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©2011 Trimble Navigation Limited Company Confidential Company Confidential HARDWARE AND INSTALLATION OVERVIEW

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Page 1: HARDWARE AND INSTALLATION OVERVIEW - Freeola

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pany C

onfidential

HARDWARE AND INSTALLATION OVERVIEW

Page 2: HARDWARE AND INSTALLATION OVERVIEW - Freeola

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The T

VG

-660, w

hic

h o

pera

tes o

n t

he

Vodafo

ne U

K G

SM

netw

ork

.

The T

VG

-660 m

ust

be insta

lled a

s p

er

the g

uid

elines in t

his

specific

ation g

uid

e.

The T

VG

-660 is a

n in-v

ehic

le u

nit t

hat

acquires location s

pecific

info

rmation

thro

ugh G

PS a

nd t

hen t

ransm

its t

he

location info

rmation t

o T

rim

ble

serv

ers

via

a w

irele

ss n

etw

ork

.

The T

VG

-660 a

lso h

as fully inte

gra

ted

on-b

oard

vehic

le d

iagnostics c

apabilitie

s

(EO

BD

J1979, J1

939, etc

.). The T

VG

-660

can a

lso o

pera

te in t

rackin

g-o

nly

mode,

if n

o v

ehic

le d

iagnostics a

re a

vailable

.

TVG-660

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•The T

VG

-660 t

wo-p

iece a

erial is

used

com

monly

when t

he c

usto

mer

does n

ot

want

any h

ole

s d

rilled into

the v

ehic

le.

•The T

VG

-660 a

erial is

a t

wo-p

iece a

erial

that

is m

ounte

d insid

e o

f th

e v

ehic

le.

•The G

PS p

ort

ion o

f th

e a

erial m

ust

be

secure

ly m

ounte

d o

n t

he d

ashboard

with a

fu

ll 3

60 d

egre

e v

iew

of th

e s

ky.

•The w

irele

ss p

ort

ion o

f th

e T

VG

-660 a

erial

has a

n a

dhesiv

e b

ackin

g a

nd is m

ounte

d

covert

ly insid

e o

f th

e v

ehic

le;

com

monly

in

sid

e o

f th

e p

assenger’s a

-pilla

r or

insid

e

of th

e d

ash.

TVG-660 Aerial

The w

irele

ss p

ort

ion o

f th

e T

VG

-660 a

erial.

The G

PS p

ort

ion o

f th

e T

VG

-660 a

erial.

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Aerial Installation

For

the s

yste

m t

o o

pera

te p

roperly, th

e a

nte

nna m

ust

be p

ositio

ned p

roperly.

This

is t

he m

ost

critical poin

t to

ensure

accura

te location info

rmation.

The G

PS a

erial m

ust

be m

ounte

d s

o t

hat

it a

lways h

as a

clear view of the

sky

to r

eceiv

e info

rmation fro

m t

he s

ate

llites.

Must

be m

ounte

d a

t least 12”away

from

any t

ransm

itting a

nte

nna (

E.g

.,

Radio

, Cellula

r)

The G

PS a

erial must not be obstructed by any metallic objects

.

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Aerial Installation Advisories

Page 6: HARDWARE AND INSTALLATION OVERVIEW - Freeola

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POWER AND DIAGNOSTIC CONNECTIONS

Page 7: HARDWARE AND INSTALLATION OVERVIEW - Freeola

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TVG-660 Power Connections

The TVG-660 system requires 3 connections to the vehicle’s electrical system:

1.

Constant +12VDC

Pow

er

connects

to t

he RED wire

of th

e p

ow

er

harn

ess.

�Refe

rs t

o a

pow

er

sourc

e w

ire t

hat

alw

ays s

upplies +

12 t

o 2

4VD

C.

2.

Ignition Power

connects

to t

he W

HITE wire

of th

e p

ow

er

harn

ess.

�Refe

rs t

o a

Key c

ontr

olled p

ow

er

sourc

e t

hat

has +

12 t

o 2

4VD

C in

both

the

Run a

nd S

tart

positio

ns.

�Under

no c

ircum

sta

nce w

ill th

e k

ey c

ontr

olled "

Accessory

Positio

n"

pro

duce a

n

ignitio

n o

n o

r ru

n t

ime e

vent.

