gridscape door w. inline panel installation … · 5 gridscape door w. inline panel installation...

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GRIDSCAPE DOOR w. INLINE PANEL

INSTALLATION INSTRUCTIONS – FULL DIVIDED-LIGHT

PREPARATION

Approximate Installation Time: 60 minutes

Tools Required for Installation:

➢ Chop Saw or Hacksaw ➢ Electric Drill ➢ 3/16” Masonry Drill Bit ➢ 9/64” Metal Drill Bit ➢ Philips Bit ➢ Pencil / Felt Tip Pen ➢ Safety Glasses

➢ Measuring Tape ➢ Masking Tape ➢ Standard Screw Driver ➢ Phillips Screw Driver ➢ Level ➢ Rubber Mallet ➢ Clear Caulking or Sealant

QUESTIONS

Before beginning installation of product, make sure all parts are present. Compare parts with package contents list

and diagram below. Grid appearance may differ from images shown. If any part is missing or damaged, do not

attempt to install the product.

Please call our customer service department at 1-800-874-8601, 8 am - 5 pm EST, Monday to Friday.

Rev. 07/01/2018

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CST 998 Sill / Header 2

CST 991 Sill Cover Dam 1

CST 933 Header Cover 1

CST 993 Door Panel Wall Jamb 1

CST 956 Inline Panel Wall Jamb 1

CST 926 Strike Post with Magnet 1

CST 906 Inline / Door Jamb Cover 2

CST 927 & C 176 C Drip Rail with Drip Sweep 1

C-5313-8O or

SQ8X8O

8” Ladder Pull Back-to-Back Handle 8” Square Pull Back-to-Back Handle

1

1329 Plastic Screw Anchor 11

6-8114PHP Installation Screw (#8 x 1-1/4”) 11

878PHPO Panel Adjustment Screw (#8 x 7/8”) 15

638PHPTO Drip Rail Screw (#6 x 3/8”) 2

CP933 Drip Rail Plug (Left / Right Set) 1

- Door Panel and Inline Panel Assemblies 2

PACKAGE CONTENTS

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CST 933

878PHPO (3x)

CST 998

878PHPO (3x)

CST 998

878PHPO (3x)

DOOR

PANEL

638PHPTO (2x)

CP933 CST 991

CST 906

HANDLE

CST 993

CST 926

CST 906

CST 927

C 176 C

878PHPO (3x)

6-8114PHP (6x)

1329 (6x)

878PHPO (3x)

1329 (5x)

6-8114PHP (5x)

CST 956

INLINE

PANEL

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STEP 1. TRIM AND POSITION SILL ON CURB CENTERLINE

➢ Strike a centerline on the curb where the unit will sit.

➢ Measure the opening at the curb along the centerline.

Trim the Sill CST 998 (with weep holes) to fit.

➢ Position and center the Sill on the centerline with the

weep holes to the inside of the shower enclosure.

Temporarily tape in place to prevent movement.

Outside Shower

Enclosure

MARK CENTERLINE

WEEP HOLES

TO INSIDE

CST 998

CST 998

MEASURE CURB OPENING

INLINE PANEL ON LEFT SIDE

DOOR ON LEFT SIDE

INLINE PANEL ON RIGHT SIDE

DOOR ON RIGHT SIDE

CST 993 CST 956

CST 993 CST 956

STEP 2. IDENTIFY DOOR AND INLINE PANEL LOCATION

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➢ Set the Inline Panel Wall Jamb CST 956 into the Sill CST 998 and up

against the wall on the Inline Panel side.

➢ While holding the Jamb plumb with a level, use the pre-drilled holes in

the Jamb to pencil mark (5) hole locations on the wall.

➢ Remove the Jamb and drill installation holes 1-1/2” deep using a 3/16”

masonry bit. Insert Plastic Screw Anchors 1329 into the holes.

➢ Secure the Jamb in place using (5) Installation Screws 6-8114PHP

(#6 Head - #8 x 1-1/14” Pan Head Philips).

STEP 3. INSTALL INLINE PANEL WALL JAMB

CST 956

CST 998

PL

UM

B

CST 956

CST 998 P

LU

MB

Outside Shower

Enclosure

➢ Set the Door Panel Wall Jamb CST 993 into the Sill CST 998 and up against the

wall on the Door side.

➢ While holding the Jamb plumb with a level, use the pre-drilled holes in the Jamb to

pencil mark (6) hole locations on the wall.

➢ Remove the Jamb and drill installation holes 1-1/2” deep using a 3/16” masonry bit.

Insert Plastic Screw Anchors 1329 into the holes.

➢ Secure the Jamb in place using (6) Installation Screws 6-8114PHP (#8 x 1-1/14”).

6-8114PHP (5x) 1329 (5x) CST 956

1329 (6x) 6-8114PHP (6x)

CST 993 CST 998

STEP 4. INSTALL DOOR PANEL WALL JAMB

CST 993

Outside Shower

Enclosure

CST 998

PL

UM

B

CST 993

PL

UM

B

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STEP 5. SET INLINE PANEL

➢ Set the Inline Panel into the Sill CST 998 and push it

onto the Inline Panel Wall Jamb CST 956 until the

Panel is tight against the Jamb. The metal grid is to

the outside.

