healthcare occupational safety center of district … · root cause analysis is: from wikipedia:...
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HEALTHCARE OCCUPATIONAL SAFETY CENTER OF
DISTRICT 1199C TRAINING FUND
District 1199C Training Fund HWWH SH-29634-SH6
ROOT CAUSE ANALYSIS
This material was produced under grant SH-29634-SH6 from OSHA, the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the US government.
District 1199C Training Fund HWWH SH-29634-SH6
LEARNING OBJECTIVESØROOT CAUSE ANALYSIS AND MANAGEMENT SYSTEMS
ØVITAL IMPORTANCE OF HAZARD REPORTING AND INVESTIGATION
ØCAUSAL FACTORS AND ROOT CAUSES
ØISHAKAWA FISHBONE AND SIX CATEGORIES
ØFIVE WHYS
ØAPPLYING WHAT WE LEARN:
ØROOT CAUSE ANALYSIS SKIT
ØROOT CAUSE ANALYSIS GROUP EXERCISE
ØREPORT BACKS
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ROOT CAUSE ANALYSIS IS:
FROM WIKIPEDIA:
• ROOT CAUSE ANALYSIS (RCA) IS A METHOD OF PROBLEM SOLVING THAT TRIES TO IDENTIFY THE ROOT CAUSES OF FAULTS OR PROBLEMS.
• A ROOT CAUSE IS A CAUSE THAT ONCE REMOVED FROM THE PROBLEM FAULT SEQUENCE, PREVENTS THE FINAL UNDESIRABLE EVENT FROM RECURRING.
• A CAUSAL FACTOR IS A FACTOR THAT AFFECTS AN EVENT'S OUTCOME, BUT IS NOT A ROOT CAUSE.
• THOUGH REMOVING A CAUSAL FACTOR CAN BENEFIT AN OUTCOME, IT DOES NOT PREVENT ITS RECURRENCE FOR CERTAIN.
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ROOT CAUSE ANALYSIS EXPLORES MANAGEMENT SYSTEMS
• JSA: JOB SAFETY ANALYSIS, HAZARD ASSESSMENTS
• POLICIES, PROCEDURES
• STAFFING, TRAINING
• FIRE, EMERGENCY RESPONSE, EVACUATION
• SECURITY, MAINTENANCE
• INSPECTIONS, EVALUATION
• ENFORCEMENT, MOREDistrict 1199C Training Fund HWWH SH-29634-SH6
WHY FOCUS ON SYSTEMS?
ØPROBLEMS LARGER THAN ONE OCCURRENCE
Ø‘TIP OF THE ICEBERG’
ØSYSTEM ANALYSIS LEADS YOU TO FIX PROBLEMS INSTEAD OF FIXING BLAME.
LEADS TO BETTER RECOMMENDATIONS
System Analysis District 1199C Training Fund HWWH SH-29634-SH6
SYSTEM ANALYSIS NEEDS REPORTING
HAZARDS SHOULD NOT BE SECRETS!SHARE THE DETAILS TO GET IT FIXED
If you are not aware of a problem, it is hard to solve it!
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Reporting ResolvingTalk about it Get it Fixed• Workplace Accidents and Incidents• Near Miss and Close Calls
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WHY DON’T ACCIDENTS OR INCIDENTS GET REPORTED MORE OFTEN?
vFEAR• BLAME OR RETALIATION (KILL THE MESSENGER)
• WORK RECORD OR REPUTATION DAMAGE
• HASSLE, LOST TIME, RED TAPE, PAPERWORK
vLACK OF UNDERSTANDING ABOUT
IMPORTANCE OF REPORTING(ACCIDENT-FREE INCENTIVE PROGRAMS ARE ILLEGAL)
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WHAT HAPPENS WHEN YOU
START ASKING EMPLOYEES
TO REPORT CLOSE CALLS
AND NEAR MISSES AS WELL
AS ACCIDENTS AND
INJURIES?
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IT WILL LOOK AS IF YOUR ACCIDENT AND INCIDENT RATES HAVE GONE WAY UP!
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CHOOSE WHAT TO INVESTIGATE
• INJURIES WITH LOST DAYS
• OCCUPATIONAL ILLNESSES
• FIRES, EMERGENCIES
• WORKPLACE VIOLENCE
• NEAR MISS, CLOSE CALLS
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WHO INVESTIGATES?
SMALL GROUP- CROSS SECTION
ØLINE WORKERS & MANAGEMENT.
