group 14 engine cooling - evoscan 14 engine cooling contents ... (mb991871) to refill the engine...

GROUP 14

ENGINE COOLINGCONTENTS

GENERAL INFORMATION . . . . . . . . 14-2

SERVICE SPECIFICATIONS. . . . . . . 14-2

LUBRICANTS . . . . . . . . . . . . . . . . . . 14-2

SEALANTS <4G1> . . . . . . . . . . . . . . 14-2

SPECIAL TOOL . . . . . . . . . . . . . . . . . 14-3

ON-VEHICLE SERVICE. . . . . . . . . . . 14-3ENGINE COOLANT LEAK CHECK . . . . . . 14-3RADIATOR CAP VALVE OPENING PRESSURE CHECK. . . . . . . . . . . . . . . . . . 14-3ENGINE COOLANT REPLACEMENT <4A9> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-4ENGINE COOLANT REPLACEMENT <4G1> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6CONCENTRATION MEASUREMENT . . . . 14-7COOLING FAN CONTROL RELAY REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 14-7

COOLING FAN CONTROL RELAY CONTINUITY CHECK . . . . . . . . . . . . . . . . . 14-8COOLING FAN MOTOR CHECK <4A9> . . 14-8COOLING FAN MOTOR CHECK <4G1> . . 14-9

THERMOSTAT . . . . . . . . . . . . . . . . . . 14-10REMOVAL AND INSTALLATION . . . . . . . . 14-10INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 14-12

WATER PUMP . . . . . . . . . . . . . . . . . . 14-13REMOVAL AND INSTALLATION <4A9> . . 14-13REMOVAL AND INSTALLATION <4G1> . . 14-14

WATER HOSE AND WATER PIPE . . 14-15REMOVAL AND INSTALLATION <4A9> . . 14-15REMOVAL AND INSTALLATION <4G1> . . 14-18

RADIATOR . . . . . . . . . . . . . . . . . . . . . 14-22REMOVAL AND INSTALLATION . . . . . . . . 14-22

GENERAL INFORMATIONENGINE COOLING14-2

GENERAL INFORMATIONM1141000100906

The cooling system is designed to keep every part of the engine at appropriate temperature in whatever condition the engine may be operated. The cooling method is of the water-cooled, pressure forced circu-lation type in which the water pump pressurizes cool-ant and circulates it throughout the engine. If the coolant temperature exceeds the prescribed temper-

ature, the thermostat opens to circulate the coolant through the radiator as well so that the heat absorbed by the coolant may be radiated into the air. The water pump is of the centrifugal impeller type and is driven by the drive belt from the crankshaft. The radiator is the corrugated fin, cross flow type.

Item 4A9 4G1Radiator Performance kJ/h 155,200 175,300

SERVICE SPECIFICATIONSM1141000300609

Item Standard value LimitValve opening pressure of radiator cap kPa 74 − 103 Minimum 64Range of coolant antifreeze concentration of radiator % 30 − 60 −

Thermostat Valve opening temperature of thermostat °C

4A9 82 ± 2 −

4G1 82 ± 1.5 −

Full-opening temperature of thermostat °C 95 −

Valve lift mm 4A9 8 or more −

4G1 8.5 or more −

LUBRICANTSM1141000400736

Item Specified coolant Quantity LEngine coolant (including radiator condense tank)

4A9-M/T DIA QUEEN SUPER LONG LIFE COOLANT or equivalent

5.34A9-CVT 5.44G1 6.8

SEALANTS <4G1>M1141000500562

Item Specified sealantCylinder block drain plug 3M Nut Locking Part No.4171 or equivalentEngine coolant temperature sensor

SPECIAL TOOLENGINE COOLING 14-3

SPECIAL TOOLM1141000600644

Tool Number Name Use

MB991870AB

MB991871 LLC changer Coolant refilling

ON-VEHICLE SERVICEENGINE COOLANT LEAK CHECK

M1141001000504

WARNINGWhen pressure testing the cooling system, slowly release cooling system pressure to avoid getting burned by hot coolant.

