h40-50-60-70ft...hyster dealer to assist users in effectively maintaining hyster lift trucks in a...

H40-50-60-70FT(P177)

4120708 ©2016 HYSTER COMPANY10/2016

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SECTIONS

1 FRAME

2 ENGINE ASSEMBLY-YANMAR

3 ENGINE ASSEMBLY-KUBOTA DIESEL

4 ENGINE ASSEMBLY-KUBOTA LPG

5 ENGINE ASSEMBLY-PSI

6 FUEL SYSTEM-COMMON TO UNIT

7 FUEL SYSTEM-DIESEL

8 FUEL SYSTEM-LPG

9 ELECTRICAL SYSTEM-COMMON TO UNIT

10 ELECTRICAL SYSTEM-LPG

11 ELECTRICAL SYSTEM-DIESEL

12 TRANSMISSION

13 DRIVE AXLE

14 STEERING SYSTEM

15 BRAKE SYSTEM

16 HYDRAULIC SYSTEM

17 MAST-TWO STAGE LIMITED FREE-LIFT

10/2016UNIT CODE P177NORTH AMERICA

This Parts Manual is divided into 22 major sections which are listed above. Quick reference to these sections canbe made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pagesto the corresponding tab.

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18 MAST-TWO STAGE FULL FREE-LIFT

19 MAST-THREE STAGE FULL FREE-LIFT

20 OPTIONS

21 FIELD CONVERSION KITS

22 NUMERICAL INDEX


This Parts Manual is divided into 22 major sections which are listed above. Quick reference to these sections canbe made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pagesto the corresponding tab.

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TABLE OF CONTENTS

DESCRIPTION PAGE

AACCUMULATOR AND ATTACHING PARTS ................................................................................................. 20-10ADD ON FORK POSITIONER KITS ............................................................................................................... 21-3ADD ON OPTION KITS ................................................................................................................................... 21-2ADD ON TELEMETRY KITS ........................................................................................................................... 21-3AIR CONDITIONER COMPRESSOR

KUBOTA 2.4L DIESEL ................................................................................................................................ 1-42KUBOTA 2.5 LPG ....................................................................................................................................... 1-40

AIR FILTER ASSEMBLYKUBOTA 2.4L DIESEL - WITHOUT SILENCER ......................................................................................... 7-10PSI ENGINE ................................................................................................................................................ 8-8YANMAR 2.6L AND 3.3L DIESEL ............................................................................................................... 7-9

AIR INTAKEPSI ENGINE ................................................................................................................................................ 8-2

AIR INTAKE AND FILTER SYSTEMKUBOTA 2.4L DIESEL - WITHOUT SILENCER ......................................................................................... 7-4YANMAR 2.6L AND 3.3L DIESEL - WITHOUT AUXILIARY INTAKE SILENCER ...................................... 7-2

AIR INTAKE SILENCERYANMAR 2.6L 3.0L AND 3.3L .................................................................................................................... 7-8

AIR INTAKE SYSTEMKUBOTA 2.5L LPG ..................................................................................................................................... 8-4PRE-CLEANER AND DUCT ....................................................................................................................... 7-6PRE-CLEANER AND DUCT ....................................................................................................................... 8-6

ALTERNATOR AND MOUNTINGYANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 11-11

ALTERNATOR AND PULLEY ASSEMBLYKUBOTA 2.5L .............................................................................................................................................. 4-44

ARMREST ASSEMBLYMINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-68MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS ..................................... 1-70

AUDIBLE ALARM KITS ................................................................................................................................... 21-3AUXILIARY ONE AND TWO

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 16-32AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES

THREE STAGE FULL FREE-LIFT (DUAL AUXILIARY WITH E-HYDRAULICS) - THREE AND FOURFUNCTION .................................................................................................................................................. 20-26THREE STAGE FULL FREE-LIFT (SINGLE AUXILIARY WITH E-HYDRAULICS) - THREE FUNCTION.................................................................................................................................................................... 20-30

THREE STAGE FULL FREE-LIFT (SINGLE AUXILIARY WITH INTEGRAL SIDE-SHIFT AND E-HYDRAULICS) - FOUR FUNCTION ........................................................................................................... 20-24TWO STAGE LIMITED FREE-LIFT (DUAL AUXILIARY WITH E-HYDRAULICS) - THREE AND FOURFUNCTION .................................................................................................................................................. 20-28TWO STAGE LIMITED FREE-LIFT (SINGLE AUXILIARY WITH E-HYDRAULICS) - THREE FUNCTION.................................................................................................................................................................... 20-20

TWO STAGE LIMITED FREE-LIFT (SINGLE AUXILIARY WITH INTEGRAL SIDE-SHIFT AND E-HYDRAULICS) - FOUR FUNCTION ........................................................................................................... 20-22

AUXILIARY TUBESTHREE STAGE FULL FREE-LIFT - MANUAL AND E-HYDRAULICS VALVE WITH QUICK DISCONNECT.................................................................................................................................................................... 20-16


©2016 HYSTER COMPANY See Service Manualfor service procedures.

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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE

THREE STAGE FULL FREE-LIFT - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICKDISCONNECT ............................................................................................................................................. 20-18TWO STAGE LIMITED FREE LIFT - WITH MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICKDISCONNECT ............................................................................................................................................. 20-12TWO STAGE LIMITED FREE LIFT - MANUAL AND E-HYDRAULIC VALVE WITH QUICK DISCONNECT.................................................................................................................................................................... 20-14

AUXILLIARY HOSESTHREE STAGE FULL FREE LIFT - TWO STAGE LIMITED FREE-LIFT ................................................... 16-14

BBACK-UP ALARM ........................................................................................................................................... 20-4BALANCER

PSI 2.4L ....................................................................................................................................................... 5-62BATTERY CABLES

2.4L PSI LPG .............................................................................................................................................. 10-22.5L KUBOTA LPG ..................................................................................................................................... 10-4

BATTERY DISCONNECT SWITCHPSI LPG AND DUAL FUEL - SAFETY OPTION ......................................................................................... 10-11