3.

Ground (-12VDC)

connects

to t

he BLACK wire

of th

e p

ow

er

harn

ess.

�Sourc

ed t

hro

ugh t

he v

ehic

le’s

chassis

and c

onnecte

d u

sin

g a

Rin

g T

erm

inal,

Sta

r W

asher

and a

½-inch s

elf t

appin

g s

cre

w.

�If

available

, it is a

lso a

ccepta

ble

to u

tilise e

ither

a s

tud o

r a b

olt t

hat

is

att

ached d

irectly t

o t

he fra

me.

All p

ow

er

connections m

ust

be m

ade b

y u

sin

g o

ne o

f th

e t

wo a

ppro

ved insta

llation

meth

ods a

s o

utlin

ed in t

his

guid

e.

All p

ow

er

connections m

ust

be insula

ted w

ith 3

M S

uper

33+

ele

ctr

ical ta

pe.

All p

ow

er

connections m

ust

be fused w

ithin

8”

of th

e s

ourc

e c

onnection (

add-a

-lin

e fuse

tap a

nd 3

am

p A

TC fuses p

rovid

ed w

ithin

the insta

llation k

it).

Pow

er

Connections w

ill m

eet

aft

erm

ark

et

ele

ctr

onic

s industr

y insta

llation p

ractices.

No p

ow

er

connections m

ust

be m

ade “

wire t

o w

ire”,

unle

ss instr

ucte

d b

y c

usto

mer

fleet.

Page 8: HARDWARE AND INSTALLATION OVERVIEW - Freeola

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The T

VG

-660 u

tilises

severa

l diffe

rent

vehic

le-s

pecific

pow

er/

dia

gnostic

connecto

rs. There

is a

lso a

generic

connecto

r available

for

insta

nces in w

hic

h

there

is n

o v

ehic

le-s

pecific

connecto

r available

.

The m

ain

pow

er

harn

ess p

rovid

es t

he T

VG

-660 w

ith +

12v c

onsta

nt

pow

er

and e

art

h

from

the v

ehic

le’s

dia

gnostic c

onnecto

r. A

n

additio

nal le

ad m

ust

be r

un t

o t

he v

ehic

le’s

fu

se-b

lock for

a t

rue ignitio

n s

ense v

ia a

fu

se h

old

er

and a

3a fuse.

The t

rue ignitio

n c

onnection is m

ade v

ia a

add-a

-lin

e fuse t

ap

to t

he fuse b

ox, as d

irect

wire-t

o-w

ire c

onnections a

re n

ot

allow

able

.

Diagnostic and Power Connections, EOBD Vehic

le-s

pecific

harn

ess for

a V

olk

sw

agen C

addy.

Generic c

onnecto

r fo

r vehic

les.

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The m

ain

TVG

-660 p

ow

er/

dia

gnostics

connecto

r re

pla

ces t

he v

ehic

le’s

dia

gnostic

with a

Y-a

dapto

r, a

s s

how

n a

t to

p r

ight

and

bott

om

rig

ht.

The ignitio

n lead is r

un t

o t

he fuse b

ox, as

show

n a

t bott

om

. W

ith a

add-a

-lin

e fuse t

ap

and a

3a fuse.

Diagnostic and Power Connections, EOBD

continued

Y-a

dapto

r in

sta

lled in v

ehic

le.

EO

BD

port

insta

lled in v

ehic

le.

Fuse b

ox for

ignitio

n s

ense.

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If t

he v

ehic

le is n

ot

equip

ped w

ith a

com

patible

EO

BD

inte

rface, th

e g

eneric

trackin

g o

nly

harn

ess w

ill be u

tilised. The

TVG

-660 w

ill fu

nction in a

tra

ckin

g-o

nly

m

ode.

The p

ow

er

connections in t

his

insta

nce w

ill

need t

o b

e h

ard

wired d

irectly t

o t

he v

ehic

les

main

pow

er

harn

ess. O

nly

the follow

ing leads

from

the g

eneric h

arn

ess w

ill be u

tilised:

�Red:

+12vdc c

onsta

nt

�W

hite:

+12vdc t

rue ignitio

n

�Bla

ck:

Chassis

eart

h

All o

f th

e p

ow

er

connections m

ust

be m

ade

with a

add-a

-lin

e fuse t

aps a

nd 3

a fuses.

