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GRUNDFOS DATA BOOKLET Accessories for dosing pumps

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  • GRUNDFOS DATA BOOKLET

    Accessories for dosing pumps

  • Table of contents

    2

    Accessories for dosing pumps

    1. Accessories for small dosing pumps up to 60 l/h 3Accessories overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Installation kits for dosing pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Cables and plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5E-box for SMART digital S DDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Foot valves FV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Rigid suction lances RSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Injection units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Multi-function valves, pressure relief valves, pressure loading valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Pump connection kits and inlay kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Dosing tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Water meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

    2. Accessories for medium-sized dosing pumps up to 460 l/h 26Accessories overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Cables and plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Foot valves FV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Rigid suction lances RSL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Level-control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Injection units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Pressure relief valves PRV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Pressure loading valves PLV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Pressure valves PV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Pulsation dampers and calibration columns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Pump connection kits and inlay kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Electric stirrers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Withdrawal devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Wall or tank mounting assembly for SMART Digital XL DDA/DDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Tank accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

    3. Accessories for large dosing pumps of more than 460 l/h 52Overview of a dosing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Cables and plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Diaphragm leakage sensor for DME pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Foot valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Rigid suction lines for stationary tanks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Injection units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Pressure relief valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59Pressure loading valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Pulsation dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

    4. Grundfos Product Center 69

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    Accessories for dosing pumps 1

    1. Accessories for small dosing pumps up to 60 l/h

    Accessories overviewGrundfos offer a comprehensive range of accessories covering every need when dosing with Grundfos pumps.

    Fig. 1 Dosing pump with accessories

    TM04

    159

    9 03

    12

    100%

    P S

    Hoses see page 7Injection units see pages 13, 14

    Multi-function valves, pressure loading valves, pressure relief valves, pressure valves, see pages 15, 16, 17

    Example: SMART Digital dosing pump

    Installation kits see page 4

    Pump connection kits and inlay kits see page 18

    Adapters see page 19

    T-pieces see page 20

    Dosing tanks see page 21

    Handheld mixer see page 24

    Drain valves see page 24

    Foot valves and rigid suction lances, see pages 8, 9

    E-box see page 6

    Cables see page 5

  • Accessories for sm

    all dosing pumps up to 60 l/h

    4

    Accessories for dosing pumps1

    Installation kits for dosing pumpsAn installation kit includes the following parts:• Injection unit with spring-loaded non-return valve

    (see page 13)• PE outlet hose, 6 m• PVC inlet hose, 2 m• PVC deaeration hose, 2 m• PE foot valve with strainer and weight, without or

    with level indication (see page 8).Fig. 2 Installation kit with foot valve without level

    indication

    Fig. 3 Installation kit with foot valve with level indication

    Technical data

    * Viscosity similar to water

    TM04

    160

    0 03

    12TM

    04 8

    469

    0512

    Max. flow rate*[l/h]

    Max. pressure[bar]

    Size Material of injection unit Product number

    Inlet / outlet hose[mm]

    Deaeration hose[mm]

    Body Gasket BallFoot valve

    without level indication

    Foot valve with level indication

    7.5 13 4/6 4/6

    PPFKM Ceramic 95730440 95730464

    EPDM Ceramic 95730441 95730465

    PVCFKM Ceramic 95730442 95730466

    EPDM Ceramic 95730443 95730467PTFE Ceramic 95730444 95730468

    PVDFFKM Ceramic 95730445 95730469

    EPDM Ceramic 95730446 95730470PTFE Ceramic 95730447 95730471

    30 12 6/9 4/6

    PPFKM Ceramic 95730448 95730472

    EPDM Ceramic 95730449 95730473

    PVCFKM Ceramic 95730450 95730474

    EPDM Ceramic 95730451 95730475PTFE Ceramic 95730452 95730476

    PVDFFKM Ceramic 95730453 95730477

    EPDM Ceramic 95730454 95730478PTFE Ceramic 95730455 95730479

    60 9 9/12 4/6

    PPFKM Ceramic 95730456 95730480

    EPDM Ceramic 95730457 95730481

    PVCFKM Ceramic 95730458 95730482

    EPDM Ceramic 95730459 95730483PTFE Ceramic 95730460 95730484

    PVDFFKM Ceramic 95730461 95730485

    EPDM Ceramic 95730462 95730486PTFE Ceramic 95730463 95730487

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    Accessories for dosing pumps 1

    Cables and plugsThe listed cables and plugs are suitable for the connection of a pump to external control devices, such as process controllers, flow meters, start/stop contacts and level sensors.

    Fig. 4 Cable and plug

    Technical data• Cable material: PVC, 0.34 mm2

    • Plug size: M 12

    TM04

    826

    7 04

    11

    Socket Application Pins Plug type Cable length[m] Product number

    Input Analog pulseExternal stop 4Straight

    2 966090145 96609016

    No cable 96698715Angled 2 96693246

    Input Low levelEmpty tank 4 Straight No cable 96698715

    Output Analog 5Straight

    2 966329215 96632922

    No cable 96609031Angled 2 96699697

    Output Relay 1Relay 2 4Straight

    2 966090175 96609019

    No cable 96696198Angled 2 96698716

  • Accessories for sm

    all dosing pumps up to 60 l/h

    6

    Accessories for dosing pumps1

    E-box for SMART digital S DDAThe Grundfos E-box (Extension Box) is a Plug & Play fieldbus communication interface for the integration of SMART Digital S DDA dosing pumps (up to 30 l/h) into a fieldbus network. Fieldbus communication allows to use the DDA dosing pump in industrial automation systems (PLC; SCADA), where advanced remote control and monitoring functions are required:• Remote control of all settings, such as operation

    mode, flow rate, etc.• Remote monitoring of all parameters, such as

    measured flow, pressure, faults with cause, etc.The E-box contains a standard Grundfos CIM communication interface module for data transmission between a fieldbus network and a Grundfos pump.SMART digital S DDA dosing pumps can be retrofitted easily with the E-box: it is simply placed between the pump and the mounting plate. The E-box has a connecting cable that is plugged directly into the pump.

    Fig. 5 E-box

    Dimensions

    Fig. 6 E-box, dimensions

    General data

    E-box 150 Profibus DP

    E-box 200 Modbus RTU

    E-box 500 Ethernet

    Description Product numberE-box 150 Profibus DP 97513994E-box 200 Modbus RTU 98563350E-box 500 Ethernet 99171932

    TM04

    845

    5 03

    12TM

    04 8

    454

    0312

    Supply voltage 30 VDC, ± 10 % (via M 12 plug of DDA)Max. power consumption 5 WMax. relative humidity 96 %Pollution degree 2

    Enclosure classIP65 according to IEC 60529NEMA 4X

    Electrical safety class 3Min./max. ambient temperature 0/45 °C

    Approvals CE, CB, CSA-US, RCMWeight 0.4 kg

    GENIbus connection(E-box to pump)

    Data protocol GENIbusGENIbus connection type Three-wire RS-485Transmission speed 9.6 kbits/sCable length 160 mm

    Required pump software for retrofitting V2.5 or higher

    Profibus implementation class DP-V0

    Connection type RS-485, two-wire (lines: A, B)

    Recommended cable typeScreened, double-twisted pairconductor cross-section: 0.34 - 1 mm2AWG: 22-17

    Maximum cable length 100 m at 12000 kbits/s1200 m at 9.6 kbits/sSlave address (set in DDA display) 1-126

    Line termination (set via DIP switches) On/off

    Supported data rates 9.6 - 12000 kbits/sGSD file for system integration:http://net.grundfos.com/qr/i/GRUN0CD9

    Required pump software for retrofitting V2.5 or higher

    Connection type RS-485, two-wire + common

    Recommended cable type

    Screened, twisted pairconductor cross-section:0.20 - 0.25 mm2AWG: 24-23

    Maximum cable length 1200 mSlave address (set in DDA display) 1-247

    Line termination (set via DIP switches) On/off

    Supported data rates 9600 / 19200 / 38400 bits/s

    Required pump software for retrofitting V2.5 or higher

    Ethernet protocol PROFINET IO / Modbus TCP(selected via rotary switch)

    Application layer DHCP, HTTP, Ping, FTP, SMTP, SNTP, Modbus TCPTransport layer TCPInternet layer Internet protocol V4 (IPv4)Link layer ARP, media access control (Ethernet)

    Recommended cable type Screened/unscreened, twisted-pair cables, CAT5, CAT5e or CAT6Maximum cable length 100 m at 10/100 Mbits/sSupported data rates 10 / 100 Mbits/s

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    Accessories for dosing pumps 1

    HosesHoses in various materials, sizes and lengths for small dosing pumps.

    Fig. 7 Hoses

    Technical data

    * Viscosity similar to water

    TM04

    826

    8 04

    11

    Max. flow rate*[l/h]

    Size(internal/external diameter)

    [mm]Material Max. pressure at 20 °C[bar]

    Length[m] Product number

    7.5 4/6

    PE 133 91835676

    10 9183650450 91835680

    PVC 0.53 96701733

    10 9670213350 96727418

    ETFE 203 95730337

    10 9573033850 95730339

    17 5/8 PE 133 95730888

    10 9672739350 95730889

    30

    6/9

    PE 123 96727409

    10 9672741250 96727415

    PVC 0.53 95730334

    10 9573033550 95730336

    ETFE 203 95730340

    10 9573034150 95730342

    6/12 PVC, textile-reinforced 233 96693751

    10 9665357150 91835686

    60 9/12

    PE 93 96727395

    10 9670565750 96727398

    PVC 0.53 96727434

    10 9573089050 95724702

    ETFE 133 95730343

    10 9573034450 95730345

  • Accessories for sm

    all dosing pumps up to 60 l/h

    8

    Accessories for dosing pumps1

    Foot valves FVFoot valves are installed at the lower end of the inlet hose. They are available either without level indication or with low-level and empty-tank indication.Foot valves include:• Weight• Strainer (mesh size approx. 0.8 mm)• Non-return valve• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and

    9/12 mm• Pipe connection set: threaded, Rp 1/4", internal

    thread (stainless steel).Foot valves with low-level and empty-tank indication include additionally:• Reed-switch unit with two floaters• 5 metres of cable with PE jacket• M 12 plug to connect DDA, DDC, DDE or DDI

    dosing pump• PE cap, ∅58 mm, for assembly in Grundfos

    cylindrical tanks, or for use with tank adapters.The contact type of the low-level and empty-tank indication is factory-set to NO. The contact type can be set to NC by turning the floaters upside down.Electrical data of the level indication:• Max. voltage: 48 V• Max. current: 0.5 A• Max. load: 10 VA

