hanwei’s frp piping systems the proven solution to steel...

Hanwei’s FRP Piping SystemsThe Proven Solution to Steel Pipe Corrosion Problems

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Company Introduction1

Products Overview 2

Comparative Analysis4

Engineering, Quality and R&D5

6 Project Reference

Manufacturing3

Content

Company Introduction

Company Profile

Hanwei Energy Services Corp. is a world leader in the production, engineering, supply and service of high pressure Fiberglass Reinforced Plastic (“FRP”) pipes and related system solutions for global petroleum, petrochemical, chemical, saltwater and wastewater applications.

The Company’s corporate headquarters is located in Vancouver, Canada, with operations in Beijing and Daqing, HeiLongJiang Province, China.


Hanwei is listed on the Toronto Stock Exchange and upholds the highest standardsof corporate governance and international management practices to clientsworldwide. The Company has longstanding relationships with China’s leading oilproducers and operators, including CNPC, CNOOC, Sinopec, and Petrochina.

Company Profile

Daqing Harvest Longwall High Pressure FRP Co., Ltd, (“Daqing Harvest”) is awholly owned subsidiary of Hanwei responsible for the Company’s engineering,manufacturing and quality assurance, R&D, client services, and installation ofhigh, medium, and low pressure FRP pipe.

•Established in 2002 servicing China’s largest oil reserves in that region

•Supply major industry service providers and end users in China, Oman, Iraq,Kuwait, Iran, Kazakhstan and Algeria

•22 FRP pipe production lines with annual production capacity of over 4,000kilometers.

•Capacity allows large client orders to be run with excellent controls over qualityand delivery schedules

•Over 650 employees, including a dedicated, industry leading technicalengineering and R&D team with over 50 experts in this field engaged in FRPpipe production solutions.

Company Profile



Company Profile


Products Overview 2



6 Project Reference

Manufacturing3

Content

Products Overview

Products

Durable and corrosion resistant: Internal and external surfaces resistant to awide variety of chemicals, crude oil, residues, injection water and bacteria inaggressive and caustic environment.

Lightweight: A quarter to an eighth of the weight of comparable steel pipe; easy toinstall without the requirement of heavy equipment or machineries.

Cost-effective: Smooth internal surfaces reduce flow friction, thus allowing fordownsizing of piping system or decreased in pumping costs.

Product Features

Products Overview

Advantages of FRP Pipe

Energy efficient: FRP pipe provides temperature insulation with less heat lostcompared to steel.

Hanwei Integrated Piping Systems & Solutions: Complete range of FRP pipingsystems with different diameters, joint systems and pressure rating for selection tosuit different applications, including different choices of joint systems.

Low Life Cycle Cost: Practically no maintenance required after installation,FRP pipe has lower life cycle cost compared with steel pipe.

Product Features

Products Overview

Advantages of FRP Pipe

FRP Pipe Applications

Products Overview

FRP Pipe and fittings are used in the following industries:

Oil & Gas – Onshore

Oil & Gas – Offshore

Industrial & Refineries

Marine

Municipal


Products Overview

Oil & Gas – Onshore•Crude Oil Gathering Lines•Water injection•Polymer Injection•Down-Hole Tubing•Casing


Products Overview

Oil & Gas – Industrial, Refineries •Chemical processing•Cooling water•Corrosive liquid transmission•Fire water / fire protection•Potable water•Process water•Salt water disposal•Seawater supply•Sprinkler system•Steam condensate return•Waste water•Water transmission•Water treatment


Products Overview

Oil & Gas – Offshore• Ballast water (for floating platform)• Caissons• Cooling water• Disposal• Drains• Drilling mud• Fresh water• Potable water• Produced water• Fire mains• Sea water / Salt water• Sanitary / sewage• Column piping• Vent lines


