gt_cc input ps standard presentation_fv_june2007
DESCRIPTION
Alstom ServicesTRANSCRIPT
POWER SERVICE
Gas Turbines and Combined-Cycle Power Plants
June 2007
06/06/2007 - P 2ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda
GT/CC Service Business Page 3
Power Plant Maintenance Service Page 6
Power Plant Technical Service Page 10
Upgrade and improvement solutions Page 14
Service Agreements Page 18
06/06/2007 - P 3ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT/CC Service Business (1/2)
Service fleet ~ 650 GT‘s/ 60 GW
Single-cycle plants > 110
Combined-cycle plants > 160
O&M Contracts 39 worldwide
GTs per Region
GT24/GT26Base FleetNew Fleet
SA
MEA
NA
NEA
SEA
WE
GT9
GT8
GT11
GT13
GT24/GT26
5 - 25 MW
45 - 57 MW
30 - 116 MW
188 – 281 MW
70 – 172 MW
Gas turbine fleet
06/06/2007 - P 4ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT/CC Service Business (2/2)
• Power Plant Maintenance Service
− Field service− Spare parts− Repaired and reconditioned parts
• Power Plant Technical Service
− Customer Training− Plant Support Center− Monitoring and Diagnostic Support
• Upgrade and improvement solutions
• Service Agreements
Service Product Portfolio
06/06/2007 - P 5ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda
GT/CC Service Business Page 3
Power Plant Maintenance Service Page 6
Power Plant Technical Service Page 10
Upgrade and improvement solutions Page 14
Service Agreements Page 18
06/06/2007 - P 6ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Field service• Inspections & overhauls
• Commissioning
• Installation and erection
• Troubleshooting
• On-site testing, monitoring and diagnostics
GT/CC Service BusinessPower Plant Maintenance Service
Presentation title - 01/01/2007 - P 7ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Spare parts• Design
• Manufacturing
• Delivery
• Disassembly / Assembly
• Commissioning
• Diagnostics / assessment
• Repair / reconditioning
• Improvement / modification
GT/CC Service BusinessPower Plant Maintenance Service
06/06/2007 - P 8ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Gas Turbine Reconditioning
• Extended component lifetime – thus optimising turbine life cycle economics.
• Reconditioning solutions cover the full range of gas turbine noble parts.
• Reconditioning parts 40-80% of new parts cost
• Innovative reconditioning technologies to stay ahead of the competition− High temperature braze repair− Laser weld repair− Reopening of cooling holes for complex cooling systems
A typical reconditioning process:
Assess Strip Clean Repair Coating Reopening
GT/CC Service BusinessPower Plant Maintenance Service
GT Blades & VanesHeat Shields
Structural Parts(Vane Carrier, Zone 2,...)
Combustion Chamber
CompressorBlades & Vanes
Rotor
Presentation title - 01/01/2007 - P 9ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda
GT/CC Service Business Page 3
Power Plant Maintenance Service Page 6
Power Plant Technical Service Page 10
Upgrade and improvement solutions Page 14
Service Agreements Page 18
06/06/2007 - P 10ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Operation and Maintenance Training
Power Plant Training Center
GT/CC Service BusinessPower Plant Technical Service
Training Programs for:• Erection Personnel• Commissioning Personnel• Soft Skill Development• Product Certification
For:• Gas Turbines• Steam Turbines• GeneratorsAnd their sub-systems
E-Le
arni
ng
Erection and Commissioning Training
Plant OperationPlant Automation
Simulator supported Training
Electrical Systems
Mechanical Maintenance
Computer Based TrainingSoft Skill Training
Presentation title - 01/01/2007 - P 11ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• 24/7 – OEM expert support and troubleshooting around-the-clock
• Early warning before failures occur
• Periodic health checks
• Recommendations for corrective measures
• Identification of performance optimization potential
• Remote monitoring and diagnostics system implementation and maintenance
A new quality of service partnership
GT/CC Service BusinessPower Plant Technical Service
Plant Support Center
06/06/2007 - P 12ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
• On site support
• Troubleshooting support
• Technical assessment
• Optimization
• O&M, service or commissioning personnel
• Plant monitoring and diagnostic service (AMODIS®)
• Plant support center in Baden/Switzerland
