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32
THE SIMPLICITY OF EASY INSTALLATION BOILER POCKET GUIDE FOR TRADE PROFESSIONALS HEATING SOLUTIONS endless innovation

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Page 1: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

THE SIMPLICITY OF EASY INSTALLATION

BOILER POCKET GUIDE FOR TRADE PROFESSIONALS

H E A T I N G S O L U T I O N S

endless innovation

Page 2: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

2

Disclaimer

This Pocket Guide was designed as a quick-reference guide, and is not intended to replace the Owner’s Manual. Rinnai reserves the right to update this manual without prior notice.

Dedicated Technical Support – 888-RINNAIS or 888-746-6247 (For Technical Assistance Only)

Table of Contents Boiler Specifications ..............................................................................5Technical Readout / Technical Codes ...................................................6Accessing Menus ..................................................................................7Parameter Menu: Key Parameters ........................................................8Information Menu ..................................................................................9Service Menu ......................................................................................10Error Menu ..........................................................................................10Preset Curve Values (Parameter 2) .......................................................11Combustion Testing (Oxygen Level) .....................................................12Cleaning and Flushing the Hydronic System ........................................13 • Gas and Water Pressures • System Flushing, Cleaners, Antifreeze and InhibitorsBypassing De-aeration Program .................................................... 14–15Basic Troubleshooting .........................................................................16Service Codes ............................................................................... 17–19Temperature Resistance Table ............................................................20Installation Schematics/Diagrams • E Boiler – Domestic Hot Water Piping with Thermostatic Mixing Valve ................................................................................21 • E Boiler – Single Zone Circuit .......................................................22 • E50CR Boiler – No Low Loss Header ..........................................23 • E Series Boiler – Primary Secondary Piping ................................24 • Multi Zone with DHW Priority .......................................................25 • Q Boiler – Domestic Hot Water from Indirect Tank .......................26 • Electrical Connections .................................................................27 • Maximum Equivalent Length ........................................................28 • Rinnai Venting Diagrams ..............................................................29 • Notes ..........................................................................................31

SCAQMD, LOW LEAD

Page 3: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

3

H E A T I N G S O L U T I O N S

Rinnai Condensing Boilers provide superior comfort and overall system efficiency than any other boiler. All Rinnai boilers are delivered with an outdoor sensor for increased fuel efficiency as well as integrated modulating circulator pumps for decreasing electrical consumption.

Rinnai Boilers default settings are adjusted for the most common applications including high-temp baseboards, radiators or hydro-air. Be sure to verify the default parameters are set appropriately for your application.

See Page 8 for key parameters to review.

This quick-reference Pocket Guide is not intended to replacethe Installation and Service Manual.

Rinnai Boilers come factory adjusted for high-temperatureconvectors. The curves and settings should be adjusted tomatch your system type and needs. For peak efficiency, theboiler should not be left at the high-temperature settingsunless the installation uses convectors (baseboards) as theprimary heat emitters. All installations require that the boiler be programmed for the correct altitude and venting lengths. Seethe Installation and Service Manual for instructions on settingthese parameters.

Page 4: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

4

KEY TO CONTROL BUTTONS

= +

= -

=

= STEP

= MODE

= RESET

* Note: “Store” light should not be illuminated during normal operation

Heating On / OffIncrease value when changing parameters

Hot Water On / OffDecrease value when changing parameters

Frost Protection (Continuous Pump) On / OffStore (enter)

Bo

iler

Sp

ecifi

cati

ons

*

E SERIES

QP SERIES

Q SERIES

Page 5: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

5

H E A T I N G S O L U T I O N S

Bo

iler

Sp

ecifi

cati

ons

Mo

del

sM

in/M

ax In

put B

TU

(Hea

ting)

Min

/Max

Inpu

t BTU

(D

HW)

Effic

ienc

y (N

G an

d LP

)Ho

t Wat

er P

rodu

ctio

nDH

W F

low

in G

PM a

nd L

PMGP

M @

75°

F Ri

se(L

PM @

41°

C R

ise)

GPM

@ 5

0°F

Rise

(LPM

@ 2

8° C

Ris

e)E

50C

R13

,600

-50,

000

(NG)

13,6

00-8

5,00

0 (N

G)95

.6%

Flat

Pla

te H

eat E

xcha

nger

2.1

(7.9

)3.

1 (1

1.7)

E75

CR

13,6

00-7

5,00

0 (N

G)37

,000

-75,

000

(LP)

13,6

00-8

5,00

0 (N

G)37

,000

-85,

000

(LP)

95.5

%Fl

at P

late

Hea

t Exc

hang

er2.

1 (7

.9)

3.1

(11.

7)

E11

0CR

26,0

00-1

10,0

00 (N

G)59

,000

-110

,000

(LP)

26,0

00-1

30,0

00 (N

G)59

,000

-130

,000

(LP)

95.5

%Fl

at P

late

Hea

t Exc

hang

er3.

2 (1

2.1)

4.6

(17.

5)

E60

SR

13,6

00-6

0,00

0 (N

G)37

,000

-60,

000

(LP)

95.5

%In

dire

ct T

ank

Com

patib

le –

E85

SR

13,6

00-8

5,00

0 (N

G)37

,000

-85,

000

(LP)

95.4

%In

dire

ct T

ank

Com

patib

le –

E11

0SR

26,0

00-1

10,0

00 (N

G)59

,000

-110

,000

(LP)

95.5

%In

dire

ct T

ank

Com

patib

le –

Q85

S17

,000

-85,

000

(NG)

95.4

%In

dire

ct T

ank

Com

patib

le –

Q13

0S26

,000

-130

,000

(NG)

59,0

00-1

30,0

00 (L

P)95

.4%

Indi

rect

Tan

k Co

mpa

tible

– –

Q17

5S35

,000

-175

,000

(NG)

117,

800-

175,

000

(LP)

95.0

%In

dire

ct T

ank

Com

patib

le –

Q20

5S41

,000

-205

,000

(NG)

117,

800-

205,

000

(LP)

95.0

%In

dire

ct T

ank

Com

patib

le –

Q17

5C35

,000

-175

,000

(NG)

117,

800-

175,

000

(LP)

95.0

%6.

6 ga

llon

indi

rect

tank

insi

de4.

1 (1

5.6)

6.2

(23.

