640 250+0.5 300 127 208 308 348 300 340 25 18 Φ40 110

GMZ50-15-15 264 140 641 250+0.5 333 127 208 308 348 300 340 25 18 Φ40 110

GMZ50-60-80 255 120 639 250+0.5 333 127 208 308 348 300 340 25 18 Φ40 110

GMZ50-80-60 264 140 641 250+0.5 333 127 208 308 348 300 340 25 18 Φ40 110

GMZ65-15-40 311 190 546 245 370 127 135 175 265 360 400 40 18 Φ35 70

GMZ65-20-40 311 160 546 245 340 127.5 135 175 265 360 400 40 18 Φ35 70

GMZ65-20-80 311 160 546 245 340 127.5 135 175 265 360 400 40 18 Φ35 70

GMZ65-30-70 311 190 546 245 370 127 135 175 265 360 400 40 18 Φ35 70

GMZ65-30-80 311 190 546 245 370 127 135 175 265 360 400 40 18 Φ35 70

GMZ80-20-110 311 160 546 245 340 127.5 135 175 265 360 400 40 18 Φ35 70

GMZ80-50-120 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-18-170 420 216 891.5 350+0.5 543 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-24-120 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-25-200 420 216 891.5 350+0.5 543 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-27-140 420 207 884.5 350+0.5 540 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-30-80 330 237 864.5 350+0.5 550 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-30-140 420 207 884.5 350+0.5 540 154 260 410 460 400 450 30 22 Φ60 140

Page 15: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

GMZ100-30-200 420 216 891.5 350+0.5 543 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-35-250 420 216 891.5 350+0.5 543 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-40-50 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-40-200 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-52-80 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-60-80 342.5 236.5 870.5 350+0.5 554 154 260 410 460 400 450 30 22 Φ60 140

