gt_cc input ps standard presentation_fv_june2007

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POWER SERVICE Gas Turbines and Combined-Cycle Power Plants June 2007

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Page 1: GT_CC Input PS Standard Presentation_fv_June2007

POWER SERVICE

Gas Turbines and Combined-Cycle Power Plants

June 2007

Page 2: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 2ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Agenda

GT/CC Service Business Page 3

Power Plant Maintenance Service Page 6

Power Plant Technical Service Page 10

Upgrade and improvement solutions Page 14

Service Agreements Page 18

Page 3: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 3ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

GT/CC Service Business (1/2)

Service fleet ~ 650 GT‘s/ 60 GW

Single-cycle plants > 110

Combined-cycle plants > 160

O&M Contracts 39 worldwide

GTs per Region

GT24/GT26Base FleetNew Fleet

SA

MEA

NA

NEA

SEA

WE

GT9

GT8

GT11

GT13

GT24/GT26

5 - 25 MW

45 - 57 MW

30 - 116 MW

188 – 281 MW

70 – 172 MW

Gas turbine fleet

Page 4: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 4ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

GT/CC Service Business (2/2)

• Power Plant Maintenance Service

− Field service− Spare parts− Repaired and reconditioned parts

• Power Plant Technical Service

− Customer Training− Plant Support Center− Monitoring and Diagnostic Support

• Upgrade and improvement solutions

• Service Agreements

Service Product Portfolio

Page 5: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 5ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Agenda

GT/CC Service Business Page 3

Power Plant Maintenance Service Page 6

Power Plant Technical Service Page 10

Upgrade and improvement solutions Page 14

Service Agreements Page 18

Page 6: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 6ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Field service• Inspections & overhauls

• Commissioning

• Installation and erection

• Troubleshooting

• On-site testing, monitoring and diagnostics

GT/CC Service BusinessPower Plant Maintenance Service

Page 7: GT_CC Input PS Standard Presentation_fv_June2007

Presentation title - 01/01/2007 - P 7ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Spare parts• Design

• Manufacturing

• Delivery

• Disassembly / Assembly

• Commissioning

• Diagnostics / assessment

• Repair / reconditioning

• Improvement / modification

GT/CC Service BusinessPower Plant Maintenance Service

Page 8: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 8ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Gas Turbine Reconditioning

• Extended component lifetime – thus optimising turbine life cycle economics.

• Reconditioning solutions cover the full range of gas turbine noble parts.

• Reconditioning parts 40-80% of new parts cost

• Innovative reconditioning technologies to stay ahead of the competition− High temperature braze repair− Laser weld repair− Reopening of cooling holes for complex cooling systems

A typical reconditioning process:

Assess Strip Clean Repair Coating Reopening

GT/CC Service BusinessPower Plant Maintenance Service

GT Blades & VanesHeat Shields

Structural Parts(Vane Carrier, Zone 2,...)

Combustion Chamber

CompressorBlades & Vanes

Rotor

Page 9: GT_CC Input PS Standard Presentation_fv_June2007

Presentation title - 01/01/2007 - P 9ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Agenda

GT/CC Service Business Page 3

Power Plant Maintenance Service Page 6

Power Plant Technical Service Page 10

Upgrade and improvement solutions Page 14

Service Agreements Page 18

Page 10: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 10ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Operation and Maintenance Training

Power Plant Training Center

GT/CC Service BusinessPower Plant Technical Service

Training Programs for:• Erection Personnel• Commissioning Personnel• Soft Skill Development• Product Certification

For:• Gas Turbines• Steam Turbines• GeneratorsAnd their sub-systems

E-Le

arni

ng

Erection and Commissioning Training

Plant OperationPlant Automation

Simulator supported Training

Electrical Systems

Mechanical Maintenance

Computer Based TrainingSoft Skill Training

Page 11: GT_CC Input PS Standard Presentation_fv_June2007

Presentation title - 01/01/2007 - P 11ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

• 24/7 – OEM expert support and troubleshooting around-the-clock

• Early warning before failures occur

• Periodic health checks

• Recommendations for corrective measures

• Identification of performance optimization potential

• Remote monitoring and diagnostics system implementation and maintenance

A new quality of service partnership

GT/CC Service BusinessPower Plant Technical Service

Plant Support Center

Page 12: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 12ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

• On site support

• Troubleshooting support

• Technical assessment

• Optimization

• O&M, service or commissioning personnel

• Plant monitoring and diagnostic service (AMODIS®)

• Plant support center in Baden/Switzerland

GT/CC Service BusinessPower Plant Technical Service

Gas Turbine and Plant Monitoring & Diagnostics

Page 13: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 13ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Agenda