Products Overview

Marine• Equipment cooling circulating water• Ballast / segregated ballast• Brine• Chlorinated Systems• Crude oil washing• Deck hot air drying (cargo tanks)• Drainage/sanitary service/sewage• Electrical conduits• Exhaust piping• Fire mains and sprinkler system• Fresh water and salt water system• Insert gas effluent• Main engine cooling• Petroleum Cargo lines (cargo tanks)• Portable discharge lines• Scrubbers system• Steam condensate• Tank cleaning (salt water system)• Wet & dry deluge systems


Products Overview

Municipal Potable Water Pipeline Sewage Pipeline Sanitary Disposal Pipeline Water Well Casing Electrical Conduits RO Pipe

Resin System

Products Overview

Hanwei manufactures GRE (Glass Reinforced Epoxy) pipe & fittings using two different type of curing agents to suit different usage temperature requirement:

•Anhydride Curing System for design/operating temperature up to 65ºC

•Aromatic Amine Curing System for design/operating temperature up to 93ºC

Resin-Cure System

Product Properties

Properties Unit Value (65℃) Test Method

Heat Conductivity w/m.℃ 0.4 ASTM D177

Thermal expansion coefficient 10

ˉ5mm/mm/℃ 1.4 ASTM D696

Flow Factor Hazen Williams 150.00 In-House

Effective Roughness 10ˉ6 m 1.53 In-House

Density Ib/in3 121.74 ASTM D792

Hoop Tensile Strength MPa 340.00 ASTM D1599

Hoop Modulus of Elasticity GPa 24.10 ASTM D1599

Hoop Poisson's Ratio - 0.38 ASTM D1599

Axial Tensile Strength MPa 74.00 ASTM D2105

Axial Modulus of Elasticity GPa 11.90 ASTM D2105

LCL of LTHS MPa 143.00 ASTM D2992

Physical Properties of Anhydride Cured Pipe

Products Overview

Properties Unit Value (93℃) Test Method

Heat Conductivity w/m.℃ 0.4 ASTM D177

Thermal expansion coefficient 10

ˉ5mm/mm/℃ 1.9 ASTM D696

Flow Factor Hazen Williams Hazen Williams 150 In-House

Effective Roughness 10ˉ6 in 1.53 In-House

Density Ib/in3 120.49 ASTM D792

Hoop Modulus of Elasticity GPa 23.9 ASTM D2105

Axial Modulus of Elasticity GPa 13.7 ASTM D2105

Hoop Poisson's Ratio - 0.42 ASTM D2105

LCL of LTHS MPa 126.00 ASTM D2992 B

Physical Properties of Aromatic Amine Cured Pipe

Products Overview

Product Properties

Properties Value(psi) at ambient temperatureValue( Mpa) at ambient

temperature

Axial Tensile-ASTM D2105

Ultimate Stress 21000 144.9

Design Stress 6600 45.5

Elastic Modulus 3.25×106 22408

Axial Compression-ASTM695



Hydrostatic Burst-ASTM D1599

Ultimate Hoop Stress 26000 179

Coefficient of Thermal Expansion-ASDM D696

0.06 in./1000 ft./℉0.5×10-5./in./℉

0.89mm/100m/℃0.89×10-5mm/mm/℃

Thermal Conductivity-ASTM D177 2.5 BTU/(ft.)(hr.)(℉/in.) 0.36W/(m)(k)

Specific 0.073 lbs./in. 2.02 qm/cm3

Flow Factor Hazen-Williams 150 150

Poisson's Ratio 0.16 0.16

Physical Properties of Anhydride Cured Down Hole Tubing

Products Overview

Product Properties

Properties Value(psi) at ambient temperatureValue( Mpa) at ambient

temperature

Axial Tensile-ASTM D2105

Ultimate Stress 21000 138


Elastic Modulus 3.0×106 20700

Axial Compression-ASTM695



Hydrostatic Burst-ASTM D1599

Ultimate Hoop Stress 25000 172

Coefficient of Thermal Expansion-ASDM D696

0.06 in./1000 ft./℉0.5×10-5./in./℉

0.89mm/100m/℃0.89×10-5mm/mm/℃

Thermal Conductivity-ASTM D177 2.5 BTU/(ft.)(hr.)(℉/in.) 0.36W/(m)(k)