Diagnostic and Power Connections, Non-EOBD

Generic h

arn

ess.

Pow

er

connections s

how

ing fuseta

ps.

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TVG-660 Testing and Configuration

Confirm

ation o

f G

PS lock a

nd w

irele

ss c

onnection m

ust

be m

ade b

yvie

win

g t

he s

tatu

s

lights

on t

he T

VG

-660.

The PWR LED is permanently lit

: The T

VG

-660 is p

ow

ere

d u

p.

LED 1 is permanently lit green:

The T

VG

-660 is o

pera

ting n

orm

ally. The L

ED

is r

ed w

hen

the T

VG

-660 is initia

lisin

g. N

ote

: during initia

l in

sta

llation o

r if b

att

ery

pow

er

is inte

rrupte

d it

may t

ake a

few

min

ute

s for

this

LED

to illum

inate

.

LED 2 is permanently lit green:

The T

VG

-660 h

as e

sta

blished a

GPRS c

onnection. The

LED

is r

ed w

hile t

he T

VG

-660 is initia

lisin

g t

he m

odem

hard

ware

.

LED 3 is permanently lit green:

The T

VG

-660 h

as e

sta

blished a

GPS lock. The L

ED

is

ora

nge w

hile a

ttem

pting t

o g

et

GPS lock. N

ote

: This

led w

ill only

illum

inate

if ig

nitio

n is

turn

ed o

n a

nd t

he e

ngin

e is r

unnin

g. If

ignitio

n is o

ff t

he led w

ill be e

xtinguis

hed.

LED 4 is permanently lit green:

Ignitio

n h

as b

een t

urn

ed o

n a

nd t

he T

VG

-660 h

as

esta

blished d

iagnostic c

om

munic

ation. The L

ED

is r

ed w

hen a

n ignitio

n s

ignal has b

een

dete

cte

d b

ut

the T

VG

-660 is w

aitin

g for

dia

gnostics.

In n

orm

al opera

tion, w

ith g

ood G

PRS r

eception a

nd t

he ignitio

n t

urn

ed o

ff, both

LED

1 a

nd

LED

2 s

hould

be lit g

reen.W

hen t

he ignitio

n is t

urn

ed o

n a

nd t

he e

ngin

e r

unnin

g, LED

4 w

ill

illu

min

ate

gre

en a

nd L

ED

3 w

ill be o

range t

o indic

ate

GPS lock is

bein

g a

cquired. Aft

er

a few

m

inute

s, LED

3 s

hould

illum

inate

gre

en to indic

ate

GPS lock h

as b

een e

sta

blished.

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Tamper Proofing Requirements

The c

om

ple

te s

yste

m a

nd insta

llation m

ust

be

seale

d a

fter

a s

uccessfu

l syste

m T

est.

(TVG

660 s

elf t

est)

Pro

vid

ed in t

he insta

llation p

art

s

kit is a

tube o

f O

range T

orq

ue S

eal fo

r each

insta

llation.

Torque Seal must be applied to the

following areas:

1.T

he P

ow

er

Connections a

t th

e 1

2V c

onsta

nt,

ig

nitio

n s

ense,and g

round s

cre

w:

Dia

gnostic h

as 1

2V c

onsta

nt

& g

round

found a

t Y-a

dapto

r w

ith ignitio

n s

ense

at

fuse b

lock,

pic

ture

#1 &

#2.

Non-d

iagnostics h

as 1

2V c

onsta

nt

and

ignitio

n s

ense a

t fu

se b

lock w

ith g

round

els

ew

here

, pic

ture

#3 &

#4.

2.P

ow

er

harn

ess a

nd A

nte

nna c

onnections o

n

the TVG-660, pic

ture

#5.

1.D

iagnostics a

t Y-a

dapto

r2.D

iagnostics a

t ignitio

n s

ourc

e

3.N

on-D

iagnostics

4. N

on-D

iagnostics

5.T

VG

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TVG-660 Installation Practices

Page 14: HARDWARE AND INSTALLATION OVERVIEW - Freeola

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TVG-660 Installation

The T

VG

-660 m

ust

be m

ounte

d in a

secure

and h

idden location a

way fro

m t

he

driver’s s

ide o

f th

e v

ehic

le t

o d

ete

r driver

tam

pering.