    Fig. 8 Foot valves: without level indication (left), with level indication (right)

    Dimensions

    Fig. 9 Foot valves: stainless-steel (left), PE or PVDF (centre and right)

    Technical data

    TM04

    847

    6 05

    12

    TM04

    846

    1 03

    12

    Max. flow rate[l/h]

    Material Product number

    Body Gasket Ball Without level indication With level indication

    60

    PEFKM, EPDM Ceramic 98070951 98070966

    PTFE Ceramic 98070952 98070967

    PVDFFKM, EPDM Ceramic 98070953 98070968

    PTFE Ceramic 98070954 98070969SS PTFE SS 98070963 -

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    9

    Accessories for dosing pumps 1

    Rigid suction lances RSLGrundfos offer a comprehensive range of rigid suction lances for a variety of chemical containers.Rigid suction lances are installed at the lower end of the inlet hose. They are available either without level indication or with low-level and empty-tank indication. Their immersion depth is adjustable.Rigid suction lances include:• Strainer (mesh size approx. 0.8 mm)• Non-return valve• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm and

    9/12 mm• Adjustable tank connection with holes for e.g. relief

    line.Rigid suction lances with low-level and empty-tank indication include additionally:• Reed-switch unit with 2 floaters• 5 metres of cable with PE jacket• M 12 plug to connect DDA, DDC, DDE or DDI

    dosing pump.The contact type of the low-level and empty-tank indication is factory-set to NO. The contact type can be set to NC by turning the floaters upside down.Electrical data of the level indication:• Max. voltage: 48 V• Max. current: 0.5 A• Max. load: 10 VA

    Fig. 10 Rigid suction lance

    Dimensions

    Fig. 11 Rigid suction lance

    Dimensions / Selection

    * Suitable adapters see page 11

    TM04

    845

    8 03

    12

    TM04

    846

    0 03

    12

    For dosing tank type Tank volume[l]Recommended

    immersion depth (L)[mm]

    Grundfos cylindrical tank (see page 22)

    40 40060 500

    100 690200 690300 980500 1100

    1000 1200Grundfos square tank (see page 21)* 100 690

    L-ring drum*120 820220 980

    Steel drum* 216 980

    Standard jerricans according to EN 12712*

    12, 33 (large cap) 40025, 30, 33 500

    60 690IBC* all sizes 1200

  • Accessories for sm

    all dosing pumps up to 60 l/h

    10

    Accessories for dosing pumps1

    Technical data

    * Minimum immersion depth for all sizes: approx. 140 mm

    Max. flow rate[l/h]

    Max. immersion depth*[mm]

    Material Product number

    Body Gasket Ball RSL without level indicationRSL with level

    indication

    60

    400PE

    FKM, EPDM Ceramic 98070978 98071074PTFE Ceramic 98070979 98071075

    PVDFFKM, EPDM Ceramic 98070980 98071076

    PTFE Ceramic 98070981 98071077

    500PE

    FKM, EPDM Ceramic 98070990 98071086PTFE Ceramic 98070991 98071087

    PVDFFKM, EPDM Ceramic 98070992 98071088

    PTFE Ceramic 98070993 98071089

    570PE

    FKM, EPDM Ceramic 98071002 98071098PTFE Ceramic 98071003 98071099

    PVDFFKM, EPDM Ceramic 98071004 98071100

    PTFE Ceramic 98071005 98071101

    690PE

    FKM, EPDM Ceramic 98071014 98071110PTFE Ceramic 98071015 98071111

    PVDFFKM, EPDM Ceramic 98071016 98071112

    PTFE Ceramic 98071017 98071113

    820PE

    FKM, EPDM Ceramic 98071026 98071122PTFE Ceramic 98071027 98071123

    PVDFFKM, EPDM Ceramic 98071028 98071124

    PTFE Ceramic 98071029 98071125

    980PE

    FKM, EPDM Ceramic 98071038 98071134PTFE Ceramic 98071039 98071135

    PVDFFKM, EPDM Ceramic 98071040 98071136

    PTFE Ceramic 98071041 98071137

    1100PE

    FKM, EPDM Ceramic 98071050 98071146PTFE Ceramic 98071051 98071147

    PVDFFKM, EPDM Ceramic 98071052 98071148

    PTFE Ceramic 98071053 98071149

    1200PE

    FKM, EPDM Ceramic 98071062 98071158PTFE Ceramic 98071063 98071159

    PVDFFKM, EPDM Ceramic 98071064 98071160

    PTFE Ceramic 98071065 98071161

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    11

    Accessories for dosing pumps 1

    Accessories for suction lances and foot valves with level indicationAdapters for containersThese adapters allow the installation of standard rigid suction lances (G 2" thread) and foot valves with level indication (PE cap) on different types of containers.

    Fig. 12 Adapters for containers

    Technical data

    TM04

    850

    6 07

    12

    Adapter type For container type Remark Product number

    TM04

    847

    0 05

    12

    Counter nut for tanks without threaded opening, e.g. 100-litre square tank or 1000-litre cylindrical tank PVC, grey 98071170

    TM04

    847

    1 05

    12 Containers with 2" NPT threaded opening PVC, grey 98156690

    Drums with S 70 x 6 coarse thread (MAUSER 2") PE, blue 98071171

    Drums with S 56 x 4 coarse thread (TriSure®) PE, orange 98071172

    TM04

    847

    3 05

    12

    Jerricans with small opening (approx. ∅36), according to EN 12713 PE, green 98071173

    Jerricans with medium-sized opening (approx. ∅45), according to EN 12713 PE, yellow 98071174

    Jerricans with large opening (approx. ∅57), according to EN 12713 PE, brown 98071175

    US containers with bung hole of 63 mm (ASTM International) PE, white 98071176

    TM04

    847

    2 05

    12

    IBC (Intermediate Bulk Container) with opening of ∅150 mm, S 160 x 7 PE, black 98071177

  • Accessories for sm

    all dosing pumps up to 60 l/h

    12

    Accessories for dosing pumps1

    Emission protection kitsGas emitted by liquid in a container can cause bad odour and corrosion. Emission protection kits help avoid such problems. Rigid suction lances can be retrofitted with emission protection kits.Two variants are available:• Emission protection kit with snifting valve: no gas

    can escape from the container, but air can be drawn in.

    • Emission protection kit for use with filter: gas can escape from the container and air can be drawn in. The kit can be connected to a filter by means of a 4/6 mm hose.

    Emission protection kits include:• Gasket for the tank adapter• Snifting valve or hose nipple 4/6mm (hose is not

    included)• Gasket for the cable outlet.

    Fig. 13 Emission protection kit

    Order data

    M 12-plug-to-flat-plug adapterThe adapter allows to connect rigid suction lances or foot valves with level indication to pumps with a level input designed for flat plugs (e.g. DMX and DMH with AR control unit).

    Order data

    TM06

    837

    2 03

    17

    Position Description

    A Gasket for the cable outletB Air valveC Gasket for the tank adapter

    Variant Product numberEmission protection kit with snifting valve 98071178Emission protection kit for use with filter 98071179

    A

    B

    C

    AAAAAAAAAAAAAAAAAAAAAAA

    BBBBBBBBBBBBBBBBBBBBBBBBBB

    CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC

    Description Product numberM 12-plug-to-flat-plug adapter 96635010

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    Accessories for dosing pumps 1

    Injection unitsInjection units connect the dosing line with the process line. They ensure a minimum counterpressure of 0.7 bar and avoid backflow of the dosing liquid.In general, they include:• Injection pipe. PP, PVC and PVDF versions can be

    shortened.• Spring-loaded non-return valve with Tantal spring.• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm,

    and 9/12 mm.• Pipe connection set: threaded, Rp 1/4", internal

    thread (stainless steel).

    Standard injection unitsDimensions

    Fig. 14 Standard injection unit, PP, PVC, and PVDF version

    Fig. 15 Standard injection unit, stainless-steel version

    Technical data

    Injection units with lip valveInjection units with lip valve are typically used to add sodium hypochlorite solution to water with a high carbonate content. The FKM lip prevents crystallisation and blocking caused by alkali carbonate reactions at the point of injection.

    Dimensions

    Fig. 16 Injection unit with lip valve

    Technical data

    TM04

    828

    0 04

    11TM

    04 8

    281

    0411

    G 1

    /2

    L 2 L 1

    G 1

    /2

    L 1L 2

    Max. flow rate[l/h]

    Max. pressure[bar]

    Material DimensionsProduct number

    Body Gasket Ball L 1 [mm]L 2

    [mm]

    60

    16

    PPFKM Ceramic 100 47 95730904

    EPDM Ceramic 100 47 95730908

    PVCFKM Ceramic 100 47 95730912

    EPDM Ceramic 100 47 95730916PTFE Ceramic 100 47 95730920

    PVDFFKM Ceramic 100 47 95730924

    EPDM Ceramic 100 47 95730928PTFE Ceramic 100 47 95730932

    100 Stainless steel PTFE Stainless steel 27 50 95730936

    16 PVCFKM Ceramic 300 47 95730940

    EPDM Ceramic 300 47 95730944PTFE Ceramic 300 47 95730948

    TM04

    828

    2 04

    11

    G 1

    /2

    L 1L 2

    Max. flow rate[l/h]

    Max. pressure[bar]

    Material DimensionsProduct number

    Body Gasket Ball L 1[mm]L 2

    [mm]60 16 PVC FKM Ceramic 55 59 95730964

  • Accessories for sm

    all dosing pumps up to 60 l/h

    14

    Accessories for dosing pumps1

    Injection units with ball valveInjection units with ball valve are used for applications where the injection point must be closable. The ball valve is placed between the injection pipe and the spring-loaded non-return valve. Thus, the dosing line can be completely disconnected from the process. The non-return valve can be disassembled and cleaned without stopping the process and emptying the process line.

    Dimensions

    Fig. 17 Injection unit with ball valve

    Technical data

    Injection units with removable injection pipeInjection units with removable injection pipe are used where regular cleaning of the injection pipe is required. The injection pipe can be removed from the process line without stopping the process water flow. The injection point can be closed with the integrated ball valve. The immersion depth of the injection pipe can be adjusted.

