hatches & portlights - · pdf file2 bsi is manufacturing 4 ranges of marine brands: easy...

Hatches & Portlights

Photo by: Waterkampioen/Bertel Kolthof

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BSI is manufacturing 4 ranges of marine brands: Easy Marine Products, Moonlight hatches and portlights, OS wire fittings, rod fittings. BSI is also manufacturing hatches for the Wind Turbine Industry worldwide.

To meet the high demands of our clients, a club sailor or multinational industrial companies, we have established a modern factory with the latest CNC technology. BSI masters a wide range of processes - CNC turning and milling, forging, welding, surface treatment - in all kinds of high-grade materials from aluminum to titanium. BSI is certified according to ISO9001:2008.

Our force and strategy are simple - we do it ourselves. We handle the product carefully from base material to the level of finished product.

We take pride in our clients and products, which is probably one of the main reasons why we are doing so well.

BSI is a member of the Danish marine association Danboat, www.danboat.com

BSI Profile

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Offshore Hatches ....................................................................................................................................... 4-5

Power- & Sailboat Portlights ...................................................................................................................... 6-7

Lowline Hatches ........................................................................................................................................... 8

Circular Hatches ........................................................................................................................................... 9

Compact Flush Hatch and Portlight Flush .............................................................................................. 10-11

Custom Hatches..................................................................................................................................... 12-13

Easymatic "2-gears" & Easylock 1, Mini, Midi & Maxi ...........................................................................14-15

Index

Exclusive, smooth design• Integrated friction system with same performance in all 180° • ventilation positionsFlyscreen available - all sizes• Virgin acrylic - best quality. Smoke blue-grey, many other • colours are optionalReplaceable sealings•

Available with aluminium and plastic inner frame• Flat based rounded shape preventing violent intrusion• Max. visibility, no arms or stays blocking light inlet• Sea.water resistant aluminium• Available with airvents• Fast and easy to mount• All sizes available in R64, R55 and R43 cut-outs•

OFFSHORE HATCHES - 62-SERIES STANDARD PROGRAMME

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The design of the 62-series Moonlight offshore hatches is compact, smooth, and elegant, with its rounded shapes to meet the demands of sailors.The integrated friction hinges represent unmatched qualities on the market: 180˚ opening, easy to operate, corrosion resistant and safe.Hatch is specifically designed to close very near to the deck, to ensure that no ropes will be caught under the frame.

The standard hatch is delivered with silver anodized frame and blue-grey acry-lic. Alternative frames (painted or black anodized) are available.The measures given start with the hinged side: The cutout tolerance is +0 / -1.5 mm. The hatch is certified for CE area II and can also be made for CE area I.

Only the best materials have been used and the hatches have undergone extensive tests ensuring strength and durability.

The external security handles are designed to snap off if excessive force is used when the internal handles are locked.

The flyscreen is simple but efficient. It is supplied as a kit with locking handles and fasteners.

Option: Plastic or aluminium inner frame.

SizeNo.

Hatch1/2” Spigot

Part No.

Hatch1” SpigotPart No.

Cutout Size Overall SizeWeight

Kg

Acrylic Thickness

PlasticInner frame

Part No.

FlyscreenKit

Part No.

EscapeHatch

ISO 9094(mm) (inch) (mm) (inch) (mm) (inch)

1 622525M36 632525M36 250 x 250 - R36 9.84 x 9.84 - R36 305 x 305 - R68 12.00 x 12.00 - R68 2.3/2.4 8 .32 522525 532525 M36 -

2 623420M36 633420M36 340 X 200 - R36 13.39 x 7.87 - R36 395 x 255 - R68 15.55 x 10.04 - R68 2.5/2.6 8 .32 523420 533420 M36 -

3 624141M36 634141M36 415 x 415 - R36 16.34 x 16.4 - R36 470 x 470 - R68 18.50 x 18.50 - R68 4.7/4.9 8 .32 524141 534141 M36 -

4 624532M36 634532M36 450 x 320 - R36 17.72 x 12.60 - R36 505 x 376 - R68 19.88 x 14.80 - R68 4.3/4.4 8 .32 524532 534532 M36 -