When m

ounting t

he T

VG

-660, find a

suitable

location t

hat

will not

inte

rfere

with

the s

afe

opera

tion o

f th

e v

ehic

le (

e.g

., b

rakin

g, clu

tch o

pera

tion, or

oth

er

ele

ctr

onic

equip

ment)

.

The T

VG

-660 m

ust

be s

ecure

d in t

he v

ehic

le. U

se t

ie w

raps, scre

ws, nut/

bolts o

r double

sid

ed t

ape t

o p

roperly s

ecure

unit.

The T

VG

-660 m

ust

be m

ounte

d a

t le

ast

18”

aw

ay fro

m a

ny t

ransm

itting a

nte

nna

(E.g

., R

adio

)

Do Not

Mount

the T

VG

-660 :

�To A

ir L

ines o

r any v

ehic

le c

abling

�In

direct

exposure

to t

he e

lem

ents

�In

excessiv

e h

eat

are

as (

exhaust

Manifold

s, etc

.)

�In

excessiv

e c

old

are

as (

refr

igera

tion u

nits)

�In

hig

h v

ibra

tion a

reas (

engin

e c

om

part

ments

, tr

ansm

issio

n)

�N

ear

corr

osiv

e flu

ids a

nd g

ases (

acid

s, petr

ole

um

)

�In

direct

exposure

to w

ate

r (t

he T

VG

-660 is n

ot

wate

rpro

of)

�In

are

as w

here

excessiv

e d

ust

is p

resent

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TVG-660 Typical Installation Locations

The T

VG

-660 m

ust

be m

ounte

d t

o a

secure

location

usin

g s

elf-t

appin

g s

cre

ws o

r nuts

and b

olts. Zip

tie

s o

r double

-sid

ed t

ape c

annot

be u

tilized a

s t

he s

ole

m

ounting m

eth

od.

Take c

are

to s

ecure

the d

iagnostic a

nd p

ow

er

cable

s a

re

secure

and d

o n

ot

inte

rfere

with t

he s

teering c

olu

mn.

All e

xcess c

abling is t

o b

e n

eatly b

undle

d a

nd s

tore

d

behin

d t

he d

ash p

anel and s

ecure

d t

o a

dash b

race,

adja

cent

to t

he T

VG

.

Precautions:

When m

ounting o

n t

he d

river’s s

ide o

f th

e v

ehic

le, it is extremely im

port

ant

to e

nsure

that

the T

VG

-660 is s

ecure

and c

annot

inte

rfere

with t

he

safe

opera

tion o

f th

e v

ehic

le.

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TVG-660 Diagnostic Cable Installation and

Locations

The J

1962 (

OBD

-II)

port

is g

enera

lly locate

d o

n t

he

low

er

dash o

f th

e d

river’s s

ide o

f th

e v

ehic

le. It

is

genera

lly a

ttached w

ith a

pair o

f scre

ws o

r clips (

right)

.

The facto

ry c

onnecto

r is

unm

ounte

d, and t

he facto

ry

connecto

r is

then c

onnecte

d t

o t

he T

rim

ble

Y-a

dapto

r.

The o

ther

end o

f th

e a

dapto

r is

secure

d t

o t

he facto

ry

connecto

r lo

cation (

bott

om

).

The facto

ry c

onnecto

r is

secure

d a

bove t

he m

ounting

location (

as s

how

n b

elo

w),

and t

he d

ata

cable

is r

oute

d

to t

he T

VG

-660 m

ounting location.

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For questions and / or updates to

For questions and / or updates to

this guide please contact:

this guide please contact:

Ted Fletcher

Ted Fletcher

+44 (0)7970 992 918

+44 (0)7970 992 918

[email protected]

[email protected]

Page 18: HARDWARE AND INSTALLATION OVERVIEW - Freeola

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Legal Information

Copyright

©2011 b

y T

rim

ble

Navig

ation L

imited. @

Road, Trim

ble

and TVG-660

are

regis

tere

d t

radem

ark

s o

f Trim

ble

Navig

ation L

imited. The

@Road logo, th

e T

rim

ble

logo, G

eoM

anager

and @

Road P

ath

way a

re tra

dem

ark

s a

nd/o

r serv

ice m

ark

s o

f Trim

ble

Navig

ation L

imited.

