high efficiency vertical machining center … efficiency vertical machining center. high efficiency...

8
H E V M C HIGH EFFICIENCY VERTICAL MACHINING CENTER

Upload: lethu

Post on 11-May-2018

223 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: HIGH EFFICIENCY VERTICAL MACHINING CENTER … efficiency vertical machining center. high efficiency vertical machining center high efficiency vertical machining center 1. ... 3.5 sec

HIGH EFFICIENCY VERTICAL MACHINING CENTERHIGH EFFICIENCY VERTICAL MACHINING CENTER

Page 2: HIGH EFFICIENCY VERTICAL MACHINING CENTER … efficiency vertical machining center. high efficiency vertical machining center high efficiency vertical machining center 1. ... 3.5 sec

HIGH EFFICIENCY VERTICAL MACHINING CENTER

HIGH EFFICIENCY VERTICAL MACHINING CENTER

1

Page 3: HIGH EFFICIENCY VERTICAL MACHINING CENTER … efficiency vertical machining center. high efficiency vertical machining center high efficiency vertical machining center 1. ... 3.5 sec

ToolSpindle speed

FeedrateSpindle load

M20, 2.5P80rpm200mm/min. 127%

M20Max. Tapping

1,500rpm150mm/min.136.2cc/min.97%

ø34mm

Tool Dimention

FACE MILL

ToolSpindle speed

FeedrateWidth of cut

Material removal rateSpindle load

ø80mm x 6T

760rpm684mm/min.60mm80cc/min.140%

2.8mm

Depth of Cut

SteelS45C

SteelS45C

SteelS45C

SteelS45C

Aluminum

FACE MILL

ToolSpindle speed

FeedrateWidth of cutDepth of cutSpindle load

ToolSpindle speed

FeedrateSpindle load

ø63mm x 6T1,500rpm2,880mm/min.60mm0.8mm145%

138cc/min.

Material Removal Rate

Material Removal Rate

TAP

END MILL

DRILL

XYZ

ipm

ipm

ipm

m/min.

m/min.

m/min.

363624

1,4171,417

945

Rapid Feedrate

Spindle speedFeedrate

Material removal rateSpindle load

ø40mm x 4T4,500rpm1,000mm/min. 147%

735cc/min.

A6061

EV1020A is built with state-of-the-art technology in mind and packed with features at price you can afford. With all the features loaded on the EV1020A, this machine will diversify your machining capabilities and minimize manufacturing costs. EV1020A is suitable for automotive, job shops, aerospace, electronics and medical applications.

Page 4: HIGH EFFICIENCY VERTICAL MACHINING CENTER … efficiency vertical machining center. high efficiency vertical machining center high efficiency vertical machining center 1. ... 3.5 sec

FI

NI

TE

E

LE

ME

NT

M

ET

HO

D

1,090mm (42.9”)Extra Wide Base

3.5 Sec. Tool to Tool5.5 Sec. Chip to Chip

1,020mm (40.2”)

540m

m( 2

1.2”

)500kg (1,100 lb)500kg (1,100 lb)LOAD

520mm (20.5”) 1,020mm (40.2”)

520mm (20.5”)

3

Page 5: HIGH EFFICIENCY VERTICAL MACHINING CENTER … efficiency vertical machining center. high efficiency vertical machining center high efficiency vertical machining center 1. ... 3.5 sec

FI

NI

TE

E

LE

ME

NT

M

ET

HO

D

1,090mm (42.9”)Extra Wide Base

3.5 Sec. Tool to Tool5.5 Sec. Chip to Chip

1,020mm (40.2”)

540m

m( 2

1.2”

)

500kg (1,100 lb)500kg (1,100 lb)LOAD

520mm (20.5”) 1,020mm (40.2”)

520mm (20.5”)

The rigid body construction of EV1020A makes for uncompromising precision and rigidity. Finite Element Method (FEM) analysis is adopted to simulate the structural deformation of the body under various condition. This helps to ensure the best mass arrangement and rib construction of the machine for constant stability under the intensive load of heavy-duty cutting.

OPTIMUM RIGIDITY

TOOL MAGAZINE SYSTEM

4

Page 6: HIGH EFFICIENCY VERTICAL MACHINING CENTER … efficiency vertical machining center. high efficiency vertical machining center high efficiency vertical machining center 1. ... 3.5 sec

Isolated Direct Drive

The spindle motor is directly coupled to the spindle. This design isolates noise, backlash, vibration that are normally found on the spindle driven by belt or gears.

Direct Coupling1

The spindle is driven by FANUC high torque Vector Drive AC spindle motor.2 Powerful Spindle Motor

The wall of the head stock is symmetrically designed, which allows the entire head stock to homogeneously absorb the thermal expansion and avoids thermal deformation.

