h6 h7 h10 h12 h13 h16 art of productivity high speed bridge … · 2019-06-15 · high-rigid and...

CERTIFIEDISO 9001

The Art of Productivity

TKM-201

810-H-100

0_EN

HHigh Speed Bridge Type Machining CenterH6 / H7 / H10 / H12 / H13 / H16

Box structure design 3 axes linear guide ways High speed & high precision

No.10, Gong 10th Rd., Dajia Dist., Taichung City 437, Taiwan Tel: 886-4-26811215 Fax: 886-4-26822803 Website: http://www.takumi.com.tw E-mail: [email protected]

High Speed Bridge Type Machining Center

Extraordinary design on Headstock

Linear Guides and Ball-screws

● The extraordinary design on the headstock make it move in the Z-axis direction steady and stable. The shorter and lighter the headstock is makes the latitudinal movement more rapid, decreases its deflection and keeps it steady between the guides and the spindle.

● Each guide-way among 3 axes is equipped with 4~6 blocks, which assures the performance and accuracy of the machine and extends the service hours of the machine.

● The roller-type guideway, combined with high-duty mechanical structure and smooth dynamic movement makes the accuracy higher and friction lower.

● The lubrication for 3-axis ballscrews and linear guideways is controlled by an automatic lubrication system.

● The absolute-encoded motors are used for 3-axis movement, which make the positioning accuracy good.

● Each ballscrew is of C2 grade.

User-Friendly Design ● Fully-enclosed cover makes the operation

safe and clean.● User-friendly & rotatable operation panel

makes the operator operate it at every convenient angle.● Two adjacent doors to be open make the loading

and unloading of workpiece easier. Enlarged window panels, of explosion-proof grade, enable the eye observation on the machining clear and safe.

● The mechanism of automatic tool changer can effectively prevent the magazine and tool from being damaged by chips and protect the operators’ safety.

H6 new two adjacent doors to be open make the loading and unloading of workpiece easier.

1 2

www.takumi.com.tw 886-4 -2681 1215

H The Embodiment of Technical Expert –the perfect combination for high-speed and high-accuracy machining

High-rigid and high-stable mechanical structure

● The quantities of guide blocks on 3 axes are as below:Model

Axis H6 H7 H10 H12 H13 H16 X Axis 4 4 4 6 4 8 Y Axis 4 4 4 4 4 4 Z Axis 6 4 4 6 6 6

● The design of H-series machine is to focus on the practical machining requirement. The roller-typed linear guideways for 3 axes are to achieve a better response in acceleration and deceleration, to get the highest rapid feed-rate, up to 30 m/min (H12/H13/H16). To go with the high-speed spindle (12Krpm ~ 24Krpm), H-series is widely applied on the industries, such as: 3C, automobile and die & mold.

● The swivel operation panel allows users to operate at any angle and position.

● The doors with wider open make the loading/unloading of the workpiece more convenient.

● T-shape bed provides the best rigidity and stability.● Beam & column are made of one piece casting.

● Special color for customer

● 3-ply high-rigid mechanical structure

of the base

● Ladder-typed layout for linear guideways

● All the main casting irons, such as: base, column and beam, are of high-class

Meehanite grade, the internal stress of which was relieved by the head treatment

so as to make sure the structural stability and long-lasting accuracy.

● The multi-ply structure of casting iron for the beam, the ladder-typed layout for the l inear guideway and the wider span for the saddle enables the cutting capacity of the spindle stable and powerful.

● Without the counter-balancing design on the headstock, the movement for the spindle is agile and stable without the stagnated and vibrated phenomenon caused by the counterbalance.

● The pre - ex tended bal l -screws effectively refrain from the thermal expansion caused by heat and ensure

the accuracy of the position and repeatability.

● H6/H12/H13/H16 : 6 guide blocks on Z axis l inear guide ways ensure the consistent precision of consecutive operation.

● The design of tilting bed surface and flushing coolant system on H7/H10 provides perfect performance of chip-removal.

(H12/H13/H16 are equipped with chip augers and coolant flushing system.)