    Dimensions

    Fig. 18 Injection unit with removable injection pipe

    Technical data

    Hot-injection units with ball valveHot-injection units with ball valve can be used for direct injection of the dosing medium into processes with a high process water temperature of up to 120 °C. Hot-injection units have a stainless-steel injection pipe and a bendable stainless-steel cooling pipe of 1 metre. The stainless-steel ball valve is installed between the injection pipe and the cooling pipe. The cooling pipe separates the hot parts from the non-return valve and the dosing line.

    Dimensions

    Fig. 19 Hot-injection unit with ball valve

    Technical data

    TM04

    828

    4 04

    11

    L 1L 2

    G 1

    /2

    Max. flow rate[l/h]

    Max. pressure[bar]

    Material DimensionsProduct number

    Body Gasket Ball L 1[mm]L 2

    [mm]

    6016 PVC

    FKM Ceramic 100 183 95730952EPDM Ceramic 100 183 95730956

    64 Stainless steel PTFE Stainless steel 27 138 95730960

    TM04

    828

    5 04

    11

    L 1

    G 1

    /2

    L 2

    Max. flow rate[l/h]

    Max. pressure[bar]

    Material DimensionsProduct number

    Body Gasket Ball L 1[mm]L 2

    [mm]

    60 10 PVCFKM Ceramic 185 280 95730968

    EPDM Ceramic 185 280 95730972

    TM04

    828

    6 04

    11

    L 1L 2

    G 1

    /2

    Max. flow rate[l/h]

    Max. pressure[bar]

    Material DimensionsProduct number

    Body Gasket Ball L 1[mm]L 2

    [mm]

    6016 PVDF PTFE Ceramic 27 1158 9573097664 Stainless steel PTFE Stainless steel 27 1158 95730980

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    Accessories for dosing pumps 1

    Multi-function valves, pressure relief valves, pressure loading valvesMulti-function valves combine the functions of pressure relief valves and pressure loading valves. In addition, they allow deaeration of the pump and emptying of the outlet line for maintenance.Pressure relief valves protect the pump and the outlet-side installations against excessive pressure. All pressurised dosing installations should include a pressure relief valve.Pressure loading valves maintain a certain counterpressure for the dosing pump. They are used in the following applications:• too low counterpressure or no counterpressure at all• fluctuating system pressure with outlet-side

    pulsation damper.• To prevent syphoning, when the inlet pressure is

    higher than the counterpressure.

    Fig. 20 Multi-function valve, pressure relief valve, pressure loading valve

    Multi-function valvesA multi-function valve is mounted directly on the pump outlet side. The top connection is for the outlet line, the side connection leads the relief liquid back into the tank.• Loading pressure, adjustable from 1 to 4 bar, is

    factory-set to 3 bar.• Relief pressure, adjustable from 7 to 16 bar, is

    factory-set to 10 bar or 16 bar.• Maximum operating pressure: 16 bar.• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm,

    and 9/12 mm.

    Dimensions

    Fig. 21 Multi-function valve

    Technical data

    TM04

    828

    7 04

    11

    TM04

    828

    8 04

    11

    92

    139

    45

    4745

    G 5/8

    Ø 60

    Max. flow rate[l/h]

    Material Product number

    Body Connections Gasket Diaphragm Relief pressure 10 barRelief pressure

    16 bar

    60 PVDF

    PPFKM PTFE 95704585 95730821

    EPDM PTFE 95704591 95730822

    PVCFKM PTFE 95730807 95730823

    EPDM PTFE 95730808 95730824PTFE PTFE 95730809 95730825

    PVDFFKM PTFE 95730810 95730826

    EPDM PTFE 95730811 95730827PTFE PTFE 95730812 95730828

  • Accessories for sm

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    16

    Accessories for dosing pumps1

    Pressure relief valves PRVPressure relief valves are installed in the outlet line near the pump using the 2 in-line connections. The side connection leads the relief liquid back into the tank.• Relief pressure, adjustable from 5 to 10 bar, is

    factory-set to 10 bar, or• Relief pressure, adjustable from 7 to 16 bar, is

    factory-set to 16 bar.• Maximum operating pressure: 16 bar.• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm,

    and 9/12 mm.• Pipe connection set: threaded, Rp 1/4", internal

    thread (stainless steel).

    Dimensions

    Fig. 22 Pressure relief valve. Dimensions in brackets apply to stainless-steel version.

    Technical data

    Pressure loading valves PLVPressure loading valves are installed in the outlet line after the pressure relief valve, and after the pulsation damper, if fitted.• Loading pressure, adjustable from 1 to 5 bar, is

    factory-set to 3 bar.• Maximum operating pressure: 16 bar.• Hose connection set: 4/6 mm, 6/9 mm, 6/12 mm,

    and 9/12 mm.• Pipe connection set: threaded, Rp 1/4", internal

    thread (stainless steel).

    Dimensions

    Fig. 23 Pressure loading valve. Dimensions in brackets apply to stainless-steel version.

    Technical dataTM

    04 8

    290

    0411

    Ø4.5(-)

    48(20)

    96(4

    0)

    78 (-)

    21(22)

    82(82)

    68(6

    8)

    Max. flow rate[l/h]

    Material Product number

    Diaphragm Body and connections Gasket Relief pressure 10 barRelief pressure

    16 bar

    60 PTFE

    PP FKM / EPDM 95730757 95730773

    PVCFKM / EPDM 95730758 95730774

    PTFE 95730759 95730775

    PVDFFKM / EPDM 95730760 95730776

    PTFE 95730761 95730777Stainless steel No gaskets 95730771 95730783

    TM04

    829

    2 04

    11

    21 (22)

    68 (6

    8)

    82 (82)

    Ø4.5 (-)

    78 (-)

    96 (4

    0)

    Max. flow rate[l/h]

    MaterialProduct number

    Diaphragm Body and connections Gasket

    60 PTFE

    PP FKM / EPDM 95730741

    PVCFKM / EPDM 95730742

    PTFE 95730743

    PVDFFKM / EPDM 95730744

    PTFE 95730745Stainless steel No gaskets 95730751

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    Accessories for dosing pumps 1

    Pressure valvesPressure valves provide a constant counterpressure of 3 bar. They are particularly required for DDA-FC or DDA-FCM pumps at very small flow rates.Pressure valves are installed either directly on the pump outlet side, or on the pressure relief valve.• Loading pressure: 3 bar, not adjustable.• Maximum system pressure: 16 bar.• Spring material: Alloy C-4 (NiMo16CrTi, material

    number 2.4610).• No connections included.

    Dimensions

    Fig. 24 Pressure valve

    Technical data

    TM04

    829

    3 04

    11

    87

    G 5/8

    Max. flow rate[l/h]

    MaterialProduct number

    Ball Body Gaskets

    60Ceramic

    PPFKM 95730325

    EPDM 95730326

    PVCFKM 95730327

    EPDM 95730328PTFE 95730329

    PVDFFKM 95730330

    EPDM 95730331PTFE 95730332

    Stainless steel Stainless steel PTFE 95730333

  • Accessories for sm

    all dosing pumps up to 60 l/h

    18

    Accessories for dosing pumps1

    Pump connection kits and inlay kitsRetrofit pump connection kits and inlay kits for the integration of Grundfos standard dosing pumps into installations with various sizes of hoses or pipes.A pump connection kit includes:• 1 set of inlays• 1 union nut.The inlay kits are used to connect pumps and accessories to pipes or hoses that differ from Grundfos standard sizes.An inlay kit includes:• 2 sets of inlays.

    Fig. 25 Left: pump connection kit; right: inlay kit

    Technical data

    TM04

    829

    4 04

    11

    TM04

    829

    5 04

    11

    Connection type Size MaterialProduct number

    Connection kit Inlay kit

    Hose (cone and ring)

    4/6 mm, 6/9 mm, 6/12 mm, 9/12 mmPP 97691902 -

    PVC 97691903 -PVDF 97691904 -

    0.17" x 1/4", 1/4" x 3/8", 3/8" x 1/2"PP 97691905 -

    PVC 97691906 -PVDF 97691907 -

    Hose (cone and ring)

    4/6 mm, or 0.17" x 1/4"PP 97702474 95730984

    PVC 97702485 95730720PVDF 97702495 95730729

    4/9 mmPP 98153922 98153977

    PVC 98153944 98154006PVDF 98153949 98154029

    5/8 mmPP 97702475 95730711

    PVC 97702486 95730721PVDF 97702496 95730730

    6/8 mmPP 97702476 95730712

    PVC 97702487 95730722PVDF 97702497 95730731

    6/9 mmPP 97702477 95730713

    PVC 97702488 95730723PVDF 97702498 95730732

    6/12 mmPP 97702478 95730714

    PVC 97702489 95730724PVDF 97702499 95730733

    9/12 mmPP 97702479 95730715

    PVC 97702490 95730725PVDF 97702500 95730734

    1/4" x 3/8PP 97702482 95730718

    PVC 97702492 95730727PVDF 97702503 95730737

    3/8" x 1/2"PP 97702483 95730719

    PVC 97702493 95730728PVDF 97702504 95730738

    Hose (cutting ring type) 1/8" x 1/4"PP 97702481 95730717

    PVDF 97702502 95730736

    Pipe welding External diameter 16 mmPP 97702480 95730716

    PVDF 97702501 95730735Pipe cementing Internal diameter 12 mm PVC 97702491 95730726

    Pipe, external thread 1/2" NPT

    PP 97702484 -PVC 97702494 -

    PVDF 97702505 -Stainless steel 97702508 -

    Pipe, internal threadRp 1/4" Stainless steel 97702472 95730739

    1/4" NPT Stainless steel 97702473 95730740

    Pipe (cutting ring type)4/6 mm Stainless steel 97702506 -

    8/10 mm Stainless steel 97702507 -

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    Accessories for dosing pumps 1

    Adapters

    Threaded adaptersThreaded adapters are used to convert between different threaded connection sizes.

    A threaded adapter kit includes:• 1 adapter• 1 O-ring.

    Technical data

    Union nut adaptersUnion nut adapters consist of a rigid pipe with union nuts on both ends. They have neither gaskets nor glued or welded connections.