5)

QP

130

26,0

00-1

30,0

00 (N

G)95

.4%

24 g

allo

n bu

ffer t

ank

211G

PH/7

99LP

H

Q =

Ser

ies

/ E =

Eco

nom

y Se

ries

/ QP

= Q

Pre

mie

r Ser

ies

/ Mod

el n

umbe

r = M

ax K

Btu

S =

Sol

o (H

eat O

nly)

/ C

= C

ombi

(dom

estic

hot

wat

er is

incl

uded

)*

Co

mbi

natio

n bo

iler s

elec

tion

mus

t inc

lude

DHW

requ

irem

ents

bas

ed o

n w

inte

r gro

undw

ater

tem

pera

ture

. **

Ba

sed

on G

AMA

test

ing

stan

dard

for i

ndire

ct-fi

red

wat

er h

eate

rs.

Page 6: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

6

Technical Readout / Technical Codes• The On/Off switch should not be used to reset or disengage the boiler. If the power supply to the boiler is interrupted, then the boiler’s 17 minute den-aeration program will initiate. To reset the boiler if a code appears, press the button marked R or RESET.

• Holding the “Step” or button for 5 seconds will display the technical readout.

• State One: “P” followed by the system pressure.

• State Two: The boiler’s operating code (0 thru 9 or A, F, and H – as shown) followed by the supply temperature in º F:

= No heat demand

= Fan pre/post purge

= Ignition phase

= Burner active for central heat

= Burner active for DHW

= Fan check

= Burner off while call for heat or DHW and target temperature is reached during demand = Pump overrun phase for central heat

= Pump overrun phase for DHW

= Burner off due to high supply temp*

= Automatic de-aeration program*

= SERV – fan test activated in SERV mode

= SERV – burner test active in SERV mode

0

1

2

3

4

5

6

7

8

9

A

F

H

* Ensure heating and DHW programs are activated to start deaeration program. The deaeration cycle will last 17 minutes following any power interruptions. Do not reset boiler by switching off power.

Page 7: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

7

H E A T I N G S O L U T I O N S

Enter the 123 Code to Access the Second Tier Technical Adjustments:

• Press the “Mode” or button for 5 seconds.

• The letter “C” and a random number will appear.

• Press the or button until “C123” appears.

Press “Store” or to enter.

• NOTE: After pressing the value will blink once to confirm acceptance.

• Press to scroll through the four menu or chapters: PARA, INFO, SERV, ERRO.

• When the desired chapter is displayed, press button until the desired menu item is viewed.

• If a change is needed (only available in PARA and SERV), pressing “+” or “-” will alter the value.

• Pressing will save the new value (confirmed with one blink).

• To scroll though various PARAMETERS, SERVICE options, ERRORS or INFO data, press the button.

• To exit these chapters, repeatedly press until “STBY”or “GOOD” appears.

• After 20 minutes of inactivity the boiler will default to normal operation. To reenter the Installer level, repeat the steps above.

Accessing MenusFour different Menus are available in the 2nd tier technical adjustments:

PARA menu – Parameters: System Design, Review and Adjust.

INFO menu – Information: Boiler Sensor Readings, Consumption, Hours of Operation (no adjustments in this menu).

SERV menu – Service: Burner Power, Fan Power, Pump Power.

ERRO menu – Errors: System stores up to six error codes and the operating condition at time of error. (no adjustments in this menu).

Page 8: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

8

Par

amet

er M

enu:

Key

Par

amet

ers

*Not

e: P

aram

eter

s 1,

5, 6

and

14

are

cont

aine

d in

the

pres

et c

urve

s PA

RA 2

* bu

t may

be

furth

er a

djus

ted.

CH=

Cen

tral H

eat

Info

rmat

ion

Men

u (in

form

atio

n on

ly –

no

adju

stm

ents

)

PA

RA

Def

ault

Ran

ge

Des

crip

tion

1*17

6º F

68 to

176

º FM

axim

um s

uppl

y w

ater

tem

pera

ture

2*00

00, 0

2 to

04

Heat

ing

Syst

em T

ype:

Opt

imiz

es o

utdo

or re

set c

urve

and

boi

ler o

pera

tion

3M

axim

um O

utpu

t Pow

erM

in to

Max

out

put

Max

imum

hea

ting

outp

ut in

Kilo

wat

ts. K

W X

341

5 =

BTU

5*2.

30.

2 to

3.5

K Fa

ctor

of o

utdo

or re

set c

urve

(slo

pe o

f res

et c

urve

)

7*14

º F-4

º F to

32º

FOu

tdoo

r res

et c

urve

col

dest

des

ign

day

setti

ng

14*

10º F

/min

0º F

to 2

8º F

Grad

ient

con

trol s

peed

º F

per m

inut

e (te

mpe

ratu

re a

ccel

erat

ion

rate

)

2710

0º F

E75C

R &

E110

CR32

º F to

158

º FM

inim

um s

uppl

y w

ater

tem

pera

ture

for h

eatin

g m

ode

(rese

t cur

ve

base

poi

nt)

32º F

All O

ther

Boi

lers

3114

6º F

104º

F to

176

º FDH

W in

dire

ct ta

nk te

mpe

ratu

re

3600

All E

50's

00, 1

0, 2

000

– E

boi

ler p

late

war

min

g (m

aint

ain

DHW

flat

pla

te te

mpe

ratu

re)

10 –

E b

oile

r pla

te w

arm

ing

and

flow

switc

h DH

W a

ctiv

atio

n

20

– E

boi

ler fl

owsw

itch

DHW

act

ivat

ion

only

10E

Serie

s

20E

Refin

ed

730

0 to

100

Altit

ude

and

vent

com

pens

atio

n fa

ctor

, (Se

e se

ctio

n 6.

7 of

the

boile

r m

anua

ls)

Page 9: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

9

H E A T I N G S O L U T I O N S

*Not

e: P

aram

eter

s 1,

5, 6

and

14

are

cont

aine

d in

the

pres

et c

urve

s PA

RA 2

* bu

t may

be

furth

er a

djus

ted.

CH=

Cen

tral H

eat

Info

rmat

ion

Men

u (in

form

atio

n on

ly –

no

adju

stm

ents

)

Info

Un

it o

f M

ea

sure

me

nt

Des

crip

tion

No

tes

1º F

Supp

ly (fl

ow) w

ater

tem

pera

ture

T1

4º F

Retu

rn w

ater

tem

pera

ture

T2

5º F

DHW

tem

pera

ture

T3

DHW

col

d w

ater

inle

t tem

pera

ture

on

E

Serie

s bo

ilers

7º F

Outd

oor t

empe

ratu

re T

4

16%

Perc

enta

ge o

f tot

al p

ower

17kW

Gas

inpu

t pow

er in

kW

(mul

tiply

by

3415

for B

TU)

18kW

Outp

ut p

ower

in k

W (m

ultip

ly b

y 34

15 fo

r BTU

)

20N/

ABu

s co

mm

unic

atio

n in

dica

tion

No U

nit V

alue

21GJ

(Gig

ajou

les)

