green displays conference bob quinn
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8/6/2019 Green Displays Conference Bob Quinn
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8/6/2019 Green Displays Conference Bob Quinn
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2Display Technologies © Corning Incorporated 2011
Agenda
• Corning committed to environmental responsibility
• How thin are EAGLE XG ® Slim glass substrates
• EAGLE XG Slim glass advantages
– Environmentally friendly
– Customer benefits
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3Display Technologies © Corning Incorporated 2011
Corning is committed to operating in anenvironmentally responsible manner
Design Raw Materials Production Use End of Life
Reducingnumber ofpotentiallyharmfulcomponentsgoing into
products andmanufacturing
Reusing orrecycling wastematerials
Reducing waterand energy
usage
Reducing airemissions
Greentechnologiesand materialsin ourresearch,
development,andengineeringprocesses
Increasedrecyclability
Energyefficiency ofLCDs
Product Life Cycle
Striving to meet or exceed all applicable laws, regulations and company standards
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4Display Technologies © Corning Incorporated 2011
…which informs our product development choices
• Greener products are a significant part of
our product portfolio:
Reduce emissionsAutomotive filters
Use less electricity than copperOptical fiber
Reduce the amount of heavy metalsput into environment
Arsenic and heavymetal-free glass
BenefitProduct
Harness solar powerPhotovoltaics
We invest approximately 10% ofour sales in R&D
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5Display Technologies © Corning Incorporated 2011
Agenda
• Corning committed to environmental responsibility
• How thin are EAGLE XG ® Slim glass substrates
• EAGLE XG Slim glass advantages
– Environmentally friendly
– Customer benefits
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6Display Technologies © Corning Incorporated 2011
Corning’s leadership and proven portfolio of innovativeproducts have helped drive the growth of the flat-panel industry
1997 1999 2000 20011996 1998 20021995 2003 2004 2005 2006 2007 2008 2009
0.7 mmthickness
Gen 5 Gen 7Gen 3 Gen 4 Gen 8
Corning1737 EAGLE2000 ®
Corning1737G
Gen 6 Gen 10
®
2010
0.5 mm and 0.4 mmthickness
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7Display Technologies © Corning Incorporated 2011
How thin are Corning glass substrates?
Thickness of astandard U.S.
Dime
1.19 mm
Roughly thethickness of abusiness card
Roughly thethickness ofa sheet of
copy paper
Roughly thethickness of a
bed sheet
Roughly thethickness ofdenim fabric
0.5 mm 0.4 mm 0.3 mm 0.1 mm
Roughly thethickness of a
credit card
0.7 mm
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8Display Technologies © Corning Incorporated 2011
Corning’s proprietary fusion process is uniquelysuited to creating thin glass of pristine surface quality
• We are far from the theoreticallimits of how thin the glass can go
– Supporting known and potentialdisplay applications
• Fusion offers potential to producethin glass at larger gen sizeswhile maintaining precise glassattributes
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9Display Technologies © Corning Incorporated 2011
Agenda
• Corning committed to environmental responsibility
• How thin are EAGLE XG ® Slim glass substrates
• EAGLE XG Slim glass advantages
– Environmentally friendly – Customer benefits
8/6/2019 Green Displays Conference Bob Quinn
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10Display Technologies © Corning Incorporated 2011
In Display, our environmentally friendly glasssubstrates meet market and customer needs
Market Trend Enabling Technology Environmental Impact Customer Benefit
LCD penetration EAGLE XG ® Arsenic free RoHS compliant
Thin products EAGLE XG ®
Slim
CO2 reduction
Eliminates acid etching
Complexity reduction
Thinner panels
Better touch finish
Damage resistance
UV reduction
Flat substrate
LED edge light EAGLE XG Slim Low power products Mura reduction
3D TV EAGLE XG Slim Low power productsHigher brightness,
Increased viewing angle
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11Display Technologies © Corning Incorporated 2011
EAGLE XG ® glass was developed as a future-proofsubstrate with no added heavy metals
EnvironmentallyFriendly Composition
Antimony (Sb2O3)Arsenic (As2O3) Barium (BaO)No Heavy Metals Added
• Is alkali-free• Is colorant-free
– Low reflective loss – Good UV transmission
Same material advantages
• Offers pristine surfaceSame fusion manufacturing process
• Enables lower weight displays
• Delivers lower sag in customer process
Same low density advantage
• Enables higher resolutionSame low CTE advantage
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12Display Technologies © Corning Incorporated 2011
Positive impact of EAGLE XG ® glass substrates
Source: Corning Analysis
50 ppm50 ppm
Max ppm ofglass
content in32”+ LCDTVs
0.005%0.005%Glass
Substrate
Sb2O3As2O3
That’s enough potentially hazardous materialto fill over 3,000 standard dump trucks
If all LCDs between 2009 and 2012 were made with EAGLE XG glasssubstrates instead of conventional LCD glass, display makers would avoid
using 19,000 metric tons of heavy metals.