3 4


H The Embodiment of Technical Expert – the perfect combination for high-speed and high-accuracy machining

● Build-in type spindle, 10/12 kW,30000rpm (H6 standard)

● Build-in type spindle (Kessler), 25/40kW, 20000rpm

(optional)

● Direct-drive type spindle, 22/35kW, 12000rpm

(optional, for FANUC controller)

● Build-in type spindle (IBAG), 30/45kW, 24000rpm (optional, H7/H10)

● Direct-drive type spindle, 22/35kW, 12000rpm (optional, for HEIDENHAIN controller)

● Build-in type spindle (IBAG), 25/33kW, 24000rpm (optional, H12/H13/H16)

45 KW

30 KW

00

10

20

25

30

40

50

60

0

10

20

28.6

43

30

40

50

6000 12000 18000 24000

40 kW

25 kW

00

10

13Nm12Nm

20

30

40

50

0

20

87

135

40

60

80

100

120

160

140

60002800 12000 16000 2000080004000

11760

00

3

6

9

12

15

0

6

9

12

15

9.74

8.12

3

5000 10000 15000 20000 25000 30000 00

1030

60

90

120

150

180

210

240

20

30

4035kW

22kW

50

0

140

222.8

1500 10000

18.5

14.7Nm23.8Nm

3000 6000 9000 12000

ContinuousS3- 25%

00

1050

100

200

150

250

20

30

4035kW

22kW

50

0

140

222.8

1500 10000

17.5

11

8.7Nm13.9Nm

3000 6000 9000 12000

ContinuousS6- 40%

■ Spindle Power & Torque Chart● H7~H16 series provides direct-drive type spindle and built-in type spindle to meet different machining requirements. The spindle speed ranges from 12000rpm~24000rpm.

● Spindles are from professional spindle manufacturers, featuring high accuracy and high performance.

● The built-in thermal compensation system (optional: IBAG spindle only) decreases the effect of thermal variation, assuring the accuracy during operation.

● Spindle cooling system reduces thermal variation and prolongs working life of spindle.

● Direct-drive type spindle, 15/18.5 kW, 15000rpm

(standard, for FANUC controller)

ATC

Optional Accessories

■ Armless type ATC (standard) ■ Arm type ATC (standard) ■ Arm type ATC (optional)● H6：20T, HSK-E40 ● H7：24T，BBT40

● H10~H16：30T, BBT40

● H12：24T, BBT50● H13/H16：50T, BBT40● H13/H16：32/60T, BBT50

● Linear scales (3 axes)

● Ball screw cooling system● Workpiece measurement system

● Tool length measurement system

● Oil mist collector

5 6


H High Accuracy and High Performance Spindle

ATC / Optional Accessories

● Ballscrew adjustment

● Laser inspection

● Ball bar test

● Spindle thermal compensation

Unit：mm

H6 Dimensions Table & T-slot

3157

2250

1832

724

2296

861

1798

1940

2963

56

600

9797

100

9797

16

23

25

2548

2145 600

14+0.027 0.000

9+2 0

7103292

Unit：mm




2545

1746

765

2753

810

18

30

125

12

30

125

125

125

7050

620

728

2725

761

61323053518

600

4213

2715

1770

3050

805

728

2730

828

4286

452067524303001115

1050

700

18

30

12

30

125

125

125

125

37.5

37.5

308

2640

(852

)34

92

1296

5015

303

4232

764

506

5327

792

650

596

3100 619

963

457 1175 4583286

1500

960

160

160

160

160

8080

22

37

16

38

7 8


H ISO 9001 : 2015 Quality Management Dimensions

Travel Unit H6 H7 H10 H12 H13 H16

X axis mm 550 750 1020 1350 900 1600

Y axis mm 600 600 700 950 1300

Z axis mm 350 500 600 700

Distance from spindlenose to table

mm 120~470 150~650 180~680 200~800 200~900

Distance between columns mm 640 850 1080 1060 1500 1500

Table

Dimension mm 600 x 600 810 x 620 1050 x 700 1500 x 960 900 x 1400 1900 x 1300

Max. load kg 500 500 800 2500 3500 6000

T-slot (width x pitch x number) mm 14 x 100 x 6 18 x 125 x 5 18 x 125 x 6 22 x 160 x 6 22 x 160 x 5 22 x 160 x 8