ØSAFETY & HEALTH
ØUNION AND/OR WORKER REPRESENTATIVES
ØSUPERVISORS
ØIMPACTED PERSONNEL
COLLABORATIVE APPROACH
MOST EFFECTIVEDistrict 1199C Training Fund HWWH SH-29634-SH6
INTERVIEWSØQUIET PLACEØ IF NOT QUIET, THEN PRIVATE
ØTAKE NOTES
ØNEUTRAL AND NON-JUDGMENTAL
ØNO LEADING QUESTIONS
ØNO:
SO, MRS. JONES, WHO WERE YOU TEXTING WHEN YOU CRASHED INTO THAT WALL?
ØYES:
MRS. JONES, CAN YOU PLEASE TELL ME, STEP BY STEP, WHAT HAPPENED?
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INTERVIEWING QUESTIONS
* HOW * WHEN * WHERE * WHAT *
ØDID YOU SEE/PERCEIVE ANYTHING UNUSUAL?
ØCAN YOU SHOW ME/TELL ME HOW IT HAPPENED
STEP BY STEP?
Ø“AND THEN WHAT HAPPENED?”
Ø“IS THERE ANYTHING ELSE YOU WOULD LIKE US TO KNOW?”
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MAKE A TIMELINE WITH YOUR INFORMATION
Work order to
clean extra room
Sprayed chemicals in eyes at 4:35 pm
Rinsed eyes for
15 minutes
Saw supervisor at 4:50
In hospital emergency room
at 5:30 pm
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DESIGN VS ‘AS BUILT’
EXPLORE DIFFERENCES BETWEEN WHAT WAS DESIGNED, PLANNED, & WHAT IS ACTUALLY DONE
ØREVIEW PROCEDURES & POLICY
ØREVIEW TRAINING RECORDS
ØREVIEW INSPECTION REPORTS & DOCUMENTATION
ØTALK TO WORKERS!
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ROOT CAUSE ANALYSIS IDENTIFIES CAUSAL FACTORS
AS WELL AS ROOT CAUSE
CAUSAL FACTORS• OFTEN DIRECTLY RESPONSIBLE FOR THE INCIDENT
• OFTEN CAN BE IMMEDIATELY ADDRESSED:
• SUBSTITUTE LESS HAZARDOUS SUBSTANCE OR PROCESS*
• INSTALL GUARDS, BETTER ENGINEERING CONTROLS*
• POST WARNING SIGNS*
• REVISE SAFETY TRAINING*
• SUPPLY MORE PERSONAL PROTECTIVE EQUIPMENT (PPE) *
• REPAIR WHAT IS BROKEN, ETC.
* HIERARCHY OF CONTROLSDistrict 1199C Training Fund HWWH SH-29634-SH6
RCA IDENTIFIES ROOT CAUSES
ROOT CAUSE LOOKS AT MANAGEMENT SYSTEMS
AND THE NEED TO REVISE THEMDistrict 1199C Training Fund HWWH SH-29634-SH6
ROOT CAUSE LEADS TO ROOT SOLUTIONS
CHANGE • POLICY & PROCEDURES
• PROCESS MANAGEMENT
• PROCUREMENT CHOICES
• TRAINING CONTENT & FREQUENCY
• STAFFING LEVELS
• MANAGEMENT OF CHANGE
• CAPITAL SPENDING, BUDGET, ETC.
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HOW TO PERFORM ROOT CAUSE ANALYSIS(ONE METHOD AMONG MANY)
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Machines Materials
Management People EnvironmentEnvironment
Incident or Accident: What Happened
Methods
Organizing Data with Fishbone Cause and Effect Diagram
….developed by Dr. Kaoru Ishakawa, Univ. of Tokyo(石川 馨 Ishikawa Kaoru, 1915 - 1989)
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SIX CATEGORIES OF INFORMATION
Facilities, equipment, machines and tools (durable)
Chemicals, products, disposable tools, things that get used up
How the work gets done -procedures and work practices
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SIX CATEGORIES OF INFORMATION
Policies, work schedules, shifts, safety systems, inspections, supervision,
enforcement
Personalities, health, fatigue, experience, workers and supervisors, contractors,
patients, public, staffing levels
Physical Environment: weather, temperature, cleanliness, trip hazards,
noise, moisture, animals, lighting, location, time of day, etc.