BEVEL GEARWET BRAKE - SHEET 2 OF 6 .................................................................................................................... 13-6

BRAKE ASSEMBLYDRY BRAKE ................................................................................................................................................ 15-8

BRAKE COOLING SYSTEMSINGLE AND DUAL PEDAL WET BRAKE - WITH SINGLE SPEED TRANSMISSION ............................. 15-18

BRAKE LINKAGEDUAL PEDAL - DRY BRAKE ...................................................................................................................... 15-4DUAL PEDAL - WET BRAKE ...................................................................................................................... 15-14SINGLE PEDAL - DRY BRAKE .................................................................................................................. 15-2SINGLE PEDAL - WET BRAKE .................................................................................................................. 15-12

BRAKE MASTER CYLINDER ASSEMBLYDRY BRAKE ................................................................................................................................................ 15-6WET BRAKE ............................................................................................................................................... 15-17

CCAB

AIR CONDITIONER COMPONENTS ......................................................................................................... 1-32CONDENSER ASSEMBLY ......................................................................................................................... 1-12FRAME AND ATTACHING PARTS - SHEET 1 0F 2 .................................................................................. 1-14FRAME AND ATTACHING PARTS - SHEET 2 0F 2 .................................................................................. 1-16HEATER ...................................................................................................................................................... 1-34INTERIOR PANELS .................................................................................................................................... 1-18LH DOOR .................................................................................................................................................... 1-26SLIDING REAR WINDOW .......................................................................................................................... 1-24WINDOW - LEFT HAND DOOR .................................................................................................................. 1-36WINDOW - RIGHT HAND DOOR ............................................................................................................... 1-38WINDOWS AND WINDOW WIPER SYSTEM ............................................................................................ 1-20WITH A/C .................................................................................................................................................... 1-8WITHOUT A/C ............................................................................................................................................. 1-6

UNIT CODE P177NORTH AMERICA 10/2016

ii See Service Manualfor service procedures.

©2016 HYSTER COMPANY

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DESCRIPTION PAGE

CAB ATTACHING PARTSWITH A/C .................................................................................................................................................... 1-10

CAB HEATER COOLANTPSI 2.4L ....................................................................................................................................................... 5-40

CAB HEATER WITHOUT AC .......................................................................................................................... 1-31CAB WITH STEEL DOORS

RIGHT HAND DOOR AND HEATER ASSEMBLY ...................................................................................... 1-28CAMSHAFT AND DRIVE GEAR

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 2-24CAMSHAFT AND VALVES

PSI 2.4L ....................................................................................................................................................... 5-60CAMSHAFT ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-52CARRIAGE

THREE STAGE FULL FREE-LIFT .............................................................................................................. 19-34TWO STAGE FULL FREE-LIFT .................................................................................................................. 18-22TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-18

CHARGE PUMP ASSEMBLY ......................................................................................................................... 12-30CONTROL VALVE ASSEMBLY

MANUAL CONTROL - THREE AND FOUR FUNCTION ............................................................................ 16-24CONTROL VALVE LOCKOUT GROUP

MANUAL CONTROL VALVE ...................................................................................................................... 16-26CONVERSION KITSCOOLING SYSTEM

2.4L PSI ENGINE ........................................................................................................................................ 5-4KUBOTA 2.4L DIESEL WITH DOC ............................................................................................................. 3-10KUBOTA 2.5L - WITHOUT AIR OIL COOLER ............................................................................................ 4-8KUBOTA 2.5L - WITH AIR OIL COOLER ................................................................................................... 4-10YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH INTERNAL OIL COOLER ....... 2-2YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR - WITH EXTERNAL OIL COOLER ...... 2-6

COUNTER/REVERSE CLUTCHSINGLE SPEED TRANSMISSION .............................................................................................................. 12-28

COUNTERWEIGHT ........................................................................................................................................ 1-3COUNTERWEIGHT EXHAUST

YANMAR 2.6 AND 3.3L DIESEL - WITHOUT CATALYTIC CONVERTER ................................................ 2-12COWL ELECTRICAL

ELECTRO-HYDRAULIC ............................................................................................................................. 9-6MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM ......................................................... 9-4

COWL MOUNT ................................................................................................................................................ 1-82CRANKSHAFT AND PISTON ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-32CRANKSHAFT AND PISTONS

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 2-26CRANKSHAFT BEARING ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-30CYLINDER BLOCK

PSI 2.4L ....................................................................................................................................................... 5-54YANMAR 2.6 AND 3.3L - DIESEL .............................................................................................................. 2-18



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CYLINDER BLOCK ASSEMBLYKUBOTA 2.5L .............................................................................................................................................. 4-18

CYLINDER HEADPSI 2.4L ....................................................................................................................................................... 5-52YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 2-20

CYLINDER HEAD ASSEMBLYKUBOTA 2.5L .............................................................................................................................................. 4-22

CYLINDER HEAD COVER ASSEMBLYKUBOTA 2.5L .............................................................................................................................................. 4-24

DDASH PANEL AND STEERING COLUMN COVER ....................................................................................... 1-74DCR COOLANT CIRCUIT

PSI 2.4L ....................................................................................................................................................... 5-41DIESEL OXIDATION CATALYST FILTER

KUBOTA 2.4L DSL ...................................................................................................................................... 3-6DIFFERENTIAL

WET BRAKE - SHEET 3 OF 6 .................................................................................................................... 13-8DIPSTICK

PSI 2.4L ....................................................................................................................................................... 5-35DIPSTICK TUBE ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-27DRIVE AXLE

DRY BRAKE - SHEET 1 OF 3 .................................................................................................................... 13-16DRY BRAKE - SHEET 2 OF 3 .................................................................................................................... 13-18DRY BRAKE - SHEET 3 OF 3 .................................................................................................................... 13-20DRY BRAKE - DIFFERENTIAL ................................................................................................................... 13-22WET BRAKES - SHEET 5 OF 6 .................................................................................................................. 13-11

DRIVE AXLE AND ATTACHING PARTSDRY BRAKE ................................................................................................................................................ 13-14WET BRAKE ............................................................................................................................................... 13-2

