health and safety in tunnel construction - ita-aites.cz

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The 3 rd Training course TUNNELLING IN URBAN AREA Prague, 4-5 th May 2007 Health and Safety in Tunnel Health and Safety in Tunnel Construction Construction Donald Lamont C.Eng FICE Donald Lamont C.Eng FICE Health and Safety Executive, UK Health and Safety Executive, UK Animateur ITA WG5 Animateur ITA WG5 ITA - AITES WORLD TUNNEL CONGRESS 2007 PRAGUE TRAINING MATERIAL PREPARED BY

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Page 1: Health and Safety in Tunnel Construction - ita-aites.cz

The 3rd Training course TUNNELLING IN URBAN AREA

Prague, 4-5th May 2007

Health and Safety in Tunnel Health and Safety in Tunnel ConstructionConstruction

Donald Lamont C.Eng FICEDonald Lamont C.Eng FICEHealth and Safety Executive, UKHealth and Safety Executive, UK

Animateur ITA WG5Animateur ITA WG5

ITA - AITES WORLD TUNNEL CONGRESS 2007 PRAGUE

TRAINING MATERIAL PREPARED BY

Page 2: Health and Safety in Tunnel Construction - ita-aites.cz

5Conclusions Conclusions and and referencesreferences

Chapter 1 Chapter 1 –– Occupational healthOccupational health

Chapter 2 Chapter 2 -- WelfareWelfare

IntroductionIntroduction

Chapter 3 Chapter 3 -- SafetySafety

Index

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Page 3: Health and Safety in Tunnel Construction - ita-aites.cz

IntroductionSources of guidance

CEN StandardsITA publicationsNational legislation

and standardsIndustry guidance

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IntroductionITA publication “Safe Working in Tunnelling”

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IntroductionThe hazards of tunnelling are

exacerbated by– Uncertainty and variability of ground– Confined space of tunnel environment– Inadequate safety culture– Lack of commitment by all parties– Failure to learn from mistakes– Work in compressed air

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Page 6: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 1

Occupational health

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Page 7: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 1

Occupational healthTo ensure fitness for work– e.g. Eye sight requirements for plant

operatorsTo address ill health due to work– e.g. Hand arm vibration syndrome

from use of vibrating pneumatic tools

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Page 8: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 1

Ill health in tunnellingGeneral occupational ill health– No published data in UK– Very little published data worldwide

Decompression illness – UK data published– Some data published for other countries also

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Chapter 1Occupational health hazards

Cementitious materials –dermatitis

Epoxy materials –dermatitis and respiratory problems

Noise – hearing loss

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Page 10: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 1

Occupational health hazards

Heat strainVibration Manual

handling

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Chapter 1

Occupational health hazards

DustSoil

conditioners

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Page 12: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 1Occupational health hazards

Work in compressed air

Decompression illness is a hazard

Risk of DCI reduced by use of oxygen

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Page 13: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 2

Welfare

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Page 14: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 2

WelfareBasic toilet facilitiesWashing facilitiesDrinking water Messing facilitiesFirst aid

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Page 15: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Safety

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Page 16: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Role of Client• Sets environment for procurement

–Can dictate health and safety strategy–Designers take on Client’s values

• Provides resources for health and safety in terms of finance and time

–Can require contractors to do likewise

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Page 17: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Role of DesignerDesign influences on health and

safety include:-– Avoidance of contaminated land– Setting of tunnel diameter– Facilitating use of TBMs– Specification of fire fighting, atmospheric monitoring, communications systems

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Page 18: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Other procurement issues• Partnering

– Should have benefits for health and safety

• Joint ventures– Use expertise of all parties

• Good project management– Includes health and safety management

• Role of insurance companiesHealth and Safety in Tunnel ConstructionHealth and Safety in Tunnel Construction

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Page 19: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Ground riskRisk to Client

– Financial lossRisk to work force

– Death or injuryRisk to public

– Death or injuryHigh consequence

low frequency event

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Page 20: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Ground riskPrimary lining of fundamental

importance to safety of tunnelSequence of excavation as

designed must be maintainedAdherence to specification for

materials and workmanship essentialLearn from mistakes of others

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Page 21: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3Ground risk