All o

ther

tradem

ark

s a

nd/o

r serv

ice m

ark

s u

sed a

re t

he p

ropert

y o

f th

eir r

espective o

wners

.

Trim

ble

reserv

es the r

ight

to m

ake c

hanges a

t any t

ime, in

ord

er

to im

pro

ve the r

eliability, fu

nction o

r desig

n o

f its d

evic

es, pro

ducts

or

serv

ices a

nd to s

upply

the b

est

devic

es, pro

ducts

and s

erv

ices p

ossib

le. Trim

ble

devic

es, pro

ducts

and s

erv

ices a

re p

rote

cte

d u

nder

one o

r m

ore

of th

e follow

ing U

.S. Pate

nts

: 5,4

77,2

28;

5,6

94,5

94;

5,9

59,5

77;

5,9

90,8

27;

6,4

59,9

88;

6,5

29,1

59;

6,5

52,6

82;

6,5

94,5

76;

6,6

64,9

22;

6,5

78,0

05;

5,9

63,9

11;

6,8

62,5

24;

6,7

95,0

17;

6,8

82,3

13;

6,8

67,7

33;

6,8

32,1

40;

6,9

22,5

66 a

nd n

um

ero

us o

ther

pate

nts

and p

ate

nts

pendin

g in jurisdic

tions w

orldw

ide. Trim

ble

does n

ot

repre

sent

that th

e d

evic

es, pro

ducts

or

serv

ices s

how

n o

r described h

ere

in a

re fre

e fro

m

pate

nt

infr

ingem

ent or

from

any o

ther

third p

art

y r

ight.

Trim

ble

assum

es n

o o

bligation t

o c

orr

ect any e

rrors

conta

ined h

ere

in o

rto

advis

e a

ny

user

of liability for

the a

ccura

cy o

r corr

ectn

ess o

f any e

ngin

eering s

oftw

are

support

or

assis

tance p

rovid

ed to a

user.

The T

rim

ble

devic

es, pro

ducts

and s

erv

ices a

re d

ependent

on t

he c

overa

ge a

nd c

allin

g a

reas o

f w

irele

ss n

etw

ork

s o

wned a

nd o

pera

ted b

y

third p

art

ies. Covera

ge a

nd c

allin

g a

reas a

re a

ppro

xim

ate

and m

ay n

ot

cover

sig

nific

ant

port

ions o

f th

e U

nited S

tate

s. Actu

al covera

ge a

nd

opera

tion o

f th

e d

evic

es, pro

ducts

and s

erv

ices d

epend o

n a

variety

of fa

cto

rs, in

clu

din

g w

ithout

lim

itation:

syste

m a

vailability a

nd c

apacity;

syste

m a

nd e

quip

ment

upgra

des, re

pairs, m

ain

tenance, m

odific

ations a

nd r

elo

cation;

user

equip

ment;

terr

ain

; sig

nal str

ength

; str

uctu

ral

conditio

ns;

weath

er

and a

tmospheric c

onditio

ns;

availability o

f pow

er;

govern

menta

l re

gula

tions;

suspecte

d fra

udule

nt activitie

s;

acts

of G

od

and o

ther

conditio

ns b

eyond the r

easonable

contr

ol of Trim

ble

. Trim

ble

will not

be r

esponsib

le for

lim

its in c

overa

ge o

r perf

orm

ance

degra

dation d

ue t

o a

ny s

uch c

onditio

ns. The u

ser

acknow

ledges t

hat

covera

ge a

nd c

allin

g a

reas m

ay b

e inte

rrupte

d, halted o

r curt

ailed o

r th

e

quality

of th

e tra

nsm

issio

n m

ay b

e d

imin

ished a

t any t

ime.