DRIVE AXLE HOUSING AND ATTACHING PARTSWET BRAKE - SHEET 1 OF 6 .................................................................................................................... 13-4

DRIVE TIRES AND WHEELSRADIAL TIRE - TRELLEBORG ................................................................................................................... 13-27RADIAL TIRE - CONTINENTAL .................................................................................................................. 13-29RADIAL TIRE - OPTIONAL ......................................................................................................................... 13-31RADIAL TIRE - DUAL WHEEL .................................................................................................................... 13-33SOLID TIRE ................................................................................................................................................ 13-24SOLID TIRE - DUAL WHEEL ...................................................................................................................... 13-26

EECM MOUNT

PSI 2.4L ....................................................................................................................................................... 5-34ECU ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-50ELECTRICAL SYSTEM

RH CHASSIS .............................................................................................................................................. 9-2


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ENGINE ASSEMBLYALTERNATOR AND PULLEY - 2.4L DIESEL ............................................................................................. 3-49CAMSHAFT AND IDLE GEAR SHAFT - 2.4L DIESEL ............................................................................... 3-41CYLINDER BLOCK - 2.4L DIESEL ............................................................................................................. 3-16CYLINDER HEAD - 2.4L DIESEL ............................................................................................................... 3-20CYLINDER HEAD COVER - 2.4L DIESEL ................................................................................................. 3-19DIPSTICK AND GUIDE - 2.4L DIESEL ....................................................................................................... 3-36EGR COOLER - 2.4L DIESEL .................................................................................................................... 3-32EGR VALVE - 2.4L DIESEL ........................................................................................................................ 3-31EXHAUST MANIFOLD - 2.4L DIESEL ........................................................................................................ 3-33FLYWHEEL - 2.4L DIESEL ......................................................................................................................... 3-52FUEL CAMSHAFT - 2.4L DIESEL .............................................................................................................. 3-42FUEL CAMSHAFT COVER ......................................................................................................................... 3-43FUEL INJECTION PIPE - 2.4L DIESEL ...................................................................................................... 3-25FUEL INJECTION PUMP - 2.4L DIESEL .................................................................................................... 3-28FUEL INJECTOR AND GLOW PLUG - 2.4L DIESEL ................................................................................. 3-24FUEL RAIL - 2.4L DIESEL .......................................................................................................................... 3-26FUEL SUPPLY PUMP - 2.4L DIESEL ......................................................................................................... 3-27GEAR CASE - 2.4L DIESEL ....................................................................................................................... 3-18INTAKE AND EXHAUST VALVES - 2.4L DIESEL ...................................................................................... 3-22INTAKE MANIFOLD - 2.4L DIESEL ............................................................................................................ 3-23MAIN BEARING CASE - 2.4L DIESEL ....................................................................................................... 3-39OIL COOLER - 2.4L DIESEL ...................................................................................................................... 3-45OIL FILTER - 2.4L DIESEL ......................................................................................................................... 3-46OIL PAN AND FILTER - 2.4L DIESEL ........................................................................................................ 3-17OIL PIPE - 2.4L DIESEL ............................................................................................................................. 3-35OIL PUMP - 2.4L DIESEL ........................................................................................................................... 3-44OIL SEPARATOR - 2.4L DIESEL ............................................................................................................... 3-47PISTON AND CRANKSHAFT - 2.4L DIESEL ............................................................................................. 3-37ROCKER ARM SHAFT - 2.4L DIESEL ....................................................................................................... 3-21STARTER - 2.4L DIESEL ............................................................................................................................ 3-50SWITCH AND SENSORS - 2.4L DIESEL ................................................................................................... 3-51TURBO CHARGER - 2.4L DIESEL ............................................................................................................. 3-34WATER FLANGE AND THERMOSTAT - 2.4L DIESEL .............................................................................. 3-29WATER HOSE ............................................................................................................................................ 3-30WATER PUMP - 2.4L DIESEL .................................................................................................................... 3-48

ENGINE COOLINGYANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 2-34

ENGINE ELECTRICAL SYSTEM2.4L PSI ENGINE ........................................................................................................................................ 5-242.5L KUBOTA LPG - SINGLE SPEED TRANSMISSION ........................................................................... 10-6KUBOTA 2.4L DIESEL - SHEET 1 OF 2 ..................................................................................................... 11-6KUBOTA 2.4L DIESEL - SHEET 2 OF 2 ..................................................................................................... 11-8PSI LPG AND DUAL FUEL ......................................................................................................................... 10-8YANMAR DIESEL ....................................................................................................................................... 11-2

ENGINE MOUNTKUBOTA 2.4L DIESEL ................................................................................................................................ 3-8KUBOTA 2.5L LPG ..................................................................................................................................... 4-16



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ENGINE MOUNTINGPSI ENGINE ................................................................................................................................................ 5-14YANMAR 2.6 AND 3.3L .............................................................................................................................. 2-14

EXHAUST ADAPTERPSI 2.4L ....................................................................................................................................................... 5-36

EXHAUST MANIFOLDPSI 2.4L ....................................................................................................................................................... 5-46

EXHAUST MANIFOLD ASSEMBLYKUBOTA 2.5L .............................................................................................................................................. 4-42

EXHAUST SYSTEMCOUNTERWEIGHT EXHAUST - KUBOTA 2.4L DIESEL .......................................................................... 3-4COUNTERWEIGHT EXHAUST WITH CATALYTIC CONVERTER - PSI 2.4L LPG .................................. 5-12OVERHEAD EXHAUST - KUBOTA 2.4L DIESEL ...................................................................................... 3-2OVERHEAD EXHAUST WITH CATALYTIC CONVERTER - PSI 2.4L LPG .............................................. 5-10WITH CATALYTIC CONVERTER - KUBOTA 2.5L ..................................................................................... 4-4

EXHAUST WRAPSKUBOTA 2.5L LPG ..................................................................................................................................... 4-6