GMZ100-60-200 414 290 1096.5 450+0.5 630 165.5 370 530 580 500 550 35 22 Φ70 140

GMZ100-70-180 414 290 1096.5 450+0.5 630 165.5 370 530 580 500 550 35 22 Φ70 140

GMZ100-80-200 414 290 1096.5 450+0.5 630 165.5 370 530 580 500 550 35 22 Φ70 140

GMZ100-95-250 415 305 1212 580+0.5 645 185 430 640 700 620 680 45 32 Φ90 170

GMZ100-140-120 533 320 1222 580+0.5 700 185 430 640 700 620 680 45 32 Φ90 170

GMZ150-25-500 441.5 360 1248 580+0.5 650 185 430 640 700 620 680 45 32 Φ90 170

GMZ150-30-320 370 280 1107 450+0.5 530 165.5 370 530 580 500 550 35 22 Φ70 140

GMZ150-32-400 441.5 360 1248 580+0.5 650 185 430 640 700 620 680 45 32 Φ90 170

GMZ150-40-300 421 280 1102 450+0.5 570 165.5 370 530 580 500 550 35 22 Φ70 140

GMZ150-45-500 441.5 360 1248 580+0.5 650 185 430 640 700 620 680 45 32 Φ90 170

GMZ150-47-240 580 350 1138.5 450+0.5 750 165.5 370 530 580 500 550 35 22 Φ70 140

GMZ150-58-320 580 350 1138.5 450+0.5 750 165.5 370 530 580 500 550 35 22 Φ70 140

GMZ150-60-450 441.5 360 1248 580+0.5 650 185 430 640 700 620 680 45 32 Φ90 170

GMZ150-75-350 580 410 1256 580+0.5 800 185 430 640 700 620 680 45 32 Φ90 170

GMZ150-85-530 605 410 1397.5 660+0.5 796 227.5 480 730 790 670 730 50 32 Φ100 210

GMZ150-90-400 559 294 1230 580+0.5 680 185 430 640 700 620 680 45 32 Φ90 170

GMZ150-100-300 615 450 1243.5 580+0.5 1030 185 430 640 700 620 680 45 32 Φ90 170

GMZ150-120-390 580 355 1391.5 660+0.5 750 227.5 480 730 790 670 730 50 32 Φ100 210

GMZ200-70-550 690 390 1241.5 580+0.5 800 185 430 640 700 620 680 45 32 Φ90 170

GMZ200-70-850 500 410 1411.5 660+0.5 805 227.5 480 730 790 670 730 50 32 Φ100 210

GMZ250-14-800 444 330 1125 450+0.5 600 165.5 370 530 580 500 550 35 22 Φ70 140

GMZ250-32-1220 662.5 325 1282 580+0.5 720 185 430 640 700 620 680 45 32 Φ90 170

GMZ250-55-1100 607 460 1420.5 660+0.5 880 227.5 480 730 790 670 730 50 32 Φ100 210

GMZ250-110-1100 607 460 1420.5 660+0.5 880 227.5 480 730 790 670 730 50 32 Φ100 210

GMZ300-22-2100 570 400 1430.5 660+0.5 840 227.5 480 730 790 670 730 50 32 Φ100 210

GMZ300-25-1800 570 400 1430.5 660+0.5 840 227.5 480 730 790 670 730 50 32 Φ100 210

Page 16: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

Installation Drawing of Directly-Coupled GMZ Slurry pumps(Common Base)