    Technical data

    TypeThreaded connection size Material

    Product numberInternal thread External thread Body Gaskets

    TM04

    829

    6 04

    11

    G 3/8" G 5/8"

    PP FKM / EPDM 95730407

    PVCFKM / EPDM 95730408

    PTFE 95730409

    PVDFFKM / EPDM 95730410

    PTFE 95730411

    TM04

    829

    7 04

    11

    G 5/8" G 3/8"

    PP FKM / EPDM 95730412

    PVCFKM / EPDM 95730413

    PTFE 95730414

    PVDFFKM / EPDM 95730415

    PTFE 95730416

    TM04

    829

    8 04

    11

    G 5/8" G 3/4"

    PP FKM / EPDM 95730417

    PVCFKM / EPDM 95730418

    PTFE 95730419

    PVDFFKM / EPDM 95730420

    PTFE 95730421

    TM04

    829

    9 04

    11

    G 5/8" G 1 1/4"

    PP FKM / EPDM 95730422

    PVCFKM / EPDM 95730423

    PTFE 95730424

    PVDFFKM / EPDM 95730425

    PTFE 95730426

    TM04

    830

    0 04

    11

    G 5/8" M 20 x 1.5

    PP FKM / EPDM 95730427

    PVCFKM / EPDM 95730428

    PTFE 95730429

    PVDFFKM / EPDM 95730430

    PTFE 95730431

    TM04

    847

    5 06

    12

    G 5/8" M 30 x 3.5 PVDF

    FKM / EPDM 98154048

    PTFE 98154054

    TM04

    830

    1 04

    11

    G 1 1/4" G 5/8"

    PP FKM / EPDM 95730432

    PVCFKM / EPDM 95730433

    PTFE 95730434

    PVDFFKM / EPDM 95730435

    PTFE 95730436

    TypeThreaded connection size Material

    Product numberInternal thread Internal thread Body

    TM04

    830

    6 04

    11

    G 5/8" G 5/8"

    PVC 95730437

    PP 95730438

    PVDF 95730439

  • Accessories for sm

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    20

    Accessories for dosing pumps1

    Hose-to-hose and hose-to-pipe adaptersTechnical data

    T-piecesTechnical data

    Type DescriptionConnections Material

    Product numberSide 1 Side 2 Body and connections Gaskets

    TM04

    830

    2 04

    11

    Valve body with two external threads G 5/8"

    For hoses 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm

    PP FKM / EPDM 95730367

    PVCFKM / EPDM 95730368

    PTFE 95730369

    PVDFFKM / EPDM 95730370

    PTFE 95730371

    Without

    PP FKM / EPDM 95730356

    PVCFKM / EPDM 95730357

    PTFE 95730358

    PVDFFKM / EPDM 95730359

    PTFE 95730360Without Threaded Rp 1/4 Stainless steel PTFE 95730361

    TM04

    836

    0 07

    11

    Pipe cementing end on one side, external thread G 5/8" on the other side

    For hoses 4/6 mm, 6/9 mm, 6/12 mm,

    9/12 mmInternal ∅12 mm PVC

    FKM / EPDM 95730378

    PTFE 95730379

    Without Internal ∅12 mm PVCFKM / EPDM 95730365

    PTFE 95730366

    TM04

    830

    3 04

    11 Pipe welding end on one side, external thread G 5/8" on the other side

    For hoses 4/6 mm, 6/9 mm, 6/12 mm,

    9/12 mmExternal ∅16 mm

    PP FKM / EPDM 95730377

    PVDFFKM / EPDM 95730380

    PTFE 95730381

    Without External ∅16 mmPP FKM / EPDM 95730362

    PVDFFKM / EPDM 95730363

    PTFE 95730364

    Type DescriptionConnections Material

    Product numberBottom Top Side Body and connections Gaskets

    TM04

    830

    4 04

    11

    Three external threads G 5/8"

    For hoses 4/6 mm, 6/9 mm, 6/12 mm, 9/12 mm

    PP FKM / EPDM 95730387

    PVCFKM / EPDM 95730388

    PTFE 95730389

    PVDFFKM / EPDM 95730390

    PTFE 95730391

    - Without -

    PP FKM / EPDM 95730346

    PVCFKM / EPDM 95730347

    PTFE 95730348

    PVDFFKM / EPDM 95730349

    PTFE 95730350

    TM04

    830

    5 04

    11

    Two male threads G 5/8", one internal

    connection with union nut

    Union nut G 5/8" Without

    For hoses 4/6 mm, 6/9 mm,

    6/12 mm, 9/12 mm

    PP FKM / EPDM 95730397

    PVCFKM / EPDM 95730398

    PTFE 95730399

    PVDFFKM / EPDM 95730400

    PTFE 95730401

    Without

    PP FKM / EPDM 95730351

    PVCFKM / EPDM 95730352

    PTFE 95730353

    PVDFFKM / EPDM 95730354

    PTFE 95730355

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    21

    Accessories for dosing pumps 1

    Dosing tanks

    Square tank, 100 litresThe closed, square tank has a screw cap and a mounting platform for one pump or two pumps in parallel.The pump mounting platform is higher than the screw cap to protect pumps and connections when filling chemicals into the tank.• Tank material: MDPE• Weight: 15 kg• Wall thickness: 4 mm• Liquid temperature: -20 °C to +45 °C.SMART Digital pumps can be fitted directly on the mounting platform by means of brass inserts moulded into the platform. For other pumps a bracket is required.The square tank is prepared for a G 3/4" drain valve.When using a rigid suction lance in the tank, choose the counter nut for fixing (see page 11).

    Fig. 26 Square tank

    Dimensions

    Fig. 27 Square tank, dimensions

    Order data

    TM04

    830

    7 04

    11

    TM04

    830

    8 04

    11

    Tank volume[l] Product number

    100 96489271

    Ø152

    540

    670

    50050

    0

    98

    98

    98

    137

    192

    M5

  • Accessories for sm

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    22

    Accessories for dosing pumps1

    Cylindrical tanksCylindrical tanks are available transparent or black. They have a litre scale and a black screw cap.• Tank material: LLDPE, UV-stabilised• Liquid temperature: -20 °C to +45 °C.All cylindrical tanks are prepared for a G 3/4" opening for a drain valve, and have a screw plug (PE/EPDM).The cylindrical tanks with volumes of 60, 100, 200, 300 and 500 litres include additionally:• Threaded M 6 inserts for the assembly of a SMART

    Digital, a DDI, or a DMX model 221 dosing pump. For other pumps a bracket is required.

    • A G 2" opening for a rigid suction lance or a foot valve, closed with a screw plug

    • A flange for an electric stirrer with threaded inserts• Threaded M 6 inserts at the bottom part for floor

    mounting with a set of floor-mounting brackets (see page 24).

    Fig. 28 Cylindrical tank, 60 litres

    Technical data

    Dimensions

    Fig. 29 Cylindrical tank, 40 litres

    TM04

    846

    8 04

    12

    Tank volume[l] Prepared for direct assembly of an electric stirrer

    Weight[kg]

    Product number

    Transparent Black40 - 3.4 96688081 95701166

    60- 5.5 98148805 98149053

    Yes 5.5 98150038 98150040

    100- 7.5 98149057 98149082

    Yes 7.5 98150051 98150052

    200- 11.5 98149215 98149224

    Yes 11.5 98150053 98150054

    300- 13 98149245 98149252

    Yes 13 98150055 98150056

    500- 28 98149266 98149269

    Yes 28 98150057 98150058

    1000- 40 96688086 95706305

    Yes, with reinforced beam 48 98173675 98173752

    TM04

    831

    0 04

    11

    Ø16

    0

    Ø420

    Ø160

    Rp 3/4"

    350

    420

    45

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    Accessories for dosing pumps 1

    Fig. 30 Cylindrical tank, 60 and 100 litres

    Fig. 31 Cylindrical tank, 200 and 300 litres

    Fig. 32 Cylindrical tank, 500 litres

    Fig. 33 Cylindrical tank, 1000 litres

    TM04

    846

    5 04

    12TM

    04 8

    466

    0412

    TM04

    846

    7 04

    12TM

    04 8

    315

    0411

    Rp 3/4"

    Ø1080

    1260

    Ø160

    1150

    50

  • Accessories for sm

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    24

    Accessories for dosing pumps1

    Collecting trayThe collecting tray is available in several sizes to suit the respective dosing tank size. It collects chemicals that might leak out of the tank, and protects the environment.• Material: PE• Colour: transparent.

    Fig. 34 Collecting tray

    Accessories for dosing tanks

    Fig. 35 Dissolving hopper, dimensions Fig. 36 Handheld mixer

    Technical data

    TM04

    831

    6 04

    11

    For tank size[l]

    Volume [l]

    Dimensions (diameter x height)[mm] Product number

    60 80 500 x 545 96726831100 120 500 x 700 96726832200 210 770 x 595 98150059300 400 770 x 960 96726834500 500 860 x 980 95701272

    1000 1000 1150 x 1080 96726836

    TM04

    831

    8 04

    11

    Ø 270

    Ø 140

    Ø 70

    283

    120

    TM04

    847

    7 05

    12

    Description Specifications Material Product numberDrain valve for installation in the threaded sleeve of the dosing tank Dosing tank connection G 3/4" PVC 96689132

    Ventilation valve Spring-loaded, opening pressure 0.05 bar PVC / FKM / glass 96694401

    Dissolving hopper for washing powders into the dosing tank

    Dosing tank connection: DN 40 through-bolt; water connection: G 5/4", with union nut and inlay for PVC pipe (cementing diameter 25 mm)

    PVC 96726979

    Handheld mixer for use in dosing tanksShaft length 1200 mm, length can be adapted to the corresponding dosing tank, with DN 15 through-bolt for connection at the dosing tank

    PE 98133793

    Set of floor-mounting brackets 4 floor-mounting brackets with fixing screws 98149921Set of screws for mounting a pump on a 100-litre square tank For pump types DDA, DDC, DDE Stainless steel 95730862

    Set of screws for mounting a pump on a 60-, 100-, 200-, 300-, or a 500-litre cylindrical tank For pump types DDA, DDC, DDE, DDI, DMX model 221 Stainless steel 98159495

    Set of screws for mounting a pump on a 40-litre or a 1000-litre cylindrical tank For pump types DDA, DDC, DDE, DDI, DMX model 221 PP 95730864

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    Accessories for dosing pumps 1

    Water meterThe in-line water meter with potential-free pulse signal is suitable for use in flow-proportional dosing applications.• Qn 1.5 and Qn 2.5 meters are of the multi-jet, dry

    dial type, for cold water up to 30 °C, or hot water up to 90 °C.