3 Symmetrical Head Stock

This unclamping cushion protects the spindle bearings from the tool unclamping force, which extends the spindle life.

4 Unclamping Cushion

The CNC controller receives exact feedback of spindle speed to ensure the best performance of rigid tapping.

5 Higher Precision Spindle Encoding Feedback

To enhance spindle cutting rigidity, the large spindle is 70mm in diameter and the spindle wall is 12mm in thickness.

6 Larger Spindle Diameter

This newly developed technology prevents the spindle bearings from being contaminated by coolant mist and fine chips during high speed cutting with positive air flow.

7 Spindle Air Curtain

Automatic air blast through the spindle is standard to clean the spindle taper on every tool change.

8 Spindle Air Blast

ø150mm (ø5.9")

6ø70mm(ø2.8")

7

8

1

2

3

4

5

10,000rpm

kW

7.49

6.39

4.88

kgf-mkW

7.5

9.810.511.5

10

1212.5

13.41

16.0916.76

kW

2.2

7.5

11

2.951.5 2.01

10.06

14.75

cont.

S6-60%

S6-40%

cont.

S6-60%

S6-40%

cont.

S6-60%cont.

S6-60%

1.17 (kgf-m)0.97 (kgf-m) 0.95 (kgf-m)

0.73 (kgf-m)

1.02 (kgf-m)

1,500 9,000

8.14

6.50

58.88

47.02

kgf-m

10,000rpm9,8001,500

2.38kgf-m

10,000rpm 2,000 4,500 8,0001,500

OPTION OPTIONFANUC

cont.

cont.cont.

1.62kgf-m

kgf-m kW

5.5

3.7

7.5

7

5

103.57

2.68

4.87

Ib-ft

25.82

19.38

35.23

Ib-ft

46.22

35.3

54.18

SPINDLE SPEED POWER TORQUE SPINDLE SPEED POWER TORQUE SPINDLE SPEED POWER TORQUESPINDLE SPEED POWER TORQUESPINDLE SPEED POWER TORQUE

HP

15.4

13.114

10

HP

STANDARD

Ib-ftIb-ft

7.14

4.87

51.64

35.23

3.65 26.40

kgf-m Ib-ft

25.82

35.23

10

7

HPHPHPkgf-m kW

7.53.57

4.87

5.5

2,0001,500 4,500

0 00.36 (kgf-m)

15min.

cont.

60min.

0.54 (kgf-m)

15min.

cont.60min.

60min.

60min.

15min.

15min.

HEIDENHAINHEIDENHAIN CTS

cont.

30min.

1,500 4,000    10,000rpm

L H

FANUC CTSFANUC

0.21 (kgf-m)0.15 (kgf-m)

0.73 (kgf-m)0.54 (kgf-m)

0.54 (kgf-m)0.36 (kgf-m)

60min.

POWER CHART

5

Page 7: HIGH EFFICIENCY VERTICAL MACHINING CENTER … efficiency vertical machining center. high efficiency vertical machining center high efficiency vertical machining center 1. ... 3.5 sec

Unit : mm inch

1,120 44.09"

520

20.4

7"

3 0.

12"

31 1

.22"

18 0.71"

32 1.26"

H8

100

3.9"

100

3.9"

100

3.9"

100

3.9"

60 2.4"

60 2.4"

0.5

0.02

"13 0.51

"

30º

▼ Table size

T-slots ►

2,600 102.36”

3,020 118.9”

(CTS

/HE

IDE

NH

AIN

: 3,0

10 1

18.5

” )

2,44

5 96

.26”

2,43

2 95

.75”

2,87

2 11

3.07

2,74

0 10

7.87

3,41

5 13

4.45

675

26.5

7”

1,350 53.15”

2,01

3 79

.25”

TABLE SIZE & DIMENSIONS▌EV1020A

10,000rpm

kW

7.49

6.39

4.88

kgf-mkW

7.5

9.810.511.5

10

1212.5

13.41

16.0916.76

kW

2.2

7.5

11

2.951.5 2.01

10.06

14.75

cont.

S6-60%

S6-40%

cont.

S6-60%

S6-40%

cont.

S6-60%cont.

S6-60%

1.17 (kgf-m)0.97 (kgf-m) 0.95 (kgf-m)

0.73 (kgf-m)

1.02 (kgf-m)

1,500 9,000

8.14

6.50

58.88

47.02

kgf-m

10,000rpm9,8001,500

2.38kgf-m

10,000rpm 2,000 4,500 8,0001,500

OPTION OPTIONFANUC

cont.

cont.cont.