Specific 0.071 lbs./in. 1.96 qm/cm3

Flow Factor Hazen-Williams 150 150

Poisson's Ratio 0.16 0.16

Physical Properties of Aromatic Amine Cured Down Hole Tubing

Products Overview

Product Properties

Joint System

Products Overview

Pipe & Fitting Joint System

Hanwei design and manufacture different pipe joining systems to suit application and meet project specifications:

•Threaded Joint

•Adhesive Joint

•Key-Lock Joint

•Flanged Joint

•Lamination Joint

API Thread

Joint Configuration: API 8 & 10 Rd Thread

Nominal Size: 1.5” – 8”

Pressure Rating: 3.5 – 25 MPa

Application: For high pressure oil & gas and water pipeline

Joint System

DSJ (Double Seal Joint)Joint Configuration: Buttress Thread with O-

ring sealNominal Size: 10”-12”Pressure Rating: 3.5 - 8.5 MPaApplication: For high pressure oil & gas and

water pipeline

Products Overview

Rex-Bond

Joint Configuration: Taper-Taper Adhesive Bonded Joint

Nominal Size: 1” – 24”

Pressure Rating: 1.0 - 5.0 MPa

Application: For below and aboveground low to medium high pressure pipeline and piping works. Ideal for make up pre-fabricated spools.

Rex-Lock

Joint Configuration: Mechanical Key-Lock with Single or Double O-ring Seal


Pressure Rating : 1.0 - 4.0 MPa

Application: Ideal where fast joint installation is required. For below and aboveground low to medium pressure pipeline and piping works.

Joint System

Products Overview

Joint System

Products Overview

Flanged Joint

Joint Configuration: Bolted Flanged Joint

Nominal Size: 1” – 24”, with various flange drilling class available

Pressure Rating: 1.0 - 5.0 MPa

Application: For pipe to pipe joint or pipe to equipment joint.

Lamination Joint

Joint Configuration: Butt & Wrap


Application: For pipe to pipe joint. Used mainly for mitering work, pipe repair and pipe joint reinforcement.

Product Series

Products Overview

Hanwei’s Pipe Product Series

API Thread SeriesPipe Size: 1.5” to 8”Pressure Rating: 3.5 to 25 MPa depending on pipe size.Joint System: Round threaded joint conform to API 5B.Max. Design Temperature: 65 ºC (Anhydride cured), 93 ºC (Aromatic Amine cured)Operating Condition: mostly for underground.Pipe Configuration: THMxTHF or THMxTHM

DSJ SeriesPipe Size: 10” & 12”Pressure Rating: 3.5, 5.5, 7.0 & 8.5 MPaJoint System: Buttress thread with single o-ring sealMax. Design Temperature: 65 ºC (Anhydride cured), 93 ºC (Aromatic Amine cured)Operating Condition: mostly for underground.Pipe Configuration: THMxTHF or THMxTHM

Product Series

Products Overview


Rex-Bond SeriesPipe Size: 1” to 24”Product Series: Rex-Bond 10, 12, 14, 16, 20, 25, 32 40, 50 (Eg. Rex-Bond 10 means 10 Bar )Pressure Rating: 10 to 50 BarJoint System: Taper-Taper Adhesive Bonded JointMax. Design Temperature: 65 ºC (Anhydride cured), 93 ºC (Aromatic Amine cured)Operating Condition: designed for below and aboveground.