5 624343M36 634343M36 435 x 435 - R36 17.13 x 17.13 - R36 490 x 490 - R68 19.29 x 19.29 - R68 5.2/5.4 8 .32 524343 534343 M36 x

6 625037M36 635037M36 500 x 370 - R36 19.69 x 14.57 - R36 555 x 425 - R68 21.85 x 16.75 - R68 4.9/5.1 8 .32 525037 535037 M36 -

7 625050M36 635050M36 500 x 500 - R36 19.69 x 19.69 - R36 555 x 555 - R68 21.85 x 21.85 - R68 6.0/6.2 8 .32 525050 535050 M36 x

8 626262M36 636262M36 620 x 620 - R36 24.41 x 24.41 - R36 675 x 675 - R68 26.57 x 26.57 - R68 9.3/9.6 10 .39 526262 536262 M36 x

9 674343M36 684343M36 435 x 435 - R36 17.13 x 17.13 - R36 490 x 490 - R68 19.29 x 19.29 - R68 6.1/6.3 12 .47 524343 534343 M36 x

10 623131M36 633131M36 310 x 310 - R36 12.20 x 12.20 - R36 365 x 365 - R68 14.37 x 14.37 - R68 3.2 8 .32 - - -

11 628062M64 638062M64 800 x 620 - R64 31.50 x 24.41 - R64 855 x 675 - R68 33.66 x 26.57 - R68 13.4 12 .47 - - x

Certified in accordance with 94/25/EC and ISO 12216 location area IIa, any craft/boat type, any design category.Size 9 ”A1 Multihull Escape Hatch” is certified in accordance with 94/25/EC, ISO 12216 and ISO 9094 location in area I in sailing multihulls.

OFFSHORE HATCHES - 62-SERIES STANDARD PROGRAMME

Spigot MA 1 MA 2 MA 3

(mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch)

12.5 .50 (6) - 11 (.24) - .43 10.5 - 21 .43 - .83 20.5 - 31 .81 - 1.22

25 1.00 (18,5) - 23.5 (.73) - .93 (18.5) - 33.5 (.73) - 1.32 20.5 - 43.5 .81 - 1.71

For aluminium inner frame add A to plastic inner frame No. and state hull thickness (6 weeks delivery time).

Hull thickness for inner frame

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The portlight series of Moonlight is available in both opening and fixed versions and is made to interna-tional standards. Order Moonlight portlights with plastic inner trim or finished aluminium inner trim.

All Moonlight portlights feature a UV stabilized rubber gasked attached at the factory. Sandwiched between the hull and port-light it eliminates the need for messy sealants and provides a professional finish.

Standard surface finish is silver anodized. Hand polished (high gloss stainless steel look), black anodized and powder coating in any RAL colour also available.

SizeNo.

OpeningVersionPart No.

FixedVersionPart No.

Cutout Size Cutout RadiusOverall

SizeHeight

Mounted(mm)

Weight(kg)

AcrylicThicknessPart No.

(mm)

FlyscreenKit

Part No.

PlasticInnerFrame(mm) (inch) (mm) (inch) (mm) (inch)

1 913015M 923015M 304 x 155 11.97 x 6.10 52 2.04 322 x 173 13.68 x 6.81 6 1.18 10 873015 yes

2 914015M 924015M 405 x 155 15.95 x 6.10 52 2.04 423 x 173 16.65 x 6.81 6 1.48 10 874015 yes

3 913417M 923417M 347 x 171 13.66 x 6.73 52 2.04 365 x 189 14.37 x 7.44 6 1.50 10 873417 yes

4 914217M 924217M 428 x 171 16.85 x 6.73 52 2.04 446 x 189 17.56 x 7.44 6 1.64 10 874217 yes

5 916217M 926217M 627 x 171 24.69 x 6.73 52 2.04 645 x 189 25.39 x 7.44 6 2.53 10 876217 yes

6 917017ML 927017ML 700 x 171 25.56 x 6.73 52 2.04 718 x 189 28.27 x 7.44 6 2.75 10 877017L yes (92)