INLINE PANEL

CST 998

CST 956

CST 956

INLINE

PANEL

Outside Shower Enclosure

➢ Insert (1) Inline / Door Jamb Cover CST 906 into the

open edge of the Inline Panel and (1) Cover into the

Door Panel Wall Jamb CST 993.

➢ The Covers insert into the channels toward the inside

of the shower enclosure.

CST 993 INLINE PANEL


CST 993

CST 906

CST 906

STEP 6. INSERT INLINE PANEL COVER AND DOOR JAMB COVER

INLINE

PANEL

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➢ Measure between the Door Panel Wall Jamb CST 993 and the Inline Panel at the Header CST 998.

Trim the Header Cover CST 933 to the measurement obtained.

➢ Snap the Header Cover into the Header with the flange toward the inside of the enclosure.

➢ Measure between the Jamb and Inline Panel at the Sill CST 998. Trim the Sill Cover Dam CST 991

to the measurement obtained.

➢ Snap the Sill Cover into the Sill with the lip toward the outside of the enclosure.

STEP 8. TRIM AND INSTALL HEADER COVER AND SILL COVER

STEP 7. TRIM AND INSTALL HEADER

➢ Measure the shower opening above the top of the Door

Panel Wall Jamb CST 993 and the Inline Panel. Trim

the Header CST 998 (no weep holes) to fit.

➢ Set the Header over the Jamb and Inline Panel.

Outside

Shower

Enclosure

INLINE

PANEL

CST 998

MEASURE

CST 991

CST 933

CST 993

MEASURE

OPENING

CST 993

CST 998

CST 993

CST 998

MEASURE

CST 998

CST 998

CST 933

CST 998

CST 991

INLINE

PANEL

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STEP 9. INSTALL STRIKE POST

➢ Insert the Strike Post CST 926 opposite the Door Hinge

location, into the outside channel of the Inline Panel or the

Door Panel Wall Jamb CST 993.

➢ Insert the Strike Post with the Magnet facing to the outside

of the enclosure and the polarity line away from the Door

opening.

➢ The Strike Post sits on top of the Sill Cover Dam CST

991, and the Header Cover CST 933 rests on top of the

Strike Post.

STEP 10. INSTALL DOOR PANEL


INLINE PANEL

➢ As per the Door Hinge location, insert the Door Hinge

Post into the outside channel of the Door Panel Wall Jamb

CST 993 or the Inline Panel.

➢ Insert the Door Panel as swinging open to the outside of

the enclosure and with the metal grid to the outside.

➢ The Hinge Post sits on top of the Sill Cover CST 991.


HINGE POST

SWING

OPEN OUT

CST 993

MAGNET

POLARITY LINE

CST 991

CST 926

INLINE

PANEL

DOOR PANEL

DOOR PANEL

CST 926

CST 993

CST 991

HINGE POST

INLINE PANEL

CST 933

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3/8”

CST 926

1/4”

878PHPO (3x)

STEP 11. CHECK DOOR OPERATION AND SECURE DOOR AND INLINE PANELS

➢ Open and close the Door Panel to make sure it is operating properly. Check for the correct clearance between the Door

Panel Strike and the Strike Post CST 926 for proper magnetic closure alignment.

➢ Adjust the unit along the curb by telescoping the Strike Post and the Door Hinge Post in or out of the Inline Panel and

the Door Panel Wall Jamb CST 993 as necessary. The Hinge Post and Strike Post each allow maximum 3/8”

adjustment out.

➢ The Inline Panel has maximum 3/8” adjustment out on the Inline Panel Wall Jamb CST 956. Trim the Header Cover

CST 933 and Sill Cover Dam CST 991 as needed to adjust the Inline Panel.

➢ When satisfied with unit operation, secure the Door

Panel and Inline Panel from inside the enclosure

with Panel Adjustment Screws 878PHPO (#8 x

7/8” Pan Head Philips (Black Head)). Drill 9/64” pilot

holes 7/8” deep at each Screw location.

➢ Secure the Inline Panel to the Inline Panel Wall

Jamb CST 956 with (3) Screws at top, middle and

bottom. Locate Screws at 1/4” from the edge of the

Panel. Place Screws at 5” from the top and bottom

of the Panel.

➢ Secure the Door Hinge Post to the Door Panel

Wall Jamb CST 993 with (3) Screws at top, middle

and bottom. Locate Screws at 1/4” from the edge of

the Jamb. Place Screws at 5” from the top and

bottom of the Jamb.

➢ Secure the Strike Post CST 926 to the Inline Panel

with (3) Screws at top, middle and bottom. Locate

Screws at 1/4” from the edge of the Panel. Place

Screws at 5” from the top and bottom of the Panel.