    • Qn 15 meters and up are of the helical vane type, for cold water up to 50 °C, or hot water up to 120 °C.

    • Max. pressure: 16 bar.If the water meter is connected directly to the pump pulse input, use a control plug (PN 96698715).• Qn 1.5 to Qn 15 meters are threaded.• Qn 40 to Qn 150 meters are flanged.• Cable length: 3 m.

    Fig. 37 Water meter

    * Maximum load, Reed contact: 30 VAC/VDC, 0.2 A.** Maximum load, Namur contact: 8-12 VDC, 1 kOhm (requires external power supply).

    Dimensions

    TM04

    831

    7 04

    11

    Qn[m3/h]

    Pulse rate[l/pulse]

    Maximum short-period

    capacity[m3/h]

    Maximum pressure

    [bar]

    Transitional capacity with

    error ± 2 %[l/h]

    Minimum capacity with

    error ± 5 %[l/h]

    Product number

    Maximum water temperature

    30 °C 50 °C 90 °C 120 °C1.5* 1 3 16 120 50 96446846 - 96446897 -2.5* 2.5 5 16 200 70 96446847 - 96446898 -15* 10 30 16 3000 450 - 96446848 - 964468991.5* 0.25 3 16 120 50 96482640 - 96482643 -2.5* 0.25 5 16 200 70 96482641 - 96482644 -15* 2.5 30 16 3000 450 96482642 - 96482645 -40** 100 80 10 4000 700 - 96446849 - 9644690060** 25 120 10 6000 1200 - 96446850 - 96446901

    150** 100 300 10 12000 3000 - 96446851 - 96446902

    Size Connections Installation kit connection Port-to-port length[mm]Port-to-port length incl. kit

    [mm]

    Threaded connectionQn 1.5 G 3/4" G 1/2" 165 245Qn 2.5 G 1" G 3/4" 190 288Qn 15 G 2.5 G 2" 300 438

    Flanged connectionQn 40 DN 80 225 -Qn 60 DN 100 250 -

    Qn 150 DN 150 300 -

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    Accessories for dosing pumps2

    2. Accessories for medium-sized dosing pumps up to 460 l/h

    Accessories overviewGrundfos offer a comprehensive range of accessories covering every need when dosing with Grundfos pumps.

    Fig. 38 Dosing pump with accessories

    TM06

    837

    4 03

    17

    Foot valves and rigid suction lances, see page 29 and page 30

    Electric stirrers, see page 48

    Pump connection kits and inlay kits, see page 47

    Hoses, see page 28

    Injection units, see page 34

    Pressure relief valves, pressure loading valves, see page 35

    Pulsation dampers,see page 38

    Vacuum pump kits, see page 41

    Threaded adapters, see page 50

    Cables and plugs, see page 27

    Wall brackets, see page 51

    Pressure valves,see page 37

    Withdrawal devices, see page 49

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    Accessories for dosing pumps 2

    Cables and plugsThe listed cables and plugs are suitable for the connection of a pump to external control devices, such as process controllers, flow meters, start/stop contacts and level sensors.

    Fig. 39 Cable and plug for DDA, DDE, DMX, DMH and DDI pumps

    Technical data• Cable material: PVC, 0.34 mm2

    • Plug size: M 12

    TM01

    895

    5 09

    00

    Socket for DDA and DDE

    Socket for DMX, DMH and DDI Application Pins Plug type

    Cable length[m]

    Product number

    Input Analog pulse External stop 4Straight

    2 966090145 96609016

    No cable 96698715Angled 2 96693246

    Output Relay 1Relay 2 4Straight

    2 966090175 96609019

    No cable 96696198Angled 2 96698716

    Output Analog 5Straight

    2 966329215 96632922

    No cable 96609031Angled 2 96699697

    DDI Low-levelEmpty tank 4 Straight - 96698715

    - DMX/DMH AR

    Input Low-levelEmpty tank 3Straight with

    soldered cable - 96630345

    Adapter, flat-round Low-levelEmpty tank 4 - 96635010

    - DDI

    Profibus Y-connector - 96693735

    Profibus Terminating resistor - 96693737

    Input/Output GENIbus 5 Straight 3 98589048

    - Mains connection for DDI/DDA/DDE 110-240 VAC 3 Angled - 96698717

    4

    3

    2

    5

    5

    6

  • Accessories for m

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    28

    Accessories for dosing pumps2

    HosesHoses in various materials, sizes and lengths for medium-sized dosing pumps.

    Fig. 40 Hoses

    Technical data

    TM01

    895

    8 09

    00

    Max. flow rate[l/h]

    Sizeinternal/external diameter

    [mm]Material

    Max. pressureat 20 °C

    [bar]Length

    [m]Product number

    200 13/20 PVC,textile reinforced 153 96727423

    10 9672742050 96692592

    46019/27 PVC,textile reinforced 12

    3 9672742610 9669620050 96695788

    19/24.6 PVC,reinforced with a plastic spiral 7 3 99168771

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    Accessories for dosing pumps 2

    Foot valves FVFoot valves are installed at the lower end of the inlet hose. They have no level indication.Foot valves include:• Strainer (mesh size approx. 0.8 mm)• Non-return valve• Hose and pipe connection set:

    – for hoses with internal diameter 19 or 20 mm– for pipes with external diameter 25 mm (PE

    includes PVC inlay, PVDF includes PVDF inlay)• Pipe connection set: threaded, Rp 3/4", internal

    thread (stainless steel).Remark: When using the foot valves with hose installation, a rigid pipe should be slipped over the hose to keep the suction line straight and upright in the tank.

    Fig. 41 Foot valve

    Dimensions

    Fig. 42 Foot valves: stainless steel (left), PE/PVDF (right)

    Technical data

    * Stainless steel 1.4571, 1.4435, 1.4305** Stainless steel 1.4401

    TM06

    842

    7 05

    17

    TM06

    807

    5 45

    16

    Material L [mm]d

    [mm]PE/PVDF 57 53

    SS 57 50

    Max. flow rate[l/h]

    Material Product numberBody Gasket Ball

    460

    PEFKM/EPDM Ceramic 99168633

    PTFE Ceramic 99168635

    PVDFFKM/EPDM Ceramic 99168636

    PTFE Ceramic 99168649SS* PTFE SS** 99170593

    d

    L

    d

    L

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    30

    Accessories for dosing pumps2

    Rigid suction lances RSLGrundfos offer a comprehensive range of rigid suction lances for a variety of chemical containers.Rigid suction lances are installed at the lower end of the inlet hose. They are available either without level indication or with low-level and empty-tank indication. Their immersion depth is adjustable.Rigid suction lances include:• Strainer (mesh size approx. 2.2 mm)• Non-return valve• Hose and pipe connection set:

    – for hoses with internal diameter 19 or 20 mm– for PVC pipes with external diameter 25 mm

    • Adjustable tank connection with holes for a deaeration line.

    Rigid suction lances with low-level and empty-tank indication include additionally:• Reed switch unit with 2 floaters• 5 metres of cable with PE jacket• M 12 plug to connect DDA, DDE, DME or DDI

    dosing pumps.The contact type of the low-level and empty-tank indication is factory-set to NO. The contact type can be set to NC by turning the floaters upside down.Electrical data of the level indication:• Max. voltage: 48 V• Max. current: 0.5 A• Max. load: 10 VA

    Fig. 43 Rigid suction lance

    Dimensions

    Fig. 44 Rigid suction lance

    * Switching level for water

    Dimensions / Selection

    * Suitable adapters see Accessories for rigid suction lances RSL, page 31

    Technical data

    TM06

    842

    3 05

    17

    TM06

    813

    0 06

    17

    A[mm]

    B[mm]

    C[mm]

    D[inch]

    E[inch]

    ∅F[mm]

    G*[mm]

    H*[mm]

    I[mm]

    500690980

    1200

    159 140 G 5/4 G 2 40 138 34 8.7

    For dosing tank type Tank volume [l]Recommended

    immersion depth (A)[mm]

    Grundfos cylindrical tank

    60 500100 690200 690300 980500 1200

    1000 1200Grundfos square tank 100 690

    L-ring drum*120 980220 980

    Steel drum* 216 980

    Standard jerricans according to EN 12712*

    33 (large cap) 50025, 30, 33 500

    60 690IBC* All sizes 1200

    D

    B

    C

    A

    EØF

    GH

    I

    Max. flow rate[l/h]

    Max. immersion depth (A)

    [mm]

    Material in contact with liquid Product number

    Body Gasket Ball RSL without level indicationRSL with level

    indication

    460

    500 PEFKM/EPDM Ceramic 99199363 99161410

    PTFE Ceramic 99199364 99161411

    690 PEFKM/EPDM Ceramic 99199365 99161412

    PTFE Ceramic 99199366 99161943

    980 PEFKM/EPDM Ceramic 99199367 99161944

    PTFE Ceramic 99199368 99161945

    1200 PEFKM/EPDM Ceramic 99199369 99161946

    PTFE Ceramic 99199370 99161947

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    Accessories for dosing pumps 2

    Accessories for rigid suction lances RSLAdapters for containersThese adapters allow the installation of standard rigid suction lances (G 2" thread) on different types of containers.

    Fig. 45 Adapters for containers

    Technical data

    TM04

    850

    6 07

    12

    Adapter type For container type Remark Product number

    TM04

    847

    0 05

    12

    Counter nut for tanks without threaded opening, e.g. 100-litre square tank or 1000-litre cylindrical tank PVC, grey 98071170

    TM04

    847

    1 05

    12 Containers with 2" NPT threaded opening PVC, grey 98156690

    Drums with S 70 x 6 coarse thread (MAUSER 2") PE, blue 98071171

    Drums with S 56 x 4 coarse thread (TriSure®) PE, orange 98071172

    TM04

    847

    3 05

    12 Jerricans with medium-sized opening (approx. ∅45 mm), according to EN 12713 PE, yellow 98071174

    Jerricans with large opening (approx. ∅57 mm), according to EN 12713 PE, brown 98071175

    US containers with bung hole of 63 mm (ASTM International) PE, white 98071176

    TM04

    847

    2 05

    12

    IBC (Intermediate Bulk Container) with opening of ∅150 mm, S 160 x 7 PE, black 98071177

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    Accessories for dosing pumps2

    Emission protection kitsGas emitted by liquid in a container can cause bad odour and corrosion. Emission protection kits help avoid such problems. Rigid suction lances can be retrofitted with emission protection kits.Two variants are available:• Emission protection kit with snifting valve: no gas

    can escape from the container, but air can be drawn in.