FFAN ASSEMBLY

YANMAR 2.6 AND 3.3L .............................................................................................................................. 2-15FAN PULLEY ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-49FENDER EXTENSIONS .................................................................................................................................. 1-80FIRE EXTINGUISHER .................................................................................................................................... 20-8FLANGE BREATHER ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-35FLOORPLATES AND COVERS ...................................................................................................................... 1-76FLYWHEEL AND HOUSING

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 2-16FLYWHEEL HOUSING AND STARTER

KUBOTA 2.5L LPG ..................................................................................................................................... 4-14FORK POSITIONER ASSEMBLY ................................................................................................................... 20-52FORKS ............................................................................................................................................................ 1-86

OPTIONAL .................................................................................................................................................. 1-88FREE-LIFT

TWO STAGE FULL FREE- LIFT ................................................................................................................. 18-12FREE-LIFT CYLINDER

THREE STAGE FULL FREE-LIFT .............................................................................................................. 19-22TWO STAGE FULL FREE- LIFT ................................................................................................................. 18-15

FREE-LIFT CYLINDER AND ATTACHING PARTSTHREE STAGE FULL FREE-LIFT .............................................................................................................. 19-14

FRONT COVER AND OIL PANPSI 2.4L ....................................................................................................................................................... 5-56

FRONT END AUXILIARY DRIVEPSI 2.4L LPG AND 2.4L DUAL FUEL ......................................................................................................... 5-16

FUEL FILTER AND WATER SEPARATORYANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 7-14


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FUEL INJECTION SYSTEMYANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 7-16

FUEL PUMP AND SENDERPSI-DUAL FUEL .......................................................................................................................................... 8-20

FUEL RAILPSI 2.4L DUAL FUEL .................................................................................................................................. 5-48

FUEL REGULATING SYSTEMKUBOTA 2.5L LPG ..................................................................................................................................... 4-58PSI 2.4L ....................................................................................................................................................... 5-32

FUEL SENDER AND ATTACHING PARTSKUBOTA 2.4L DIESEL ................................................................................................................................ 7-20

FUEL SYSTEMKUBOTA - WITH LOW FUEL SENSOR (SHEET 1 OF 2) .......................................................................... 8-9KUBOTA - WITH LOW FUEL SENSOR (SHEET 2 OF 2) .......................................................................... 8-10KUBOTA - WITHOUT LOW FUEL SENSOR (SHEET 1 OF 2) ................................................................... 8-12KUBOTA - WITHOUT LOW FUEL SENSOR (SHEET 2 OF 2) ................................................................... 8-14KUBOTA 2.4L DIESEL ................................................................................................................................ 7-18PSI - WITH LOW FUEL SENSOR ............................................................................................................... 8-16PSI - WITHOUT LOW FUEL SENSOR ....................................................................................................... 8-17PSI-DUAL FUEL .......................................................................................................................................... 8-18YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 7-12

GGEAR CASE ASSEMBLY

KUBOTA 2.5L - 280 MM FAN HEIGHT ....................................................................................................... 4-56GEAR HOUSING

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 2-30GEAR PUMP ASSEMBLY

HIGH PRESSURE ....................................................................................................................................... 16-6LOW PRESSURE - CHAIN DRIVE OPTION .............................................................................................. 16-4

HHAND LEVERS

FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 16-20FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 16-22THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 16-16THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 16-18

HEADER HOSE AND ATTACHING PARTSTWO STAGE FULL FREE-LIFT .................................................................................................................. 18-18TWO STAGE LIMITED FREE-LIFT (→ 9/2015) ........................................................................................ 17-12TWO STAGE LIMITED FREE-LIFT (9/2015 →) ........................................................................................ 17-16

HEADER HOSE CONVERSION KITSHEADER HOSES AND ATTACHING PARTS

THREE STAGE FULL FREE-LIFT (→ 11/2014) ........................................................................................ 19-26THREE STAGE FULL FREE-LIFT (11/2014 →) ........................................................................................ 19-30

HEATER HOSES2.4L KUBOTA DIESEL ................................................................................................................................ 1-462.4L PSI LPG .............................................................................................................................................. 1-482.5L KUBOTA LPG ..................................................................................................................................... 1-50



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YANMAR DIESEL ....................................................................................................................................... 1-44HOOD ASSEMBLY ......................................................................................................................................... 1-72HYDRAULIC CONTROL VALVE

ELECTRONIC VALVE ASSEMBLY - THREE AND FOUR FUNCTION ..................................................... 16-35ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ............................ 16-44ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION ................................................. 16-46ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION .............................................. 16-37ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ................................................ 16-42

HYDRAULIC CONTROL VALVE (ELECTRO-HYDRAULIC)THREE AND FOUR FUNCTION - POPPET VALVES ................................................................................ 16-40

HYDRAULIC FILTER ...................................................................................................................................... 16-8HYDRAULIC HOSES

LIFT, TILT, AND AUXILIARY ...................................................................................................................... 16-10HYDRAULIC SUPPLY AND RETURN

WITH ALUMINUM TRANSMISSION - WITH CHAIN DRIVE ...................................................................... 16-2

IIGNITION COIL

PSI 2.4L ....................................................................................................................................................... 5-20IGNITION COIL ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-36IMPACT SENSOR ........................................................................................................................................... 9-16INJECTOR PUMP COVER ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-37INLET HOUSING

PSI 2.4L ....................................................................................................................................................... 5-38INNER MAST

THREE STAGE FULL FREE-LIFT .............................................................................................................. 19-8TWO STAGE FULL FREE- LIFT ................................................................................................................. 18-4TWO STAGE LIMITED FREE LIFT ............................................................................................................. 17-4

INPUT/FORWARD CLUTCHSINGLE SPEED TRANSMISSION .............................................................................................................. 12-26

INSTRUMENT CLUSTER ............................................................................................................................... 9-18INTAKE AND EXHAUST MANIFOLD

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 2-28INTAKE MANIFOLD

PSI 2.4L ....................................................................................................................................................... 5-42PSI 2.4L DUAL FUEL .................................................................................................................................. 5-44

INTAKE MANIFOLD ASSEMBLYKUBOTA 2.5L .............................................................................................................................................. 4-40

INTEGRAL SIDE-SHIFTFORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................ 20-48FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 20-50

