hello industry 4 - ahk...
TRANSCRIPT
![Page 1: Hello Industry 4 - AHK Japanjapan.ahk.de/fileadmin/ahk_japan/events_2017/Industrie_4_0/03_KUKA... · Hello Industry 4.0 KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 3 KUKA](https://reader034.vdocument.in/reader034/viewer/2022050703/5adf342e7f8b9ac0428bdbf3/html5/thumbnails/1.jpg)
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 2 www.kuka-robotics.com
Hello Industry 4.0
Lead Architect Industry 4.0
Strategic Technical Consultant
![Page 3: Hello Industry 4 - AHK Japanjapan.ahk.de/fileadmin/ahk_japan/events_2017/Industrie_4_0/03_KUKA... · Hello Industry 4.0 KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 3 KUKA](https://reader034.vdocument.in/reader034/viewer/2022050703/5adf342e7f8b9ac0428bdbf3/html5/thumbnails/3.jpg)
Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 3 www.kuka-robotics.com
KUKA AG - Strategy
KUKA AG
KUKA ROBOTER KUKA SYSTEMS
KUKA Robotics Swisslog
Au
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Reis
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Ind
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Integrated software solutions and modular product platform
Robotics
expertise
Application
and industry
expertise
Systems and
process
expertise
Global market access
Ae
rosp
ace
Systems and
process
expertise
Component Cell Solution
KUKA Systems
Industries Systems
![Page 4: Hello Industry 4 - AHK Japanjapan.ahk.de/fileadmin/ahk_japan/events_2017/Industrie_4_0/03_KUKA... · Hello Industry 4.0 KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 3 KUKA](https://reader034.vdocument.in/reader034/viewer/2022050703/5adf342e7f8b9ac0428bdbf3/html5/thumbnails/4.jpg)
Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 4 www.kuka-robotics.com
Robots for payloads from 3 to 1.300 kg
Small robots„Agilus“ Low
payload
Middlepayload
Highpayload
Highest payload„Titan“
Specialmechanics
Light Weight Robot (LWR)„IIWA“
for Human Robot Collaboration (HRC)
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 5 www.kuka-robotics.com
What is Industry 4.0?
Steam Power
Mechatronic
Mass Production
Cyber Physical Systems
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 6 www.kuka-robotics.com
Henry Ford
“You can get every car as long as it´s black”
Mass Production
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 7 www.kuka-robotics.com
Why Industry 4.0? Countries must Revitalize Manufacturing
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 8 www.kuka-robotics.com
Why Industry 4.0? Challenges of the future
In 2025 there are ~8 Billion people on earth, >half of them in the „Consumer-Class“
People are getting older, in Germany we are getting less
Consequences for Germany: Keep automated manufacturing in Germany, export
products, export manufacturing technologies and manufacturing know how
Robots and other machines as assistant systems for humans (Human Robot Coop.)
Information sources and decision helpers through IT-systems like Smart Devices
![Page 9: Hello Industry 4 - AHK Japanjapan.ahk.de/fileadmin/ahk_japan/events_2017/Industrie_4_0/03_KUKA... · Hello Industry 4.0 KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 3 KUKA](https://reader034.vdocument.in/reader034/viewer/2022050703/5adf342e7f8b9ac0428bdbf3/html5/thumbnails/9.jpg)
Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 9 www.kuka-robotics.com
What is Industry 4.0?