    • Emission protection kit for use with filter: gas can escape from the container and air can be drawn in. The kit can be connected to a filter by means of a 4/6 mm hose.

    Emission protection kits include:• Gasket for the tank adapter• Snifting valve or hose nipple 4/6 mm (hose is not

    included)• Gasket for the cable outlet.

    Fig. 46 Emission protection kit

    Order data

    M 12-plug-to-flat-plug adapterThe adapter allows to connect rigid suction lances or foot valves with level indication to pumps with a level input designed for flat plugs (e.g. DMX and DMH with AR control unit).

    Order data

    TM06

    837

    2 03

    17

    Position Description

    A Gasket for the cable outletB Air valveC Gasket for the tank adapter

    Variant Product numberEmission protection kit with snifting valve 98071178Emission protection kit for use with filter 98071179

    A

    B

    C

    AAAAAAAAAAAAAAAAAAAAAAA

    BBBBBBBBBBBBBBBBBBBBBBBBBB

    CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC

    Description Product numberM12-plug-to-flat-plug adapter 96635010

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    Accessories for dosing pumps 2

    Level-control unitsGrundfos level-control units are suitable for dosing pumps with input for level control.The contact type of the reed switch unit is factory-set to NO. The contact type can be set to NC by turning the floater(s).

    Electrical data• Max. voltage: 48 V• Max. current: 0.5 A• Max. load: 10 VA

    Level-control unit for electric stirrer protectionLevel-control units for electric stirrer protection are used for rigid suction lances for pumps up to 60 or 460 l/h. They are clipped to the rigid suction lances at the required switch-off height above the stirrer propeller.Level-control units can also be used for overfill protection or as an additional tank level indication.A level-control unit for electric stirrer protection includes:• Reed switch unit with 1 floater• 5 m cable with PE jacket and open wire ends• Clip for diameter 40 mm or 32 mm• Cable gland for mounting at the tank top

    Dimensions

    Fig. 47 Level-control unit for electric stirrer protection

    Technical data

    Flexible level-control unitThe flexible level-control unit is suitable for dosing pumps with level-control input and provides 2 level switches.A flexible level-control unit includes:• Reed switch unit with 2 floaters• 5 m of cable with PE jacket and M 12 plug• Weight that keeps the level-control unit in an upright

    position at the tank bottom• PE cap, ∅58 mm, for assembly in Grundfos

    cylindrical tanks, or for use with tank adapters

    Dimensions

    Fig. 48 Flexible level-control unit

    Technical data

    TM06

    830

    4 51

    16

    ∅A[mm]

    B[mm]

    ∅C[mm]

    D[mm]

    E[mm] F

    40 47.5 32 20 182 M 12 x 1.532 43 32 28 190 M 12 x 1.5

    F

    E

    ØA

    B

    ØC

    D

    Description Material ∅A[mm]Product number

    Level-control unit for electric stirrer protection PE

    32 9830621040 99174140

    TM06

    810

    2 46

    16

    ∅A[mm]

    B[mm]

    C[mm]

    D[mm]

    E[mm]

    F[inch]

    ∅G[mm]

    H[mm]

    I[mm]

    J[mm]

    35 19 43.5 103.5 196 G 5/8 58 6 9 12

    Description Material Product numberFlexible level-control unit PE 98375695

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    Accessories for dosing pumps2

    Injection unitsInjection units connect the dosing line with the process line. They ensure a minimum counterpressure of 0.7 bar and avoid backflow of the dosing medium. For all types and variants the maximum system pressure is 10 bar.In general they include:• Injection pipe with immersion depth of 120 mm. PP,

    PVC and PVDF versions can be shortened.• Spring-loaded non-return valve with 2.4610 (Alloy

    C-4) spring.• Hose and pipe connection set (PVC, PP, PVDF):

    – for hose with internal diameter 19 or 20 mm– for pipe with external diameter 25 mm

    • Pipe connection set (stainless steel): threaded, Rp 3/4", internal thread.

    Standard injection units

    Dimensions

    Fig. 49 Injection unit

    Technical data

    * SS 1.4571 and SS 1.4408** SS 1.4401

    Injection units with ball valveInjection units with ball valve are used for applications where the injection point must be closable. The ball valve is placed between the injection pipe and the spring-loaded non-return valve. Thus, the dosing line can be completely disconnected from the process. The non-return valve can be disassembled and cleaned without stopping the process and emptying the process line.

    Dimensions

    Fig. 50 Injection unit with ball valve, PVC version

    Fig. 51 Injection unit with ball valve, stainless steel version

    Technical data

    * SS 1.4571 and SS 1.4408** SS 1.4401

    TM06

    842

    8 05

    17TM

    06 8

    076

    4516

    A[inch]

    B[mm]

    C[mm]

    ∅D[mm]

    Wrench sizeE

    [mm]

    G 1 173 120 26.9PP, PVC,

    PVDF 50

    SS 46

    Max. flow rate[l/h]

    Material Product numberBody Gasket Ball

    460

    PVCFKM Ceramic 99168657

    EPDM Ceramic 99168658PTFE Ceramic 99169217

    PPFKM Ceramic 99169220

    EPDM Ceramic 99169223

    PVDFFKM Ceramic 99169227

    EPDM Ceramic 99169228PTFE Ceramic 99169229

    SS* PTFE SS** 99169230

    B

    C

    ØD

    A

    E

    TM06

    842

    9 05

    17TM

    06 8

    370

    0317

    A[inch]

    B[mm]

    C[mm]

    ∅D[mm]

    Wrench sizeE

    [mm]G1 330 120 25 50

    TM06

    837

    1 03

    17

    A[inch]

    B[mm]

    C[mm]

    ∅D[mm]

    Wrench sizeE

    [mm]G1 285.5 120 26.9 46

    Max. flow rate[l/h]

    Material Product numberBody Gasket Ball

    460PVC

    FKM Ceramic 99206582EPDM Ceramic 99206585

    SS* PTFE SS** 99206586

    BC

    ØD A E

    B

    C

    ØD A E

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    Accessories for dosing pumps 2

    Pressure relief valves PRVPressure relief valves protect the pump and the outlet-side installations against excessive pressure. All pressurised dosing installations should include a pressure relief valve.Pressure relief valves are installed in the outlet line near the pump using the 2 in-line connections. The side connection leads the relief liquid back into the tank.• Relief pressure: factory-set to 10 bar, adjustable

    from 3 to 10 bar• Maximum operating pressure 10 bar• Hose and pipe connection set (PVC, PP, PVDF):

    – for hoses with internal diameter 19 or 20 mm– for pipes with external diameter 25 mm

    • Pipe connection set (stainless steel): threaded, Rp 3/4", internal thread.

    Fig. 52 Pressure relief valve

    Dimensions

    Fig. 53 Pressure relief valve (PP, PVC, PVDF version)

    Fig. 54 Pressure relief valve, stainless steel version

    Technical data

    * SS 1.4571

    TM06

    842

    1 05

    17TM

    06 8

    077

    4516

    A[mm]

    B[mm]

    C[mm]

    D[mm]

    E[mm]

    ∅F[mm]

    G[inch]

    H[mm]

    I[mm]

    168 30 92 6.5 150 85 G 5/4 40 75

    G

    E

    AB

    C

    IHD

    ØF

    TM06

    824

    7 49

    16

    A[mm]

    B[mm]

    C[mm] D

    ∅F[mm]

    G[inch]

    J[mm]

    K[mm]

    167 30 63 M 6 89 Rp 3/4" 10 17.5

    Max. flow rate[l/h]

    Material Product numberBody Gasket

    460

    PVCFKM/EPDM 99131032

    PTFE 99141139PP FKM/EPDM 99141197

    PVDFFKM/EPDM 99141212

    PTFE 99141224

    SS* - 99141228

    AB

    G

    CØF

    DK

    G

    J

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    Accessories for dosing pumps2

    Pressure loading valves PLVPressure loading valves maintain a constant counterpressure for the dosing pump.They are used in the following applications:• Too low counterpressure or no counterpressure at

    all• Fluctuating system pressure with outlet-side

    pulsation damper• To prevent syphoning, when the inlet pressure is

    higher than the counterpressurePressure loading valves are installed in the outlet line after the pressure relief valve, and after the pulsation damper, if fitted.• Opening pressure: factory-set to approximately 3

    bar, adjustable from 3 to 10 bar • Maximum operating pressure: 10 bar• Hose and pipe connection set (PVC, PP, PVDF):

    – for hoses with internal diameter 19 or 20 mm– for pipes with external diameter 25 mm

    • Pipe connection set (stainless steel): threaded, Rp 3/4", internal thread

    Pressure loading valves must not be used as shut-off valves.

    Fig. 55 Pressure loading valve

    Dimensions

    Fig. 56 Pressure loading valve (PP, PVC, PVDF version)

    Fig. 57 Pressure loading valve, stainless steel version

    Technical data

    * SS 1.4571

    TM06

    842

    2 05

    17

    TM06

    809

    0 45

    16

    A[mm]

    B[mm]

    C[mm]

    D[mm]

    E[mm]

    ∅F[mm]

    G[inch]

    H[mm]

    168 30 92 6.5 150 85 G 5/4 40

    TM06

    824

    6 49

    16

    A[mm]

    B[mm]

    C[mm] D

    ∅F[mm]

    G[inch]

    J[mm]

    K[mm]

    167 30 63 M 6 89 Rp 3/4" 10 17.5

    Max. flow rate[l/h]

    Material Product numberBody Gasket

    460

    PVCFKM/EPDM 99132186

    PTFE 99140593PP FKM/EPDM 99140610

    PVDFFKM/EPDM 99140646

    PTFE 99140651

    SS* - 99135772

    E

    B

    A

    G

    C

    H

    D

    ØF

    AB

    G

    CØF

    DK

    J

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    Accessories for dosing pumps 2

    Pressure valves PVPressure valves provide a constant counterpressure of 3 bar. They are particularly required for DDA-FCM pumps at very small flow rates.Pressure valves are installed either directly on the pump outlet side, or on the pressure relief valve.• Loading pressure: 3 bar, not adjustable• Maximum system pressure: 10 bar• Spring material: 2.4610 (Alloy C-4)• No connections included.