Pipe Configuration: TMxTF or TMxTM

Product Series

Products Overview


Rex-Lock SeriesPipe Size: 14” to 24”Product Series: Rex-Lock 10, 12, 14, 16, 20, 25, 32, 40 (Eg. Rex-Lock 10 means 10 Bar )Pressure Rating: 10 to 40 BarJoint System: Mechanical Key-Lock Joint with double o-ring sealMax. Design Temperature: 65 ºC (Anhydride cured), 93 ºC (Aromatic Amine cured)Operating Condition: designed for below and aboveground.

Pipe Configuration: KLMxTHF or KLMxKLM

Product Info

Products Overview

GRE Pipe Wall Structure

A number of liner types and external coatings can be applied to the pipe depending on the application and exposure.

A chemical corrosion resistance liner can be included to increase the chemical corrosion resistance when carrying severe corrosive fluids.

For environment protection, a UV protection layer can be applied externally on the pipe OD to resist UV rays and weathering exposure.

If electrical conductive piping is required for static discharge due to high flow rate, FRP pipe can be made conductive to discharge away any harmful static charge for applications in hazardous areas.

In case of fire protection & endurance requirement, a fire protection layer can be applied for meet fire endurance level required as well as for low smoke & toxicity emission.

Liner

Structural Wall

Resin Rich Layer

Fire Protection /UV Protection LayerPipe OD

Pipe ID

IMO Level 3 Fire Test

Jet Fire Test

API 15HR-2001 Specification for High Pressure Fiberglass Line Pipe

API 15LR-2001 Specification for Low Pressure Fiberglass Line Pipe

ISO 14692Petroleum & Natural Gas Industries – Glass-Reinforced Plastics (GRP) Piping

AWWA C950AWWA Standard for Fiberglass Pressure Pipe

AWWA M45Fiberglass Pipe Design

ASME B31.3ASME Code for Process Piping

ASME B31.4 ASME Code for Liquid Petroleum Transportation Piping

Standards & Specifications

Products Overview

ASME B31.8 ASME Code for Gas Transmission & Distribution Piping

SY/T6267Specification for High pressure FRP pipe of Chinese Oil & Gas Industry

IMO Res.A 753 (18)Guidelines for the Application of Plastics Pipes on Ships

ASTM F1173 Standard Specification for Thermosetting Resin Fiberglass Pipe Systems to be used for Marine Applications

ASTM—D2996 Standard Specification for Filament-Wound “Fibreglass” (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe

API 5B Specification for Threading, Gauging, and Thread Inspection of Casing, Tubing, and Line Pipe Threads

Products OverviewStandards &

Specifications


Products Overview 2



6 Project Reference

Manufacturing3

Content

Hanwei manufactures FRP pipe and fittings using the filament winding method.

Filament winding involves the process of impregnating a number of glass rovings with a matrix resin and then applying the wetted glass rovings onto a rotating mandrel under controlled roving tension in a predetermined pattern.

Hanwei’s unique filament winding machines are able to employ more than one mandrel for pipe winding at the same time, thus greatly increase the productivity with no compromise to quality comparing to only one mandrel for pipe winding using conventional pipe winding machine.

Filament winding of fittings are carry out using two-axis fittings winding machine.

Manufacturing Method

Manufacturing


Products Overview 2



6 Project Reference

Manufacturing3

Content

Steel Pipe Corrosion

Comparative Analysis

Common Steel PipeHanwei FRP Pipe

Severe corrosion after steel pipe put in service for some time under highly corrosive application

FRP Pipe vs Steel Pipe

Epoxy matrix, which can meet the stringent requirement for delivery of high corrosive media



Long service life

20-30 years (can goes up to 50 years in design)

Short service life

5-10 years (No Cathodic Protection or Corrosion Inhabitor)



Light Weight Results in low transportation and installation cost.Low thermal conductivityMinimum or no additional thermal insulation material required under thermal harsh conditions.Good electrical and magnetic insulation properties Not affected by complex geographical , conductive or static conditions.Environmental protection Low energy consumption during field use and production .