7 917017MR 927017MR 700 x 171 25.56 x 6.73 52 2.04 718 x 189 28.27 x 7.44 6 2.75 10 871017R yes (92)

8 916817ML 926817ML 688 x 175 27.09 x 6.89 52 2.04 706 x 193 27.80 x 7.60 6 2.60 10 yes (91)

9 916817MR 926817MR 688 x 175 27.09 x 6.89 52 2.04 706 x 193 27.80 x 7.60 6 2.60 10 yes (91)

POWER- & SAILBOAT PORTLIGHTS 91-/92-SERIES

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ELLIPTICAL PORTLIGHTSSTANDARD PROGRAMME

SizeNo.

HatchPart No.

Cutout Size Overall SizeAcrylic

ThicknessHeight

Mounted


1 914621E-xx 462 x 207 18.19 x 8.15 482 x 227 18.19 x 8.94 10 .39 6 .24

1A 914621E-xx 462 x 207 18.19 x 8.15 482 x 227 18.19 x 8.94 10 .39 6 .24

HullThickness Inner

Frame

FastenerLength(mm)

PartNo.

(mm) (inch)

1 - 6 .04 - .24 MA 0 M4 x 16 402415

5 - 10 .20 - .39 MA 0 M4 x 20 402420

6.5 - 10 .24 - .39 MA 1 M4 x 14 402414

8 - 13 .31 - .51 MA 1 M4 x 16 402415

12 - 17 .47 - .67 MA 1 M4 x 20 402420

16.5 - 22 .63 - .87 MA 2 M4 x 25 402425

21.5 - 27 .83 - 1.06 MA 2 M4 x 30 402430

26.5 - 32 1.02 - 1.26 MA 3 M4 x 35 402430

31.5 - 37 1.22 - 1.46 MA 3 M4 x 40 402440

Please state hull thickness when ordering, and BSI will choose the right inner frame for you

Aluminium inner frame for opening portlights

91-series open version, Area IIa. 92-series fixed version, Area I.-xx refers to hull thickness. Please state hull thickness when ordering, and BSI will choose the right inner frame for youAcrylic standard colour: blue-grey. Optional colours: opal white, clear, and green.

Phot

o: F

aurb

y 39

6 sp

ort

LOWLINE HATCHESSTANDARD PROGRAMMEGreat care has been taken to design a hatch which meets the demands for low profile, simplicity and strength.

This series is most suitable on modern power boats as well as on small sailing crafts.

The materials used, from the acrylic to the rubber sealing, from the aluminium profiles and struts to the locking handles, are the best in the marine industry. Our standard model is with silver anodized frame and blue grey-acrylic. Hand polished (high gloss stainless steel look), black anodized and powder coating in any RAL colour also available.


SizeNo.

HatchPart No.

Cutout SizeCutoutRadius

Overall SizeHeight

Mounted Weight(kg)

Acrylic Thickness

PlasticFrame

Part No.

FlyscreenKit

Part No.

EscapeHatch

ISO 9094(mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch)

1 552525 M50 250 x 250 9.84 x 9.84 50 1.97 312 x 312 x R82 12.28 x 12.28 26.5 1.04 1.51 8 .32 582525 532525 M50

2 553420 M50 340 x 200 13.39 x 7.87 50 1.97 402 x 262 x R82 15.82 x 10.32 26.5 1.04 1.76 8 .32 583420 533420 M50

3 554242 M50 420 x 420 16.54 x 16.54 50 1.97 482 x 482 x R82 18.98 x 18.98 26.5 1.04 4.50 8 .32 584242 534242 M50

4 554343 M50 432 x 432 17.00 x 17.00 50 1.97 494 x 494 x R82 19.45 x 19.45 26.5 1.04 4.60 8 .32 584343 534343 M50

5 554532 M50 450 x 320 17.72 x 12.60 50 1.97 512 x 382 x R82 20.16 x 15.04 26.5 1.04 3.67 8 .32 584232 534532 M50

6 555037 M50 500 x 370 19.69 x 14.57 50 1.97 562 x 432 x R82 20.13 x 18.19 26.5 1.04 4.59 8 .32 585037 535037 M50