Steam Power
Mechatronic
Mass Production
Cyber Physical Systems
![Page 10: Hello Industry 4 - AHK Japanjapan.ahk.de/fileadmin/ahk_japan/events_2017/Industrie_4_0/03_KUKA... · Hello Industry 4.0 KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 3 KUKA](https://reader034.vdocument.in/reader034/viewer/2022050703/5adf342e7f8b9ac0428bdbf3/html5/thumbnails/10.jpg)
Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 10 www.kuka-robotics.com
Today’s typical trends
Batch Size
Product Cycles
short long
hu
gesm
all
Passenger Cars
Mobile Phones
AircraftsCustomized Sport Shoes
Mass ProductionMass Production
Mass Customization Individual Production
• Built-to-stock• Multi function equipment
• Built-to-stock• Single function equipment
• Built-to-order• Multi function equipment
• Built-to-order• Single function equipment
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 11 www.kuka-robotics.com
“Things” in the IoT
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 12 www.kuka-robotics.com
Buildings
Energy
Consumers@Home
Healthcare
“Industrial”
(Production)
Transportation
Retail
Public Security&
Safety
IT & Networks
(Infrastructure
for the other
sectors)
Industry 4.0 is a Sector in the Internet of Things (IoT)
Germany’s
Industry 4.0
Production
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 13 www.kuka-robotics.com
Buildings
Energy
Consumers@Home
Healthcare
“Industrial”
(Production)
Transportation
Retail
Public Security&
Safety
IT & Networks
(Infrastructure
for the other
sectors)
KUKA’s Industry 4.0 Areas
KUKA’s
Industry 4.0
(Discrete + )
Production
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 14 www.kuka-robotics.com
Technology Triggers for the IoT: Gartners Hype Cycle Model 2012
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 15 www.kuka-robotics.com
These big technology pushes will enable new business models
New business models are the real revolution!
Details under NDA for KUKA partners/customers only
Trends
Prosumer: Consumer want to collaborate with producers in an Eco System
Concentrate on core competences, outsource everything else
Use instead of own
Pay only for what you really consume
Software Defined Everything
Everything as a Service
Pay per…
Beware
New business models can (and often will) disrupt your existing business models
New technologies can enable disruptive innovations
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 16 www.kuka-robotics.com
Producer und Consumer partnership together
The Prosumer Model
Consumer
Sell & Forget
Consumer
Manufacturer
Producer
Suppliers
- Brand loyalty
- Quality
- Social Media
- Support
- Perception
XaaS
(Full Service)
Collaboration
Manufacturer
Suppliers
Sell & Forget
Producer
CustomerCustomer
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 17 www.kuka-robotics.com
Megatrend: Use instead of own = Everything as a Service
Objective / Goal / Target / Solution
Desire / Requirements / (Customer)Wishes
Means
Inve
stm
en
t
CAPEX
OPEX
The means are
directly owned
Megatrend
The means are
provided as a Service
Ow
ne
rsh
ip
Total
Zero
„Everything as a Service“
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 18 www.kuka-robotics.com
Example: „Car as a Service“
Buy your own
Taxi
„Software as
a Service (SaaS)“
Rental Car
„Platform as
a Service (PaaS)“
Car Leasing
„Infrastructure as
a Service (IaaS)“
Owning a Car
„On Premise“
Car
Finance
Depreciation
Servicing
Renewables
Insurance
Road Tax
Garage
Fuel
Road Tolls
Driver
Car
Finance
Depreciation
Servicing
Renewables
Insurance
Road Tax
Garage
Fuel
Road Tolls
Driver
Car
Finance
Depreciation
Servicing
Renewables
Insurance
Road Tax
Garage
Fuel
Road Tolls
Driver
Car
Finance
Depreciation
Servicing
Renewables
Insurance
Road Tax
Garage
Fuel
Road Tolls
Driver
Desire: Transportation / Mean: Car/ Goal: Final destination Service
Autonomous
Driving
Car Sharing Uber
IoT as Enabler,
disruptive !
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 19 www.kuka-robotics.com
“Compressed Air as a Service”
The customer is not interested in compressors but in compressed air
The Kaeser Compressors GmbH offers compressed air for €/m^3
http://www.kaeser.de/produkte/betreibermodell-sigma-air-utility/default.aspx
“Jet Engine as a Service”
The customer is not interested in jet engines but in flown miles
GE offers flight hours instead of jet engines
http://www.innovationexcellence.com/blog/2012/11/04/open-services-innovation/
„Drill tool as a Service“ ?
The customer is not interested in drill tools but in holes
„Coffee Machine at home as a Service“ ?
The customer is not interested in coffee machines but in coffee
„Robotic as a Service“
The customer is not interested in robots but in…
…movement !