INTEGRAL SIDE-SHIFT CARRIAGETHREE STAGE FULL FREE-LIFT .............................................................................................................. 20-36TWO STAGE FULL FREE-LIFT .................................................................................................................. 20-40TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 20-32

INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 20-46


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INTEGRAL SIDE-SHIFT HYDRAULIC HOSESTHREE STAGE FULL FREE LIFT .............................................................................................................. 20-44TWO STAGE FULL FREE- LIFT ................................................................................................................. 20-45TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 20-43

INTERMEDIATE MASTTHREE STAGE FULL FREE-LIFT .............................................................................................................. 19-6

LLABELS

EXTERIOR .................................................................................................................................................. 1-90HYDRAULIC CONTROL LABELS - MANUAL HYDRAULIC ...................................................................... 1-94INTERIOR ................................................................................................................................................... 1-92

LIGHT KITS ..................................................................................................................................................... 21-4LIGHTS

STOP, TAIL, TURN, BACKUP, AND STROBE - WITH CAB ...................................................................... 9-26STOP, TAIL, TURN, BACKUP, AND STROBE - WITH OVERHEAD GUARD ........................................... 9-28

LOAD BACKREST EXTENSION ..................................................................................................................... 1-84LOAD WEIGH ELECTRICAL .......................................................................................................................... 9-14LOCK-OFF VALVE

PSI 2.4L ....................................................................................................................................................... 5-30LPG TANK BRACKET

SWING OUT ................................................................................................................................................ 8-22SWING OUT, DROP DOWN ....................................................................................................................... 8-24

LUBRICATION SYSTEMYANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 2-36

MMAIN LIFT

TWO STAGE FULL FREE- LIFT ................................................................................................................. 18-6TWO STAGE LIMITED FREE LIFT ............................................................................................................. 17-6

MAIN LIFT CYLINDERTHREE STAGE FULL FREE-LIFT .............................................................................................................. 19-18TWO STAGE LIMITED FREE LIFT ............................................................................................................. 17-8

MAIN LIFT CYLINDER - LHTWO STAGE FULL FREE- LIFT ................................................................................................................. 18-10

MAIN LIFT CYLINDER - RHTWO STAGE FULL FREE- LIFT ................................................................................................................. 18-8

MAIN LIFT CYLINDER AND ATTACHING PARTSTHREE STAGE FULL FREE-LIFT .............................................................................................................. 19-10

MANUAL VALVE ANTI STALL GROUPSINGLE SPEED TRANSMISSION .............................................................................................................. 16-28

MAST ELECTRICAL ....................................................................................................................................... 9-12MINI LEVER MODULE LABELS

HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-96MINI-LEVER CONTROLS

WITH ARMREST - THREE FUNCTION ...................................................................................................... 9-20WITH ARMREST - FOUR FUNCTION ........................................................................................................ 9-22

MIRRORSWITH CAB ................................................................................................................................................... 20-6



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WITH OVERHEAD GUARD ........................................................................................................................ 20-7MIXER/EPR AND PCV AIR HOSES

2.4L LPG AND 2.4L DUAL FUEL ................................................................................................................ 5-26

OOIL COOLER ASSEMBLY

KUBOTA 2.5L - 280 MM FAN HEIGHT ....................................................................................................... 4-43OIL FILTER ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-26OIL PAN

YANMAR 2.6L AND 3.3L - DIESEL ............................................................................................................ 2-32OIL PAN ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-20OIL PUMP AND ATTACHING PARTS

PSI 2.4L ....................................................................................................................................................... 5-64OIL PUMP ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-28OUTER MAST

THREE STAGE FULL FREE LIFT .............................................................................................................. 19-2TWO STAGE FULL FREE LIFT .................................................................................................................. 18-2TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 17-2

OUTLET SECTIONELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 16-48MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 16-34

OVERHEAD EXHAUSTYANMAR 2.6 AND 3.3L DIESEL - WITHOUT CATALYTIC CONVERTER ................................................ 2-10

OVERHEAD GUARD ...................................................................................................................................... 1-4

PPARK BRAKE

DRY BRAKE ................................................................................................................................................ 15-11WET BRAKE - SHEET 4 OF 6 .................................................................................................................... 13-10WET BRAKE ............................................................................................................................................... 15-20

PISTON AND CRANKSHAFTPSI 2.4L ....................................................................................................................................................... 5-58

POWER DISTRIBUTION MODULE ................................................................................................................ 9-8

RRADIATOR ASSEMBLY

KUBOTA 2.4L DIESEL WITH DOC ............................................................................................................. 3-14KUBOTA 2.5 LPG - WITH AIR OIL COOLER ............................................................................................. 4-12PSI 2.4L ....................................................................................................................................................... 5-8WITH EXTERNAL OIL COOLER ................................................................................................................ 2-8WITH INTERNAL OIL COOLER ................................................................................................................. 2-4

RAIN TOP ........................................................................................................................................................ 1-98ROCKER COVER

PSI 2.4L ....................................................................................................................................................... 5-50


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DESCRIPTION PAGE

SSEALED ALTERNATOR AND MOUNTING

YANMAR 2.6 AND 3.3L .............................................................................................................................. 11-12SEAT

NON SUSPENSION - WITH MANUAL HYDRAULIC CONTROLS ............................................................. 1-52SEMI SUSPENSION - WITH MANUAL HYDRAULIC CONTROLS ............................................................ 1-54SEMI SUSPENSION - WITH ELECTRO-HYDRAULIC CONTROLS .......................................................... 1-56

SEAT (FULL SUSPENSION ATTACHING PARTS)NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS ....................................... 1-64NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS ..................................... 1-66

SEAT (FULL SUSPENSION)MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-58RECLINER AND DAMPER KITS - SHEET 3 OF 4 ..................................................................................... 1-62SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 ......................................................... 1-60

SEAT BELT SWITCH ADAPTER .................................................................................................................... 9-24SOUND ABATEMENT

WITH CAB ................................................................................................................................................... 1-100STARTER

