herrenknecht pioneering underground...
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HerrenknechtHerrenknechtPioneering Underground Technologies
Ing.Francisco Avila, CEO, HK Panamá, HK Mexico, HK Colombia.
Santa Cruz - Bolivia, 13. noviembre 2014
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Founded in 1977
Conversion to Herrenknecht AG in 1998
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Today around 4,600 employees worldwide, 2,000 in Schwanau, around 200 young people in training
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Herrenknecht Group.Company figures.
Total output in million Euro Sales in million Euro
1,104 1,1351,027
1,1431,051 1,082
953 952 908 916
2009 2010 2011 2012 2013 2009 2010 2011 2012 2013
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Herrenknecht Group.Company figures.
Employees* Trainees
5,1194,837
4,574
3,729 3,915
231 239 246 231203
2009 2010 2011 2012 2013 2009 2010 2011 2012 2013
* Without trainees, including temporary staff
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Herrenknecht Group.Brands and business areas.
Corporate B d
CoreMarkets
Brand
Core Brands
Group
Additional Equipment Additional Equipment Additional Equipment
Brands
Group Brands
Services Services Services
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Herrenknecht worldwide.The most important growth markets.
USA
IranChina
RussiaUK
UkraineNetherlands
FranceSwitzerland
Germany
ItalySpain Azerbaijan
Canada
Mexico
VenezuelaSaudi Arabia
UAE
Iran
IndiaMalaysia
Thailand
Panama
Qatar
Brazil
Australia
SingaporeColombia
Argentina
Chile Subsidiary
Agent
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The development of infrastructure and global trends.
Population growth and urbanization
Shortage of resources
Industrialization and automation
Increasing demand of mobilty for people and goods
Need for new supply and disposal tunnels
Large, multi-level infrastructure projects
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Challenges in mechanized tunnelling.
Higher groundwater pressures(river crossings)
Lower overburdens(inner-city)
Larger tunneldiameters
Longer tunnel routes
More heterogeneous ground conditions
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All diameters
All grounds
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All applications
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All Around Tunnelling Solutions.Our core products for Traffic Tunnelling.
Mixshield Gripper TBM EPB Shield Mixshield Gripper TBM EPB Shield
Single Shield TBM Double Shield TBM
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All Around Tunnelling Solutions.Our core products for Utility Tunnelling.
Partial-face Auger Borig Machine AVN MachineExcavation Machine
HDD Rig Direct Pipe® Vertical Shaft SinkingMachine
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Machine
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All Around Tunnelling Solutions.Our additional equipment.
Full-Range Tunnelling for optimized construction site logistics
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All Around Tunnelling Solutions.Our services.
Construction site services
TBM personnel
Spare and wear parts
Excavation tools
Refurbishment
Rental equipment & used machines
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Amudarja River Crossing in Turkmenistan.The ultimate pipeline crossing.
Pipeline length 1,705m; pipeline diameter 56“ and 8“
2 x HDD Rig + Pipe Thruster
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Hamburg: 4th Elbe River Tunnel.
Mixshield
Diameter 14,200mm
2.6km road tunnel
Up to 5.5 bargroundwater pressure
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Berlin U5.Closing the gap.
Mixshield
Diameter: 6,670mm
Tunnel length: 2,900m
Tunnelling since July 2013
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Stuttgart 21.
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Stuttgart 21 – Fildertunnel.
Workshop acceptance S-738, September 18, 2012
Multi-mode TBM, Ø 10,820mm
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Stuttgart 21 – Boßlertunnel.
Workshop acceptance S-833, February 25, 2014
EPB Shield, Ø 11,340mm
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Tunnelling under the Vosges.2 x 4km of tunnel for the TGV.
S-670 Tunnel de Saverne, France
Multi-mode TBM (EPB / Open-face), Ø 10.01m
Breakthrough on February 25, 2013
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S-300 for Madrid – diameter 15.20 meters.Maximal torque125,268kNm.
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Hallandsås Railway Tunnel.Outstanding pioneer workby Teamwork Tunnelling.
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Final breakthrough of Herrenknecht‘s largest EPB Shield.S-574 Galleria Sparvo, Ø 15.55m.
Best performances of 24m per day and 126m per week
Tunnelling of 4.9km in total successfully finished after only two years
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London: Crossrail.One of Europe‘s largest construction projects.
Herrenknecht delivers all TBMs: 6 x EPB Shield + 2 x Mixshield
42km of railway tunnel in total
Pudding Mill LaneC300: S-705/706
C305: S-721/722
Tottenham Ct RdPaddington Whitechapel
Victoria Dock
Pudding Mill Lane
N th W l i h
C300: S-705/706
FarringdonWoolwich
North Woolwich
Bond StreetRoyal Oak
Liverpool Street Canary Wharf Station
Connaught E & W
PlumsteadC305: S-719/720
C310: S-731/732
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London: Crossrail.
Tunnelling since May 2012
First breakthrough in May 2013
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Creating connections between Europe and Asia.Istanbul Strait Road Tunnel Crossing Project.
