group 8 slide 2 25-aug-14 team dr. jimmy chuang sean mcdonald jason clarke colum furey jen dewit...
TRANSCRIPT
Group 8Slide 2
Apr 11, 2023
TeamTeam
Dr. Jimmy Chuang
Sean McDonald
Jason Clarke
Colum Furey
Jen DeWit
Kevin Watson
Group 8Slide 3
Apr 11, 2023
OutlineOutline Client Background Project Background Design Criteria Selected Design Engineering Finite Element Model Cost Analysis Conclusions
Group 8Slide 4
Apr 11, 2023
Product:“The Moving Vessel Profiler™ (MVP™) is a multi-purpose instrument for aiding in the collection of both shallow and deep water data sets. The MVP™'s primary function is to allow accurate data collection without the need to stop the vessel.”
Contents Copyright ©2007 ODIM Brooke OceanURL: http://www.brooke-ocean.com/mvp_main.html (Last Updated: Oct 09, 2007)
LOPC
CTD
Water Flow
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 5
Apr 11, 2023
Project Project BackgroundBackground
•Moving Vessel Profiler Free Fall Fish
Allotted Area for M.A.K.O.
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
1016 mm
254 mm
Group 8Slide 6
Apr 11, 2023
Azores
Halifax
The ProblemThe Problem
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 7
Apr 11, 2023
The Idea (Ship of The Idea (Ship of Opportunity)Opportunity)
Halifax
New York
Miami
London
Europe
Mediterranean
Africa/Asia
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 8
Apr 11, 2023
The SolutionThe Solution
Fish is deployed from a moving vessel. Readings are recorded on the decent. Fish does not need to be returned to the ship
between casts
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 9
Apr 11, 2023
Design CriteriaDesign CriteriaTopic Requirement
Size (LxWxH) 610 mm x 89 mm x 89 mm
Depth Operate -200 m Survive -660 m
Sample Size Minimum 200 mL x 2
Sample Accuracy ±5 m of target depth
Speed Fish falls at 3-9 m/s
Shock Load 5 x gravity
Sample Pressure Gasses maintained in solution
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 10
Apr 11, 2023
Selected DesignSelected Design
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 11
Apr 11, 2023
Selected DesignSelected DesignSample Container (x3):• Schedule 80 PVC Pipe• 4:1 Reducer• Machined PVC Caps• Tension Spring• Cables
Latch Assembly:• Swing arm and frame• Locking pin• Compression spring• Solenoid actuator
Frame:• Container support• Upper and lower cable guides• Latch assembly mount
Water Flow
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 12
Apr 11, 2023
Selected DesignSelected Design
Tension Spring
Sample Container PVC caps have tension cables connecting to tension
spring. Tension spring provides:
Closing force. Force required for pressure containment.
Latch cables connect caps to latch assembly
Tension Cable
Water Flow
Sample Container
PVC CapLatch Cable
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 13
Apr 11, 2023
Selected DesignSelected Design
Locking Pin
Swing Arm
Solenoid Actuator
Latch Cable
Latch Assembly Latch cable connects
to the swing arm. Swing arm is held in
place by the locking pin preventing rotation.
Compression spring provides force to hold the locking pin in place.
Locking pin is connected to a solenoid actuator.
Water Flow
Compression Spring
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 14
Apr 11, 2023
Selected DesignSelected Design
Water Flow
Operation Solenoid is
actuated. Locking pin is
pulled down Swing arm is
allowed to rotate up.
Tension spring closes caps .
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 15
Apr 11, 2023
Selected DesignSelected Design
Video: Operation of Electric solenoid for cap release
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 16
Apr 11, 2023
Selected DesignSelected Design
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 17
Apr 11, 2023
EngineeringEngineeringMaximum Sample Pressure:
Sample Depth = 200 mMax Pressure = 2.03 MPa
Pipe Wall Thickness:
1” Nominal Schedule 80 PVC Pipe is rated to 6.68 MPaWall = 4.5 mm
Spring Force:
Cap Area x Internal PressureSpring force = 400 N
Total Contained Sample Volume:Taking volumes of spring and cable into account
Total Volume of pipe = 201 ml
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 18
Apr 11, 2023
Finite Element Finite Element ModelModel
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
1mm mesh size3D 8-node hexahedral elementsStress raiser where fillet was removed for simplification
Group 8Slide 19
Apr 11, 2023
Finite Element Finite Element ModelModel
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