The d

evic

es, pro

ducts

and s

erv

ices a

re d

ependent

upon t

he a

vailability o

f th

e I

nte

rnet,

whic

h is o

wned a

nd o

pera

ted b

y a

nd a

ccessed t

hro

ugh

third p

art

ies. Trim

ble

assum

es n

o r

esponsib

ility for

impro

per

sto

rage o

f data

or

info

rmation, or

delivery

of m

essages. The u

ser

assum

es t

he

entire

ris

k in d

ow

nlo

adin

g o

r oth

erw

ise a

ccessin

g a

ny d

ata

, in

form

ation, file

s o

r oth

er

mate

rials

obta

ined fro

m t

he T

rim

ble

and/o

r @

Road w

eb

site, even if th

e u

ser

has p

aid

for

or

oth

erw

ise b

een p

rovid

ed v

irus p

rote

ction s

erv

ices fro

m T

rim

ble

.

The T

rim

ble

devic

es, pro

ducts

and s

erv

ices a

nd a

ny m

odific

ations, altera

tions, additio

ns o

r changes to t

he d

evic

es, pro

ducts

or

serv

ices a

re

not

fault tole

rant

and a

re n

ot desig

ned, m

anufa

ctu

red o

r in

tended for

use in life s

upport

, em

erg

ency, m

issio

n-c

ritical or

oth

er

ultra

-hazard

ous

activitie

s (

“Hig

h R

isk A

ctivitie

s”)

. Trim

ble

specific

ally d

iscla

ims a

ny e

xpre

ss o

r im

plied w

arr

anty

of fitn

ess for

such H

igh R

isk A

ctivitie

s. U

se o

f a

Trim

ble

devic

e, pro

duct

or

serv

ices in a

ny a

pplication w

ithout

the w

ritt

en c

onsent

of Trim

ble

is p

rohib

ited. All c

usto

mer

info

rmation is

govern

ed b

y t

he T

rim

ble

Privacy P

olicy locate

d o

n t

he T

rim

ble

web s

ite a

t w

ww

.road.c

om

.

Notice o

f Rig

hts

. All r

ights

reserv

ed. N

o p

art

of th

is m

anual m

ay b

e r

epro

duced o

r tr

ansm

itte

d in a

ny form

by a

ny m

eans—

ele

ctr

onic

ally,

mechanic

ally, by p

hoto

copyin

g, via

record

ing o

r oth

erw

ise—

without

the p

rior

writt

en p

erm

issio

n o

f Trim

ble

Navig

ation L

imited F

or

info

rmation

on g

ett

ing p

erm

issio

n for

reprints

, conta

ct Corp

ora

te C

om

munic

ations a

t Trim

ble

Navig

ation L

imited H

eadquart

ers

.

Notice o

f Lia

bility. The info

rmation in t

his

manual is

dis

trib

ute

d o

n a

n “

As I

s”

basis

, w

ithout w

arr

anty

, and w

as c

urr

ent at

the tim

e o

f publication. W

hile p

recautions h

ave b

een taken in t

he p

repara

tion o

f th

e m

anual, T

rim

ble

will not

have a

ny lia

bility t

o a

ny p

ers

on o

r entity

w

ith r

espect

to a

ny loss o

r dam

age c

aused o

r alleged to b

e c

aused d

irectly o

r in

directly b

y t

he instr

uctions c

onta

ined in t

his

manual or

by t

he

soft

ware

or

hard

ware

pro

ducts

described in it.

Privacy a

nd U

se. This

pro

duct

is inte

nded t

o m

onitor

and m

ake a

vailable

info

rmation c

oncern

ing t

he v

ehic

le’s

activitie

s. It

is t

he c

usto

mer’s

sole

responsib

ility t

o e

nsure

that

its u

se c

om

plies w

ith a

ny a

pplicable

law

s a

nd r

egula

tions. It

is the c

usto

mer’s r

esponsib

ility t

o d

evelo

p a

nd

com

munic

ate

policie

s c

oncern

ing u

se o

f th

e a

pplication p

rior

to im

ple

menting the p

roduct.

Custo

mers

are

urg

ed t

o c

onsult w

ith t

heir o

wn legal

counsel in

connection w

ith t

he p

art

icula

r use to w

hic

h t

he c

usto

mer

puts

the p

roduct and the p

ote

ntial im

plications fro

m that

use.

Page 19: HARDWARE AND INSTALLATION OVERVIEW - Freeola

©20

11 T

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e N

avig

atio

n Li

mite

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ompa

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onfid

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