CAUTION• Be sure to completely clean away any mois-

ture from the places checked.• When the tester is taken out, be careful not to

spill any coolant.•

ACX01844

Cap adapter

Adapter

AC

Be careful when installing and removing the tester and when testing not to deform the filler neck of the radiator.

1. Check that the coolant level is up to the filler neck. Install a radiator tester and apply 160 kPa pressure, and then check for leakage from the radiator hose or connections.

2. If there is leakage, repair or replace the appropriate part.

RADIATOR CAP VALVE OPENING PRESSURE CHECK

M1141001300624

NOTE: Be sure that the cap is clean before test-ing. Rust or other foreign material on the cap seal will cause an improper reading.

AC211643 AB

Cap adapter

1. Use a cap adapter to attach the cap to the tester.2. Increase the pressure until the indicator of the

gauge stops moving.Minimum limit: 64 kPaStandard value: 74 − 103 kPa

3. Replace the radiator cap if the reading does not remain at or above the limit.

ON-VEHICLE SERVICEENGINE COOLING14-4

ENGINE COOLANT REPLACEMENT <4A9>

M1141001200984

NOT USING SPECIAL TOOL LLC CHANGER (MB991871)<CVT>

WARNINGWhen removing the radiator cap, use care to avoid contact with hot coolant or steam. Place a shop towel over the cap and turn the cap anti-clockwise a little to let the pressure escape through the vinyl tube. After relieving the steam pressure, remove the cap by slowly turning it anti-clockwise.1. Drain the water from the radiator, heater core and

engine after unplugging the radiator drain plug and removing the radiator cap.

AC402918AB

Cylinder blockdrain plug

Drive shaftassembly (RH)

2. Drain the water in the water jacket by unplugging the drain plug of the cylinder block.

3. Remove the radiator condenser tank and drain the coolant.

4. Drain the coolant then clean the path of the coolant by injecting water into the radiator from the radiator cap area.

AC403641AB


Gasket

5. Replace the gasket, and tighten the cylinder block drain plug to the specified torque.

Tightening torque: 27 ± 3 N⋅m6. Securely tighten the drain plug of the radiator.7. Reinstall the radiator condenser tank.

AC403211AB

Breather plug

Thermo valve

Air intake duct

8. Remove the thermo valve breather plug.CAUTION

Do not use alcohol or methanol anti-freeze or any engine coolants mixed with alcohol or methanol anti-freeze. The use of an improper anti-freeze can cause corrosion of the aluminium compo-nents.9. By referring to the section on coolant, select an

appropriate concentration for safe operating temperature within the range of 30 to 60%. Refill engine coolant gradually through the radiator cap. A convenient mixture is a 50% water and 50% antifreeze solution (freezing point: −31°C).Recommended antifreeze: DIA QUEEN SUPER

LONG LIFE COOLANT or equivalentQuantity: 5.4 L

AC403561AB

Breather plug

O-ring

10.When no more air bubbles appear from the thermo valve breather plug, replace the breather plug and O-ring. Then tighten the breather plug to the specified torque.

Tightening torque: 1.5 ± 0.3 N⋅m11.Refill the engine coolant up to the top of the

radiator port.12.Tighten the radiator cap securely.13.Remove the radiator condenser tank cap, and

add the engine coolant up to the "F" line of the level gauge.

14.Turn the A/C switch to OFF position to start the engine and warm up until the cooling fan operates.

ON-VEHICLE SERVICEENGINE COOLING 14-5

NOTE: This work is to open the thermostat fully.15.Rev the engine several times and then stop it.

Check that there are no coolant leaks.16.Remove the radiator cap with the engine cool,

and then refill the engine coolant up to the top of the radiator port.

17.Tighten the radiator cap securely.CAUTION

Do not overfill the radiator condenser tank.18.Remove the radiator condenser tank cap, and


USING SPECIAL TOOL LLC CHANGER (MB991871)



AC402918AB


Drive shaftassembly (RH)




AC403641AB


Gasket

5. Replace the gasket, and tighten the cylinder block drain plug to the specified torque.

Tightening torque: 27 ± 3 N⋅m6. Securely tighten the drain plug of the radiator.7. Reinstall the radiator condenser tank.