PSI 2.4L ....................................................................................................................................................... 5-22STATIC STRAP INSTALLATION .................................................................................................................... 1-78STATOR SUPPORT HOUSING ...................................................................................................................... 12-24STEER AXLE .................................................................................................................................................. 14-12STEER CYLINDER ......................................................................................................................................... 14-14STEER TIRES AND WHEELS

RADIAL - TRELLEBORG ............................................................................................................................ 14-16RADIAL - CONTINENTAL ........................................................................................................................... 14-18RADIAL - TWO-PIECE WHEEL .................................................................................................................. 14-20SMOOTH TREAD - MONARCH .................................................................................................................. 14-21

STEERING COLUMN AND ATTACHING PARTSISOLATED - DIESEL ................................................................................................................................... 14-3NON-ISOLATED - GASOLINE AND LPG ................................................................................................... 14-2

STEERING COLUMN ASSEMBLYISOLATED, DIESEL .................................................................................................................................... 14-6NON-ISOLATED - GASOLINE AND LPG ................................................................................................... 14-4

STEERING CONTROL UNIT .......................................................................................................................... 14-8STEERING LINES ........................................................................................................................................... 14-10STROBE LIGHT

LED ............................................................................................................................................................. 20-2

TTHERMOSTAT AND HOUSING

2.4L LPG AND 2.4L DUAL FUEL - WITHOUT CAB HEATER .................................................................... 5-39THROTTLE BODY

PSI 2.4L ....................................................................................................................................................... 5-28THROTTLE CABLE ASSEMBLY

YANMAR 2.6-3.3L - DIESEL ....................................................................................................................... 7-26THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS

MONOTROL PEDAL ................................................................................................................................... 6-4STANDARD PEDAL .................................................................................................................................... 6-2



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DESCRIPTION PAGE

THROTTLE POSITION SENSOR AND ATTACHING PARTSYANMAR 2.6-3.3L - DIESEL ....................................................................................................................... 7-24

TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 16-50TILT CYLINDERS

H40-50FT .................................................................................................................................................... 16-52H60-70FT .................................................................................................................................................... 16-54

TORQUE CONVERTER .................................................................................................................................. 12-14KUBOTA 2.4L DIESEL ................................................................................................................................ 12-16

TORQUE CONVERTER HOUSING AND ATTACHING PARTSSINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 12-20

TRANSMISSION COOLING2.4L PSI ENGINE ........................................................................................................................................ 12-12KUBOTA 2.4L DIESEL ................................................................................................................................ 12-6KUBOTA 2.5L LPG - SQUARE WAVE WITHOUT OIL COOLER WITH SINGLE SPEED TRANSMISSION.................................................................................................................................................................... 12-8

KUBOTA 2.5L LPG - SQUARE WAVE WITH OIL COOLER WITH SINGLE SPEED TRANSMISSION .... 12-10YANMAR 2.6L AND 3.3L DIESEL - SQUARE WAVE WITH INTERNAL AIR COOLER ............................ 12-2YANMAR 2.6L AND 3.3L DIESEL - SQUARE WAVE WITH EXTERNAL OIL COOLER ........................... 12-4

TRANSMISSION ELECTRICAL ...................................................................................................................... 9-10TRANSMISSION HOUSING AND ASSEMBLY

SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 12-18TRANSMISSION INTERFACE

PSI 2.4L ....................................................................................................................................................... 5-18TRANSMISSION MOUNT

SINGLE SPEED - ALUMINUM CHAIN DRIVE ........................................................................................... 12-17

VVALVE AND ROCKER ARM ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-38VALVE ASSEMBLY, LIFT AND TILT

MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ............................................................... 16-30

WWATER FLANGE AND THERMOSTAT ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-46WATER OUTLET

WITHOUT CAB HEATER - PSI 2.4L LPG AND 2.4L DUAL FUEL ............................................................. 5-37WATER PUMP

PSI 2.4L ....................................................................................................................................................... 5-66WATER PUMP ASSEMBLY

KUBOTA 2.5L .............................................................................................................................................. 4-48WATER SEPARATOR

KUBOTA 2.4L DIESEL ................................................................................................................................ 7-22WHEEL HUB ASSEMBLY

WET BRAKE - SHEET 6 OF 6 .................................................................................................................... 13-12WIRE HARNESS

ADAPTER - LOW FUEL PRESSURE ......................................................................................................... 9-50AIR CONDITIONER .................................................................................................................................... 9-52AIR CONDITIONING JUMPER ................................................................................................................... 9-51


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DESCRIPTION PAGE

ALTERNATOR - YANMAR 2.6L AND 3.3L, DIESEL .................................................................................. 11-25ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 2.5L ................................................... 10-22ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 2.4L DIESEL ..................................... 11-26COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT .................................. 9-34COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ............................ 9-38COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT .......................................................... 9-30COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ............................................ 9-42ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 9-46ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 9-48ENGINE - PSI 2.4L LPG ............................................................................................................................. 10-12ENGINE - YANMAR 2.6L AND 3.3L, DIESEL ............................................................................................. 11-14LIGHTS WITH OVERHEAD GUARD .......................................................................................................... 9-56RH CHASSIS - KUBOTA 2.5L LPG AND 2.4L DIESEL, PSI 2.4L LPG ...................................................... 9-58RH CHASSIS - YANMAR 2.6L AND 3.3L, DIESEL .................................................................................... 9-64RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - KUBOTA 2.5L LPG AND 2.4L DIESEL, PSI2.4L LPG ..................................................................................................................................................... 9-70RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - YANMAR 2.6L AND 3.3L, DIESEL ................ 9-76SEALED ALTERNATOR - YANMAR 2.6L AND 3.3L, DIESEL ................................................................... 11-28TRANSMISSION - SINGLE SPEED ........................................................................................................... 9-54

WIRE HARNESS (ENGINE)KUBOTA 2.4L DIESEL WITH DOC - SHEET 1 OF 2 ................................................................................. 11-18KUBOTA 2.4L DIESEL WITH DOC - SHEET 2 OF 2 ................................................................................. 11-22KUBOTA 2.5L LPG ..................................................................................................................................... 10-18