GT/CC Service BusinessPower Plant Technical Service
Gas Turbine and Plant Monitoring & Diagnostics
06/06/2007 - P 13ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda
GT/CC Service Business Page 3
Power Plant Maintenance Service Page 6
Power Plant Technical Service Page 10
Upgrade and improvement solutions Page 14
Service Agreements Page 18
Presentation title - 01/01/2007 - P 14ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Performance improvements (power output and efficiency)
Extended operating intervals between major outages, which enables more availability and reduced maintenance costs
Improved plant reliability for older units, which enables more power production without interruptions
Improved environmental performance (reduced emissions), with modern combustion technology and higher efficiency/fuel utilization per kWh produced
GT/CC Service BusinessUpgrade and Improvement Solutions
06/06/2007 - P 15ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Plant improvement• Enhancing your competitiveness with comprehensive overall plant assessment
• Improved plant performance with customized solutions
• Component improvement programs for overall plant optimization
Results:
GT/CC Service BusinessUpgrade and Improvement Solutions
Asset Condition ChemistryPerformance Reliability Operational flexibility
GT/CC Plant Assessments
− Increased output and improved efficiency at same fuel consumption− Extended lifetime and improved reliability− Compliance with emission regulations
06/06/2007 - P 16ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
13E2 MXL
13E2 M
13E2
Component improvement
Example: GT13E2 M/MXL upgrade packages
Optimization flexibility with one hardware package:
• Focus on increased performance (power output and efficiency): M-Rating
• Focus on extended time between major overhauls: MXL-Rating
Time between C-inspections
Power output & efficiency
GT/CC Service BusinessUpgrade and Improvement Solutions
06/06/2007 - P 17ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Agenda
GT/CC Service Business Page 3
Power Plant Maintenance Service Page 6
Power Plant Technical Service Page 10
Upgrade and improvement solutions Page 14
Service Agreements Page 18
06/06/2007 - P 18ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Operation & Maintenance (O&M)• Long-term service contracts to operate,
maintain and support power stations
• Focus:
− achieving operational excellence− optimizing efficiency, power output
and availability through Alstom’s experience and world-wide resources
− managing risk• Power plant asset management
Long-term service agreements (LTSA)• Parts & service agreements with fixed prices
over a defined period of time
• Flexible parts scope: GT noble parts, GT thermal block, power train, complete plant
• Flexible service scope: technical consulting, inspection planning, maintenance, inventory management, assessments, plant monitoring, parts exchange program
• Enhanced profitability through optimum use of parts
• Predictable long-term maintenance expenditure
GT/CC Service BusinessService Agreements
Rosarito, Mexico (GT24B) Taranaki, New Zealand (GT26)Diemen, Netherlands (GT13E2)
Presentation title - 01/01/2007 - P 19ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
GT/CC Service BusinessService Agreements
o&M
O&M
Support & Consulting
m
o&m
Field Services
Purchase Order
Parts
Planned & unplannedoutages
Plannedoutages
Operational & maintenancesupport
General/daily maintenance
Full operation
Risk mitigation by dedicated OEM
Purchase Orders
Service Agreements (LTSA)
Operation &Maintenance Contracts
Optimization of costs and performance
Business Models
Presentation title - 01/01/2007 - P 20ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
CORYTON
TOCOPILLA
KUALA LANGAT
API
SENGKANG
ROCKSAVAGE
LIMAY BATAAN A
LIMAY BATAAN B
HAI FU
SHOREHAM
DOCK SUD TARANAKI
LAGE WEIDE DIEMEN
BANG BO
SENOKO I & IISAN ROQUE
ISLAND COGEN BAYSIDE
PERLIS
CHIBA MILL
TERMOBAHIA
HERMOSILLO
PIRATININGA
MONTERREY III
RDK
DUNKERQUE
MIZUSHIMA
FORTALEZATERMOBARRANQUILLA
RINGSEND
KEPPEL MERLIMAUBESOSCASTEJON 1 & 2
Commercial OperationMobilisation
SOTO 4MALAGA
LANGAGE
AFAM 6
ALUAR 2
MODUGNO
SOHAR
TALLAWARRA
OKPAI
LINGEN
More than 23,000 MW under contract
GT/CC Service BusinessO&M Contracts Worldwide
CARTAGENA
www.service.power.alstom.com
www.alstom.com