Cons

umpt

ion

tota

l1

giga

joul

e (G

J) =

947

,817

Btu

H

or 9

.48

ther

ms

22GJ

Cons

umpt

ion

tota

l hea

ting

only

23GJ

Cons

umpt

ion

tota

l DHW

onl

y

24Ho

urs

Tota

l bur

ner r

un h

ours

25Ho

urs

Tota

l hea

ting

only

bur

ner r

un h

ours

26Ho

urs

Tota

l DHW

onl

y bu

rner

run

hour

s

32Ho

urs

Tota

l run

hou

rs

37Ho

urs

Tota

l pum

p ho

urs

(hea

ting

and

DHW

)

46Ho

urs

Coun

t dow

n to

ser

vice

mes

sage

Page 10: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

10

SE

RV

Valu

eR

ang

eD

escr

iptio

n1

OFF

OFF—

MAX

Burn

er a

djus

tabl

e fo

r O2 a

nd g

as p

ress

ure

test

ing

2OF

FOF

F—M

AXFa

n ad

just

able

with

bur

ner o

ff

3OF

FOF

F—M

AXPu

mp

adju

stab

le w

ith b

urne

r on

or o

ff

4OF

FOF

F—ON

Sim

ulat

ion

Mod

e –

Boile

r will

not

ope

rate

in s

how

room

mod

e.

Note

– To d

eacti

vate

servi

ce m

odes

1, 2

or 3,

you m

ust r

educ

e the

value

s to m

inimu

m us

ing th

e minu

s key

then

relea

se an

d pre

ss th

e minu

s key

again

.

ER

RO

Valu

eD

escr

iptio

n

Err

. L-E

rr.5

L, 1

, 2, 3

, 4, 5

Last

six

err

or c

odes

1E

xxEr

ror c

ode

repo

rted

2A

or 9

thro

ugh

0Op

erat

ion

stat

us o

f the

boi

ler a

t tim

e of

err

or

3º F

Supp

ly (fl

ow) w

ater

tem

pera

ture

T1

at ti

me

of e

rror

4º F

Retu

rn w

ater

tem

pera

ture

T2

at ti

me

of e

rror

5kW

Load

at t

ime

of e

rror

(mul

tiply

by

3415

for B

TU)

6%

Pum

p ca

paci

ty a

t tim

e of

err

or

Ser

vice

Men

u

Err

or

Men

u (in

form

atio

n on

ly –

no

adju

stm

ents

)

Pre

set

Cur

ve V

alue

s (P

aram

eter

2)

Page 11: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

11

H E A T I N G S O L U T I O N S

Pre

set

Cur

ve V

alue

s (P

aram

eter

2)

*

Para

met

er 2

7 is

the

min

imum

sup

ply

wat

er te

mpe

ratu

re a

nd s

houl

d be

adj

uste

d fo

r the

sys

tem

s he

at e

mitt

ers.

For

exa

mpl

e, m

ost a

ir ha

ndle

rs w

ill re

quire

120

o F

or g

reat

er.

**

Para

met

er 7

is th

e cl

imat

e zo

ne a

nd c

omm

only

refe

rred

to a

s de

sign

day

tem

pera

ture

; def

ault

setti

ng is

14°

F an

d sh

ould

be

adju

sted

to th

e re

gion

al d

esig

n da

y te

mpe

ratu

re.

Para

met

er 2

Type

of H

eat E

mitt

er

Max

Sup

ply

(P

ara

1)

K-Fa

ctor

(P

ara

5)

Clim

ate

Zone

**

(Par

a 7)

Grad

ient

Con

trol

(P

ara

14)

Min

Sup

ply

* (P

ara

27)

Com

men

t Se

lect

the

pres

et b

ased

on

the

mos

t com

mon

ty

pe o

f hea

t em

itter

in

the

syst

em

The

max

imum

su

pply

wat

er

tem

pera

ture

th

e bo

iler w

ill

prov

ide

The

slop

e of

the

curv

e

Cold

est d

ay o

f th

e ye

ar

(out

door

de

sign

tem

p)

Rate

in d

egre

es

per m

inut

e th

at th

e bo

iler

supp

ly w

ater

te

mpe

ratu

re

incr

ease

s

Low

est p

ossi

ble

supp

ly w

ater

te

mpe

ratu

re

durin

g a

call

fo

r hea

t

00

(Pre

set c

urve

#1)

Fa

ctor

y D

efau

lt

Base

boar

d ra

diat

ors

or

stan

dard

air

hand

lers

17

6° F

2.

3 14

° F

10°

F/m

inut

e 10

0° F

*

02

(Pre

set c

urve

#2)

La

rge

radi

ator

s 15

8° F

1.

8 14

° F

10°

F/m

inut

e 10

0° F

03

(Pre

set c

urve

#3)

Un

der fl

oor (

stap

le u

p)

or h

igh

effic

ienc

y ai

r ha

ndle

r

140°

F

1.5

14°

F 8°

F/m

inut

e 10

0° F

04

(Pre

set c

urve

#4)

In

-floo

r hea

ting

only

12

2° F

1.

0 14

° F

6° F

/min

ute

100°

F

Page 12: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

12

Combustion Testing (Oxygen Level)• First verify proper incoming gas pressure.

• Ensure the analyzer is properly calibrated, then place the analyzer probe in the vent stack test point.

• Enter 123 code and proceed to SERV menu by pressing “ ” or “Mode” Service (SERV) menu.

• Press the “STEP” button until “1” is shown (1 and OFF will alternate).

• Press the “+” (plus) button until the maximum value (kW) is achieved (high fire).

• O2 percentages should be:

—NG – full load 4.7% target (range 3.6 - 5.5%).

—LP – full load 5.1% target (range 4.1 - 5.5%).

• Press the “-” (minus) button and slowly ramp the burners down until the minimum value is achieved.

—NG – minimum load must be at least 0.5% higher than full load, but no higher than 7.5%. Example: If full load O2 is 5.0%, minimum load O2 must be between 5.5 and 7.5%.

—LP – minimum load must be at least 0.2% higher than than full load, but no higher than 7.3%. Example: If full load O2 is 5.0%, minimum load O2 must be between 5.2 and 7.3%.

• If needed, turn the adjustment screw in the gas/fan assembly:

—Clockwise to increase oxygen level (lessens fuel).

—Counterclockwise to decrease oxygen level (increases fuel).

Note: Only make adjustment in high fire

QUICK TIP FOR COMMISSIONING

Adjust O2 percentage here with 4 mm allen wrench or 3/8 inch slotted driver

Page 13: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

13

H E A T I N G S O L U T I O N S

Combustion Testing (Oxygen Level)• First verify proper incoming gas pressure.