7 555050 M50 500 x 500 19.69 x 19.69 50 1.97 562 x 562 x R82 20.13 x 20.13 26.5 1.04 5.80 8 .32 585050 535050 M50 x

8 556262 M50 620 x 620 20.41 x 20.41 50 1.97 682 x 682 x R82 20.85 x 20.85 26.5 1.04 7.65 10 .39 586262 536262 M50 x

9 554949 M98 495 x 495 19.49 x 19.49 98 3.86 557 x 557 x R130 21.93 x 21.93 26.5 1.04 7.65 8 .32 584949 534949 M98 x

Certified in accordance with 94/25/EC and ISO 12216 location area IIa, any craft/boat type, any design category.

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CIRCULAR HATCHES STANDARD PROGRAMME

SizeNo.

HatchPart No.

Cutout HoleOverall

Size (mm)

AcrylicThickness

(mm)

SpigotHeight(mm)

PlasticFrame

No.

FlyscreenKit

Part No.

EscapeHatch

ISO 9094(mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch)

1 62420D 420 16.54 475 18.70 8 .32 12,5 .50 52420D 53420D -

2 63420D 420 16.54 475 18.70 8 .32 25 1.00 52420D 53420D -

3 62476D 476 18.74 531 20.91 8 .32 12,5 .50 52476D 53476D x

4 63476D 476 18.74 531 20.91 8 .32 25 1.00 52476D 53476D x

5 67476D 476 18.74 531 20.91 12 .47 12,5 .50 52476D 53476D x

6 68476D 476 18.74 531 20.91 12 .47 25 1.00 52476D 53476D x

7 62518D 518 20.39 573 22.56 8 .32 12,5 .50 52518D 53518D x

8 63518D 518 20.39 573 22.56 8 .32 25 1.00 52518D 53518D x

The circular hatch is made from the same strong profile as the 62-series offshore hatch. It also has the same handles and the same external friction hinge.

The round shape is used equally for sail- and powerboats, typically as fore-deck hatch. It opens 180°.

Standard surface finish is silver anodized. Hand polished (high gloss stainless steel look), black anodized and powder coated in any RAL colour also availa-ble.


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COMPACT FLUSHCF-SERIES

Size No.

Part No.Cutout Overall Acryllic Thickness Mounting Depth Location Boat Type Design

Category(mm) (inch) (mm) (inch) (mm) (inch) (mm) (inch) Area

1 CF2626BW260 x 260

R42.510.2 x 10.2

R42.5333 x333 R10 13.1 x 13.1 R10 15 .6 31 1.2 IIA ALL A

2 CF4444BW442 x 442

R42.517.4 x 17.4

R42.5515 x 515 R10 20.3 x 20.3 R10 15 .6 31 1.2 IIA ALL A

3 CF5151BW507 x 507

R42.520.0 x 20.0

R42.5580 x 580 R10 22.8 x 22.8 R10 15 .6 31 1.2 IIA ALL A

4 CF6363BW627 x 627

R42.524.7 x 24.7

R42.5700 x 700 R10 27.6 x 27.6 R10 15 .6 32 1.3 IIA ALL A

The Moonlight Compact Flush hatch sets the standard for the new generation flush hatches.Only the best materials are used and from design to manufacture the usual BSI attention to detail applies. The Moonlight flush hatch stands out from the crowd.

Greatest attention to detail throughout choice • of material, design and manufacturingGasket “clicks-on” directly to the acrylic• No catches on bottom-frame, nothing to catch • on the sailsNew designed handle for better grip and im-• proved aesthetic appearance. Choose between outside handle, winch handle lock or no outside opening (completely flush)Equally suited for sail and power-boats•

Custom cut-out sizes available• Tested beyond industry standard incl. salt-pres-• sure test, -20/+80C, water pressure, mechanical stress and durability test. Powdercoated bottomframe• CE certified• Chosen by the worlds leading Yacht builders•

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PORTLIGHT FLUSH (rectangular)POF-SERIES

PORTLIGHT FLUSH (asymetrical)POF-SERIES

Size No.