GT/CC Service Business Page 3

Power Plant Maintenance Service Page 6

Power Plant Technical Service Page 10

Upgrade and improvement solutions Page 14

Service Agreements Page 18

Page 14: GT_CC Input PS Standard Presentation_fv_June2007

Presentation title - 01/01/2007 - P 14ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Performance improvements (power output and efficiency)

Extended operating intervals between major outages, which enables more availability and reduced maintenance costs

Improved plant reliability for older units, which enables more power production without interruptions

Improved environmental performance (reduced emissions), with modern combustion technology and higher efficiency/fuel utilization per kWh produced

GT/CC Service BusinessUpgrade and Improvement Solutions

Page 15: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 15ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Plant improvement• Enhancing your competitiveness with comprehensive overall plant assessment

• Improved plant performance with customized solutions

• Component improvement programs for overall plant optimization

Results:

GT/CC Service BusinessUpgrade and Improvement Solutions

Asset Condition ChemistryPerformance Reliability Operational flexibility

GT/CC Plant Assessments

− Increased output and improved efficiency at same fuel consumption− Extended lifetime and improved reliability− Compliance with emission regulations

Page 16: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 16ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

13E2 MXL

13E2 M

13E2

Component improvement

Example: GT13E2 M/MXL upgrade packages

Optimization flexibility with one hardware package:

• Focus on increased performance (power output and efficiency): M-Rating

• Focus on extended time between major overhauls: MXL-Rating

Time between C-inspections

Power output & efficiency

GT/CC Service BusinessUpgrade and Improvement Solutions

Page 17: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 17ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Agenda

GT/CC Service Business Page 3

Power Plant Maintenance Service Page 6

Power Plant Technical Service Page 10

Upgrade and improvement solutions Page 14

Service Agreements Page 18

Page 18: GT_CC Input PS Standard Presentation_fv_June2007

06/06/2007 - P 18ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

Operation & Maintenance (O&M)• Long-term service contracts to operate,

maintain and support power stations

• Focus:

− achieving operational excellence− optimizing efficiency, power output

and availability through Alstom’s experience and world-wide resources

− managing risk• Power plant asset management

Long-term service agreements (LTSA)• Parts & service agreements with fixed prices

over a defined period of time

• Flexible parts scope: GT noble parts, GT thermal block, power train, complete plant

• Flexible service scope: technical consulting, inspection planning, maintenance, inventory management, assessments, plant monitoring, parts exchange program

• Enhanced profitability through optimum use of parts

• Predictable long-term maintenance expenditure

GT/CC Service BusinessService Agreements

Rosarito, Mexico (GT24B) Taranaki, New Zealand (GT26)Diemen, Netherlands (GT13E2)

Page 19: GT_CC Input PS Standard Presentation_fv_June2007

Presentation title - 01/01/2007 - P 19ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

GT/CC Service BusinessService Agreements

o&M

O&M

Support & Consulting

m

o&m

Field Services

Purchase Order

Parts

Planned & unplannedoutages

Plannedoutages

Operational & maintenancesupport

General/daily maintenance

Full operation

Risk mitigation by dedicated OEM

Purchase Orders

Service Agreements (LTSA)

Operation &Maintenance Contracts

Optimization of costs and performance

Business Models

Page 20: GT_CC Input PS Standard Presentation_fv_June2007

Presentation title - 01/01/2007 - P 20ALSTOM © 2007. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

CORYTON

TOCOPILLA

KUALA LANGAT

API

SENGKANG

ROCKSAVAGE

LIMAY BATAAN A

LIMAY BATAAN B

HAI FU

SHOREHAM

DOCK SUD TARANAKI

LAGE WEIDE DIEMEN

BANG BO

SENOKO I & IISAN ROQUE

ISLAND COGEN BAYSIDE

PERLIS

CHIBA MILL

TERMOBAHIA

HERMOSILLO

PIRATININGA

MONTERREY III

RDK

DUNKERQUE

MIZUSHIMA

FORTALEZATERMOBARRANQUILLA

RINGSEND

KEPPEL MERLIMAUBESOSCASTEJON 1 & 2

Commercial OperationMobilisation

SOTO 4MALAGA

LANGAGE

AFAM 6

ALUAR 2

MODUGNO

SOHAR

TALLAWARRA

OKPAI

LINGEN

More than 23,000 MW under contract

GT/CC Service BusinessO&M Contracts Worldwide

CARTAGENA

Page 21: GT_CC Input PS Standard Presentation_fv_June2007

www.service.power.alstom.com

www.alstom.com