Site investigation must be adequate if risk to be minimised

Design must address excavation and primary support requirements

Designer and Contractor should liase

–Stability of permanent works–Stability of primary lining–Tunnel stability at all stages of construction

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Chapter 3Excavation & Lining methods

Soft ground–TBM –NATM or SCL–Hand techniques

Use of TBM –Limits settlement–Speeds excavation–Enhances safety underground–May increase risk to 3rd

parties

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Chapter 3Excavation & Lining methods

Hard rock–Unshielded TBM–Drill & Blast

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Chapter 3Observational Methods

Require extensive engineering input

Most probable and most unlikely cases

Incremental steps Triggers and

alarmsContingency plansEmergency plans

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Chapter 3Machinery Safety Standards

EN 815 –Unshielded TBMs

EN 12336 –Shield machines

EN 12111 –Roadheaders

EN 12110 -Airlocks

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Chapter 3

Tunnel machinery hazards

Segment build area

–Heavy loads–Poor visibility

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Chapter 3

Tunnel machinery hazards

Fire ElectricityControl points and

systems

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Chapter 3Tunnel machinery hazards

Access to cutterhead

Handling of heavy components

Rotation/stabilityWalkways and

access openingsVisibility

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Chapter 3

Excavation & Lining methods

Control points and systems

Hydraulic systemsFire Operator

protectionPotentially

explosive atmospheres

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Chapter 3

Explosive atmospheres

Explosion protection of mechanical and electrical plant when in potentially explosive atmospheres

ATEX Directives

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Page 31: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Tunnel transport systems

Bored tunnels– Railway systems

Fuelling Exhaust emissions

Other tunnels– Wheeled or tracked vehicles

Exhaust emissions

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Chapter 3Tunnel transport systems

Visibility poorDriver visibility

poorSeparation of

vehicles and pedestrians

Reduce vehicle movements

–Slurry systems–Conveyors

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Page 33: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Tunnel atmosphere hazardsOxygen deficiency and enrichmentToxic gases – CO, NO, NO2, H2S, NH3, SO2

Carcinogens – Toluene, benzene, xyleneAsphyxiant gases - CO2

Potentially explosive gases - CH4, VOCsRadon Dust - silicaHeat

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Page 34: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3Ventilation

–Removes contaminants–Brings in fresh air–Cools tunnel–Controls smoke

Must be correctly positioned

Must be maintained

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Page 35: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

ExplosivesDrilling hazards

–Dust–Noise–Vibration

Premature detonation

Toxic fumeBlast shelter

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Chapter 3

Fire, flood, rescue and escape

Fire + smoke = major hazard to workforce

Fire can damage lining

This threatens the existence of the tunnel – a valuable asset

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Chapter 3

Fire, flood, rescue and escape

Extensive flammable material underground

Need for fire mitigation policy

–Low flammability hydraulic fluid–On-board fire suppression systems

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Chapter 3

Fire, flood, rescue and escape

Good housekeeping is essential

Detection and alarm systems required

System for accounting for personnel

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Page 39: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Fire, flood, rescue and escape

Rescue team if necessary

Oxygen self rescuers for everyone underground

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Chapter 3

Fire, flood, rescue and escape

Clear walkway for escape

Rescue train in long tunnels

Rescue container in tunnel

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Page 41: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Work in compressed air

For ground stability below water table

Essential to safe operation of certain TBM types

Use of TBMs reduces numbers of exposures

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Page 42: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Work in compressed air

Enhanced fire risk –Increased mass concentration of oxygen in compressed air– increased volumetric concentration if leakage/discharge of oxygen to tunnel atmosphere

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Page 43: Health and Safety in Tunnel Construction - ita-aites.cz

Chapter 3

Work in compressed air

Safe working pressure

Controls and instrumentation

DimensionsFire protectionOxygen breathing

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Page 44: Health and Safety in Tunnel Construction - ita-aites.cz

Conclusions and references

This presentation has focussed on three important aspects of good tunnelling practice

Occupational health WelfareSafety

In the time available it has only been possible to present an overview but more information and references can be found in my paper.

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Page 45: Health and Safety in Tunnel Construction - ita-aites.cz

Conclusions and references

Thank you for your attention

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