型 号 Model L L1 L2 L3 L4 L5 L6 L7 f a b c H H1 H2 h1 h2 B1 B2 B3 B4 h-d

GMZ40-10-15 1285 832 478 210 127 154 380 641 260 120 4 670 515 370 250+0.5 300 450 486 340 376 4-Φ19

GMZ50-15-15 1289 832 478 210 127 154 380 641 264 140 4 703 515 370 250+0.5 333 450 486 340 376 4-Φ19

GMZ50-60-80 1668 1127.5 680 209 127 154 770 639 255 120 4 703 645 370 250+0.5 333 490 526 4-Φ19

GMZ50-80-60 1679 1127.5 680 209 127 154 770 641 264 140 4 703 645 370 250+0.5 333 490 526 4-Φ19

GMZ65-15-40 1505 968 630 185 127.5 140 645 546 311 190 3 720 595 380 245 340 360 410 4-Φ22

GMZ65-20-40 1505 968 630 185 127.5 140 645 546 311 160 3 720 595 380 245 340 360 410 4-Φ22

GMZ65-20-80 1634 1054 636 210 127.5 154 670 546 311 160 3 720 620 370 245 340 360 410 4-Φ22

GMZ65-30-70 1634 1054 636 210 127.5 154 670 546 311 190 3 740 620 370 245 370 360 410 4-Φ22

GMZ65-30-80 1634 1054 636 210 127.5 154 670 546 311 190 3 740 620 370 245 370 360 410 4-Φ22

Page 17: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

GMZ80-20-110 1634 1054 636 210 127.5 154 670 546 311 160 3 720 620 370 245 340 360 410 4-Φ22

GMZ80-50-120 2032 1259 808 245 154 205 815 870.5 342.5 236.5 4 1059 805 505 350+0.5 554 410 460 4-Φ24

GMZ100-18-170 2085.5 1203 758 245 154 205 770 891.5 420 216 4 1048 775 505 350+0.5 543 410 460 4-Φ24

GMZ100-24-120 2057 1259 808 245 154 205 840 870.5 342.5 236.5 4 1059 805 505 350+0.5 554 410 460 4-Φ24

GMZ100-25-200 2085.5 1203 758 245 154 205 770 891.5 420 216 4 1048 775 505 350+0.5 543 410 460 4-Φ24

GMZ100-27-140 2018.5 1163 735 245 154 205 710 884.5 420 207 4 1045 750 505 350+0.5 540 410 460 4-Φ24

GMZ100-30-80 1968.5 1203 758 245 154 205 770 864.5 330 237 4 1055 775 505 350+0.5 550 410 460 4-Φ24

GMZ100-30-140 2078.5 1203 758 245 154 205 770 884.5 420 207 4 1045 775 505 350+0.5 540 410 460 4-Φ24

Type L L1 L2 L3 L4 L5 L6 L7 f a b c H H1 H2 h1 h2 B1 B2 B3 B4 h-d

GMZ100-30-200 2130.5 1259 808 245 154 205 815 891.5 420 216 4 1048 805 505 350+0.5 542 410 460 4-Φ24

GMZ100-35-250 2240.5 1328 840 245 154 205 925 891.5 420 216 4 1048 795 505 350+0.5 543 410 160 4-Φ24

GMZ100-40-50 1927 1163 735 245 154 205 710 870.5 342.5 236.5 4 1059 750 505 350+0.5 554 410 460 4-Φ24

GMZ100-40-200 2142 1328 840 245 154 205 925 870.5 342.5 236.5 4 1059 805 505 350+0.5 554 410 460 4-Φ24

GMZ100-52-80 2057 1259 808 245 154 205 840 870.5 342.5 236.5 4 1059 805 505 350+0.5 554 410 460 4-Φ24

GMZ100-60-80 2057 1259 808 245 154 205 840 870.5 342.5 236.5 4 1059 805 505 350+0.5 554 410 460 4-Φ24

GMZ100-60-200 2565.5 1598 975 315 165.5 265 1050 1096.5 414 290 5 1280 1010 650 450+0.5 630 490 550 4-Φ26

GMZ100-70-180 2700.5 1719 1050 315 165.5 265 1185 1096.5 414 290 5 1280 1105 650 450+0.5 630 650 710 4-Φ26

GMZ100-80-200 2700.5 1719 1050 315 165.5 265 1185 1096.5 414 290 5 1280 1105 650 450+0.5 630 650 710 4-Φ26

GMZ100-95-250 2973 1894 600 600 355 185 320 1340 1212 415 305 6 1440 1250 795 580+0.5 645 620 680 6-Φ33

GMZ100-140-120 3286 2000 660 660 360 185 320 1525 1222 533 320 6 1495 1425 795 580+0.5 700 775 840 6-Φ33

GMZ150-25-500 2745.5 1739 650 650 250 185 450 1050 1248 441.5 360 6 1450 1160 800 580+0.5 650 620 680 6-Φ33

GMZ150-30-320 2667 1719 1050 315 165.5 265 1185 1107 370 280 5 1180 1105 650 450+0.5 530 650 710 4-Φ26

GMZ150-32-400 2880.5 1792 600 600 335 185 320 1185 1248 441.5 360 6 1445 1250 795 580+0.5 650 620 680 6-Φ33

GMZ150-40-300 2768 1719 1050 315 165.5 265 1240 1102 421 280 5 1220 1105 650 450+0.5 570 650 710 4-Φ26

GMZ150-45-500 3220.5 2000 660 660 360 185 320 1525 1248 441.5 360 6 1445 1425 795 580+0.5 650 775 840 6-Φ33

GMZ150-47-240 2963.5 1719 1053 315 165.5 265 1340 1138.5 580 350 5 1395 1100 645 450+0.5 750 635 690 4-Φ26

Type L L1 L2 L3 L4 L5 L6 L7 f a b c H H1 H2 h1 h2 B1 B2 B3 B4 h-d

GMZ150-58-320 3063.5 1785 600 600 315 165.5 265 1340 1138.5 580 350 5 1395 1100 645 450+0.5 750 635 690 6-Φ26

GMZ150-60-450 3220.5 2000 660 660 360 185 320 1525 1248 441.5 360 6 1445 1425 795 580+0.5 650 775 840 6-Φ33

