group 1 mh final
TRANSCRIPT
![Page 1: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/1.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 1/40
Project Work By Group No-1
MFM -1 st Year Part Time -2 nd Semester1.Roll No-10012.Roll No-10093.Roll No-10174.Roll No-1025
MMM -1 st Year Part Time -2 nd Semester5.Roll No-10036.Roll No-10117.Roll No-1019
![Page 2: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/2.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 2/40
Project Work By Group No-1
Subject : Production ManagementTopic : Materials Handling
Professor -in- charge : Prof. Bawa
![Page 3: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/3.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 3/40
Introduction
In any industrial organization, production is aprocess by which ,raw materials and otherinputs are converted into finished products.
Production may be used synonymously withmanufacturing.
Manufacturing is the process of producingonly tangible goods.
![Page 4: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/4.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 4/40
Introduction
Materials Handling is the movement, storage,control and protection of materials, goods andproducts throughout the process of manufacturing, distribution, consumption anddisposal.
The focus is on the methods, mechanicalequipment, systems and related controls usedto achieve these functions.
![Page 5: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/5.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 5/40
Industrial Mezzanine Forklift Pallet Racks
Industrial Mezzanine, Forklift AndPallet Racks
![Page 6: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/6.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 6/40
Types Of Materials Handled
Many types of materials of various size ,shapes and specific features are used. viz., ±
Raw materials ± Purchased components ± Materials-in-process(i.e. semi-finished goods) ± Finished Goods ± Packaging materials maintenance and repair
supplies ± Scrap and waste
± Rejects or rework
![Page 7: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/7.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 7/40
D efinition Of Materials Handling
Materials handling is defined as the art andscience of moving, packaging and storing of substances in any form. It includes ± Creation of time and place utility. ± Movement and storage of materials at lowest
possible cost through the use of proper methods
and equipments.
![Page 8: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/8.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 8/40
D efinition Of Materials Handling
Materials handling may also be defined as
± Art and science of conveying, elevating,positioning, transporting, packaging and storing of materials.
± Lifting, shifting and placing of materials which
effect a saving in money , time and place.
![Page 9: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/9.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 9/40
Importance Of Materials Handling
Efficient materials handling is important tomanufacturing operations ± Materials sent by vendor has to be unloaded ± Moved through inspections ± To production operations ± Then to the stores and ± Finally to the shipping department
![Page 10: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/10.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 10/40
Importance Of Materials HandlingUnloadedMaterial
Inspection To productiondepartment
To shippingdepartment
![Page 11: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/11.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 11/40
Importance Of Materials Handling
Materials handling is a subset of Plant Layout.They enhances the effectiveness of eachother. ± A good Plant Layout enables an operation to use
the most efficient handling. ± Efficient operations of appropriate materials
handling method reduces costs and enablesmaximum capabilities to be derived fromproduction facility.
![Page 12: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/12.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 12/40
Objective Of Materials Handling
± Reduce number of materials handling . ± Reduce cost of materials handling equipment. ± Reduce the distances through which materials are
handled. ± Lower unit handling cost. ± Reduction in manufacturing cycle time through
faster movement of materials and reduce thedistance through which materials is moved.Thusreducing work-in-progress inventory costs.
C ontd«.
![Page 13: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/13.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 13/40
Objective Of Materials Handling
± Contribution towards a better control of the flowof materials.
± Improve working conditions and greater safety inmovements of materials.
± Contribute to better quality by avoiding damages. ± Increased storage capacity through better
utilization of storage areas. ± Higher productivity at lower manufacturing costs.
![Page 14: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/14.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 14/40
Materials Handling Principles
Principle Of PlanningAll Handling activities should be planned.
Systems PrinciplePlan a system integrating as many Handlingactivities as is possible and coordinating the fullscope of operations (receiving, storage, production,inspection packaging, warehousing, shipping, andtransportation).
![Page 15: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/15.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 15/40
Materials Handling Principles
Principle Of Materials FlowPlan an operation sequence and equipment
arrangement to optimize materials flow.
Principle Of SimplificationReduce, combine, or eliminate unnecessarymovements and /or equipment.
![Page 16: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/16.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 16/40
Materials Handling Principles
Principle Of GravityUtilize gravity to move materials whenever
practicable.
Principle Of Space UtilizationMake optimum utilization of building cube.
![Page 17: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/17.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 17/40
Materials Handling Principles
Principle Of SafetyProvide for safe handling methods and
equipment.
Principle Of Unit-sizeIncrease quantity, size, weight of load handled.
![Page 18: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/18.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 18/40
Materials Handling Principles
Principle Of MechanizationUse mechanized or automated handling
equipment when practicable.
Principle Of Equipment SelectionIn selecting Handling equipment, consider allaspects of the materials to be handled, the move
to be made, and the Method's to be utilized.
![Page 19: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/19.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 19/40
Materials Handling Costs
Materials handling costs arises from two sources ± The costs of owning and maintaining equipment. ± The cost of operating the system.
Every effort should be made to reduce materialshandling cost as
± They do not add value to a product. ± Product will not be worth more simply because it was
moved but it will cost more.
![Page 20: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/20.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 20/40
Materials Handling Costs
Three fundamental ways of minimizing thecosts ± Eliminating the handling itself. ± Mechanizing , largely by conveyors & power driven
trucks making the necessary handling moreefficient.