Spindle

Spindle type — Built-in Direct-drive

Spindle speed rpm 30000 15000

Spindle motor power kW 10/12(cont./15 min rated)

15/18.5(cont. /30 min rated)

Spindle taper — HSK-E40 BBT40

Feed

Rapid traverse (X/Y/Z) m/min 30/30/30 32/32/32 30/30/30

Cutting feed rate mm/min 1~12000 1~20000

Motor power (X/Y/Z) kW 1.6/1.6/3.0 4.5/4.5/4.5 7.0/4.0/7.0 5.5/5.5/5.5 14/5.5/5.5

ATC & magazine

ATC type — Armless Arm

Magazine capacity pcs 20 24(#40) 30(#40)

Max. tool diameter (next pockets epmty)

mm 75/150 75/120

Max. tool length mm 200 300

Max. tool weight kg 1.5 7

Tool shank — HSK-E40 BBT40

Pull stud — DIN69872 MAS 1

Space& System Requirement

Pneumatic pressure kgf/cm2 6

Electrical power consumption kVA 20 50 60 75

Machine net weight kg 5000 7000 9100 13000 18000 20000

Max. floor space (W x L x H) mm 2250×2145×2965 3300×4300×2750 3400×4300×3050 4540×3890×3510 3800×4400×4000 4650×4400×4000

■ Standard AccessoriesH6 ● FANUC 0iMF controller ● 30000 rpm, HSK-E40, Built-in type spindle ● 20T, HSK-E40, armless type ATCH7~H16 ● FANUC 31iMB controller ● 15000 rpm, BBT40, Direct-drive type spindle (Oil cooler) ● 24T, BBT40, arm type ATC (H7) ● 30T, BBT40, arm type ATC (H10~H16)● Spindle air blast● Cutting air blast● Spindle air blast● Cutting coolant system● Automatic centralized lubrication system● 3-axis absoulute encoder motors● Full enclosure splash guard● Working lamp● Indication lamp● Washing gun & air gun● Oil skimmer● Coolant tank & coolant flushing system (H6~H12)● Steel belt chip conveyor (H13/H16)● Manual pulse generator(MPG)● Ethemet & RS-232C interface● Air conditioner for electrical cabinet● Tool kits● Leveling bolts & pads● Operation manuals● One-year machine warranty (Spindle warranty upon spindle manufacturer)● Controller warranty (FANUC:24 months from shipping date)

■ Optional AccessoriesH7~H16 ● HEIDENHAIN TNC620/TNC640 controller ● MITSUBISHI M830 controller ● 12000rpm, BBT50, Direct-driven type spindle (H13/H16) ● 12000rpm, BBT50, Build-in type spindle (H12) ● 20000rpm, HSK63A, Build-in type spindle ● 24000rpm, HSK63A, Build-in type spindle (IBAG)

ATC & Magazine ● 24T, #50, Arm type (H12) ● 50T,#40,Arm type (H13/H16) ● 32/60T, #50, Arm type (H13/H16)● Steel belt type chip conveyor (H6~H12)● Scraper type chip conveyor (H6~H16)● Coolant through spindle (H7~H16)● Spindle thermal compensation system (For IBAG spindle only)● Ball screw cooling system (H7~H16)● Oil mist device● Oil mist collector● 3-axis linear scales● Workpiece measurement system● Tool length measurement system● Rotary table ( the 4th/5th axis)● Transformer● CE (CE area only )

* All data listed here are based on machines with standard accessories. Data will be altered according to different options. For detailed information, please refer to local dealers or Takumi sales.

* Takumi reserves the right on the modifications of the machine specifications.Unit：mm



3786

2050

845

6292510120612665611

750

79096

3

563 1385 562

2990 34

41 3933

22

37

17.5

39.5

900

1400

130

160

160x

4=64

0

845

436020

50

600

3302

697

745

4145776

784

1250

4707565 1381 614

3980

470

2980

1900

160

160

160

160

9090

1300

22

37

16

38

9 10


H Dimensions Specifications

h6 h7 h10 h12 h13 h16 art of productivity high speed bridge … · 2019-06-15 · high-rigid and...

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