WIRE HARNESS ASSEMBLYKUBOTA 2.5L .............................................................................................................................................. 4-54



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ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:spacerTERM DEFINITION

Amp AmperesAR As RequiredBDI Battery Discharge IndicatorsBWI Brush Wear IndicatorCE Communicator EndCRE Corrosive EnvironmentD/B Date BreakdbA Decibel "A" ScaleDE Drive EndECH Empty Container HandlerECH-3 Empty Container Handler - 3 High

StackingECH-4 Empty Container Handler - 4 High




StackingECM Electronic Control ModuleECN Engineering Change NoticeEEPROM Electrically Erasable Programmable

Read Only MemoryEPA US Environmental Protection AgencyEPROM Electrically Programmable Read Only

Memory

TERM DEFINITION

FRE Freezer Environmentin. inchesLPG Liquefied Petroleum GasMAP Manifold Absolute Pressuremm millimetersMSTS Microprocessor Spark Timing SystemNPT National Pipe ThreadsO/S OversizePTO Power Take OffRPM Revolutions per MinuteS/N Serial NumberTMM Truck Management ModuleUL Type D Diesel-Powered Safety RatingUL Type DS Diesel-Powered Safety RatingUL Type E Battery-Powered Safety RatingUL Type EE Battery-Powered Safety RatingUL Type ES Battery-Powered Safety RatingUL Type G Gasoline-Powered Safety RatingUL Type GS Gasoline-Powered Safety RatingUL Type LP Gas-Powered Safety RatingUL Type LPS LP Gas-Powered Safety RatingU/S UndersizeUL Underwriters LaboratoryV Volts


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HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies,subassemblies, and detail parts needed for servicereplacement.

The different constructions are indicated by keys andfootnotes. The callouts correspond to descriptionsfound on the next page.



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HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXTHIGHER ASSEMBLY IS NOT KNOWN:

1. Determine the function and application of the partrequired. Turn to the Sections Page. Choose thegeneral area of reference most likely to include thepart.

2. Turn to the section you chose. Use the SectionTable of Contents to determine the assemblywhich would normally contain the part required.Then locate the part on the assembly breakdownpage.

WHEN THE PART NUMBER IS NOT KNOWNAND THE NEXT HIGHER ASSEMBLY ISKNOWN:

3. Determine the assembly the required part is usedon. Turn to the Table of Contents (Page i).

4. Locate the assembly the required part is used onand turn to the page indicated for that assembly.Then locate the part on the assembly breakdownpage.

WHEN THE PART NUMBER IS KNOWN:5. Use the Numerical Index (Page 22-1) to find the

part number. Turn to the page listed and locate thepart as indicated by the item number.

GENERAL:

The assembly breakdowns include part numbers,descriptions, quantities required, keys andfootnotes to help in selecting correct parts.

6. Parts Supersession Information. Part numbers thathave this history will be displayed in the parts listin the order that they were superseded (from oldestto newest). The superseded part numbers will beshown with a line through them.

Five periods in the PART NO. column (. . . . .)indicate that the part is either Not ServicedSeparately or there is a reference to another figure.A figure reference is denoted by a pointing handfollowed by a figure number in the DESCRIPTIONcolumn (FFigure 10)

7. Keys are used to show two or more similarassemblies, RH and LH assembly parts, etc.Select the appropriate key, "A", "B", "C", "D", or "E"and the corresponding quantity column to find therequired parts. Two periods in the QTY column (..)indicate that the part is not used for that assembly.

8. Indented descriptions under the DESCRIPTIONcolumn are used to indicate assemblies and

subparts of assemblies. In the example on theprevious page, BEARING CAP (Item 2) is asubpart of the major assembly CASE.

9. Quantities shown are for one assembly. Thequantities of the subpart BEARING CAP areindicated as two and two. This means two perCASE assembly.

10. Serial number breaks identify the most currentparts information and are shown as follows:

→ S/N D001H2628Indicates last serial number affected.S/N D001H2629 →Indicates the first serial number affected.S/N D001H1553 ↔ S/N D001H3291Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers areshown to allow for the inclusion of the most currentparts information and are identified as follows:

→ S/N Pending Per ECN 63243Indicates a pending serial number for last unitaffected.S/N Pending Per ECN 63243 →Indicates a pending serial number for first unitaffected.

Date breaks are used to indicate when a changeoccurred but a subsequent serial number breakwas not recorded. This is an arbitrary date usuallybased on the ECN release and are identified asfollows:

→ D/B 3/00Indicates that a change occurred sometimewithin that month for the item affected.D/B 3/00 →Indicates that a change occurred sometimewithin that month for the item affected.D/B 3/00 ↔ D/B 4/00Indicates a range of production dates of the itemaffected.

Contact your local dealer for Hyster lift trucks forserial number information for items with a ECN ora date break.

ORDERING PARTS:

When ordering replacement parts, give the unit serialnumber, part number, name of part and quantityrequired.

For any further information on parts, service, orordering, consult your local dealer for Hyster lift trucks.


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IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.(3) The second letter indicates the plant of manufacture.(4) The four or five digit number indicates the production sequence number of the truck.(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.



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IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.(3) The second letter indicates the plant of manufacture.(4) The four or five digit number indicates the production sequence number of the mast.(5) Carriage travel in millimeters stamped just below the serial number.Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION1. Fork part number, capacity rating, plant code letter,

and date of manufacture are stampedapproximately six inches below the top of mostforks.

2. The carriage group number is stamped on the righthand side of the top crossmember (pin type) or onthe back of the right hand end of the bottomcrossmember (hook type). A date code has twoletters in line with or below the carriage groupnumber.

3. The mast identification number has a unit code, aletter indicating the plant of manufacture, and aserial number. Underneath the productionsequence number is a four digit number thatindicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped onthe cylinder shell.

Always refer to the group, serial, or part numberwhen ordering service parts.

Modification of masts and carriages by SPED(Special Products Engineering Department) areidentified by a model prefix code beginning with theletter "S". contact your dealer for Hyster lift trucksfor information on these assemblies.