Mixshield, Ø 13,660mm
First road tunnel (3.34km) under the Bosporus
Up to approx. 100m below sea level
Custom-made solutions for extreme water pressure
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Sochi: Olympic tunnelling.New infrastructures for the winter games 2014.
S-517, EPB Shield: Railway tunnel No. 5
S-534, Single Shield TBM: Road tunnel No. 3
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Gotthard Base Tunnel.Gotthard Base Tunnel.The Champions League The Champions League ofof tunneltunnel constructionconstruction..
March 23, 2011March 23, 2011OctoberOctober 15, 201015, 2010September 16, 2009September 16, 2009June 16, 2009June 16, 2009 ,,,,p ,p ,,,
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The The linedlined tunneltunnel..
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Tailor-made solutions for special challenges.Declined and inclined tunnels.
St. Petersburg, EPB Shield, Ø 10.69m Limmern, Gripper TBM, Ø 5.20m
30° decline, tunnel length 120m
Escalator shaft for metro station
40° incline, tunnel length 2 x 1,023m
Shafts for pumped-storage power plant
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LiaoningLiaoning
Shaanxi ProvinceShaanxi Province
ChangshaChangsha
Fuzhou Fuzhou
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Shanghai Changjiang Under River Tunnel Project.A milestone in the development of the Mixshield technology.
Diameter: 15,430mm
Tunnel length: 2 x 7,470m
Tunnel route up to 65m deep under the Yangtze river (groundwater pressure up to 6.5 bar)
Breakthrough 12 and 10 months earlier than planned
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A world‘s first in mechanized tunnelling.Variable density technology for Kuala Lumpur.
Klang Valley MRT Project
9.8km tunnel
6 x Variable Density TBM, Ø 6,620mm
Combination of EPB Shield and Mixshield
Variation of density of suspension possible
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Port of Miami Tunnel.Relief for downtown Miami.
EPB Shield, Ø 12,860mm
Innovative „Water Control Process“ (WCP): EPB mode + water-slurry mode possiblemode possible
Final breakthrough May 6, 2013
Tunnel commissioning mid-2014 Tunnel commissioning mid 2014
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The innovative Direct Pipe® technology.Single-step installation for pipeline crossings.
Fast and safe installation of product pipes and pipelines
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Direct Pipe®.Project success in the USA.
Crossing under a highway in Arcadia, Florida
Installation of 215 meters of pipeline in only threedays of tunnelling
No settlement or heave above ground
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America‘s first mechanized shaft construction.Ballard Siphon Replacement Project in Seattle.
45 meter-deep launch shaft for microtunnelling
Advance rates of up to 2.6 meters per shift
High work safety, low noise emission and reducedconstruction time compared to conventional methods
Shaft sinking below groundwater possible
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Brazil: Santos Sea Outfall.Pipe jacking directly under the sea.
AVN1500TB, Ø 1,810mm
Tunnel length 2,126m
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Abu Dhabi: Strategic Tunnel Enhancement Programme (STEP).Lots T-02 and T-03.
5 x EPB Shield for 25.2km of sewage tunnel
Final breakthrough: December 2012
Rolling Stock by MSD and lining segmentplant by Herrenknecht Formwork
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Traffic Tunnelling in Qatar.Doha Metro.
21 x EPB Shield for 4 new lines
More than 100 kilometers of tunnel in total
Herrenknecht only TBM supplier
Full Range Solution from the Group:navigation systems beltnavigation systems, beltconveyors, segment moulds, Multi-service vehicles and comprehensiveservicesservices
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Development of shield diameter.EPB Shields.
1991Taipei6.26m
2000Madrid9.33m
2003Barcelona
12.06m
2010Sparvo15.50m
2006Madrid15.20m
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Development of shield diameter.Mixshields.
1985HERA5.95m
1996Sydney10.70m
1997Hamburg14.20m
ConceptSt. Petersburg
19.25m
2006Shanghai15.43m
2013Hong Kong
17.6m
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Vertical drilling rigs for the exploration
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g g pof new energy deposits
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Herrenknecht Vertical GmbH.
Subsidiary (100%) of Herrenknecht AG
Founded March 2005
Schwanau
Deep drilling rigs for the exploration ofoil and gas deposits as well asoil and gas deposits as well asgeothermal energy sources
Advantage in technology thanks tohydraulic drive engineering
Comprehensive automation
Staff savings
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Geothermal energy.Potential for a clean and stable energy supply.
Deep geothermal energy
Near-surfacegeothermal energy
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› ›››››
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3,000 − 5,000m deep
80 − 200m deep
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› ››››››› ›
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Utilization of near-surface geothermal energy.Herrenknecht headquarters in Schwanau.
Herrenknecht Office Building No. 3
32 drills up to 100m in depth
Overall heat / cold release of heat pump system: 324,000kWh +/ year
Savings of 31 tons of CO2 / year compared to conventional heat systemsto conventional heat systems
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Innovative tunnelling technology for infrastructures in mining
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g gy g
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Herrenknecht Mining.Product portfolio.
Raise Boring RigShaft Drilling Jumbo Shaft Sinking MachinesRaise Boring RigShaft Drilling Jumbo Shaft Sinking Machines
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Together we are building our future.
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