CAUTIONDo not use alcohol or methanol anti-freeze or any engine coolants mixed with alcohol or methanol anti-freeze. The use of an improper anti-freeze can cause corrosion of the aluminium compo-nents.

AC402238

MB991871

AB

Air hose

8. By referring to the section on coolant, select an appropriate concentration for safe operating temperature within the range of 30 to 60%. Use the special tool LLC changer (MB991871) to refill the engine coolant up to the top of the radiator port. A convenient mixture is a 50% water and 50% antifreeze solution (freezing point: −31°C).Recommended antifreeze: DIA QUEEN SUPER

LONG LIFE COOLANT or equivalentQuantity:

<M/T> 5.3 L<CVT> 5.4 L

NOTE: For how to use special tool MB991871, refer to its manufacturers instructions.

9. Tighten the radiator cap securely.10.Remove the radiator condenser tank cap, and



11.Turn the A/C switch to OFF position to start the engine and warm up until the cooling fan operates.NOTE: This work is to open the thermostat fully.

12.Rev the engine several times and then stop it. Check that there are no coolant leaks.

13.Remove the radiator cap with the engine cool, and then refill the engine coolant up to the top of the radiator port.




ENGINE COOLANT REPLACEMENT <4G1>

M1141001200757



AC402236AB


Water pumpinlet pipe




AC104528AB


5. Apply the designated sealant to the screw area of the cylinder block drain plug, and then tighten to the specified torque.Specified sealant: 3M Nut Locking Part

No.4171 or equivalentTightening torque: 40 ± 5 N⋅m

6. Securely tighten the drain plug of the radiator.7. Reinstall the radiator condenser tank.

CAUTIONDo not use alcohol or methanol anti-freeze or any engine coolants mixed with alcohol or methanol anti-freeze. The use of an improper anti-freeze can cause corrosion of the aluminium compo-nents.

AC402237AB

MB991871

Air hose

8. By referring to the section on coolant, select an appropriate concentration for safe operating temperature within the range of 30 to 60%. Use the special tool LLC changer (MB991871) to refill the engine coolant up to the top of the radiator port. A convenient mixture is a 50% water and 50% antifreeze solution (freezing point: −31°C).Recommended antifreeze: DIA QUEEN SUPER

LONG LIFE COOLANT or equivalentQuantity: 6.8 LNOTE: For how to use special tool MB991871, refer to its manufacturers instructions.

9. Tighten the radiator cap securely.10.Remove the radiator condenser tank cap, and



11.Turn the A/C switch to OFF position to start the engine and warm up until the cooling fan operates.NOTE: This work is to open the thermostat fully.

12.Rev the engine several times and then stop it. Check that there are no coolant leaks.

13.Remove the radiator cap with the engine cool, and then refill the engine coolant up to the top of the radiator port.




CONCENTRATION MEASUREMENTM1141001100619

Measure the temperature and specific gravity of the engine coolant to check the antifreeze concentration.

Standard value: 30 − 60% (allowable concentra-tion range)

Recommended antifreeze: DIAQUEEN SUPER LONG LIFE COOLANT or equivalent

CAUTIONIf the concentration of the anti-freeze is below 30%, the anti-corrosion property will be adversely affected. In addition, if the concentra-tion is above 60%, both the anti-freezing and engine cooling properties will decrease, affecting the engine adversely. For these reasons, be sure to maintain the concentration level within the specified range.

COOLING FAN CONTROL RELAY REPLACEMENT

M1141007200089

AC205483AB

CAUTION

Basically, remove or install the cooling fan con-trol relay by hand. If the centre of relay has been pinched by pliers, it can be damaged.

AC302107AB

A

1. Remove the cooling fan control relay by hand. If it cannot be removed by hand, pinch the part A shown with long-nose pliers and remove the relay.