Management
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ORGANIZE DATA INTO SIX CATEGORIES ANSWERS CAN FIT INTO MORE THAN ONE CATEGORY
SOME RCA SYSTEMS USE DIFFERENT CATEGORIES
• WHAT POLICIES WERE IN PLACE WHEN THE ACCIDENT HAPPENED? MANAGEMENT
• ACTUAL WORK PRACTICES & PROCEDURES? METHODS
• HOW DO THESE COMPARE TO WRITTEN POLICY?METHODS & MANAGEMENT
District 1199C Training Fund HWWH SH-29634-SH6
ORGANIZE DATA INTO SIX CATEGORIES ANSWERS CAN FIT INTO MORE THAN ONE CATEGORY
SOME RCA SYSTEMS USE DIFFERENT CATEGORIES
• WERE WORKERS & SUPERVISORS ADEQUATELY TRAINED? METHODS
• WAS EQUIPMENT IN GOOD WORKING ORDER? MACHINES
• WHAT SUPPLIES WERE AVAILABLE & USED? MATERIALS
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• WHAT WAS THE ENVIRONMENT LIKE? HOT, COLD, LOUD, SLIPPERY, DUSTY, EMPTY, DARK? ENVIRONMENT
• WERE THERE ALARM SYSTEMS IN PLACE? MACHINES
• DID ALARM SYSTEMS WORK? MANAGEMENT , METHODS, MACHINES
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• WAS STAFFING ADEQUATE & APPROPRIATE?
PEOPLE, MANAGEMENT
• WERE PERSONAL PROBLEMS OR HOME LIFE EFFECTING THE PERSON’S BEHAVIOR?
PEOPLE, ENVIRONMENTDistrict 1199C Training Fund HWWH SH-29634-SH6
INTRODUCTION TO ‘FIVE WHYS’
• ONCE DATA IS CATEGORIZED, CHOOSE ONE CATEGORY AT A TIME
TO ANALYZE
• CHOOSE THE FIRST MOST LIKELY CAUSE (IN THAT CATEGORY) TO EXPLORE
• ASK WHY:
• WHY DID SOMETHING HAPPEN?
….AND WHY DID THAT HAPPEN?
….AND WHY DID THAT HAPPEN?
….AND WHY DID THAT HAPPEN?
….AND WHY DID THAT HAPPEN?
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FINDING ROOT CAUSES
KEEP ASKING ‘WHY’ UNTIL YOU GET AN ANSWER YOU CAN NO LONGER ASK ‘WHY’ ABOUT (JUST BECAUSE- THAT IS HOW IT IS)
•ROOT CAUSE • OFTEN POINTS TO SYSTEM ISSUE
District 1199C Training Fund HWWH SH-29634-SH6
Eyewash station was not used by employee
Why didn't employee use
eyewash station?
• Too far away from place of chemical use• After getting chemical sprayed in his eyes, employee
could not see or locate eyewash
Why was the eyewash
station so far away?
• Eyewash located where cleaning chemicals mixed & dispensed - not where chemicals are used.
• Hazard not anticipated or planned for
Why?
• Inadequate Job Safety Analysis/Risk Assessment
• Inadequate emergency response planning, procedures & training
WHY? WHY? WHY? WHY? WHY?
District 1199C Training Fund HWWH SH-29634-SH6
Machines Materials
Management People EnvironmentEnvironment
Incident/ Accident
Methods
Plug your answers into the Fishbone diagram for a ‘visual map’ of root cause
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DEVELOPING RECOMMENDATIONS
SHORT TERM
• SPECIFIC
• IMMEDIATE
• INCLUDES RESPONSIBLE PARTY
• INCLUDES TIME LINE & REALISTIC COMPLETION DATES
• WILL PROBABLY ADDRESS ‘CAUSAL FACTORS’
LONG TERM
• MAY TAKE TIME TO IMPLEMENT
• IMPROVEMENTS HAPPEN SEQUENTIALLY
• ADDRESSES ROOT CAUSES
• IMPACTS WORKPLACE SYSTEMS
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ROOT CAUSE ANALYSIS EXERCISE:
ü ASK FOR 3 VOLUNTEERS
ü STEVEN, DOCTOR AND JOSEPHINE
ü READ ROLE-PLAY SKIT OUT LOUD
ü INSTRUCTOR IS NARRATOR
ü CLASS WILL DISCUSS ROOT OF INJURY AND COMPLETE ROOT CAUSE ANALYSIS OF PROBLEM
ü GENERATE RECOMMENDATIONS
ü QUESTIONS AND REVIEW
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ROOT CAUSE EXERCISE – CLASSROOM GRIDMaterials
What happened? Problem? Recommendations Causes
People
What happened? Problem? Recommendations Causes
Machines
What happened? Problem? Recommendations Causes
Methods
What happened? Problem? Recommendations Causes
Management
What happened? Problem? Recommendations Causes
Environment
What happened? Problem? Recommendations Causes
District 1199C Training Fund HWWH SH-29634-SH6
Recommendations – Include Responsible Party and Completion Date1A. Research, purchase & provide less toxic products for EVS cleaning needs.1B. Identify & remove corrosive cleaning chemicals from circulation.1C. Provide & document OSHA compliant HAZCOM training for new chemicals & processes.
2A. Institute regular inventory process of EVS supplies & equipment. 2B. Train employees to recognize and turn in damaged supplies & equipment.2C. Discard broken equipment and replace immediately, document.
