20.11.2012 Last podjetja Gostol-Gopan d.o.o. 1

GOSTOLGOSTOL--GOPAN D.O.O. GOPAN D.O.O.

�� part of EX Yugoslavia part of EX Yugoslavia until 1991until 1991

�� a suvereign state from a suvereign state from 25.6.199125.6.199125.6.199125.6.1991

�� 2 mio inhabitants2 mio inhabitants

�� GDP/p.c. 18.367 EURGDP/p.c. 18.367 EUR

(91% EU average)(91% EU average)

�� 1.5.04 member of EU1.5.04 member of EU

�� 1.1.06 EURO currency1.1.06 EURO currency

�� In 2009 we preside to EUIn 2009 we preside to EU

20.11.2012 Last podjetja Gostol-Gopan d.o.o. 2

GOSTOLGOSTOL

�� GOGOriškeriške

�� SStrojnetrojne

TOTOvarnevarne

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�� TOTOvarnevarne

�� LLivarneivarne

� ENG: Machinery Factories and Foundries, Gorica

� TODAY: brand name!

MilestonesMilestones

� 1947: � Mr. Štrukelj moves his workshop from Gorica (IT) to Solkan (YU)� General machine building and foundry

� 1960: � New facility in Nova Gorica� Spiral mixers and make-up machines

� 1970’s and 1980’s:� 1800 employees, 5 programs, 3 factories� Licensee for Werner& Pfleiderer (tunnel ovens ) and Winkler (final proofers)� Licensee for Werner& Pfleiderer (tunnel ovens ) and Winkler (final proofers)� Development of thermal-oil multi-deck tunnel ovens� Complete bread production plants

� 1992:� Loss of 75% of the market, because of disintegration of ex Yugoslavia (loss of markets of ex

Yugoslavia and markets of ex Soviet Union – special agreement between Soviet Uniom andYugoslavia

� Gostol is divided into independent companies� Gostol-Gopan takes over the bakery equipment

� 2001:� First modern mechatronic bakery plant (Fischer Brot, Austria)

� 2010:� 1st complete ˝turn-key˝ project (Smart Food Solutions, Romania)

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TheThe GOSTOL GOSTOL groupgroup

GOPEK d.d.

Shareholders

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GOSTOL–GOPAN d.o.o.

GOSTOL–GOIN

(SLO)Cleaning, Reception,

Cafeteria, Services

Gostol–Gopan Lukavac

(BIH)Production of components

Gostol–Gopan Vostok

(RF)Spare parts

After-sales support

Office

Moscow

Office

Kiev

ProfileProfile

• Number of employees: • Gostol-Gopan: 170• Group Gostol: 240

• Markets:Export: 90%-95%

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• Export: 90%-95%• East Europe: 50%• West Europe: 50%

• Turnover: 18-20 mio EUR p.a.• Project engineering: 90%

Mission & Vision Mission & Vision

� Backed by a deep technological knowledge and quality equipment and plants we supply our clients complete solutions for an efficient production of bread and pastry products.

� With inovative solutions we supply technologically flexible, highly productive and energy saving plants for the production of bread and pastry products.pastry products.

� We are one of the leading suppliers of technology and equipment for dough preparation, make-up, proofing and baking.

� We are developing into a global company.� The creative environment, development possibilities and relaxed

relations make us a desirable employer.� The employees are part of a large, successful family.� We are an environment-friendly and socially-responsible company.

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Strengths

� Own R&D, production and after-sales� - 32 engineers, 80% of production ˝in-house˝, 24/7 after-sales support

� Strong references � - Over 500 bakeries across 5 continents, the oldest functioning since 1973

� Tradition- Since 1947� - Since 1947

� Good technical solutions and machines� - German roots, standards

� Client focus� - Solve the problems first, talk later

� High flexibility � - ˝We’ll go ‘round that pillar, Sir˝

� Market leader� - Russia, Ukraine, former Yugoslavia, Romania, Norway

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BakeryBakery equipmentequipmentprogram program

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Turn Turn KeyKey ConceptsConcepts

� Tin bread and toast line

� Baguette line

� Freestanding bread lines:

� Peelboard line

� Line with belt proofer

� Line with swing-tray proofer

� Rolls and buns line

� Multi product line

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DoughDough preparationpreparation_1_1

�� Spiral mixers with removable bowlSpiral mixers with removable bowl

� up to 240 kg of dough

� (130kg, 160kg, 200kg)

�� Horizontal high speed mixerHorizontal high speed mixer�� Horizontal high speed mixerHorizontal high speed mixer

160 kg of dough in 2-3 minutes

� (up to 3600kg/h)

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drawing

DoughDough preparationpreparation_2_2

�� Dough hoppersDough hoppers

�� Lifting and tilting devicesLifting and tilting devices

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DP, LP

DoughDough dividingdividing

�� Dough divider BVDS Dough divider BVDS � single/two pocket� 200–2400g,550–2800 pcs/h

�� Dough divider KRAS Dough divider KRAS

presentation dividers

Dough divider KRAS Dough divider KRAS � single/two/three pocket� 60–2800g, 525–4365 pcs/h

�� Dough divider MARKDough divider MARK� 120–5000g, <7200 pcs/h� single-four, six pocket

�� Dough divider SOČADough divider SOČA� 400-2500g, 800–2400 pcs/h

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DoughDough mouldingmoulding_1_1

�� Conical rounder Sabotin 1/2/3Conical rounder Sabotin 1/2/3� different spiral lengths