2. Install the new relay by hand.


COOLING FAN CONTROL RELAY CONTINUITY CHECK

M1141006200462

AC402819

J/B

AB

Cooling fancontrol relay(HI) <4G1>

Cooling fan control relay <4A9> or cooling fan control relay (LO) <4G1>

Instrument panel

CAUTIONEnsure the correct polarity to prevent the dam-age to a diode. Battery voltage

Terminal No. to be connected to tester

Continuity test results

Not applied 3 − 4 Open circuitConnect terminal No.1 and battery (+) terminal.Connect terminal No.2 and battery (−) terminal.

3 − 4 Continuity (less than 2 Ω )

COOLING FAN MOTOR CHECK <4A9>M1141001900217

AC402287AB

Cooling fan motor

1. Remove the cooling fan motor connector.

1 2

AC402288AB

Cooling fan motor

2. Check that the cooling fan motor runs when a positive battery terminal is connected to the cooling fan motor-side connector terminal No.1, and terminal No.2 is earthed. Also check to see that there is no abnormal sound emitted from the cooling fan motor at this time.

3. If the cooling fan motor is defective, replace it (Refer to P.14-22).


COOLING FAN MOTOR CHECK <4G1>M1141001900228

AC402281AB

Cooling fanmotor

1. Remove the cooling fan motor connector.

1 23 4

AC402282AB

Cooling fan motor

2. Check that the cooling fan motor runs at low speed when a positive battery terminal is connected to the cooling fan motor-side connector terminal No.1, and terminal Nos.2 and 4 are earthed. Also check to see that there is no abnormal sound emitted from the cooling fan motor at this time.

1 23 4

AC402283AB

Cooling fan motor

3. Check that the cooling fan motor runs at high speed when a positive battery terminal is connected to the cooling fan motor-side connector terminal Nos.1 and 3, and terminal Nos.2 and 4 are earthed. Also check to see that there is no abnormal sound emitted from the cooling fan motor at this time.

4. If the cooling fan motor is defective, replace it (Refer to P.14-22).

THERMOSTATENGINE COOLING14-10

THERMOSTATREMOVAL AND INSTALLATION

M1141002400732

<4A9>Pre-removal Operation• Engine Coolant Draining (Refer to P.14-4).• Alternator Assembly Removal (Refer to GROUP 16,

Charging System − Alternator Assembly P.16-13).

Post-installation Operation• Alternator Assembly Installation (Refer to GROUP 16,

Charging System − Alternator Assembly P.16-13).• Engine Coolant Refilling (Refer to P.14-4).

AC402405AB

1

3

4

5

8.4 ± 0.6 N·m

2N

Removal steps <<A>> >>B<< 1. Radiator lower hose connection<<A>> >>B<< 2. Hose clip

3. Control harness connection

4. Cooling water inlet hose fitting>>A<< 5. Thermostat

Removal steps (Continued)

THERMOSTATENGINE COOLING 14-11

<4G1>Pre-removal Operation• Front Under Cover Panel Removal (Refer to GROUP 51,

Front Bumper Assembly and Radiator Grille P.51-2).• Engine Coolant Draining (Refer to P.14-6).• Air Hose A Removal (Refer to GROUP 15, Intercooler

P.15-8).

Post-installation Operation• Air Hose A Installation (Refer to GROUP 15, Intercooler

P.15-8).• Engine Coolant Refilling (Refer to P.14-6).• Front Under Cover Panel Installation (Refer to GROUP

51, Front Bumper Assembly and Radiator Grille P.51-2).

AC402115AB

1

22 ± 4 N·m

4

32 N

Removal steps <<A>> >>B<< 1. Radiator lower hose connection<<A>> >>B<< 2. Hose clip

3. Cooling water inlet hose fitting>>A<< 4. Thermostat


THERMOSTATENGINE COOLING14-12

REMOVAL SERVICE POINT<<A>> RADIATOR LOWER HOSE/HOSE CLIP DISCONNECTION

AC209237 ABHose clip

Claw (Tip)

Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator lower hose.NOTE: If there is a hose clip claw, the hose clip can-not spread to capacity because the claw contacts the hose clip.

INSTALLATION SERVICE POINTS>>A<< THERMOSTAT INSTALLATION

CAUTIONMake absolutely sure that no oil adheres to the rubber ring of the thermostat. Also do not fold or scratch the rubber ring during installation.