• Ensure the analyzer is properly calibrated, then place the analyzer probe in the vent stack test point.

• Enter 123 code and proceed to SERV menu by pressing “ ” or “Mode” Service (SERV) menu.

• Press the “STEP” button until “1” is shown (1 and OFF will alternate).

• Press the “+” (plus) button until the maximum value (kW) is achieved (high fire).

• O2 percentages should be:

—NG – full load 4.7% target (range 3.6 - 5.5%).

—LP – full load 5.1% target (range 4.1 - 5.5%).

• Press the “-” (minus) button and slowly ramp the burners down until the minimum value is achieved.

—NG – minimum load must be at least 0.5% higher than full load, but no higher than 7.5%. Example: If full load O2 is 5.0%, minimum load O2 must be between 5.5 and 7.5%.

—LP – minimum load must be at least 0.2% higher than than full load, but no higher than 7.3%. Example: If full load O2 is 5.0%, minimum load O2 must be between 5.2 and 7.3%.

• If needed, turn the adjustment screw in the gas/fan assembly:

—Clockwise to increase oxygen level (lessens fuel).

—Counterclockwise to decrease oxygen level (increases fuel).

Note: Only make adjustment in high fire

Cleaning and Flushing the Hydronic System• Before commissioning, the complete hydronic system must be thoroughly cleaned and flushed with an approved system cleaner. —Flush out the cleaner until clean water runs free with no sediment.

• NOTE: This boiler contains aluminum components. —System cleaners are not to be used in the boiler (use isolating valves at header assembly). —APPROVED SYSTEM CLEANERS are Noble Noburst Hydronic System Cleaner, Fernox F3 System Cleaner, Rho-mar Hydro-Solv 9100, and Sentinel X400. —APPROVED SYSTEM INHIBITORS are Rhomar Pro-tek/922, Noble Noburst AL Inhibitor and Sentinel X100.

• Use only potable water or Rinnai-approved inhibited propylene glycol (50% maximum) for filling the system. —APPROVED ANTIFREEZES: Rhomar RhoGard Multi-Metal (AL safe), Sentinel X500, Noble Noburst AL and Fernox Alphi 11. —Follow the guidelines in the Boiler Installation and Service Manual for proper water quality (less than 10.5 GPG hardness) and pH (6.5-8.5).

• Recommended fill pressure: 16–18 PSI —Less than 10 PSI – the boiler will not operate. —50% fire rate is from 10 to 11.7 PSI.

• Required inlet gas pressure: —NG – 3 to 10.5" W.C. at full fire. —LP – 8 to 14" W.C. at full fire.

Page 14: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

14

De-aerate Program Bypass MethodThe purpose of the De-aerate Program Bypass Method is to provide a method for bypassing the 17-minute boiler de-aerate program for the service technician. The boiler runs this program whenever it is first connected or reconnected to electrical power. De-aeration is also triggered when the boiler detects the system pressure has dropped below 10 psi. This program is an effective method of purging air from the boiler after the system has been filled or serviced. While the boiler is running the de-aerate program it will show “A” and a random 3-digit number on the display.Never bypass de-aeration during commissioning or if the system pressure has dropped below 10 psi. If there is any chance that air has entered the system, de-aeration is critical to prevent damage to the boiler. A technician servicing or troubleshooting the boiler may turn off power for certain tasks that do not involve system pressure, and this bypass method will avoid the 17-minute wait when the power to the boiler is restored.

WARNINGDO NOT bypass the de-aeration program during commissioning or if any part of the system has been opened or disconnected. Failure to properly de-aerate the boiler and system may result in damage to the boiler. This damage will not be covered by the boiler warranty.

!

Page 15: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

15

H E A T I N G S O L U T I O N S

De-aerate Program Bypass Method (con’t)

STEP 1

STEP 2

STEP 3

STEP 4

Press the MODE button for 5 seconds. The display shows CODE followed by a random 3-digit number

Press the + or the - until code C123 is shown

Press the STORE button to confirm. Display will blink once

Now you have entered to the installer menu.

Press and release the RESET button to end the de-aeration programDe-aeation has only been bypassed not deactivated. Whenever the power supply is interupted De-aeration will run unless bypassed.

Page 16: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

16B

asic

Tro

uble

sho

oti

ng

Issu

es t

hat

may

no

t p

ost

a b

lock

ing

or

erro

r co

de

Desc

riptio

n Di

agno

stic

Poi

nts

Cen

tral

hea

ting

but

no

DH

W•

Ensu

re D

HW p

rogr

am is

act

ivat

ed•

Ensu

re R

S100

tim

e pr

ogra

ms

are

set c

orre

ctly

• En

sure

div

erte

r val

ve is

func

tioni

ng c

orre

ctly

and

not

bin

ding

DH

W b

ut n

o c

entr

al h

eatin

g•

DHW

flow

sw

itch

stuc

k in

clo

sed

posi

tion,

ver

ify c

ontin

uity

• Re

mov

e an

d in

spec

t flow

sw

itch

for d

ebris

; rei

nsta

ll w

ith a

rrow

poi

ntin

g UP

• Ch

eck

for D

HW le

ak if

pla

te w

arm

ing

prog

ram

is a

ctiv

e•

Verif

y th

erm

osta

t or e

nd s

witc

h cl

osur

e ac

ross

22

and

23C

entr

al h

eatin

g w

ith n

o d

eman

d•

Ensu

re th

e co

ntin

uous

pum

p op

tion

isn’