� fixed or adjustable spirals

� <5500 pcs/h

�� Belt rounder TOOS RN/TOOS 3000Belt rounder TOOS RN/TOOS 3000� 2000mm or 3000mm long belt

� <2400 pcs/h

�� First proofer IKFirst proofer IK� according to customer request

14presentation rounders, IK

�� Long mouldersLong moulders- for different dough types (wheaten,rye-wheaten,rye)

- different options: 4-pieces unit (cutting and rotating),

seeding unit, automatic pan charging device

- capacity up to 4.000 pcs/h (at 500g)

DoughDough mouldingmoulding_2_2

- capacity up to 4.000 pcs/h (at 500g)

- with moulding board or conveyor

- with prolonged moulding board (2400mm) for pan bread

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presentation

�� Proofer with wooden/plastic/cardboard basketsProofer with wooden/plastic/cardboard baskets� Oval and round loaves

� With caps or w/o caps

� Adjustable proofing time, climatic conditions

ProofingProofing_1_1

�� Proofer with hayracksProofer with hayracks� Long loaves

� Adjustable proofing time, climatic conditions

�� Tunnel belt prooferTunnel belt proofer� Various products

� Adjustable proofing time, climatic conditions16

ProofingProofing_2_2

�� Proofer for pans/traysProofer for pans/trays� Tin bread, sandwich, rusk,

tramezzino

� Buns, rolls, baguettes

� Artisan products

�� Swing tray prooferSwing tray proofer� Pizza, focaccia

� Artisan products

�� Paternoster prooferPaternoster proofer� Tin bread, sandwich, rusk,

tramezzino

� Buns, rolls, baguettes

� Artisan products

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�� Scoring deviceScoring device� Adjsutable depth, angle, number

Notching deviceNotching device

ProductProduct decorationdecoration

�� Notching deviceNotching device� Personalised pinning

�� Seeding unitSeeding unit� All kinds of seeds (top or bottom)

� Seeds recycling

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BakingBaking_1_1

�� Cyclotermic indirect heated tunnel ovenCyclotermic indirect heated tunnel oven� Width: 1,8-2,1-2,5-3,0-3,65 m

� Length: 9-45 m (or more)

� Belt: wire-mesh, granite platesBelt: wire-mesh, granite plates

� Fuel: gas, oil, combo

�� Electrically heated ovenElectrically heated oven

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TP, TPGP, nova TP

�� Thermal oil tunnel ovenThermal oil tunnel oven� Widths: 2,1-2,5-3,0 m

� Belt: metal plates, wire-mesh, granite plates

� Fully adjustable

BakingBaking_2_2

�� Thermal oil multideck tunnel ovenThermal oil multideck tunnel oven� Widths: 2,1-2,5-3,0 m

� Decks: up to 9

� Belt: metal plates, wire-mesh

� Fully adjustable

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TRIGLAV

CoolingCooling

�� Cooling cabinetCooling cabinet� Ambient or forced cooling

� Above oven or away installation

� Special hygienic conditions for priolonged shelf-lifeSpecial hygienic conditions for priolonged shelf-life

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PasteurisationPasteurisation

�� Bread pasteurising ovenBread pasteurising oven� Thermal-oil multideck tunnel oven

� Prolonged shelf-life of product

� After packingAfter packing

� Cooling after pasteurisation

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PansPans, , lidslids, , bakingbakingsheetssheets handlinghandling

�� Paternoster Paternoster systemsystem

20.11.2012 Last podjetja Gostol-Gopan d.o.o. 23

RobotsRobots

�� Robots_pans handlingRobots_pans handling� Lidding station

� Delidding station

� Depanning station

� Pans, lids, baking sheets storage� Pans, lids, baking sheets storage

�� Robots_product decorationRobots_product decoration� Scoring device, with normal or ultrasonic knife

� Notching device

� video

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TurnTurn--keykey projectsprojects

••Dough preparationDough preparation••MakeMake--upup

••Final proofingFinal proofing••Product decorationProduct decoration

••BakingBaking••CoolingCooling

••Ingridients storage, transport and Ingridients storage, transport and dosingdosing

••Cooling (spiral)Cooling (spiral)••Slicing and packingSlicing and packing••Box/crate fillingBox/crate filling

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CoolingCooling••PasteurisationPasteurisation

••Conveying and product handlingConveying and product handling••Tins/lids/sheets storageTins/lids/sheets storage

SoftwareSoftware

••Box/crate fillingBox/crate filling••PalletisingPalletising

PROJECT ENGINNERING:

•Planning

•Execution

•Integration

•Installation and

Commissioning

•After-sales support

KeyKey referencesreferences

� Line for pans/trays (Golden Harvest, Malta) - layout, video

� Combined line for round/long loaf (Brumat, Slovenia) – layout

� Combined line for round/long loaf with swing type proofer (Bakers Martin Nordby, Norway) – layout, video

� Flexible line with belt proofer (Bakers Haugesund, Norway) – layout, pictures

� Full turn-key tin bread plant from silo to pallet (Smart Food Solutions, Romania) –� Full turn-key tin bread plant from silo to pallet (Smart Food Solutions, Romania) –layout, video

� Line for long loaf, 6000 pcs/h (Vel Pitar, Romania) – video

� Tin bread line 1600 pcs/h, 830g (Meesterbakeren, Norway)- layout, video

� Line for round loafs, 3000 pcs/h, 400g,600g,800g two lines (Vermauts Boerenbrood, Belgium) – layout, video

� Videos of different lines

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