AC005977AB

Rubber ring

Jiggle valve

Install the thermostat so that the jiggle valve is facing straight up. Be careful not to fold or scratch the rub-ber ring.

>>B<< HOSE CLIP/RADIATOR LOWER HOSE CONNECTION

CAUTIONNever reuse the hose clip whose claw is broken off to prevent the rusting.1. Insert a new hose clip into the radiator lower hose.2. Insert the radiator lower hose until the protrusion

of the cooling water inlet fitting.3. Remove the hose clip claw and shorten the hose

clip, then install the radiator lower hose.

INSPECTIONM1141002500591

THERMOSTAT CHECK

ACX00400AB

1. Immerse the thermostat in water, and heat the water while stirring. Check the thermostat valve opening temperature.

Standard value: Valve opening temperature:<4A9> 82 ± 2°C<4G1> 82 ± 1.5°C

ACX00401AC

Valve lift

2. Check that the amount of valve lift is at the standard value when the water is at the full-opening temperature.NOTE: Measure the valve height when the ther-mostat is fully closed, and use this measurement to compare the valve height when the thermostat is fully open.

Standard value:Full-opening temperature: 95°CAmount of valve lift:

<4A9> 8 mm or more<4G1> 8.5 mm or more

WATER PUMPENGINE COOLING 14-13

WATER PUMPREMOVAL AND INSTALLATION <4A9>

M1141002700830

Pre-removal Operation• Engine Coolant Draining (Refer to P.14-4).• Side Under Cover Panel (RH) Removal• Splash Shield Removal (Refer to GROUP 42, Fender

P.42-7).• Drive Belt Removal (Refer to GROUP 11A, Crankshaft

Pulley P.11A-14).

Post installation Operation• Drive Belt Installation (Refer to GROUP 11A, Crankshaft

Pulley P.11A-14).• Drive Belt Tension Check and Adjustment (Refer to

GROUP 11A, On-vehicle Service − Drive Belt Tension Check and Adjustment P.11A-6).

• Engine Coolant Refilling (Refer to P.14-4).• Splash Shield Installation (Refer to GROUP 42, Fender

P.42-7).• Side Under Cover Panel (RH) Installation

AC402406AB

8.4 ± 0.6 N·m

8.4 ± 0.6 N·m

1

2

3 N

Removal steps 1. Water pump pulley 2. Water pump

3. O-ring


WATER PUMPENGINE COOLING14-14

REMOVAL AND INSTALLATION <4G1>M1141002700841

Pre-removal Operation• Engine Coolant Draining (Refer to P.14-6).• Valve Timing Belt Removal (Refer to GROUP 11C, Timing

Belt P.11C-37).

Post-installation Operation• Valve Timing Belt Installation (Refer to GROUP 11C, Tim-

ing Belt P.11C-37).• Engine Coolant Refilling (Refer to P.14-6).

AC402117

AC402116

AC402524AB

1

24 ± 3 N·m

14 ± 1 N·m

2

23 ± 2 N·m

8 × 30

8 × 50

8 × 20

2

8 × 30

8 × 20

8 × 20

Bolt specifications

Screw diameter × length mm

Removal steps >>B<< 1. Alternator brace>>A<< 2. Water pump

INSTALLATION SERVICE POINTS>>A<< WATER PUMP INSTALLATIONCheck that the O-ring on the reverse side of water pump has not fallen out, and then install the water pump on the cylinder block.

>>B<< ALTERNATOR BRACE INSTALLATION

AC403625AB

Nut

Install the alternator brace nut so that it is in the direction shown.

WATER HOSE AND WATER PIPEENGINE COOLING 14-15

WATER HOSE AND WATER PIPEREMOVAL AND INSTALLATION <4A9>

M1141003301322

Pre-removal Operation• Inlet Manifold Removal (Refer to GROUP 15, Inlet Mani-

fold P.15-11).

Post-installation Operation• Inlet Manifold Installation (Refer to GROUP 15, Inlet Man-

ifold P.15-11).• Engine Oil Check <CVT> (Refer to GROUP 12, On-vehi-

cle Service − Engine Oil Check P.12-3).