t eng

aged

• En

sure

div

erte

r val

ve is

func

tioni

ng c

orre

ctly

and

not

bin

ding

• Di

scon

nect

all

field

wiri

ng to

term

inal

s 20

/21

and

22/2

3 to

ens

ure

perip

hera

l con

trols

are

not c

reat

ing

a fa

lse

heat

ing

dem

and

Insu

ffici

ent

volu

me

of

DH

W•

Verif

y ho

t and

col

d lin

es a

re n

ot c

ross

ed•

Ensu

re th

e flo

w re

stric

tor i

s no

t blo

cked

with

deb

ris•

Ensu

re th

e do

mes

tic h

eat e

xcha

nger

is n

ot s

cale

dLo

w D

HW

tem

per

atur

e•

Verif

y th

erm

osta

tic m

ixin

g va

lve

is s

et c

orre

ctly

• Co

nfirm

that

the

corr

ect fl

ow re

stric

tor h

as b

een

inst

alle

d fo

r Com

bi b

oile

r mod

els

only

• De

pend

ing

on a

pplic

atio

n, c

heck

DHW

par

amet

er s

ettin

gsIn

suffi

cien

t re

cove

ry o

f in

dire

ct t

ank

whe

n p

aire

d w

ith a

Q S

erie

s b

olie

r us

ing

a t

hree

-way

val

ve k

it

• M

axim

um c

apac

ity o

f the

thre

e-w

ay v

alve

for i

ndire

ct ta

nks

is 1

30,0

00 B

TU•

Chec

k ta

nk m

anuf

actu

rer’s

requ

ired

flow

rate

s fo

r giv

en o

utpu

ts•

Verif

y th

at T

3 is

pro

perly

fitte

d in

to th

e ta

nk’s

sen

sor w

ell

Hea

t em

itter

s ta

ke t

oo

long

to

hea

t o

r d

o n

ot

reac

h te

mp

erat

ure

• Ch

eck

ther

mos

tat o

r RS1

00 s

ettin

gs; v

erify

par

amet

ers

1, 2

, 5, 1

4 an

d 27

RS 1

00 u

sed

with

out O

A se

nsor

, ins

tall

appr

opria

te re

sist

or o

r OA

sens

orC

ontin

uous

ope

ratio

n w

ith n

o ca

ll fo

r he

at•

Chec

k te

chni

cal r

ead

out

• En

sure

PAR

A 4

is se

t to

00; a

set

ting

of 0

1 w

ill ca

use

the

boile

r to

oper

ate

cont

inuo

usly

on th

e da

y cu

rve

whe

n 22

and

23

are

close

d an

d op

erat

e on

the

nigh

t cur

ve w

hen

the

cont

acts

are

ope

n

This

is a

n ab

ridge

d lis

t with

abb

revi

ated

exp

lana

tions

of t

he b

lock

ing

code

s. F

or a

com

plet

e lis

t of b

lock

ing

code

s an

d co

mpl

ete

bloc

king

cod

e in

form

atio

n pl

ease

refe

r to

the

inst

alla

tion

and

serv

ice

man

ual.

Ser

vice

Co

des

The

six

mos

t rec

ent e

rror

cod

es a

re s

tore

d in

the

MC

BA

with

per

iphe

ral d

ata

such

as

flow

, ret

urn,

out

door

te

mpe

ratu

res,

CH

or

DH

W d

eman

d at

the

time

of e

rror

, etc

.

Page 17: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

17

H E A T I N G S O L U T I O N S

This

is a

n ab

ridge

d lis

t with

abb

revi

ated

exp

lana

tions

of t

he b

lock

ing

code

s. F

or a

com

plet

e lis

t of b

lock

ing

code

s an

d co

mpl

ete

bloc

king

cod

e in

form

atio

n pl

ease

refe

r to

the

inst

alla

tion

and

serv

ice

man

ual.

Ser

vice

Co

des

The

six

mos

t rec

ent e

rror

cod

es a

re s

tore

d in

the

MC

BA

with

per

iphe

ral d

ata

such

as

flow

, ret

urn,

out

door

te

mpe

ratu

res,

CH

or

DH

W d

eman

d at

the

time

of e

rror

, etc

.

Blo

ckin

g c

od

es (B

L)

BL

cod

es t

emp

ora

rily

sto

p o

per

atio

n. T

he b

oile

r w

ill a

ttem

pt

to r

elig

ht w

itho

ut in

terv

entio

n (r

epet

itive

BL

cod

es

may

cha

nge

to a

n E

rro

r co

de)

.The

re m

ust

be

a d

eman

d o

n th

e b

oile

r fo

r a

BL

cod

e to

occ

urC

od

eDe

scrip

tion

Diag

nost

ic P

oint

sB

L 01

Exte

rnal

Saf

ety

Cont

act O

pen

Ensu

re fa

ctor

y in

stal

led

jum

per i

s se

cure

or t

he d

evic

e co

nnec

ted

thro

ugh

term

inal

s 24

& 2

5; p

ump

will

con

tinue

to ru

n at

25%

. Boi

ler c

ontin

ues

to o

pera

te

at m

axim

um s

et te

mpe

ratu

re.

BL0

5No

out

door

sen

sor c

onne

cted

Conn

ect o

utdo

or s

enso

r

BL

11M

ax Δ

T be

twee

n T1

and

T2

exce

eded

in

CH

mod

ePu

mp

cont

inue

s to

run

at m

inim

um c

apac

ity in

CH

mod

e; c

heck

for b

lock

age

on th

e bo

iler s

ide

of th

e lo

w lo

ss h

eade

r (sh

ut o

ff va

lve c

lose

d, c

logg

ed in

tern

al fi

lter,

etc)

BL

12M

ax Δ

T be

twee

n T1

and

T2

exce

eded

in

DHW

mod

ePu

mp

cont

inue

s to

run

at m

inim

um c

apac

ity in

DHW

mod

e; c

heck

for b

lock

age

of D

HW p

riorit

y lo

op (s

huto

ff va

lve

clos

ed, d

iver

ter v

alve

mal

func

tion,

etc

) or a

n un

ders

ized

indi

rect

tank

BL

67A

ΔT is

det

ecte

d be

twee

n T1

and

T2

(T1<

T2)

whi

le th

e bu

rner

is n

ot in

ope

ratio

nAn

othe

r hea

t sou

rce

such

as

a w

ood

boile

r or s

olar

may

be

in o

pera

tion;

th

e bu

rner

will

rest

art a

fter t

he Δ

T st

abili

zes.

If n

o ex

tern

al h

eat s

ourc

e ch

eck

T1

and

T2 s

enso

r res

ista

nce.

BL

81Fl

ue g

as s

enso

r fal

sely

det

ecte

dW

et-d

ry c

ondi

tion

at s

enso

r con

nect

ion;

cal

l tec

hnic

al s

uppo

rt fo

r rem

edy

BL

85No

wat

er fl

ow d

etec

ted,

pum

p st

uck,

bo

iler a

ir bo

und

De-a

erat

ion

will

star

t and

run

until

flow

is d

etec

ted;

che

ck th

e pr

essu

re s

enso

r for

de

bris;

che

ck to

see

if p

ump

is m

ovin

g fre

ely;

che

ck b

oile

r ret

urn

filte

r for

deb

ris

BL

86Po

wer

freq

uenc

y flu

ctua

tions

Th

e fre

quen

cy o

f the

sup

plie

d po

wer

is fl

uctu

atin

g or

out

side

the

oper

atin

g ra

nge

of th

e bo

iler;

pow

er m

ust b

e 60

Hz ±

1.5

Hz

Page 18: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

18

Ser

vice

Co

des

The

six

mos

t rec

ent e

rror

cod

es a

re s

tore

d in

the

MC

BA

with

per

iphe

ral d

ata

such

as

flow

, ret

urn,

and

out

door

te

mpe

ratu

res,

CH

or

DH

W d

eman

d at

the

time

of e

rror

, etc

.