MAGNETIC CLOSURE

ALIGNMENT

CENTER

Inside Shower Enclosure


3/8” 3/8”

1/4” 1/4”

CST 956 HINGE POST

DOOR PANEL INLINE PANEL 878PHPO (3x) 878PHPO (3x)

CST 993

CST 993

5”

5”

CST 956

INLINE

PANEL

DOOR

PANEL

878PHPO (3x)

878PHPO (3x)

878PHPO (3x)

CST 926

9/64” PILOT HOLES

HINGE

POST

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Inside

Shower

Enclosure

STEP 12. SECURE HEADER AND SILL

➢ Secure Header and Sill CST 998 from inside the

enclosure with (3) Panel Adjustment Screws

878PHPO (#8 X 7/8”). Drill 9/64” pilot holes 7/8” deep

at each Screw location.

➢ Secure the Header and Sill to the Wall Jambs CST

956 and CST 993 at each end, and to the Inline Panel

vertical stile at center. Locate Screws at 1/4” from the

edge of the Header and Sill. Place Screws 1/4”

horizontally from the Panel and Door Jamb edges to

align with Screws securing the Panels.

1/4”

1/4” 878PHPO (3x)

878PHPO (3x)

CST 956

CST 993

INLINE

PANEL

CST 998

CST 998


CST 998

CST 998

CST 993

CST 956

INLINE PANEL

878PHPO (3x)

878PHPO (3x)

K2

K3

K1

K2

K4

INSIDE

HANDLE

➢ Locate existing holes for the Handle on the Door Panel.

➢ Loosen Set Screws (K4) and separate the Inside

Handle. Remove Cone Head Screws (K1) from the

Outside Handle.

➢ Slip a Washer (K2) and Bushing (K3) onto each Screw

(K1).

➢ Insert a Screw (K1) through the upper hole in the Door

from inside the enclosure. Slip a second Washer (K2)

onto the Screw (K1).

➢ Tighten the Screw (K1) to the Outside Handle.

➢ Repeat for the second Screw (K1).

➢ Take the Inside Handle and insert it over the heads of

the Screws (K1). Tighten the two Set Screws (K4).


OUTSIDE

HANDLE

DOOR

GLASS

STEP 13. INSTALL DOOR HANDLE

9/64” PILOT HOLES

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STEP 14. PREPARE DRIP RAIL ASSEMBLY

➢ Notch the Door Sweep C 176 C on one end (hinge side) 3/4” x 1/4” as shown.

➢ Insert the Sweep into the channel at the bottom of the Drip Rail CST 927 with the notched end on

the hinge side. Pull the Sweep through until 1” extends from the Drip Rail on the hinge side. Trim

the excess on the strike side.

➢ Insert the left / right Drip Rail Plug CP933 into each end of the Drip Rail.

➢ On the hinge side punch out the center of the Plug to allow water to escape.

CST 927

C 176 C

CP933 (L/R)

Remove center of PLUG on hinge side

3/4”

1/2”

CST 927

C 176 C

1/4”

DOUBLE

SIDED TAPE

DRIP RAIL ASSEMBLY

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➢ Remove the backing from the Tape on the Drip Rail CST 927. Position the Drip Rail flush with the edge of the Door

Panel on the hinge side.

➢ Adjust the height of the Drip Rail to 1” down from the top of the bottom horizontal rail. The Drip Sweep C 176 C will touch

the Sill Cover Dam CST 991 to prevent splash to the outside of the enclosure.

➢ Angle the Drip Rail up at the Door Strike to create a slope of minimum 1/8” down towards the Hinge for drainage.

➢ Check for interference between the Sweep and the unit by opening and closing the Door. Trim and adjust as needed.

➢ When satisfied, secure the Drip Rail to the Door using (2) self-drilling Drip Rail Screws 638PHPTO (#6 x 3/8” Pan Head

Philips Tek (Black Head)) with one at 1” from each end.

DOOR HINGE

DOOR STRIKE

638PHPTO (2x)

DRIP RAIL ASSEMBLY

DOOR HINGE DOOR STRIKE

1”

7/8”

1”

1”

DRIP RAIL SLOPED:

7/8” AT STRIKE

1” AT HINGE

DRIP RAIL ASSEMBLY

638PHPTO (2x)

CST 927

C 176 C

DOOR PANEL

CST 991 DRIP RAIL &

PANEL FLUSH DRIP RAIL &

PANEL FLUSH

STEP 15. INSTALL DRIP RAIL ASSEMBLY

Inside

Shower

Enclosure

GLASS

DRIP RAIL &

PANEL FLUSH


1”

Inside Shower

Enclosure

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STEP 16. SEAL UNIT EXTERIOR

➢ To complete the installation, run a bead of clear (or

matching color) mildew resistant caulking around

the outside perimeter of the shower at the Sill CST

998 and the Wall Jambs CST 956 and CST 993.

Outside Shower

Enclosure

CST 956

CAULKING

CST 993

CST 998

➢ Caulk the crevices where the Strike Post CST 926 and

Door Hinge Post meet the Sill Cover Dam CST 991.

➢ Follow the caulking manufacturer’s instructions before

using the shower.

CST 991

CST 926

CAULKING

Inside

Shower

Enclosure

CAULKING

gridscape door w. inline panel installation … · 5 gridscape door w. inline panel installation...

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