3A. Update Hazard Analysis for EVS job. 3B. Procure additional, appropriate PPE for EVS tasks. 3C. Retrain employees & managers on PPE use. 3D. Train workers & supervisors to recognize damaged PPE, remove from service.3E. Institute PPE replacement program. 3F. Enforce PPE usage.4A. Train EVS employees to recognize when they need help.4B. Train employees to communicate with supervisors about problems with equipment or assigned tasks.
5A. Update and implement Emergency Response policies & programs to address exposures to corrosive chemicals. 5B. Train EVS managers and employees on emergency equipment use (eyewash and showers) in case of chemical exposure.5C. Retrain supervisors & management on emergency medical response to provide immediate medical care to injured employees.
District 1199C Training Fund HWWH SH-29634-SH6
LEARNING REVIEWØROOT CAUSE ANALYSIS AND MANAGEMENT SYSTEMS
ØVITAL IMPORTANCE OF HAZARD REPORTING AND INVESTIGATION
ØCAUSAL FACTORS AND ROOT CAUSES
Ø ISHAKAWA FISHBONE AND SIX CATEGORIES
ØFIVE WHYS
ØAPPLYING WHAT WE LEARNED:
Ø ROOT CAUSE ANALYSIS SKIT
Ø ROOT CAUSE ANALYSIS GROUP EXERCISE
Ø REPORT BACKS
District 1199C Training Fund HWWH SH-29634-SH6
EMPLOYEE RIGHTS UNDER OSHA
District 1199C Training Fund HWWH SH-29634-SH6
• RIGHTS OF EVERY EMPLOYEE
OSHA RIGHTS AND WHISTLEBLOWER PROTECTIONS
OSHA LAWS GIVE WORKERS THE RIGHT TO:
• PARTICIPATE IN SAFETY AND HEALTH ACTIVITIES
• REPORT WORK RELATED INJURIES OR ILLNESSES
• REPORT SAFETY VIOLATIONS
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Employer cannot take action against you for using your OSHA rights.
RETALIATION IS AGAINST THE LAW
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• FIRING OR LAYING OFF
• BLACKLISTING
• DEMOTING
• DENYING OVERTIME OR PROMOTION
• DENIAL OF BENEFITS
• DISCIPLINING
• FAILURE TO HIRE OR REHIRE
• INTIMIDATION
• MAKING THREATS
• REASSIGNMENT AFFECTING PROSPECTS
FOR PROMOTION
• REDUCING PAY OR HOURS
NO
No ‘Adverse Actions’ for Safety Activities
WHAT IF YOU GET IN TROUBLE FOR COMPLAINING?WHISTLEBLOWER TIME LINE
• OSHA LAW
UNDER SECTION 11(C) OF THE OSH ACT, EMPLOYEES ARE PROTECTED FROM RETALIATION WHEN THEY:
• FILE A SAFETY COMPLAINT
• PARTICIPATE IN A SAFETY INSPECTION.
• TO BE PROTECTED
IF EMPLOYEES EXPERIENCE RETALIATION, THEY MUST FILE A COMPLAINT WITH OSHA
WITHIN 30 DAYS.
• IF EMPLOYEES WIN A COMPLAINT CASE, THEY COULD BE ENTITLED TO BACK PAY AND COMPENSATION FOR DAMAGES
• IF EMPLOYEES LOSE A COMPLAINT
CASE, THEY HAVE 15 DAYS TO “APPEAL” THE DECISION.
• SECOND CHANCE TO WIN
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FIVE WAYS TO COMMUNICATE WITH OSHA
1.E-MAIL WITH AN INTERACTIVE ONLINE FORM
2.CALL OSHA3.IN-PERSON VISIT4.FAX A COMPLAINT5.MAIL A LETTER
District 1199C Training Fund HWWH SH-29634-SH6
HOW TO CONTACT OSHA• WWW.OSHA.GOVUS DEPARTMENT OF LABOR/OSHAPHILADELPHIA AREA OFFICETHE WANAMAKER BUILDING100 PENN SQUARE EAST, 12TH FLOORPHILADELPHIA PA 19107
TELEPHONE: (215) 597-4955
• FAX: (215) 597-1956
• TOLL-FREE NUMBER: 1-800-321-OSHA (6742)
OSHA WILL KEEP YOUR INFORMATION CONFIDENTIAL District 1199C Training Fund HWWH SH-29634-SH6
FOR MORE INFORMATION
DISTRICT 1199C TRAINING & UPGRADING FUND
HEALTHCARE OCCUPATIONAL SAFETY CENTER
100 SOUTH BROAD STREET, 10 FLOOR
PHILADELPHIA, PA 19119
215 568 222O
ELLIE BARBARASH – [email protected]
District 1199C Training Fund HWWH SH-29634-SH6