Err

or

Co

des

Err

or

cod

es w

ill r

equi

re in

terv

entio

n to

res

tart

the

bo

iler

Co

de

Desc

riptio

nDi

agno

stic

Poi

nts

FU

SE

The

24V

circ

uit i

s op

enCh

eck

F3, c

onfir

m 2

4V tr

ansf

orm

er is

con

nect

ed; c

heck

all

24

V co

mpo

nent

s fo

r a p

ossi

ble

shor

t (Ga

s va

lve,

Fan

, etc

.)

E 0

0Fl

ame

rod

curr

ent d

etec

ted

with

out fl

ame

Insp

ect t

he fl

ame

rod

for a

sho

rt ci

rcui

t; in

spec

t gro

und

E 0

2Ig

nitio

n fa

ilure

(boi

ler a

ttem

pts

5 st

arts

or r

esta

rts

befo

re e

rror

)En

sure

ade

quat

e ai

r and

gas

is s

uppl

ied

to th

e bo

iler;

it is

com

mon

w

ith n

ew p

ropa

ne ta

nks

to h

ave

non

com

bust

ible

s st

ill p

rese

nt in

th

em; v

erify

pur

ity w

ith a

n al

tern

ate

gas

sour

ce (p

orta

ble

prop

ane

tank

)

E 0

3Ga

s va

lve

conn

ectio

n fa

ulty

Ensu

re g

as v

alve

is p

lugg

ed in

cor

rect

ly

E 0

4Po

wer

to th

e bo

iler i

s lo

st d

urin

g an

err

or

read

-out

Rese

t the

boi

ler a

nd in

vest

igat

e th

e in

itial

err

or in

the

Erro

r His

tory

Ch

apte

r

E 0

5Co

ntro

l uni

t err

orCh

eck

if th

e in

com

ing

volta

ge is

with

in s

peci

ficat

ions

; che

ck th

e co

nnec

tion

betw

een

the

ribbo

n ca

ble

and

the

disp

lay

and

MCB

A; E

EPRO

M e

rror

E 1

2 Hi

gh L

imit

Switc

h Op

en C

ircui

tAi

r or d

ebris

in th

e bo

iler a

nd s

yste

m, l

oose

wire

, or h

igh

limit

switc

h er

ror

E 1

4Te

mpe

ratu

re s

enso

r com

mun

icat

ion

prob

lem

Chec

k T1

, T2

and

T3 te

mpe

ratu

re s

enso

rs c

onne

ctio

n an

d re

sist

ance

. Ve

rify

no v

olta

ge o

n co

nnec

tions

to te

rmin

als

16 a

nd 1

7.

E 1

8M

axim

um s

uppl

y (fl

ow) w

ater

tem

pera

ture

ex

ceed

ed (T

1 is

> 2

12°

F)

Verif

y th

e re

sist

ance

of t

he s

enso

r; ch

eck

the

flow

tem

pera

ture

with

an

alte

rnat

e de

vice

; che

ck fo

r blo

ckag

es in

the

boile

r

Page 19: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

19

H E A T I N G S O L U T I O N S

Ser

vice

Co

des

The

six

mos

t rec

ent e

rror

cod

es a

re s

tore

d in

the

MC

BA

with

per

iphe

ral d

ata

such

as

flow

, ret

urn,

and

out

door

te

mpe

ratu

res,

CH

or

DH

W d

eman

d at

the

time

of e

rror

, etc

.

Err

or

Co

des

Err

or

cod

es w

ill r

equi

re in

terv

entio

n to

res

tart

the

bo

iler

Co

de

Desc

riptio

nDi

agno

stic

Poi

nts

FU

SE

The

24V

circ

uit i

s op

enCh

eck

F3, c

onfir

m 2

4V tr

ansf

orm

er is

con

nect

ed; c

heck

all

24

V co

mpo

nent

s fo

r a p

ossi

ble

shor

t (Ga

s va

lve,

Fan

, etc

.)

E 0

0Fl

ame

rod

curr

ent d

etec

ted

with

out fl

ame

Insp

ect t

he fl

ame

rod

for a

sho

rt ci

rcui

t; in

spec

t gro

und

E 0

2Ig

nitio

n fa

ilure

(boi

ler a

ttem

pts

5 st

arts

or r

esta

rts

befo

re e

rror

)En

sure

ade

quat

e ai

r and

gas

is s

uppl

ied

to th

e bo

iler;

it is

com

mon

w

ith n

ew p

ropa

ne ta

nks

to h

ave

non

com

bust

ible

s st

ill p

rese

nt in

th

em; v

erify

pur

ity w

ith a

n al

tern

ate

gas

sour

ce (p

orta

ble

prop

ane

tank

)

E 0

3Ga

s va

lve

conn

ectio

n fa

ulty

Ensu

re g

as v

alve

is p

lugg

ed in

cor

rect

ly

E 0

4Po

wer

to th

e bo

iler i

s lo

st d

urin

g an

err

or

read

-out

Rese

t the

boi

ler a

nd in

vest

igat

e th

e in

itial

err

or in

the

Erro

r His

tory

Ch

apte

r

E 0

5Co

ntro

l uni

t err

orCh

eck

if th

e in

com

ing

volta

ge is

with

in s

peci

ficat

ions

; che

ck th

e co

nnec

tion

betw

een

the

ribbo

n ca

ble

and

the

disp

lay

and

MCB

A; E

EPRO

M e

rror

E 1

2 Hi

gh L

imit

Switc

h Op

en C

ircui

tAi

r or d

ebris

in th

e bo

iler a

nd s

yste

m, l

oose

wire

, or h

igh

limit

switc

h er

ror

E 1

4Te

mpe

ratu

re s

enso

r com

mun

icat

ion

prob

lem

Chec

k T1

, T2

and

T3 te

mpe

ratu

re s

enso

rs c

onne

ctio

n an

d re

sist

ance

. Ve

rify

no v

olta

ge o

n co

nnec

tions

to te

rmin

als

16 a

nd 1

7.