Part No.Cutout Overall

Acryllic Thickness

Mounting Depth

LocationBoat Type Design


1 POF2417 240 x 171 R52 9.4 x 6.7 R52 305 x 236 R84.5 12.0 x 9.3 R84.5 12 .5 20.5 .8 IIA ALL A




Size No.

Part No.Cutout Overall

Acryllic Thickness

Mounting Depth

LocationBoat Type Design


1 POF8617L 856 x 171 R52 33.7 x 6.7 R52 921 x 236 R84.5 36.3 x 9.3 R84.5 12 .5 20.5 .8 IIA ALL A

1 POF8617R 856 x 171 R52 33.7 x 6.7 R52 921 x 236 R84.5 36.3 x 9.3 R84.5 12 .5 20.5 .8 IIA ALL A

The Moonlight Flush portlight is unique on the market. Featuring a welded mono-frame, and without outer frame, the portlight gives a very sleek and flush visual appearance not seen on any other type of portlight! The portlight is very strong, reliable and is manufactured to the same high standard as all Moonlight portlights. Please consult BSI before ordering, as special installation instruction applies.

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BSI can customize hatches/portlights and windows to your exact requirements on size, surface treatment, thickness and colour of acrylic.

We welcome any challenge!

Below are samples of originally custom hatches that are available.

CUSTOM HATCHES

SizeNo.

HatchPart No.

CutoutSize (mm)

CutoutRadius

OverallSize (mm)

AcrylicThickness


17 629030M150 900 x 300 35.43 x 11.81 150 5.91 955 x 355 37.60 x 13.98 8 .32

18 639030M150 900 x 300 35.43 x 11.81 150 5.91 955 x 355 37.60 x 13.98 8 .32

19 621134N200 1145 x 345 46.65 x 13.58 172.5 6.79 1203 x 401 47.36 x 15.79 10 .39

20 631134M200 1145 x 345 46.65 x 13.58 172.5 6.79 1203 x 401 47.36 x 15.79 10 .39

OVAL HATCHES

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SizeNo.

HatchPart No.

Cutout SizeY-X-Z

Center-R-R

Overall Cutout SizeA-C-B

Cutout Radius

PlasticFrame

Part No.

FlyscreenKit

Part No.(mm) (inch) (mm) (inch) (mm) (inch)

1 625141T36 440 - 349.5 - 340.5 17.32 x 13.76 x 13.41 522.2 - 412.6 - 412.5 20.56 x 16.24 x 16.24 36 1.42 525141T36P 535141T36

2 635141T36 440 - 349.5 - 340.5 17.32 x 13.76 x 13.41 522.2 - 412.6 - 412.5 20.56 x 16.24 x 16.24 36 1.42 525141T36P 535141T36

3 625143T36 444 - 346 - 356 17.48 x 13.62 x 14.02 526.6 - 408.8 - 428 20.73 x 16.09 x 16.85 36 1.42 525143T36P 535143T36

4 635143T36 444 - 346 - 356 17.48 x 13.62 x 14.02 526.6 - 408.8 - 428 20.73 x 16.09 x 16.85 36 1.42 525143T36P 535143T36

5 626048T40 523.8 - 402.6 - 405 20.62 x 15.85 x 15.94 616.7 - 471.5 - 485 24.28 x 18.56 x 19.09 40 1.57 526048T40P 536048T40

6 636048T40 523.8 - 402.6 - 405 20.62 x 15.85 x 15.94 616.7 - 471.5 - 485 24.28 x 18.56 x 19.09 40 1.57 526048T40P 536048T40

7 626149T40 527.5 - 406 - 408.5 20.77 x 15.98 x 16.08 620.3 - 475 - 488.5 24.42 x 18.70 x 19.23 40 1.57 526149T40P 536149T40

8 636149T40 527.5 - 406 - 408.5 20.77 x 15.98 x 16.08 620.3 - 475 - 488.5 24.42 x 18.70 x 19.23 40 1.57 526149T40P 536149T40

Overall size = Overall cutout size + 56 mmAll trapezoid hatches can be certified as escape hatch according til ISO 9094

TRAPEZOID HATCHES

ELLIPTICAL HATCHES

SizeNo.