Heavy weight Results in higher transportation and installation cost.High thermal conductivity Significant heat loss in cold environment condition, thermal insulation required.No electrical and magnetic insulation properties Conducts electricity, not conducive to application in areas with dense electrical transmission lines and telecommunication lines.High energy consumptionHigh energy consumption during field use and production.





Low operation cost

Smooth inner wall which reduces paraffin and scale build up. Low surface friction increases efficiency in volumetric flow .

Low maintenance cost

Requires minimal or no maintenance.

High operation cost

Rough inner surface, easy to form scale and paraffin deposits. High surface friction results in head loss in working pressure.

High maintenance cost

Requires corrosion protection coatings, cathodic protection and corrosion monitoring.




Pipe Size(Inch) Material Description

Cost Saving on Investment(%)

6GRE Pipe 35 Bar API Thead THMxTHF

32.7Steel Pipe API-5L 5.6 Gr.B Seamless PExPE with Ext. 3 Layer PE Coat or equivalent




Chart1

GRE PipeGRE PipeGRE Pipe

Steel PipeSteel PipeSteel Pipe

Material

Pre-fab & Installation

Maintenance / Repair

6 Inch

0.6219202068

0.0311001793

0.0166756993

0.6943761204

0.1388668862

0.1667569934

Sheet1

MaterialPre-fab & InstallationMaintenance / Repair

GRE Pipe0.62192020680.03110017930.0166756993

Steel Pipe0.69437612040.13886688620.1667569934

Category 3

Category 4

To resize chart data range, drag lower right corner of range.

Chart1



Material



8 Inch

0.5581833936

0.0279066211

0.0166675162

0.69442887

0.1388959682

0.1666751618

Sheet1


GRE Pipe0.55818339360.02790662110.0166675162

Steel Pipe0.694428870.13889596820.1666751618

Category 3

Category 4









14GRE Pipe 10 Bar Rex-Bond TMxTF



Chart1



Material



10 Inch

0.6256684492

0.0312852414

0.016479319

0.6681945505

0.1670486376

0.1647568118

Sheet1


GRE Pipe0.62566844920.03128524140.016479319

Steel Pipe0.66819455050.16704863760.1647568118

Category 3

Category 4


Chart1



Material



12 Inch

0.7105445227

0.0355285074

0.0166559898

0.641024984

0.1923126201

0.1666623959

Sheet1


GRE Pipe0.71054452270.03552850740.0166559898

Steel Pipe0.6410249840.19231262010.1666623959

Category 3

Category 4


Chart1



Material



14 Inch

0.4986020386

0.0249250868

0.0166752341

0.6410311062

0.1923043168

0.166664577

Sheet1


GRE Pipe0.49860203860.02492508680.0166752341

Steel Pipe0.64103110620.19230431680.166664577

Category 3

Category 4








43.4Steel Pipe API-5L 7.0 Gr.A Seamless PExPE with Int. & Ext. Epoxy Coal Tar Coat or equivalent


35.4Steel Pipe API-5L 8.0 Gr.B Seamless PExPE with Int. TNF Liner Ext. PE Adhesive Tape or equivalent


Chart1



Material



16 Inch

0.5471514536

0.027359159

0.0166671954

0.617278467

0.2160495786

0.1666719545

Sheet1


GRE Pipe0.54715145360.0273591590.0166671954

Steel Pipe0.6172784670.21604957860.1666719545

Category 3

Category 4


Chart1



Material



20 Inch

0.5236397559

0.026185242

0.0166685951

0.595238784

0.2380969599

0.1666642562

Sheet1


GRE Pipe0.52363975590.0261852420.0166685951

Steel Pipe0.5952387840.23809695990.1666642562

Category 3

Category 4


Chart1



Material



24 Inch

0.5997210938

0.02998848

0.0166191718

0.5955981325

0.2382404657

0.1661614018

Sheet1


GRE Pipe0.59972109380.029988480.0166191718

Steel Pipe0.59559813250.23824046570.1661614018

Category 3

Category 4




Physical & Mechanical Properties ComparisonPhysical & Mechanical Properties

GRE Pipe (@ 55º winding angle)