E 1

8M

axim

um s

uppl

y (fl

ow) w

ater

tem

pera

ture

ex

ceed

ed (T

1 is

> 2

12°

F)

Verif

y th

e re

sist

ance

of t

he s

enso

r; ch

eck

the

flow

tem

pera

ture

with

an

alte

rnat

e de

vice

; che

ck fo

r blo

ckag

es in

the

boile

r

Err

or

cod

es (c

ont

inue

d)

E 1

9M

axim

um re

turn

wat

er te

mpe

ratu

re e

xcee

ded

(T2

is >

212

°F)

Verif

y th

e re

sist

ance

of t

he s

enso

r; ch

eck

the

retu

rn te

mpe

ratu

re w

ith

an a

ltern

ate

devi

ce; c

heck

for e

xter

nal h

eatin

g so

urce

E 2

8No

sig

nal f

rom

com

bust

ion

fan

Ensu

re th

e fa

n an

d w

iring

are

und

amag

ed

E 2

9Fa

n tu

rnin

g du

ring

off c

ycle

Poss

ible

win

d co

nditi

on a

t ter

min

atio

n; c

him

ney

effe

ct in

ven

t sta

ck o

r la

rge

baro

met

ric d

iffer

entia

l-rea

rran

ge v

ent c

onfig

urat

ion

Nega

tive

Pres

sure

on

Vent

Sys

tem

Ch

eck

vent

, ven

ting

and

inta

ke a

ir m

ust b

e in

stal

led

acco

rdin

g to

m

anua

l. If

vent

sys

tem

ok

- re

plac

e M

CBA

or fa

n.

E 3

1Su

pply

(flow

) tem

pera

ture

sen

sor (

T1) s

igna

l err

orEn

sure

the

sens

or is

con

nect

ed c

orre

ctly.

Co

nfirm

resi

stan

ce re

adin

g w

ith te

mpe

ratu

re c

hart.

See

Tem

pera

ture

Res

ista

nce

Tabl

e be

low

this

cha

rt.E

32

Retu

rn te

mpe

ratu

re s

enso

r (T2

) sig

nal e

rror

E 3

6Su

pply

(flow

) tem

pera

ture

sen

sor (

T1) o

pen

E 3

7Re

turn

tem

pera

ture

sen

sor (

T2) o

pen

E 6

8No

sof

twar

e in

stal

led

Both

MCB

A an

d EP

ROM

/dis

play

hav

e no

sof

twar

e (s

ee m

anua

l)

E 6

9So

ftwar

e or

com

mun

icat

ion

confl

ict b

etw

een

M

CBA

and

disp

lay/

EEPR

OMCh

eck

all c

onne

ctio

ns.

E Se

ries

Disc

onne

ct a

nd R

e-co

nnec

t E-P

rom

Chi

pQ

Serie

s Di

scon

nect

and

Re-

conn

ect fl

at c

able

from

MCB

A Bo

ard

and

Re

mot

e Di

spla

y.Th

is is

an

abrid

ged

list w

ith a

bbre

viat

ed e

xpla

natio

ns o

f the

blo

ckin

g co

des.

Fo

r a c

ompl

ete

list o

f blo

ckin

g co

des

and

com

plet

e bl

ocki

ng c

ode

info

rmat

ion

plea

se re

fer t

o th

e in

stal

latio

n an

d se

rvic

e m

anua

l.

Page 20: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

20

-4° F -20° C 98.0 kΩ

-0.4° F -18° C 90.0 kΩ

3.2° F -16° C 82.0 kΩ

6.8° F -14° C 74.0 kΩ

10.4° F -12° C 66.0 kΩ

14° F -10° C 58.0 kΩ

17.6° F -8° C 53.5 kΩ

21.2° F -6° C 49.0 kΩ

24.8° F -4° C 45.0 kΩ

28.4° F -2° C 40.5 kΩ

32° F 0° C 36.0 kΩ

35.6° F 2° C 33.5 kΩ

39.2° F 4° C 30.9 kΩ

42.8° F 6° C 28.2 kΩ

46.4° F 8° C 25.6 kΩ

50° F 10° C 23.0 kΩ

53.6° F 12° C 21.4 kΩ

57.2° F 14° C 19.9 kΩ

60.8° F 16° C 18.1 kΩ

64.4° F 18° C 16.6 kΩ

68° F 20° C 15.0 kΩ

71.6° F 22° C 14.0 kΩ

75.2° F 24° C 12.9 kΩ

78.8° F 26° C 11.9 kΩ

82.4° F 28° C 10.8 kΩ

86° F 30° C 9.8 kΩ

89.6° F 32° C 9.1 kΩ

93.2° F 34° C 8.5 kΩ

96.8° F 36° C 7.9 kΩ

100.4° F 38° C 7.2 kΩ

104° F 40° C 6.5 kΩ

113° F 45° C 5.6 kΩ

122° F 50° C 4.6 kΩ

131° F 55° C 4.0 kΩ

140° F 60° C 3.4 kΩ

158° F 70° C 2.3 kΩ

176° F 80° C 1.7 kΩ

194° F 90° C 1.3 kΩ

212° F 100° C 0.95 kΩ

Temperature Resistance Table – All Sensors

Temperature Resistance Table

-22 = open circuit. Ω = ohms

Page 21: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

21

H E A T I N G S O L U T I O N SE

SE

RIE

S B

OIL

ER

—D

OM

ES

TIC

HO

T W

ATE

R P

IPIN

G W

ITH

TH

ER

MO

STA

TIC

MIX

ING

VA

LVE

Not

e: T

he n

ext s

et o

f dia

gram

s ar

e fo

r illu

stra

tion

purp

oses

onl

y. R

efer

ence

the

Inst

alla

tion

Man

ual.

*

*Use

The

rmos

tatic

Mix

er w

ith c

heck

s

Page 22: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

22E

SE

RIE

S B

OIL

ER

S –

SIN

GLE

ZO

NE

: LL

H

Page 23: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

23

H E A T I N G S O L U T I O N S

E S

ER

IES

BO

ILE

RS

– S

ING

LE Z

ON

E: D

IRE

CT

CO

UP

LE

NO

TE

: Sin

gle

ser

ial fl

ow

loo

p s

how

n.

The

E r

efine

d b

oile

rs c

an b

e us

ed in

si

ngle

-zo

ne a

pp

licat

ions

with

in t

he s

tate

d

flow

and

dP

lim

its. S

ee t

he in

stal

latio

n m

anua

l fo

r m

ore

info

rmat

ion.

Page 24: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

24

Out

doo

r S

enso

r

E S

ER

IES

BO

ILE

R P

RIM

AR

Y S

EC

ON

DA

RY

PIP

ING

Page 25: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

25

H E A T I N G S O L U T I O N S

MU

LTI Z

ON

E &

DH

W P

RIO

RIT

Y

NO

TE

: P

ump

rel

ay m

ust

have

a p

rio

rity

end

sw

itch

to

allo

w f

or

DH

W o

per

atio

n. T

he

pp

rio

rity

end

sw

itch

shal

l be

conn

ecte

d t

o t

erm

inal

s 16

–17

on

the

bo

iler.