Everything as a Service: Other examples
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 20 www.kuka-robotics.com
…receives the Industry 4.0 implementation
recommendations paper from acatech
Chancellor Angela Merkel on the Hannover Fair 2013…
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 21 www.kuka-robotics.com
Industry 4.0 is one of ten „Future Projects” of the German Government
1000 Mio. € grants
Controlled by the German Government
Supervised by Chancellor Angela
Merkel (visited KUKA in 03/15)
Industry 4.0 was invented in Germany
http://www.bmwi.de/EN/Press/press-releases,did=697920.html
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 22 www.kuka-robotics.com
Member companies of WG1
Pepperl+Fuchs GmbH
BoschRexroth
TRUMPF
FESTO
SAP SE
Siemens AG
ABB AG
Roboter (Vice Chair)
ESR Pollmeier
Phonenix Contact Electronics
T-Systems International (Vice Chair)
Lenze Automation
Volkswagen
HP, IBM, GE (US headquartered)
Schneider Electric Automation (France)
Huawei, Mitsubishi, Hitachi
Every company can apply as a member
as along as
1. German subsidiary
2. German speaking people in the WGs
Industry 4.0 was invented in Germany http://www.bmwi.de/EN/Press/press-releases,did=697920.html
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 23 www.kuka-robotics.com
China
“Made in China 2025”
Ministry of Industry and
Information Technology
(MIIT)
“Not only big, but also strong”
http://www.miit.gov.cn/n11293472/n11293832/n11293907/n11368223/16489095.html
500 Pages
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 24 www.kuka-robotics.com
Japan
“Robot Revolution Initiative”
Ministry of Economy,
Trade and Industry (METI)
„Industrial Value Chain
Initiative“
Omron, Toyota, Denso,
Fujitsu, Hitachi, Panasonic,
Mitsubishi
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 25 www.kuka-robotics.com
USA, IIC
President Obama launched the „Nationwide Network for Manufacturing
Innovation (NNMI)“http://manufacturing.gov/welcome.html
On December 16, 2014, the President signed the “Revitalize American
Manufacturing Act” into law
Cincinnati Mayor,
John Carnely, signed a
proclamation to state
"Cincinnati to be Industry
4.0 Demonstration City”
Planned cooperation
between the Industrial
Internet Consortium (IIC)
and Industry 4.0 Platform
IIC is not a standardization
organization
KUKA joined the IIC
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 26 www.kuka-robotics.com
The US Industrial Internet Consortium (IIC) covers five different industries:
Healthcare
Transportation
Energy & Utilities
Public Sector
Manufacturing
One common
M2M standard for
five industries is
neither needed
nor possible
Germany’s Industry 4.0 concentrates only on one industry:
Manufacturing
One common M2M standard is essential and needed for interoperability !
US-based Industrial Internet Consortium (IIC) vs. Germany’s Industry 4.0
(Transportation) (Energy&Utilities)
(Public Sector)
(Manufacturing)
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 27 www.kuka-robotics.com
Sensitive and Safe Robots for
Human Robot Cooperation (HRC)
No more fences, TÜV approved
Assistant systems for humans
Not to replace workers but to assist them!