    Dimensions

    Fig. 58 Pressure valve

    Technical data

    TM06

    840

    4 04

    17

    Material A[mm]B

    [inch]PVC

    PVDF 94 G 5/4

    SS 100 G 5/4

    Max. flow rate [l/h]

    Material Product numberBody Ball Gaskets

    200PVC Ceramic

    EPDM 99229021FKM 99229033

    PVDF CeramicEPDM 99229018FKM 99229020

    B

    A

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    Accessories for dosing pumps2

    Pulsation dampers and calibration columnsPulsation dampers are used to even out the pulsating flow and pressure produced by positive displacement pumps like diaphragm dosing pumps. They can be installed before and after the pump.

    Discharge-side pulsation dampers DB and DBGPulsation dampers DB and DBG are especially designed for installations with long outlet lines with a small diameter, or with rigid pipes. The pulsation dampers optimise the dosing accuracy and protect the pump and the outlet line against pressure surges.If the counterpressure in the system is low or fluctuating, the installation of a pressure loading valve PLV after the pulsation damper may be required to optimise its function.Pulsation dampers DB and DBG have an air or nitrogen cushion inside, which is separated from the dosing medium by a separating diaphragm. This keeps the charging pressure stable for a long time and avoids that air or nitrogen is dissolved in the dosing medium. For proper operation, the pressure in the air or nitrogen cushion must be set to approximately 80 % of the system pressure.In PVC, PP, and stainless steel pulsation dampers, an FKM or EPDM bladder is used as separating diaphragm, in PVDF pulsation dampers a PTFE bellows is used as separating diaphragm.Grundfos SMART Digital dosing pumps do not require a DB or DBG pulsation damper, if the flow rate is limited to 75 % of the maximum dosing capacity of the pump. In rigid pipe installations, the flow rate without pulsation damper should not exceed 50 % of the maximum dosing capacity of the pump.Pulsation dampers DBG include a pressure gauge for easy setting of the correct pressure. Pulsation dampers DB have no pressure gauge.

    Suction-side pulsation dampers CSD with calibration scalePulsation dampers CSD help to ensure the accuracy of dosing pumps, which is highly dependent on proper suction conditions. In installations with long inlet lines or inlet lines with a small diameter, the use of a CSD pulsation damper is recommended.Pulsation dampers CSD have a transparent PVC cylinder with a fine volume scale. When combined with a shut-off valve in the inlet line, they can also be used for calibration or flow measurement. In installations without flooded suction, the optional manual vacuum pump kit simplifies the startup of the dosing pump.Pulsation dampers CSD can be used for multiple pumps that are supplied by the same inlet line.

    Calibration columnsCalibration columns have a graduated glass cylinder with a fine scale. A shut-off valve on the lower end can disconnect them from the inlet-side installation during normal operation.One calibration column can be used for multiple pumps that are supplied by the same inlet line.Calibration columns must not be used as pulsation dampers.

    Fig. 59 Pulsation dampers CSD, DBG and DB

    TM06

    844

    9 06

    17

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    Accessories for dosing pumps 2

    Sizing guide for pulsation dampers DB, DBG, CSD and calibration columnsLook up your pump type in the table. Find the required pulsation damper or calibration column volume in the respective table column.

    * For very low remaining pulsation, a larger damper than mentioned in the sizing guide should be used.

    ** A smaller damper than mentioned in the sizing guide is sufficient, if a high remaining pulsation is acceptable.

    Pump typesPump stroke volume

    [ml]

    Required damper volume

    Required calibration

    column volume

    [l]DB/DBG

    [l]CSD

    [l]

    DDC-DDE 6-10 0.81

    0.15

    0.25 0.25

    DDA 7.5-16* 0.74DDC 9-7 0.84

    DDA 12-10 1.45DDC-DDE 15-4 1.58

    DDA 17-7 1.55DDA 30-4* 3.1DDI 60-10 6.67

    0.5 0.5

    DMX 4-102.2DMX 8-10

    DMX 16-10DMX 7-10

    3.8DMX 14-10DMX 27-10DMX 9-10

    4.9DMX 18-10DMX 35-10DMX 12-10

    6.9DMX 26-10DMX 50-10DMH 5-10

    3.5DMH 13-10DMH 24-10DMH 11-10

    6.4DMH 24-10DMH 46-10

    DDA/DDE 60-10 5.56

    0.3 - 0.35 1.5 2.0

    DDA/DDE 120-7 11.58DDA/DDE 200-4 19.3

    DME 60-10** 6.25DME 150-4 15.6DDI 150-4 13.9DMX 17-4

    10.4DMX 39-4DMX 75-4DMX 25-3

    16DMX 60-3DMX 115-3DMX 24-8

    13.8DMX 52-8

    DMX 100-8DMX 142-8DMX 67-10

    18.5DMX 132-10DMX 190-10DMH 21-10

    11.3DMH 43-10DMH 67-10DMH 83-10

    DMH 100-10

    DMX 37-5

    22

    0.65 - 0.7 3.0 4.0

    DMX 82-5DMX 160-5DMX 230-5 DMX 95-8

    27.8DMX 199-8DMX 280-8DMX 60-3

    36DMX 130-3DMX 255-3DMX 380-3DMX 152-6

    44.6DMX 321-6DMX 460-6DMH 50-10

    31.6

    DMH 102-10DMH 143-10DMH 175-10DMH 213-10DMH 291-10

    Pump typesPump stroke volume

    [ml]

    Required damper volume

    Required calibration

    column volume

    [l]DB/DBG

    [l]CSD

    [l]

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    Accessories for dosing pumps2

    Suction-side pulsation dampers CSD with calibration scalePulsation dampers CSD are installed on the inlet side of the dosing pump. A pulsation damper CSD can be used for more than one pump at a time. They can handle pressures up to 2 bar.• Prepared for pipe gluing connection with spigot (D)

    or socket (d).• Calibration is possible by installing a T-piece and a

    shut-off valve.• In installations without flooded suction, the optional

    manual vacuum pump kit simplifies the startup of the dosing pump. See Manual vacuum pump kit on page 41.

    Pulsation dampers CSD include:• Sight glass with calibration scale• Aeration valve

    Fig. 60 Pulsation damper CSD with calibration function

    Dimensions

    Fig. 61 Pulsation damper CSD with calibration function

    Technical data

    TM06

    845

    0 06

    17

    TM06

    837

    3 03

    17

    IØDØdG

    HAB

    CE

    M

    ØL

    O

    Damper volume[l]

    A[mm]

    B[mm]

    C[mm]

    ∅D/∅d[mm]

    E[mm]

    G[mm]

    H[mm]

    I[mm]

    ∅L[mm]

    ∅M[mm]

    O[mm]

    0.25 50 270 360 16/12 92 14 12 40

    6.5

    -

    8-130.5 50 340 431 16/12 92 14 12 47 -1.5 75 343 465 25/20 92 19 16 70 403.0 79 435 568 25/20 92 19 16 78 60

    Damper volume

    [l]

    Max. pump stroke volume

    [ml]

    Max. number of pumps with max. stroke

    volume

    Scale division[ml]

    Pipe connection ∅D/∅d [mm]

    MaterialProduct numberBody Sight glass Gasket

    0.25 2 3 2 16/12 PVC PVCFKM/EPDM 99186948

    PTFE 99217401

    0.5 7 3 5 16/12 PVC PVCFKM/EPDM 99187777

    PTFE 99217402

    1.5 19 3 20 25/20 PVC PVCFKM/EPDM 99188854

    PTFE 99217403

    3.0 45 2 25 25/20 PVC PVCFKM/EPDM 99190807

    PTFE 99217406

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    Manual vacuum pump kitIn installations without flooded suction, the pulsation damper CSD can be filled with the manual vacuum pump kit. This makes the startup of the dosing pump easier and prepares the pulsation damper CSD for the calibration of the pump.A manual vacuum pump kit includes:• Ball valve, connection G 5/8"• T-piece, connection G 5/8"• Hose• Manual vacuum pump• Holder for wall mountingMaterials:• Vacuum pump: PVC• Ball valve and T-piece: PVC• Gasket: FKM

    Fig. 62 Manual vacuum pump kit

    Dimensions

    Fig. 63 Manual vacuum pump kit

    Order data

    TM06

    842

    6 05

    16

    TM06

    837

    6 03

    17

    A[mm]

    B[mm]

    C[mm]

    D[mm]

    E[mm]

    ∅F[mm]

    Gmin[mm]

    Gmax[mm]

    131 34 132.5 50 242 6.2 675 875

    Description Product numberManual vacuum pump kit 99218131

    AB

    C G

    F

    D

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    Accessories for dosing pumps2

    Calibration columnsCalibration columns are intended for flow measurement or calibration of dosing pumps. They must be isolated from the pipework during normal operation.The volume in the calibration column can supply the largest suitable pump for approximately 30 seconds.Calibration columns include:• Glass cylinder with acrylic outer shield• Aeration valve on top• Shut-off valve on the bottomIn installations without flooded suction, the optional manual vacuum pump kit simplifies the startup of the dosing pump. See Manual vacuum pump kit on page 41.Calibration columns must not be used as pulsation dampers.