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IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.(3) The second letter indicates the plant of manufacture.(4) The four or five digit number indicates the production sequence number.For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identifythe attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) areidentified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for informationon these assemblies.



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PUBLICATIONS

Every new lift truck is provided with an OPERATINGMANUAL. This manual has information that theoperator must know for inspection and operation of thelift truck.

SERVICE MAINTENANCE MANUALS, which provideservice and overhaul procedures, and PARTS

MANUALS with complete replacement partidentification, are available at a nominal fee from yourHyster dealer to assist users in effectively maintainingHyster lift trucks in a safe, useful condition. See the listbelow for information on ordering specific publicationsfor this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4120477

Service Manual (Complete)......................................................................................................... 4120716

Parts Manual............................................................................................................................... 4120708


xx See Service Manualfor service procedures.


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1 FRAME


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SECTION 1FRAME

DESCRIPTION PAGE

AIR CONDITIONER COMPRESSORKUBOTA 2.4L DIESEL ................................................................................................................................ 1-42KUBOTA 2.5 LPG ....................................................................................................................................... 1-40

ARMREST ASSEMBLYMINI-LEVER MODULES - FULL SUSPENSION SEAT .............................................................................. 1-68MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS ..................................... 1-70

CABAIR CONDITIONER COMPONENTS ......................................................................................................... 1-32CONDENSER ASSEMBLY ......................................................................................................................... 1-12FRAME AND ATTACHING PARTS - SHEET 1 0F 2 .................................................................................. 1-14FRAME AND ATTACHING PARTS - SHEET 2 0F 2 .................................................................................. 1-16HEATER ...................................................................................................................................................... 1-34INTERIOR PANELS .................................................................................................................................... 1-18LH DOOR .................................................................................................................................................... 1-26SLIDING REAR WINDOW .......................................................................................................................... 1-24WINDOW - LEFT HAND DOOR .................................................................................................................. 1-36WINDOW - RIGHT HAND DOOR ............................................................................................................... 1-38WINDOWS AND WINDOW WIPER SYSTEM ............................................................................................ 1-20WITH A/C .................................................................................................................................................... 1-8WITHOUT A/C ............................................................................................................................................. 1-6

CAB ATTACHING PARTSWITH A/C .................................................................................................................................................... 1-10

CAB HEATER WITHOUT AC .......................................................................................................................... 1-31CAB WITH STEEL DOORS

RIGHT HAND DOOR AND HEATER ASSEMBLY ...................................................................................... 1-28COUNTERWEIGHT ........................................................................................................................................ 1-3COWL MOUNT ................................................................................................................................................ 1-82DASH PANEL AND STEERING COLUMN COVER ....................................................................................... 1-74FENDER EXTENSIONS .................................................................................................................................. 1-80FLOORPLATES AND COVERS ...................................................................................................................... 1-76FORKS ............................................................................................................................................................ 1-86

OPTIONAL .................................................................................................................................................. 1-88HEATER HOSES

2.4L KUBOTA DIESEL ................................................................................................................................ 1-462.4L PSI LPG .............................................................................................................................................. 1-482.5L KUBOTA LPG ..................................................................................................................................... 1-50YANMAR DIESEL ....................................................................................................................................... 1-44

HOOD ASSEMBLY ......................................................................................................................................... 1-72LABELS

EXTERIOR .................................................................................................................................................. 1-90HYDRAULIC CONTROL LABELS - MANUAL HYDRAULIC ...................................................................... 1-94INTERIOR ................................................................................................................................................... 1-92

LOAD BACKREST EXTENSION ..................................................................................................................... 1-84MINI LEVER MODULE LABELS

HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-96OVERHEAD GUARD ...................................................................................................................................... 1-4RAIN TOP ........................................................................................................................................................ 1-98SEAT

NON SUSPENSION - WITH MANUAL HYDRAULIC CONTROLS ............................................................. 1-52



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SECTION 1FRAME

DESCRIPTION PAGE

SEMI SUSPENSION - WITH MANUAL HYDRAULIC CONTROLS ............................................................ 1-54SEMI SUSPENSION - WITH ELECTRO-HYDRAULIC CONTROLS .......................................................... 1-56

SEAT (FULL SUSPENSION ATTACHING PARTS)NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH MANUAL HYDRAULICS ....................................... 1-64NOT INCLUDED WITH SEAT - SHEET 4 OF 4 WITH ELECTRO-HYDRAULICS ..................................... 1-66

SEAT (FULL SUSPENSION)MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-58RECLINER AND DAMPER KITS - SHEET 3 OF 4 ..................................................................................... 1-62SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 ......................................................... 1-60

SOUND ABATEMENTWITH CAB ................................................................................................................................................... 1-100

STATIC STRAP INSTALLATION .................................................................................................................... 1-78


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COUNTERWEIGHT (FIGURE 1-1)

ITEM PART NO. DESCRIPTION QTY

1 16497334102196 Counterweight (H40FT) ...................................................................................... 1




2 292607 Capscrew (H40FT) ............................................................................................. 12 292612 Capscrew (H50-70FT) ........................................................................................ 13 1375214 Washer ............................................................................................................... 14 1347045 Fastener (Gasoline and Diesel) .......................................................................... 65 1643947 Tow Pin ............................................................................................................... 16 2021395 Cap ..................................................................................................................... 27 1590279 Seal (Counterweight) .......................................................................................... 28 1590280 Seal (Counterweight) .......................................................................................... 19 1590152 Seal (RH) ............................................................................................................ 1

10 1590153 Seal (LH) ............................................................................................................. 1



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OVERHEAD GUARD (FIGURE 1-2)


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OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 b 4099851 Overhead Guard (Standard) ............................................................................... 11 a 4099852 Overhead Guard (Optional) ................................................................................ 12 4035130 Capscrew ............................................................................................................ 23 1370949

1528888 Nut (Shoulder) .................................................................................................... 24 1536813 Handle (Grab) ..................................................................................................... 15 1583611 Capscrew ............................................................................................................ 26 1531557 Insert ...........................................................................................................

h40-50-60-70ft...hyster dealer to assist users in effectively maintaining hyster lift trucks in a...

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