<M/T>

AC601297AB

4N

5

63

7.6 ± 0.6 N·m

7.6 ± 0.6 N·m

1

2

Removal steps >>A<< 1. Throttle body water feed hose

2. Heater piping hose connection3. Throttle body water return hose and

water pump inlet pipe assembly

>>B<< 4. Gasket>>A<< 5. Throttle body water return hose

6. Water pump inlet pipe


WATER HOSE AND WATER PIPEENGINE COOLING14-16

<CVT>

AC402407AB

5N

4

20 ± 1 N·m

7N

3

8

96

7.6 ± 0.6 N·m

7.6 ± 0.6 N·m

1

2

20 ± 1 N·m

Removal steps >>A<< 1. Throttle body water feed hose

2. Heater piping hose connection3. Water hose connection4. Oil filter and bracket assembly

>>C<< 5. Gasket

6. Throttle body water return hose and water pump inlet pipe assembly

>>B<< 7. Gasket>>A<< 8. Throttle body water return hose

9. Water pump inlet pipe



INSTALLATION SERVICE POINTS>>A<< THROTTLE BODY WATER RETURN HOSE/THROTTOLE BODY WATER FEED HOSE INSTALLATION

AC403642AB

Throttle bodywater return hose

Throttle bodywater feed hose

Install the hose clips as shown.

>>B<< GASKET INSTALLATION

AC403643AB

Projection

Install the gasket as its protrusion is in the direction shown.

>>C<< GASKET INSTALLATION

AC402978AB

Projection

Install the gasket as its protrusion is in the direction shown.


REMOVAL AND INSTALLATION <4G1>M1141003301344

Pre-removal Operation• Thermostat Removal (Refer to P.14-10).• Battery and Battery Tray Removal

Post-installation Operation• Battery and Battery Tray Installation• Thermostat Installation (Refer to P.14-10).

AC402118AB

12N

31 ± 2 N·m

19N

18

17

10 ± 2 N·m

16N

15

9

17 ± 2 N·m

7N

17 ± 2 N·m

6

7N

11

10 10

14N

13N

24 ± 4 N·m

12

31 ± 2 N·m

10 ± 2 N·m

830 ± 9 N·m

9.0 ± 1.0 N·m

3

9.0 ± 1.0 N·m

5

4

10 ± 2 N·m

Removal steps <<A>> >>C<< 1. Radiator upper hose connection<<A>> >>C<< 2. Hose clip

3. Engine coolant temperature sensor connector

4. Waste gate solenoid valve connector

5. Waste gate solenoid valve, vacuum hose and pipe assembly

<<B>> 6. Turbocharger oil feed tube7. Gaskets

>>B<< 8. Engine coolant temperature sensor

9. Turbocharger water feed hose10. Cable band11. Throttle body water feed hose

>>A<< 12. Thermostat case13. Gasket

>>A<< 14. O-ring15. Turbocharger water feed pipe16. Gaskets17. Turbocharger water return hose18. Turbocharger water return pipe19. Gaskets



AC402648AB

30

31

13 ± 2 N·m

27

33

21

20

13 ± 2 N·m

22

23

26N

2829

25 13 ± 2 N·m

32

24

10 ± 2 N·m

11 ± 1 N·m

Removal steps <<C>> • Cowl top panel (Refer to GROUP

42, Loose Panel P.42-81).20. Control harness connection21. Harness bracket22. Throttle body water return hose23. Heater piping hose connection24. Engine oil cooler water hoses

connection>>A<< 25. Engine oil cooler water hose and

water pump inlet pipe assembly>>A<< 26. O-ring

27. Engine oil cooler water feed hose28. Engine oil cooler water return hose29. Water pump inlet pipe30. Engine oil cooler water feed hose31. Engine oil cooler water return hose• Alternator drive belt (Refer to

GROUP 11C, Crankshaft Pulley P.11C-17).