Steel Pipe

Density (kg/m3) ~1850 ~7850

Pipe Roughness (mm) 5.3x10-6 4.6x10-2

Thermal coefficient of Expansion (mm/mm/C)

~19x10-6 ~11.7x10-6

Thermal Conductivity (W/m-K) 0.4 51.9

Axial Tensile Strength (MPa) 75 ~415

Axial Modulus of Elasticity (MPa) 11900 (Anhydride cured), 13700 (Aromatic Amine cured)

~203000

Hoop Tensile Strength (MPa) 360 ~415

Hoop Modulus of Elasticity (MPa) 24100 (Anhydride cured), 23900 (Aromatic Amine cured)

~203000

Strength (hoop) to Weight Ratio (%)

19.5 5.3

Impact Energy (J) ~5.5(Izod), ~0.8J/mm thk (DropWeight Impact)

~23(CVN)


Resin Properties

Properties * GRP Pipe Resin MatrixPolyester Epoxy Vinyl ester Phenolic

Physical Properties Dimensional Stability Poor Excellent Poor Good

Adhesion to glass Poor Excellent Good Poor

Mechanical Properties

Tensile Strength 2 4 3 1Tensile Modulus 1 3 2 4

Elongation at break 3 2 4 1Impact Strength 3 2 4 1

Thermal PropertiesHeat Deflection

Temperature 2 3 1 4

Thermal Expansion 3 2 4 1

Chemical Resistance#(General)

Acids 1 3 4 2Alkalines 1 4 2 3Solvents 1 4 2 3

Fire Properties

Fire Resistance (endurance) 2 3 1 4

Flame Spread 3 2 4 1Heat Release 2 4 3 1

Flame Ignition Time 2 3 1 4Smoke Generation 4 2 3 1

Toxicity (CO & CO2level) 3 2 4 1

* Rating: 1 – Lowest 4 – Highest# The general chemical resistance represents the author’s view and experience. Users should check with resin and FRP pipe manufacturers and/or chemical resistance handbooks.

Comparison of FRP Pipe Properties using Different Resin Systems


Products Overview 2



6 Project Reference

Manufacturing3

Content

Hanwei has world leading expertise in FRP pipe development and engineering.

Hanwei’s production plant includes an advanced FRP research & engineering center co-ordinated with the leading China government industrial agencies.

FRP expertise is Hanwei’s core business, technology and intellectual property. Hanwei currently holds14 patents for developing FRP technologies.

Commitment to R&D ensure customers requirement are met and exceeded in a variety of applications in the ever changing dynamic industries.

Large scale FRP pipe production facility allows a variety of FRP pipe for different applications to be produced simultaneously with no compromise to international standards and quality assurance.

Every pipe and fittings produced undergo intensive in-process checks and stringent quality control testing before deliver to customers.

Engineering, Quality and R&D

Expertise

（田改）工程设计试验中心

①化验 ② 客户参观试验中心③检验设备 ④ 设备⑤酸碱侵泡试验⑥DSC检验 ⑦力学检测⑧ 100%水压试验

Engineering, Quality and R&DR&D Facilities

R&D Center

Cyclic Fatigue Testing Machine

Long-Term & 1000hr Hydrostatic Pressure Test MachineDifferential Scanning Calorimeter (DSC)

（田改）工程设计试验中心

①化验 ② 客户参观试验中心③检验设备 ④ 设备⑤酸碱侵泡试验⑥DSC检验 ⑦力学检测⑧ 100%水压试验

Engineering, Quality and R&DR&D Facilities

Short-Term Burst Test Station

Universal Testing Machine Laboratory – Chemical Immersion Testing


The center continues to carry out design and

R&D of FRP pipe for use in special

applications and to open up new market

sector.