GMZ150-75-350 3367 2000 660 660 360 185 320 1525 1256 580 410 6 1595 1425 795 580+0.5 800 775 840 6-Φ33

GMZ150-85-530 4034.5 2824.5 1000 1000 412 227.5 358 2025 1397.5 605 410 7 1656 1445 860 660+0.5 796 859 920 6-Φ33

GMZ150-90-400 3320 2000 660 660 360 185 320 1525 1230 59 294 6 1475 1425 795 580+0.5 680 775 840 6-Φ33

GMZ150-100-300 3389.5 2691 1000 1056 360 185 320 2025 1243.5 615 451 6 1830 1845 800 581+0.5 1030 875 940 6-Φ33

GMZ150-120-390 3843.5 2689.5 924 924 420 227.5 350 1865 1391.5 580 355 7 1610 1225 860 660+0.5 750 815 876 6-Φ33

Page 18: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

GMZ200-70-550 3462.5 20001 660 660 360 185 320 1525 1241.5 690 390 6 1595 1425 795 580+0.5 800 775 840 6-Φ33

GMZ200-70-850 3943.5 2824.5 1000 1000 412 227.5 358 2025 1411.5 500 410 7 1665 1445 860 660+0.5 805 859 920 6-Φ33

GMZ250-14-800 2759 1719 1050 315 165.5 265 1185 1125 444 330 5 1250 1105 650 450+0.5 600 650 710 4-Φ26

GMZ250-32-1220 3975.5 2691 1000 1056 360 185 320 2025 1282 662.5 325 6 1520 1845 800 580+0.5 720 875 940 6-Φ33

GMZ250-55-1100 4269.5 3019.5 1022 1022 480 227.5 290 2235 1420.5 607 460 7 1740 1645 860 660+0.5 880 959 1020 6-Φ33

GMZ250-110-1100 4454.5 3289.5 1160 1160 480 227.5 290 2420 1420.5 607 460 7 1740 1895 860 660+0.5 880 1097 1140 6-Φ33

GMZ300-22-2100 4242.5 3019.5 1022 1022 480 227.5 290 2235 1430.5 570 400 7 1700 1645 860 660+0.5 840 959 1020 6-Φ33

GMZ300-25-1800 4032.5 2824.5 1000 1000 412 227.5 358 2025 1430.5 570 400 7 1700 1445 860 660+0.5 840 859 920 6-Φ33

8、Common faults and removal method

Common faults Possible cause Removal method

No suction

Air leakage in suction pipe or packing position

Incorrect rotation direction and the impeller has

Block up the part with air leakage

Check the rotation direction and change the

Page 19: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

been broken

Blockage in suction pipe

impeller

Remove the blockage

Larger power consumption

for shaft

Too tightened for packing gland and high

temperature in packing

Friction in pump

Damage to bearing

Too tightened belt of driving device

Larger flow rate

Higher rev and larger proportion

No centration and parallelism between the motor

shaft and pump shaft.

Loosen the bolt of packing gland

Remove the friction

Change the bearing

Adjust the belt

Adjust the running state of pump

Adjust the rev

Adjust the motor and pump shaft

Overheating in bearing

Excessive or less lubrication oil in bearing

Sundries in lubrication oil

Damage to bearing

Add to proper lubrication oil

Change the lubrication oil

Change the bearing

Short useful life for bearing

No centration and parallelism between the motor

shaft and pump shaft.

Bending for shaft

Friction in pump or loss of balance for impeller

Foreign body in bearing or

Unreasonable assembly for bearing

Adjust the motor and pump shaft

Change the shaft

Remove the friction and change the impeller

Clean the bearing

Change the bearing or reassemble the

bearing

Serious leakage in

packing position

Serious wearing in packing

Serious wearing in shaft liner

Not clean for sealing water

Change the packing

Change the shaft liner

Change the sealing water

Cute vibration

and larger noise

Damage to bearing

Imbalance for impeller

Blockage for suction pipe

Uneven flow rate and pumpout in pump

Change the bearing

Change the impeller

Remove the air input and clean the blockage

position

Change the feeding of pump

9、Flow passage components

Page 20: GMZ series Slurry Pump - Global Sourcesp.globalsources.com/IMAGES/PDT/SPEC/071/K1070619071.pdf · GMZ series Slurry Pump OPERATION MANUAL HLMud Cleaning Equipment Co.,Ltd. GMZ series

GMZ series Slurry Pump

709 New Century Building,Fengcheng 2 Road,Xi‘an,ChinaTel: 86-29-81510119 Fax: 86-29-81317349

E-mail:[email protected] Web:www.hlpetro.com

Pump Cover Volute

Impeller 1 Impeller 2