>3,000>3,000
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13Display Technologies © Corning Incorporated 2011
EAGLE XG ® Slim substrates help reduce CO2emissions in glass manufacturing and transportation
Assuming a 2011 glass market size of about3.5 billion square feet:
Moving from 0.5 mm to 0.3 mminput glass reduces
of CO2
Moving from 0.7 mm to 0.5 mm inputglass reduces the amount of CO2 by
(equivalent to a small power plant)
For the LCD TV market in North
America this would represent about a
CO2 annual savings
Moving from 0.7 mm to 0.5 mmeliminates
of the CO2 produced in the totaltransportation of glass
1,000,000 kg
1,500,000 kg 30%
6,000,000 kg
Source: Corning Analysis
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14Display Technologies © Corning Incorporated 2011
Agenda
• Corning committed to environmental responsibility
• How thin are EAGLE XG ® Slim glass substrates
• EAGLE XG Slim glass advantages
– Environmentally friendly – Customer benefits
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15Display Technologies © Corning Incorporated 2011
• Thin LCD panels bring benefits to theLCD makers
– Enables devices that are more portable,stylish, and versatile
– Equate to fewer packaging materials andless transportation waste, which benefitthe environment
– Offers brand differentiation from
conventional products• Higher volume
• Higher price
The Future is Thin!End market pull for thin and light panels keeps growing
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16Display Technologies © Corning Incorporated 2011
EAGLE XG ® Slim substrates help our customers producethinner TV modules and capture premium market opportunity
• As TV panel thickness decreases, glass percentage of panel thicknessincreases significantly
• When module thickness decreases to 3.9 mm, 0.5t glass can reduce themodule thickness by 10% compared to 0.7t glass
0
40
80
120
160
2 0 0 4 2 0 0 5 2 0 0 6 2 0 0 7 2 0 0 8 2 0 0 9 2 0 1 0 2 0 1 1
0%
10%
20%
30%
40%
Set ModuleGlass(0.7t)/Module Glass(0.5t)/Module
Modulethickness
Module Structure
Backlight
CF
TFT
10%down
LCD TV Thickness Trend
T
h i c k n e s s ( m m )
Gl a s s % of M o d ul eT
h i c k n e s s
Source: Corning Analysis
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17Display Technologies © Corning Incorporated 2011
EAGLE XG ® Slim enables customers to reduce weightand thickness of NB applications, increasing portability
• When module thickness decreases to 2.8 mm, 0.4t glass can reducethe module thickness by 7% compared to 0.5t glass
• Glass weight savings of ~20% from 0.5t glass to 0.4t glass
Panel Weight Impact from Glass
29%22%15%% of glass(0.4t x 2)
36%28%19%% of glass(0.5t x 2)
2.83.65.2Module
thickness
(mm)
UltraslimSlimNormal
7%down
NB Thickness Trend
310279
221
194 175
139
160
201224
117
147164
0
50
100
150
200
250
300
350
0.7t 0.63t 0.5t 0.4t
P a n e l W
t ( g )
Glass Thickness (mm)
17.1”
15.6”
13.3”
12.1”
177
128
111
94
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18Display Technologies © Corning Incorporated 2011
For portable applications, EAGLE XG ® Slim substrates canhelp customers simplify their processes and reduce oreliminate thinning
0.5t
0.4t
0.5t
0.3t
0.4t 0.4t
0.4t 0.3t
Thinning
$
Thinning
$$
No
Thinning
Thinning
$
Input
Output
Input
Output
As end products go thinner and thinner, EAGLE XG Slim substrates providecost savings and environmental benefits by eliminating or reducing the
thinning process for portable applications
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19Display Technologies © Corning Incorporated 2011
EAGLE XG ® Slim substrates offer superior attributesthat help meet industry needs
EAGLE XG Slim substrates:
• Offer superior resistance to surface damagecompared to thicker glass substrates and othercompositions
– Inherent to the composition of the glass
• Help reduce UV exposure time, which leads toUV lamp life time extension and cost reduction
– Thinner glass has higher UV transmission
• Help reduce visible mura and edge-light mura
– Improves the viewer experience
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21Display Technologies © Corning Incorporated 2011
Summary
• EAGLE XG ® Slim glass substrates:
– Help manufacturers reduce their carbon footprints while saving oncosts by:
• Using an environmentally friendly glass composition
• Reducing or eliminating the thinning process• Reducing production and transportation energy
• Simplifying manufacturing processes
• Developing thinner and lighter devices
– Provide performance advantages for panel and set manufacturers
• Corning enables the industry to meet consumer demand forthinner, sleeker, high-functioning devices by leading the wayto larger and thinner glass substrates
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