New safe human approach recognition
technologies for bigger industrial robots
If a human approaches, the robot will slow down
If a human is too close, the robot stops
How KUKA is responding
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 28 www.kuka-robotics.com
How KUKA is responding
Mobile products, machines and tools
are a very important part of
Industry 4.0
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 29 www.kuka-robotics.com
Daten sind das neue Öl
Customers
Production
Data
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 30 www.kuka-robotics.com
Plant Floor
Public or Private Cloud
Source: Siemens
Things
HMIs &
Apps
Typical IoT Architecture: Siemens
Public Cloud
Private Cloud
Edge Cloud
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 31 www.kuka-robotics.com
Siemens IIC
Wind River
The common architecture of the Internet of Things (IoT)
Public or Private Cloud
Devices
IoT World Forum
HMIs &
Apps
Things
Public Cloud
Private Cloud
Edge Cloud
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 32 www.kuka-robotics.com
Devices (Things)
HMIs &
Apps
KUKA RT-Edge
Digital
Twins
KUKA Connect
KUKA Connect Community Concept
Services
Product
Resumes
Things
Cloud
On Premise
Edge Cloud
iBase SAP
XPert
App
Store
Ticketing
Open API
Micro Services
Plug In
Community
Partner Devices
KUKA Devices
on TSN
Open REST APIsKUKA
proprietary
over
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 33 www.kuka-robotics.com
Services
Product
Resumes
iBase SAP
XPert
HMIs &
Apps
Things
KUKA RT-Edge
Any Cloud
Digital
Twins
KUKA Connect in conjunction with another Cloud
On Premise
Edge Cloud
Cloud
App
Store
Open API
KUKA Connect
KUKA Devices Community
Partner Devices
on TSN
REST APIs
KUKA
proprietary
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 34 www.kuka-robotics.com
The Edge: Where Operation Technology (OT) meets Information Technology (IT)
IT
OT
Edge
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 35 www.kuka-robotics.com
KUKA Real-time Edge Cloud Computing
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 36 www.kuka-robotics.com
Nebbiolo Edge Cloud Controllers
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 37 www.kuka-robotics.com
The whole Mess of today
Robot ControllerMachine or Cell
Controller
Machine
Application
in Machine
Language
Communi-
cation
Communi-
cation
Communication: Fieldbus
Handshake
via I/O-Bits
Handshake
via I/O-Bits
Robot
Application
in Robot
Language
Process Controller
Process
Controller
Firmware
Communi-
cation
Handshake
via I/O-Bits
Programmed
Programmed
Configured
Configured
White = done by the system integrator
= done by device manufacturersColour
Robots
Processes
Cells, Machines
Machine or
Cell HMI
Cell PLC
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 38 www.kuka-robotics.com
The Edge Control Solution
Communication: OPC UA, TSN, Ethernet
Robot Controller
SOA Server
offering
“Movement”
Services
Robotic as a Service
Communi-
cation
Semantic
Self Desc.
Machine Controller
SOA Server
Offering
“Machine
Services”
Communi-
cation
Semantic
Self Desc.
Process Controller
SOA Server
Offering
“Welding”
Services
Communi-
cation
Semantic
Self Desc.
Edge Cloud
Controller
Cloud
On
Premise
White = done by the system integrator
= done by device manufacturersColour
1. Real-time PLC
2. Real-time Safe PLC
3. Cloud Connection
HMIs in Smart De-
vices “anywhere”
CAD System
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 39 www.kuka-robotics.com
Source: Device Insight
Public, Private, Edge Cloud
“Apps”
Devices (Things)
HMIs &
Apps
SOA-
Services
Things
Public Cloud
Private Cloud
Edge Cloud
KUKA Real-time Edge Cloud Computing
![Page 40: Hello Industry 4 - AHK Japanjapan.ahk.de/fileadmin/ahk_japan/events_2017/Industrie_4_0/03_KUKA... · Hello Industry 4.0 KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 3 KUKA](https://reader034.vdocument.in/reader034/viewer/2022050703/5adf342e7f8b9ac0428bdbf3/html5/thumbnails/40.jpg)
Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 40 www.kuka-robotics.com
Industry 4.0 – Introducing KUKA Connect
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 41 www.kuka-robotics.com
Industry 4.0 – KUKA Connect adaptability
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 42 www.kuka-robotics.com
Industry 4.0 – Model at Hannover Fair
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 43 www.kuka-robotics.com
Industry 4.0 – Adaptability
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 44 www.kuka-robotics.com
Industry 4.0 – Specific data
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 45 www.kuka-robotics.com
Edge Cloud • Preprocessing and Storage of Raw
Data
• Platform for Switching and Routing
• Platform for Local APPs
• Minimized Reaction Time
• Reduction of Network Load
• Increased Data Security
Transparent Production – Big Data and Cloud Services
Raw Data
Preprocessed Data
Local
APP
Local
APP
Local
APP Central
APP
Central
APP
Central
APP
Central
APP
Energy
Efficiency
Preventive Maintenance
Cycle Time Optimization
LCC Optimization
Central
APP
Work Flow Optimization
As for the existing robot,
we can practice this
application by attaching
temperature sensors
and sound sensors as
an example.
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Hello Industry 4.0KUKA Roboter GmbH| R-R&D | Munz | 22.06.2015 | Page 46 www.kuka-robotics.com
Thank you for your attention!