1mm mesh size2D 4-node quad elementsFillet eliminated stress raiserNew stress at load applicationLoad needs validation
Group 8Slide 20
Apr 11, 2023
Cost AnalysisCost Analysis
temProjected Cost Cost Encurred
Mock Up Materials $50.00 $32.28
Prototype:
Parts $1,750.00 --
Stock Material $300.00 --
Machining NA --
Testing $500.00 --
Total $2,600.00 $32.28
PartProjected Cost
Springs $50.00
Solenoids $1,500.00
Cables $100.00
Fasteners $100.00
MaterialProjected Cost
Aluminum 6061 $200.00
PVC Stock $100.00
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
December January February
Group 8Slide 21
Apr 11, 2023
Next StepsNext Steps
GANTT CHART
Final Build Report
Construction
Testing & Early Inspection
Design Refinement
Inspection
Fully Operable Prototype
Documentation
Final Presentation
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 22
Apr 11, 2023
Term ConclusionsTerm Conclusions
Operating Mock-up successfully created
Solid Edge modeling completed
Build Report needs refinement for clarity
Budget has been approved by Department and Client
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Group 8Slide 23
Apr 11, 2023
AcknowledgementAcknowledgementss
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Professors:Dr. Jimmy ChuangDr. Ted Hubbard
Technicians:Greg JollimorePeter JonesAngus MacPhersonAlbert MurphyRobert WarnerClient:
ODIM Brooke Ocean
Group 8Slide 24
Apr 11, 2023
End PresentationEnd Presentation
FEM Calculations
Operation
Client Background
Project Background
Design Criteria
Selected Design
Engineering
FEM Cost
Analysis Conclusion
s Questions
Budget
Alternate Designs
Additional Calculations
4-5 6-8 9-16 17-18 19-20
Group 8Slide 25
Apr 11, 2023
Operation Operation DescriptionDescription
Group 8Slide 26
Apr 11, 2023
BudgetBudgetDetailed Design Project Budget: Team 8
MOCK-UP CONSTRUCTION Name Material
Unit Cost
No. Units
Total Cost
Paid By
General Materials
5 7/8" extension Spring Steel $1.99 1 $1.99 D.M.E. 2 1/8" Tension Spring Steel $1.49 1 $1.49 D.M.E. Basin Stopper Rubber $3.49 2 $6.98 D.M.E. 1 1/4" Pipe $3.59 1 $3.59 D.M.E. Particle Board Engineered Wood $2.92 1 $2.92 D.M.E. 3/4" Corner Bracket Steel $2.37 1 $2.37 D.M.E. Spring Clamp Steel / Rubber $2.39 2 $4.78 D.M.E. Hose Clamps Steel $1.29 2 $2.58 D.M.E. Gate Latch Galvanized Steel $2.59 1 $2.59 D.M.E. Picture Hanging Wire Galvanized Steel $2.99 1 $2.99 D.M.E.PROTOTYPE MATERIALS
Springs 5/8" x 4" Extension Spring Type 302 Stainless Steel $15.00 3 $45.00 BOT
3/8" x 1 1/2" Comp Spring
Zinc-Plated Spring-Tempered Steel $4.38 1 $4.38 BOT
Cables
25 ft - Nylon Coated SS
nylon coated - 304 Stainless Steel $21.15 3 $63.45 BOT
Cable Seal (Clamp) Stainless Steel TBD $10.00 BOT
Fasteners Set Screw TBD TBD $10.00 BOT Bolt TBD TBD $10.00 BOT Nut TBD TBD $10.00 BOT Epoxy TBD 1 $35.00 BOT Buckle TBD 2 $10.00 BOT Rubber Belt TBD 2 $10.00 BOT Slip or Snap Hook TBD 6 $20.00 BOT
Group 8Slide 27
Apr 11, 2023
Budget (continued)Budget (continued)Material
Aluminum
4" Square Bar Al 6061 - T6 $67.00 1 $67.00 BOT
1" Square Bar Al 6061 - T6 $5.75 1 $5.75 BOT
1/4'' X 2'' Square Bar Al 6061 - T6 $26.00 1 $26.00 BOT
1/2" Round Bar Al 6061 - T6 $2.75 1 $2.75 BOT
Plate/sheet Stock Al 6061 - T6 $75.00 1 $75.00 BOT
PVC
80 sch 1 in. Diameter Pipe PVC $1.57 12 $18.84 BOT
1 1/2" Solid Round Bar PVC $5.21 12 $62.52 BOT
Devices
Waterproof Solenoids Various $500.00 3 $1,500.00 BOT
Basic Analogue Controller Various $100.00 1 $100.00 BOT
Other
1" O-ring Teflon $4.75 1 $4.75 BOT
FABRICATION
Welding
Aluminum Welding N/A $0.00 $0.00 D.M.E.
Machining
Machining Done by Group N/A $0.00 $0.00 D.M.E.
Machining Done by Technicians N/A $0.00 $0.00 D.M.E.
Group 8Slide 28
Apr 11, 2023
Budget TotalsBudget Totals
TESTING
Devices
Accelerometer Various $109.95 1 $109.95 Dept. Mech Eng
SFE Bluetooth Dongle Various $16.95 1 $16.95 Dept. Mech Eng
Nylon Rope Nylon $9.99 1 $9.99 Dept. Mech Eng
MISCELLANEOUS
Office Supplies
Photocopying N/A $50.00 N/A $25.00 Dept. Mech Eng
Printing N/A $25.00 N/A $25.00 Dept. Mech Eng
Faxing N/A $5.00 N/A $2.00 Dept. Mech Eng
Long Distance Calling Card N/A $25.00 1 $25.00 Dept. Mech Eng
Document Binding N/A $3.00 12 $36.00 Dept. Mech Eng
TOTAL $2,372.61 Total
TOTAL- Dept Mech Eng $282.17 DME Total
TOTAL - BOT $2,090.44 BOT Total
Group 8Slide 29
Apr 11, 2023
Additional Additional CalculationsCalculationsShock Load Calculation
y = -5.6113x3 + 3.9399x2 + 3.1993x + 199.96
199.5
200
200.5
201
201.5
202
202.5
0 0.2 0.4 0.6 0.8 1 1.2 1.4
Time (s)
Dep
th (
m)
Series1
Poly. (Series1)
Group 8Slide 30
Apr 11, 2023
Alternate DesignsAlternate Designs