Hanwei has a team of experienced field

service engineers responsible to train,

supervise, and qualify pipe jointers whether it

is carry out in-house or at site.

Hanwei owns and operates a state-of-the-art FRP Research & Engineering Center authorized and

accredited by the China government.

Hanwei invests 5% of its annual sales turnover in research, product development and testing.

The center is able to carry out static and cyclic long-term, medium-term and short-term testing of FRP

pipe & fittings and other materials and chemical exposure testing according to international FRP

standards and specifications.

Expertise


Certifications

API 15 HR API 15 LR

API ISO 9001:2000 API ISO/TS 29001 API Specification Q1


Certifications

China’s OHSAS Certification GB/T

28001-2001

OHSAS 18001:1999ISO 14001-2004

China’s Environmental Certification GB/T 24001-

2004

China’s Potable Water Approval Certification


Products Overview 2



6 Project Reference

Manufacturing3

Content

Project Reference

Project Working Partners

Case HistoryCustomer：Daqing Oil field Branch of CNPC

Project：Beiyiduanxi Capacity Water Injection Project

Application：ASP flooding, water gathering, and injection

system

Installation Time：Aug,2007—Oct,2010

Installation length：1653km

Specification：Amine cured FRP PIPE DN40 PN16/DN50

PN16/DN65 PN16/DN80 PN16

Amine cured fiberglass insulated pipe DN40 1000psi/DN50

800psi/DN80 800psi/DN100 800psi/DN150 800psi

Project description：Daqing Oilfield Company conducted

the injection ASP flooding technology in the central oilfield.

The Amine cured FRP pipe is widely used in the Central

Oilfield Because of its higher alkali resistance and reduced

scale building rate. In recent years, more than 1000km of

Amine cured FRP pipe has been installed.

Project Reference

Customer：Jinlin Oilfield Branch of CNPC

Project：Qian’an Oil Production Plant Daqingzi Block

Construction Project

Application：Gathering system pipeline, and injection system

pipeline

Installation Time：Feb, 2006—Aug,2010

Installation Length：508km

Specification：Insulated FRP pipe DN40 PN7/DN50 PN5.5/DN80

PN5.5/DN100 PN5.5/DN150 PN5.5, High pressure FRP pipeDN40

PN25/DN50 PN25/DN65 PN25/DN80 PN25

Project description： The steel pipeline used in Qian’an block

are susceptible to paraffin deposition and scaling due to the

property of crude oil. The use of FRP pipe fundamentally avoids

shortcoming s such as corrosion of metal pipe and perforation,

greatly reduced the maintenance requirement and increased oil

delivery capacity

Project Reference

Case History

Customer：SINOPEC

Project：East China Branch, Beihan Village

Transfer Station

Application：Process pipeline within the

station

Installation Time：Nov,2006—Mar,2007

Specification：1 1/2〞1000psi、2〞 800psi、

2 1/2〞800psi、3〞800psi、4〞800psi、6〞

500psi。

Project description：This engineering process

pipeline used Daqing Hanwei’s high pressure

FRP pipes and effectively solve corrosion

problems with the station pipelines, and

demonstrates the design ability of FRP products

Project Reference

Case History

Customer：West to East Gas Pipeline Project

Project：Jintan Underground Natural Gas Storage

Project

Application：High-pressure heavy-caliber water

injection, high concentrations salt water injection and

transportation

Installation Time：Dec,2005

Installation Length：30.42km

Specification：FRP pipe 6〞1750psi 6〞350psi

Project description：FRP pipe is used in building a

gas storage chamber. This is the first application

domestically for the FRP industry in China. The project

was officially put into production in December 2006,

and presently in good operating condition.