Hatch1/2” Spigot

Part No.

Hatch1” SpigotPart No.

Cutout Size Overall SizeWeight

Kg

Acrylic Thickness Height Mounted


1 623520E 633520E 354 x 201 13.94 x 7.09 409 x 256 16.10 x 10.08 1.8 8 .39 34 1.34

b

c

a

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Series 1 Part No. App. max. boat sizeApp. max.

main sail area

4:1 / 2:1 93101 25' 195 sq.ft.

93112 7.5 m 18 sq.ft.

6:1 / 3:1 93102 32' 302 sq.ft.

93103 10.0 m 28 sq.ft.

8:1 / 4:1 93104 32' 302 sq.ft.

93102-20 10.0 m 28 sq.ft.

SERIES 1 - FOR BOATS UP TO 32 FEET

93112B

93101

93103

93102

Series 2 Part No. App. max. boat sizeApp. max.

main sail area

6:1 / 3:1 93702 38' 356 sq.ft.

93703 11.5 m 32 sq.ft.

8:1 / 4:1 93701 42' 356 sq.ft.

93704 13.5 m 42 sq.ft.

SERIES 2 - FOR BOATS UP TO 42 FEET

93703

93702

93704

93701

Which type of rope to choose?

As for all other mainsheet systems we recommend a smooth running sheet.

It is a mistaken belief that an Matic system will take more sheet than a traditional mainsheet system with the same ratio (4:1, 6:1 or 8:1). However, if you are increasing the ratio, you will need to increase rope length proportionally e.g. 4:1 to 6:1 = + 50%.

Very often the same mainsheet can be used when changing to Matic. We recommend the smallest possible rope di-mension meaning less friction and higher efficiency. That is for series 1: Ø 8 mm (10 mm) and for series 2: Ø 10 mm (12 mm).

Combinations with Matic for cruising and racing

On these pages we have shown the most common combi-nations of Matic mainsheet blocks series 1 and 2.

For cruising sailors the advantage is even more obvious. You can simply add another gear to your mainsheet sy-stem.

For yachts with center sheeting

The two combinations shown are especially suitable for racing yachts, one design classes.

The advantage of the center sheeting system is that you will always have the same angle to the cleat independent of the position of the boom.

MATIC ”2-GEARS”MAINSHEET SYSTEM

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LOCK - 1, MINI, MIDI & MAXI

Ref. No.Single

Ref.No.Double

Ref.No.Triple

Ref.No.Quad.

Ref.No.Quint.

BLACK 14078-10

-20 -30 -40 -50

SILVER14078-01

-02 -03 -04 -05

LOCK 1LINE RANGE: 6-10 mm (1/4"- 3/8")SAFE WORKING LOAD: 300 kgsRECOMMENDED FOR BOATS UP TO 28 FEET

Ref. No.Single

Ref.No.Double

Ref.No.Triple

Ref.No.Quad.

BLACK 14090-10

-20 -30 -40

SILVER14090-01

-02 -03 -04

LOCK MINI

LINE RANGE: 6-10 mm (1/4"- 3/8")SAFE WORKING LOAD: 450 kgsRECOMMENDED FOR BOATS UP TO 32 FEET

Ref. No.Single

Ref.No.Double

Ref.No.Triple

Ref.No.Quad.

Ref.No.Quint.

BLACK 14093-10

-20 -30 -40 -50

SILVER14093-01

-02 -03 -04 -05

LOCK MIDI


Ref. No.Single

Ref.No.Double

Ref.No.Triple

Ref.No.Quad.

Ref.No.Quint.

BLACK 14094-10

-20 -30 -40 -50

SILVER14094-01

-02 -03 -04 -05

LOCK MAXI


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BSIHeadquartersFjordagervej 34-366100 HaderslevDenmarkPhone: +45 7322 [email protected] www.bsidk.com

Picture courtesy by Najadvarvet A

B, showing a N

ajad 440CC w

ith Moonlight hatches and portlights &

BSI rod rigging on a Southern Spar carbon mast (Ex N

ordic Mast).

hatches & portlights - · pdf file2 bsi is manufacturing 4 ranges of marine brands: easy...

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