32. Engine oil pressure switch connector

33. Cooling water inlet pipe



REMOVAL SERVICE POINTS<<A>> RADIATOR UPPER HOSE/HOSE CLIP DISCONNECTION


Claw (Tip)

Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator upper hose.NOTE: If there is a hose clip claw, the hose clip can-not spread to capacity because the claw contacts the hose clip.

<<B>>TURBOCHARGER OIL FEED TUBE REMOVAL

CAUTIONRemove the turbocharger oil feed tube, and make sure that no dirt or foreign objects enter the oil channel of the turbocharger.

<<C>> COWL TOP PANEL REMOVALCAUTION

After removing the cowl top panel, perform the operation with care not to damage the wind-shield.

AC207441AC

Windshield

Protection tape

After removing the cowl top panel, attach a protec-tion tape on the lower area of the windshield for its protection.

INSTALLATION SERVICE POINTS>>A<< O-RING/ENGINE OIL COOLER WATER HOSE AND WATER PUMP INLET PIPE ASSEMBLY/THERMOSTAT CASE INSTALLATION

CAUTIONDo not allow engine oil or other grease to adhere to the cooling water line O-ring

AC103007

Cylinder block or thermostat case

AC

Water pump inlet pipe

O-ring

Fit the O-ring to the groove in the water pump inlet pipe. Then lubricate the rim of O-ring or the inside of water pump inlet pipe fixing position with water, and then insert the water pump inlet pipe to the cylinder block or the thermostat case.

>>B<< ENGINE COOLANT TEMPERATURE SENSOR INSTALLATION

AC103399AB

Apply the specified sealant to the thread of the engine coolant temperature sensor, and then tighten it to the specified torque.

Specified Sealant: 3M Nut Locking Part No.4171 or equivalent

Tightening torque: 30 ± 9 N⋅m


>>C<< HOSE CLIP/RADIATOR UPPER HOSE CONNECTION

CAUTIONNever reuse the hose clip whose claw is broken off to prevent the rusting.1. Insert a new hose clip into the radiator upper

hose.2. Insert the radiator upper hose until the protrusion

of the thermostat case.3. Remove the hose clip claw and shorten the hose

clip, then install the radiator upper hose.

RADIATORENGINE COOLING14-22

RADIATORREMOVAL AND INSTALLATION

M1141001501483

<4A9>Pre-removal Operation• Engine Coolant Draining (Refer to P.14-4).• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner

P.15-5).• Front Bumper Face Assembly Removal (Refer to GROUP

51, Front Bumper Assembly and Radiator Grille P.51-2).

Post-installation Operation• Front Bumper Face Assembly Installation (Refer to

GROUP 51, Front Bumper Assembly and Radiator Grille P.51-2).

• Air Cleaner Installation (Refer to GROUP 15, Air Cleaner P.15-5).

• Engine Coolant Refilling (Refer to P.14-4).

<M/T>

AC601242AB

15

15

5.0 ± 1.0 N·m5.0 ± 1.0 N·m

11

5

21

10 N

10N

1

9

3

78

6

13

14

14

16

4

18

20

17N 2

16

19

12N12 N

Radiator removal steps 1. Radiator drain plug2. O-ring3. Radiator cap4. Radiator condenser tank hose

5. Cooling fan motor connector6. Radiator condenser tank assembly7. Radiator condenser tank cap8. Radiator condenser tank

Radiator removal steps

RADIATORENGINE COOLING 14-23

<<A>> >>A<< 9. Radiator upper hose<<A>> >>A<< 10. Hose clips<<A>> >>A<< 11. Radiator lower hose<<A>> >>A<< 12. Hose clips

13. Headlamp support upper panel14. Radiator support upper insulators15. A/C condenser mounting bolts• Radiator assembly16. Radiator support lower insulators17. Cooling fan, cooling fan motor and

cooling fan shroud assembly18. Radiator

Cooling fan, cooling fan motor and cooling fan shroud removal steps

4. Radiator condenser tank hose5. Cooling fan motor connector6. Radiator condenser tank assembly13. Headlamp support upper panel17. Cooling fan, cooling fan motor and

cooling fan shroud assembly19. Cooling fan20. Cooling fan motor21. Cooling fan shroud