± To have a record maintained for handling costs.
![Page 21: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/21.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 21/40
Organization For Materials Handling
Materials handling requires a carefullyplanned organized structure.
Emphasis depends upon the amount of handling required.A separate department must be developed tostudy procedures & devise better materialshandling techniques.Materials handling should be centralized.
![Page 22: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/22.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 22/40
Unit Load Concept
A unit load is a number of items , or bulkmaterials , so arranged that the mass can bepicked up and moved as a single object.
In grouping materials into units , manycompanies use skids or pallets so thatmechanical trucks can be employed to lift andmove the unit thus saving time ,cost and floorspace.
![Page 23: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/23.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 23/40
Factors Affecting The Selection Of Materials Handling Equipment
Production Problem Factors ± Volume of production ± Class of Materials handled ± The layout of plant and building facilities
![Page 24: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/24.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 24/40
Factors Affecting The Selection Of Materials Handling Equipment
Equipment Factors
± Adaptability ± Flexibility ± Load capacity ± Power ± Speed
± Space requirement ± Supervision
requirements ± Ease of maintenance
± Environment ± Cost
![Page 25: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/25.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 25/40
Factors Affecting The Selection Of Materials Handling Equipment
Human factors
± Capabilities of available manpower ± Safety of personnel
![Page 26: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/26.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 26/40
Types Of Materials Handling Systems
1.Equipment Oriented Systemsa) Overhead systemsb) Conveyor systemsc) Tractor-transfer systemsd) Fork-lift truck and pallet truck systemse) Industrial truck systemsf) Underground systems
![Page 27: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/27.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 27/40
a) Overhead Systems b) Conveyor Systems c) Tractor-transfer Systems
d) Fork-lift & pallet truckSystems
e) Industrial truck Systems f) Underground Systems
Equipment O riented Systems
![Page 28: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/28.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 28/40
Types Of Materials Handling Systems
2. Materials Oriented Systemsa) Unit handling systemsb) Bulk handling systems
c) Liquid handling systems
3. Method Oriented Systemsa) Manual systems
b) Mechanized or automated systemsc) Job-shop handling systemsd) Mass-production handling systems
![Page 29: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/29.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 29/40
Types Of Materials Handling Systems
4. Function Oriented Systemsa) Transportation systemsb) Conveying systemsc) Transferring systemsd) Elevating systems
![Page 30: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/30.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 30/40
Selection And D esigning Of HandlingSystems
Identification of appropriate systemsReview of design criteria and objectives of thehandling systemsCollection of data regarding flow pattern andflow requirementsIdentification of activity relationship between
departmentsD etermination of space requirements andestablishments of materials flow pattern
![Page 31: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/31.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 31/40
Selection And D esigning Of HandlingSystems
Analysis of materials and buildingcharacteristics
Preliminary selection of basic handling systemand generation of alternative systemsEvaluation of alternatives
Selection of best suited alternatives systemProcurement of the equipment andinstallation of the system
![Page 32: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/32.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 32/40
Types Of Materials HandlingEquipment
Conveyers -These are gravity powered devices,commonly used for moving loads from onepoint to another over fixed paths ± Belt conveyor ± Chain conveyor ± Roller conveyor
± Pneumatic conveyor
![Page 33: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/33.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 33/40
Types Of Materials HandlingEquipment
Cranes , Elevators and Hoists ± Overhead devices used for moving varying
loads between points within an area, fixedby supporting and binding rails ± Primarily used when the materials must be
lifted prior to being moved from one pointto another
![Page 34: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/34.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 34/40
Types Of Materials HandlingEquipment
Industrial trucksUsed for moving mixed or uniform loads
intermittently over variable paths .Examples ± Fork-lift truck ± Pallet trucks ± Tractors with trailers ± Power trolleys
![Page 35: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/35.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 35/40
Types Of Materials HandlingEquipment
Auxiliary equipmentsThese devices or attachments used withhandling equipment to make their use more
effective and versatile.Examples ± Ramps ± Positioners ± Pallets ± Containers ± Turn tables
![Page 36: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/36.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 36/40
Types Of Materials Handling Systems
Miscellaneous handling equipmentsExamples ±
Pipelines ± Automatic transfer devices ± Automated guided vehicle(AGV)systems ± Industrial robots
![Page 37: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/37.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 37/40
Summary
Materials handling Systems is one of the basiccomponents of any manufacturing system.
Materials handling requires systematicrecording, critical review and overseeing of allrelated activities to eliminate as manyunnecessary movements as possible.
![Page 38: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/38.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 38/40
Summary
The main objectives of materials handling areto prevent damage and improve productivity.
Generally, materials handling is considered animportant activity along all the links of thesupply chain, which include production,distribution, storage and retail. Minimizing thecomplexity of handling operations canincrease productivity and cut costs.
![Page 39: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/39.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 39/40
References
Books referredProduction And Operations Management
ByK. AswathappaK. Shridhara Bhat
Materials Handling EquipmentsByN. Rudenko
Various Internet Sites referred
![Page 40: Group 1 MH Final](https://reader031.vdocument.in/reader031/viewer/2022021214/577d2ad61a28ab4e1eaa3be6/html5/thumbnails/40.jpg)
8/7/2019 Group 1 MH Final
http://slidepdf.com/reader/full/group-1-mh-final 40/40
Thank You
&All The Best