Page 26: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

26Q

BO

ILE

R –

DO

ME

ST

IC H

OT

WAT

ER

FR

OM

IND

IRE

CT

TA

NK

(3-W

AY

VA

LVE

)

Par

t. N

o. 8

0400

0013

: Fo

r th

e Q

85S

and

Q13

0S

Par

t. N

o. 8

0400

0014

: Fo

r th

e Q

175S

and

Q20

5S

Out

doo

r S

enso

r

Page 27: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

27

H E A T I N G S O L U T I O N S

ELE

CT

RIC

AL

CO

NN

EC

TIO

NS

IMPO

RTAN

T: Fo

r sin

gle

zone

sys

tem

s, u

se o

nly

elec

troni

c th

erm

osta

ts th

at h

ave

an o

n-bo

ard

batte

ry. D

o no

t use

a p

ower

-ste

alin

g el

ectro

nic

ther

mos

tat a

s it

will

cau

se e

rratic

op

erat

ion.

The

follo

win

g is

a b

rief o

verv

iew

of t

he c

onne

ctio

n bl

ock

on th

e bo

iler c

ontro

l tow

er. P

leas

e re

fer t

o th

e in

stal

latio

n m

anua

l an

d Ri

nnai

’s re

com

men

ded

appl

icat

ion

guid

e fo

r mor

e de

tails

or c

onta

ct R

inna

i’s E

ngin

eerin

g De

partm

ent a

s ne

eded

Main

Pow

er S

uppl

y(m

ax d

raw

5 A

mps

)N=

Neut

ral,

L=Ho

t (L1

)

Not U

sed

Not U

sed

Exte

rnal

pum

p —

not

to e

xcee

d 2

Amps

or 2

30 W

atts

E Se

ries

Com

bi —

Do

not u

se.

E Se

ries

Solo

Mod

els —

DHW

Pum

p Q

Ser

ies S

olo

Mod

els —

Sys

tem

Pum

p Q

P Se

ries

— In

tern

al DH

W P

um

E Se

ries

Com

bi —

Inte

grat

ed3-

Way

valv

e an

d T3

DHW

Sen

sor

E Se

ries

Solo

— N

ot U

sed

Q S

eries

— O

ptio

nal D

HW

3-W

ay v

alve

conn

ectio

n an

d DH

W ta

nk s

enso

r or A

quas

tat

(ens

ures

DHW

prio

rity)

Out

door

rese

t sen

sor

(inclu

ded

with

boi

ler)

Bus

room

ther

mos

tat

(RS1

00)

Exte

rnal

safe

tyco

nnec

tions

(shi

pped

with

jum

per)

NOTE

: Boi

ler w

ill no

t op

erat

e w

ithou

t aclo

sed

circu

it (th

roug

h ju

mpe

r, ex

tern

al sa

fety

hi

gh lim

it co

ntro

l, et

c.)

On/

Off

room

ther

mos

tat o

r En

d Sw

itch

(dry

con

tact

, do

not

app

ly vo

ltage

), ju

mpi

ng

thes

e po

ints

will

caus

e th

e bo

iler

to fi

re

24V

pow

er s

uppl

y 10

0 m

Am

ax d

raw.

Cyl

inde

r con

nect

ion

3-W

ay v

alve

Page 28: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

28

Max

imum

Eq

uiva

lent

Len

gth

Vent

typ

eAl

l mod

els

exce

pt

Q17

5 an

d Q

205

Q17

5C/Q

175S

Q20

5S

feet

(m)

feet

(m)

feet

(m)

2" P

PS

Sin

gle

Pip

e (R

oo

m A

ir)

& T

win

Pip

e40

(12.

12)

––

2" P

PS

Tw

in P

ipe

to 2

"/4"

PP

S

Co

ncen

tric

Ter

min

atio

n 40

(12.

12)

––

2" P

P F

lex

Vent

20 (6

.10)

––

2" P

VC

20 (6

.10)

––

3" P

PS

Sin

gle

Pip

e (R

oo

m A

ir)

& T

win

Pip

e10

0 (3

0.48

)80

(24.

38)

40 (1

2.12

)

3" P

PS

Tw

in P

ipe

to 3

"/5"

PP

S

Co

ncen

tric

Ter

min

atio

n10

0 (3

0.48

)80

(24.

38)

40 (1

2.12

)

3"/5

" C

onc

entr

ic P

ipe

10

0 (3

0.48

) 80

(24.

38)

40 (1

2.12

)

3" P

P F

lex

Vent

50 (1

5.24

)40

(12.

12)

20 (6

.10)

3" P

VC

/CP

VC

Sin

gle

Pip

e

& T

win

Pip

e10

0 (3

0.48

)80

(24.

38)

40 (1

2.12

)

4" P

VC

Vent

s up

to 1

00ft

and

is

appr

oved

on

E50C

R, E

75CR

, E6

0SR,

E85

SR, Q

85S.

––

Page 29: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

29

H E A T I N G S O L U T I O N S

BO

ILE

R V

EN

TIN

G D

IAG

RA

MS

Conc

entr

ic p

ipe

with

roof

te

rmin

atio

n

Conc

entr

ic p

ipe

with

ho

rizon

tal s

idew

all

term

inat

ion

Sing

le p

ipe

horiz

onta

l te

rmin

atio

n w

ith ro

om

inta

ke a

ir

Twin

-pip

e w

ith

conc

entr

ic v

ertic

al

term

inat

ion

Twin

-pip

e w

ith

conc

entr

ic s

idew

all

term

inat

ion

Twin

-pip

e w

ith

para

llel v

ertic

al

term

inat

ion

Twin

-pip

e w

ith p

aral

lel

side

wal

l ter

min

atio

n

Sing

le p

ipe

vert

ical

te

rmin

atio

n w

ith ro

om

inta

ke a

ir

Vert

ical

ven

t an

d ho

rizon

tal

air i

ntak

e

Chim

ney

Line

r: Si

mps

on

Fas-

n-se

al

Dur

aven

t fle

x lin

er

Vent

ing

diag

ram

s ar

e fo

r illu

stra

tion

purp

oses

onl

y.

Page 30: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

30

Page 31: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

31

H E A T I N G S O L U T I O N S

Page 32: HEA TING SOLUTIONS endless - rinnai-lms.com Pocket Guide.pdf · Boiler Specifications * E SERIES QP SERIES ... Parameters: System Design, Review and Adjust. ... Outdoor reset curve

©2017 Rinnai America Corporation. Rinnai America Corporation continually updates materials, and as such, content is subject to change without notice.

Local, state, provincial, federal and national fuel gas codes must be adhered to prior to and upon installation.

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1-800-621-9419 • rinnai.us

H E A T I N G S O L U T I O N S

501102PG r5 8/2017

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