<CVT>

AC506671AB

17

17

5.0 ± 1.0 N·m5.0 ± 1.0 N·m

13

5

23

10 N

10N

1

9 12 N

3

78

6

15

16

16

18

4

20

22

19N 2

1112 N

18

21

14N14 N

Radiator removal steps 1. Radiator drain plug2. O-ring3. Radiator cap4. Radiator condenser tank hose5. Cooling fan motor connector6. Radiator condenser tank assembly7. Radiator condenser tank cap8. Radiator condenser tank

<<A>> >>A<< 9. Radiator upper hose<<A>> >>A<< 10. Hose clips<<A>> >>A<< 11. Radiator upper hose<<A>> >>A<< 12. Hose clips<<A>> >>A<< 13. Radiator lower hose<<A>> >>A<< 14. Hose clips

15. Headlamp support upper panel16. Radiator support upper insulators17. A/C condenser mounting bolts

• Radiator assembly18. Radiator support lower insulators19. Cooling fan, cooling fan motor and


Cooling fan, cooling fan motor and cooling fan shroud removal steps

4. Radiator condenser tank hose5. Cooling fan motor connector6. Radiator condenser tank assembly15. Headlamp support upper panel19. Cooling fan, cooling fan motor and



RADIATORENGINE COOLING 14-25

<4G1>Pre-removal Operation• Engine Coolant Draining (Refer to P.14-6).• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner

P.15-6).• Air Hose, Air Pipe and Intercooler Removal (Refer to

GROUP 15, Intercooler P.15-8).

Post-installation Operation• Air Hose, Air Pipe and Intercooler Installation (Refer to

GROUP 15, Intercooler P.15-8).• Air Cleaner Installation (Refer to GROUP 15, Air Cleaner

P.15-6).• Engine Coolant Refilling (Refer to P.14-6).

AC601595

17

17

15

5.0 ± 1.0 N·m5.0 ± 1.0 N·m

16

16

5.0 ± 1.0 N·m

9

20

78

6

18

4125.0 ± 1.0 N·m

22

21

23

11 N

3

14N

14 N

13

10

11N

18

19

1

2 N

AB

5

Radiator removal steps 1. Radiator drain plug2. O-ring3. Radiator cap4. Radiator condenser tank hose

5. Cooling fan motor connector6. Radiator condenser tank assembly7. Radiator condenser tank cap8. Radiator condenser tank



REMOVAL SERVICE POINT<<A>> RADIATOR UPPER HOSE/RADIA-TOR LOWER HOSE/HOSE CLIPS REMOVAL


Claw (Tip)

Break off the tip of hose clip claw and spread out the hose clip, then disconnect the radiator lower hose.NOTE: If there is a hose clip claw, the hose clip can-not spread to capacity because the claw contacts the hose clip.

INSTALLATION SERVICE POINT>>A<< HOSE CLIPS/RADIATOR LOWER HOSE/RADIATOR UPPWER HOSE INSTALLATION

CAUTIONNever reuse the hose clip whose claw is broken off to prevent the rusting.1. Insert a new hose clip into the radiator hose.2. Insert the radiator hose until the protrusion at both

radiator and engine side.3. Remove the hose clip claw and shorten the hose

clip, then install the radiator hose.

9. Radiator piping clamp<<A>> >>A<< 10. Radiator upper hose<<A>> >>A<< 11. Hose clips

12. Radiator piping clamp<<A>> >>A<< 13. Radiator lower hose<<A>> >>A<< 14. Hose clips

15. Headlamp support upper panel16. Radiator support upper insulators17. A/C condenser mounting bolts• Radiator assembly18. Radiator support lower insulators19. Cooling fan, cooling fan motor and


Cooling fan, cooling fan motor and cooling fan shroud removal

4. Radiator condenser tank hose5. Cooling fan motor connector6. Radiator condenser tank assembly9. Radiator piping clip12. Radiator piping clip15. Headlamp support upper panel19. Cooling fan, cooling fan motor and



group 14 engine cooling - evoscan 14 engine cooling contents ... (mb991871) to refill the engine...

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