    Dimensions

    Fig. 64 Calibration columns

    Technical data

    TM06

    840

    5 05

    17

    Ød

    AB

    ØD

    ØCmin. Hmax. H

    EØF

    Volume[l] Body

    A[mm]

    B[mm]

    ∅C[mm]

    ∅D[mm]

    E[mm]

    ∅F[mm]

    Hmin - Hmax[mm]

    0.25PVDF 478 184

    12 50.8 M 10 12 50-154SS 460 140

    0.5PVDF 517 184

    12 69.85 M 10 12 61-165SS 498 140

    2.0PVDF 675 188

    12 101.6 M 10 12 78-182SS 657 148

    4.0PVDF 795 188

    12 132 M 10 12 92-196SS 777 148

    Volume[l]

    Max. pump stroke volume

    [ml]Scale division

    [ml]

    Pipe connection∅d Material Product

    number[mm] [inch] Body Gasket

    0.25 2 216 - PVDF FKM 99224280

    - G 1/2SS FKM 99224303SS EPDM 99224304

    0.5 7 516 - PVDF FKM 99224305

    - G 1/2SS FKM 99224307SS EPDM 99224308

    2.0 19 2025 - PVDF FKM 99224309

    - G 1SS FKM 99224310SS EPDM 99224311

    4.0 45 2525 - PVDF FKM 99224312

    - G 1SS FKM 99224313SS EPDM 99224314

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    Vacuum pump kit for calibration columnsIn installations without flooded suction, the calibration column can be filled with the vacuum pump kit. This makes the startup of the dosing pump easier and prepares the calibration column for pump calibration.A vacuum pump kit for calibration columns includes:• Ball valve, connection G 5/8"• T-piece, connection G 5/8"• Hose• Manual vacuum pump• Holder for wall mountingMaterials:• Vacuum pump: PVC• Ball valve and T-piece: PVDF• Gasket: FKM

    Dimensions

    Fig. 65 Vacuum pump kit

    Order data

    TM06

    841

    2 05

    17

    Dimension Unit Value

    Amin-max [mm] 700-875

    B [mm] 242

    ∅C [mm] 6.1

    ∅D [mm] 12

    E [inch] G 5/8

    F [mm] 206

    G [mm] 51

    H [mm] 206

    ∅I [mm] 12

    ∅J [mm] 12

    K [mm] 40

    Description Product numberVacuum pump kit for calibration columns 99226934

    FE

    GH

    ØI

    ØJ

    ØD

    A m

    in

    A m

    ax

    B

    ØC

    K

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    Accessories for dosing pumps2

    Discharge-side pulsation dampers DB and DBGPulsation dampers DB and DBG have a separating diaphragm and are intended for the outlet side of the dosing pump. We recommend using one pump per pulsation damper.• Preload pressure: 2.7 bar.Pulsation dampers DB and DBG include:• Material for wall mounting• PVC versions are prepared for pipe gluing

    connection with spigot (D) or socket (d).• PVDF and PP versions are prepared for pipe

    welding connection with spigot (D) or socket (d).• Pulsation dampers DBG include a pressure gauge.

    Fig. 66 Pulsation damper DBG with separating diaphragm and pressure gauge

    Dimensions

    Fig. 67 Pulsation damper DBG, PVC version

    Fig. 68 Pulsation damper DB, stainless steel version

    * SS 1.4404

    TM06

    842

    4 05

    17

    TM06

    828

    4 50

    16TM

    06 8

    452

    0617

    A2

    A3

    A1

    B

    min. H

    max. H

    EØF

    ØD1ØDØd

    ØD2

    G

    A2

    A1

    ØD1min. H

    max. H

    EØF

    Nominal damper volume

    [l]

    Actual damper volume

    [l]

    MaterialPipe

    connection[mm]

    A1[mm]

    A2[mm]

    A3[mm]

    D1[mm]

    D2[mm]

    Hmin - Hmax[mm]

    Ginternal thread[inch]

    F[mm]

    B[mm] E

    Body ∅D ∅d

    0.15

    0.15 PVDF 16 12 205 12 14 70 53 53-127-

    12 129 M 10

    0.18PVC

    16 12 161 12 14 80 - 67-171PP

    SS* - - 118 14 - 70 - 64-168 G 1/2

    0.35

    0.3 PVDF 25 20 267 20 25 84 63 58-175 -

    0.36PVC

    25 20 203 20 25 90 - 71-175 -PP

    SS* - - 161 16 - 85 - 67-171 G 3/4

    0.650.65

    PVC25 20 263 20 25 100 - 78-152 -

    PP

    SS* - - 205 20 - 90 84 67-171 G 3/40.7 PVDF 25 20 138 20 25 125 84 67-171 -

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    Technical data

    * SS 1.4404

    Nominal damper volume

    [l]

    Max. pump stroke volume

    [ml]

    Pipe connectionMax. operating

    pressure[bar]

    Material Product number

    ∅D/∅d[mm]

    Ginternal thread[inch]

    Body GasketType DB

    (without pressure gauge)

    Type DBG(with pressure

    gauge)

    0.15 7

    16/12 - 10PVC

    FKM 99202642 99202679EPDM 99202653 99202680

    PPFKM 99202654 99202681

    EPDM 99202657 99202682

    - G 1/2 180 SS*FKM 99202660 99202684

    EPDM 99202661 9920268516/12 20 PVDF PTFE 99202658 99202683

    0.35 19

    25/20 - 10PVC

    FKM 99202662 99202687EPDM 99202663 99202688

    PPFKM 99202664 99202689

    EPDM 99202665 99202690

    - G 1/2 130 SS*FKM 99202667 99202692

    EPDM 99202669 9920269325/20 20 PVDF PTFE 99202666 99202691

    0.65 45

    25/20 - 10PVC

    FKM 99202670 99202694EPDM 99202671 99202695

    PPFKM 99202672 99202696

    EPDM 99202673 99202697

    - G 3/4 50 SS*FKM 99202675 99202699

    EPDM 99202676 9920270025/20 16 PVDF PTFE 99202674 99202698

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    Accessories for dosing pumps2

    Filling devices for pulsation dampers DB and DBGFilling devices for plastic or stainless-steel pulsation dampersFilling devices make the adjustment of the preloading pressure of pulsation dampers easy. The filling device is connected to a local compressed-air or nitrogen source and the filling valve of a pulsation damper. It can be removed when the pressure is adjusted.Filling devices are available with different pressure gauges.

    Fig. 69 Filling device for plastic or stainless-steel pulsation dampers

    Tyre-valve adapterA tyre-valve adapter allows the use of common air pumps with tyre valves for filling the pulsation damper with air.

    Dimensions

    Fig. 70 Tyre-valve adapter

    Order data

    TM06

    806

    8 45

    16

    Description Connection[inch]

    Max. operating pressure

    [bar]

    Product number

    Filling device with pressure gauge G 1/4

    25 9672734260 96727343

    160 96727344250 96727345

    136 T

    M06

    814

    2 47

    16

    A[mm]

    B[inch]

    C[mm]

    D[mm]

    25 G 1/4 38 Vg 8

    Description Product numberTyre-valve adapter, up to 8 bar, for use in conjunction with compressed-air filling device or pressure gauge

    96727332

    A

    B

    C

    D

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    Accessories for dosing pumps 2

    Pump connection kits and inlay kitsRetrofit pump connection kits and inlay kits for the integration of Grundfos standard dosing pumps into installations with various sizes of hoses or pipes.A pump connection kit includes:• 1 set of inlays• 1 union nutThe inlay kits are used to connect pumps and accessories to pipes or hoses that differ from Grundfos standard sizes.An inlay kit includes:• 2 sets of inlays

    Fig. 71 Pump connection kit

    Fig. 72 Inlay kit

    Technical data

    * Union nut: SS 1.4401, inlay: SS 1.4571** 2.4610 (Alloy C-4)

    TM

    06 8

    425

    0517

    TM06

    843

    0 05

    17

    Application Connection typeFor hose/pipe size Connector

    type key code MaterialProduct number

    Internal External Connection kit Inlay kitHose connection Nipple and clamp 19, 20 mm -

    U3PP 99082037 -

    Pipe connection Gluing or welding inlay - 25 mmPVC 99082038 -

    PVDF 99082039 -Hose connection Cone and ring 13 mm 20 mm A6 PVC 91835696 99170747

    Hose connection Nipple and clamp 19, 20 mmor 3/4" - QPP 99169576 99169735

    PVC 99169603 99169740PVDF 99169728 99169738

    Pipe connection Welding inlay - 25 mm B4PP 91835697 99171119

    PVDF 91835698 99171146

    Pipe connection Gluing inlay -

    25 mm B0 PVC 96701989 991711773/4" pipe (US)

    or26.6 mm (BS)

    C7 PVC 99170858 99171222

    Pipe connection External thread 3/4" NPT A7PVC 99082040 99171707PP 99082041 99171776

    PVDF 99082042 99171793

    Pipe connection Internal thread

    Rp 3/4" A1

    PP 99082043 99182104PVDF 99082044 99182109

    SS* 99082045 99182114

    Alloy C-4** 99082046 99182136

    3/4" NPT A3

    PP 99082047 99174974PVDF 99082048 99175004

    SS* 99082049 99175015

    Alloy C-4** 99082050 99175031

    Pipe connection Cutting-ring type 19 mm 22 mm C3 SS* 96727555 -

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    Accessories for dosing pumps2

    Electric stirrersElectric stirrers are intended for the mixing and dissolving of non-abrasive, non-inflammable and non-explosive liquids. They ensure that the liquid in the dosing tank is mixed constantly. With a frequency of 50 Hz they run at approximately 1500 rpm. Electric stirrers are suitable for liquids with low to medium viscosity.Different versions of electric stirrers are available:• Stainless steel version (SS)• PP version with or without sealing flange• Versions for various tank sizes from 60 litres up to

    1000 litres

    Dimensions

    Fig. 73 Electric stirrer, stainless steel version Fig. 74 Electric stirrer, PP version with sealing flange

    Technical data

    TM04

    863

    8 41

    12

    16

    D

    AL (

    SS

    )P

    BC

    F

    E

    TM04

    863

    9 41

    12

    20

    D

    PL (

    PP

    )A

    15

    FCB

    E

    Tank size[l]

    L(SS)[mm]

    L(PP)[mm]

    A[mm]

    B[mm]

    C[mm]

    D[mm]

    E[mm]

    F[mm]

    P[mm]

    60 450 452 210 140 115 88 9 95 25 100 691 693 210 140 115 88 9 95 25 200 698 700 191 160 130 100 9 110 25 300 950 952 191 160 130 100 9 110 25 500 1100 1102 191 160 130 125 9 110 28

    1000 1150 1152 231 200 165 125 11 130 28

    Tank size [l]

    Nominal shaft length [mm] Material, type

    Product number

    Single-phase motor Three-phase motor

    60 450SS 98164569 98165309PP 98164573 98165310

    PP, with sealing flange 98164575 98165318

    100 690SS 98164606 98165355PP 98164607 98165357

    PP, with sealing flange 98164609 98165382

    200 690SS 98164987 98165385PP 98164990 98165386

    PP, with sealing flange 98165152 98165391

    300 950SS 98165172 98165393PP 98165175 98165