Project Reference

Case History

Customer: Buzhachi oilfield company, Kazakhstan

Project: oil production mine area R1 R2 R3

Product Specification: Amine cured FRP pipe DN100

PN7/DN150 PN7/DN200 PN7

Application Field: oil and water gathering and

transferring

Installation Time: May, 2008---August, 2008

Installation Length: 100km

Project Brief: Strong alkali corrosion environment is

the feature of Buzhachi oilfield, the strong corrosion

problem is effectively solved after using Harvest FRP

pipe, meanwhile the cost of construction and

maintenance is reduced

Project Reference

Case History

User: CNPC-IRAQ

Project: AHDEB Oil Field in IRAQ

Product Specification: 2”-12” pipe for 35bar

Application Field: potable water supply system

for oil field camp.

Installation Time：Jan, 2010---April, 2010

Installation Length：20KM

Project Brief： Harvest high pressure GRE pipe is

applied totally in the project of potable water

supply system for oil field camp. Harvest GRE pipe

has the advantage of easy for installation, means

that it save much time for customers. Harvest

obtained a good reputation from the CNPC-IRAQ.

Project Reference

Case History

User: KOC

Project: KOC 36081

Product Specification: Anhydride and Amine cured

FRP pipe: 1-1/2”-24”pipe for 14bar, 17.8bar, 25bar,

38bar.

Application Field: New effluent water transfer

Installation Time: April, 2010---October, 2010

Installation Length: 38km

Project Brief: the high pressure GRE pipe which is

thread and key-lock connection has been used in

the New Effluent Water Transfer Pipelines from GCs

17, 27&28 to MWIP and GC28 EWTS and Tankage

Upgradation – West Kuwait as Project KOC 36081.

Project Reference

Case History

Customer：Algiers Oilfield, Algeria

Project：Algiers Downhole Tubing Project

Application：Oil well tubing injection system

Installation Time：May,2008

Installation Length：13.2km

Specification：Anhydride Cured FRP pipe 2 1/2〞

2000psi

Project description：As the high concentration

injection system in the oil field, pipe may suffer

from strong alkaline corrosion. It effectively solves

the issue of alkaline corrosion to use epoxy FRP

downhole tubing of Hanwei, saves maintenance

and replacement costs for the oilfield enterprise.

Project Reference

Case History

Testimonials

Project Reference

Project Reference

Testimonials

Project Reference

TestimonialsKazakhstan - Buzachi Operating Co.

Hanwei publishes installation and maintenance guides for different product series and applications according to international standards and practice.

Rex Bond & Rex-Lock Pipe Installation Manual

DSJ Pipe Installation Manual API Threaded Pipe Installation Manual

Manuals and Support

Installation Guide

Hanwei’s FRP Piping Systems�The Proven Solution to Steel Pipe Corrosion Problems Slide Number 2Company IntroductionCompany IntroductionCompany IntroductionCompany IntroductionSlide Number 7Products OverviewSlide Number 9Slide Number 10Slide Number 11Slide Number 12Slide Number 13Slide Number 14Slide Number 15Slide Number 16Slide Number 17Slide Number 18Slide Number 19Slide Number 20Slide Number 21Slide Number 22Slide Number 23Slide Number 24Slide Number 25Slide Number 26Slide Number 27Slide Number 28Slide Number 29Slide Number 30Slide Number 31Slide Number 32Slide Number 33Slide Number 34Comparative Analysis Comparative Analysis Slide Number 37Comparative Analysis Comparative Analysis Comparative Analysis Comparative Analysis Comparative Analysis Comparative Analysis Comparative Analysis Slide Number 45Engineering, Quality and R&D（田改）工程设计试验中心（田改）工程设计试验中心Slide Number 50Slide Number 51Slide Number 52Slide Number 53Project ReferenceProject ReferenceProject ReferenceProject ReferenceProject ReferenceProject ReferenceProject ReferenceProject ReferenceProject ReferenceProject ReferenceProject ReferenceProject ReferenceSlide Number 66

hanwei’s frp piping systems the proven solution to steel...

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