1.62kgf-m

kgf-m kW

5.5

3.7

7.5

7

5

103.57

2.68

4.87

Ib-ft

25.82

19.38

35.23

Ib-ft

46.22

35.3

54.18

SPINDLE SPEED POWER TORQUE SPINDLE SPEED POWER TORQUE SPINDLE SPEED POWER TORQUESPINDLE SPEED POWER TORQUESPINDLE SPEED POWER TORQUE

HP

15.4

13.114

10

HP

STANDARD

Ib-ftIb-ft

7.14

4.87

51.64

35.23

3.65 26.40

kgf-m Ib-ft

25.82

35.23

10

7

HPHPHPkgf-m kW

7.53.57

4.87

5.5

2,0001,500 4,500

0 00.36 (kgf-m)

15min.

cont.

60min.

0.54 (kgf-m)

15min.

cont.60min.

60min.

60min.

15min.

15min.

HEIDENHAINHEIDENHAIN CTS

cont.

30min.

1,500 4,000    10,000rpm

L H

FANUC CTSFANUC

0.21 (kgf-m)0.15 (kgf-m)

0.73 (kgf-m)0.54 (kgf-m)

0.54 (kgf-m)0.36 (kgf-m)

60min.

Page 8: HIGH EFFICIENCY VERTICAL MACHINING CENTER … efficiency vertical machining center. high efficiency vertical machining center high efficiency vertical machining center 1. ... 3.5 sec

■ Tool Kit■Work Lamp■ Pilot Lamp■ Hand-held Coolant Gun■ Hand-held Air Gun■ Spindle Air Blast■ Cutting Air Blast■ Spindle Air Seal■ Central Lubrication System■ Guideway Cover on X/Y/Z■ Chip Enclosure■ Screw Type Chip Auger■ Leveling Blocks and Bolts■ Mechanical, Electrical, and Operating Manuals■ Heat Exchanger in Electrical Cabinet

■ Safety Door■ CE■ Coolant through Spindle System form A/20bar■ Chip Conveyor■ Spindle Cooling System■ 4th Axis Rotary Table■ Automatic Power Off System■ Auto Tool Length Measurement System■Workpiece Measurement System■ Data Server■ Oil Skimmer■ Heavy Duty Coolant System■ Circular Coolant Nozzle■ Full Chip Enclosure■ Optical Scale■ Oil Mist Coolant System■ Oil Hole Holder Function

SPINDLESpindle Speed 45~10,000rpmSpindle Power (opt.) 5.5/7.5kW (7.5/11kW) 7.4/10HP (10/14.8HP)Spindle Taper BT40

TRAVEL X-axis Travel 1,020mm 40.2"Y-axis Travel 520mm 20.5"Z-axis Travel 540mm 21.3"Distance Between Spindle Nose & Table Top 140mm~680mm 5.5"~26.8"

TABLETable Size 1,120 x 520mm 44.1" x 20.5"

No. T-Slots x Size x Pitch 5 x 18mm x 100mm 5 x 0.7" x 3.9"

Max. Load on Table 500kg 1,100 lb FEEDRATE

Rapid Feedrate 36/36/24 m/min. 1,417/1,417/945ipm

Cutting Feedrate 1~10,000mm/min. 0.04~394ipmATCTool Magazine Capacity (opt.) 24T (30T)Max. Tool Weight (per piece) 6kg 13.2 lb

Max. Tool Length (opt.) ø90 x 300mm (ø76 x 300mm)ø3.54" x 11.81" (ø2.99" x 11.81")

ACCURACY ISO 10791-4 JIS B 6338 (300mm)

Positioning A 0.010mm 0.00039" 0.003mm 0.00012"

Repeatability R 0.007mm 0.00028" ±0.002mm ±0.00008"

GENERALPneumatic Supplier 5.5kg/cm2 78.2psiPower Consumption 26.5kVA (30kVA)Machine Weight 5,350kg 11,795 lb

HIGH EFFICIENCY VERTICAL MACHINING CENTER

SPECIFICATIONS

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.Tel : +886-4-2562-3211Fax: +886-4-2562-6479Web Page: Email:

SHENGANG

Vertical Machining Center

Horizontal Machining Center

CNC Turning Center

FP High Precision High Performance Die Mold Vertical Machining Center

FP55A, FP66A, FP100A

FV High Speed High Performance Vertical Machining Center

FV56T, FV56A, FV85A, FV102A, FV125A

XV High Performance Vertical Machining Center

XV560A, XV1020A, XV1250A

MV High Performance High Rigidity Vertical Machining Center

MV66A, MV76A, MV86A, MV106A, MV138B, MV168A/B

FX 5-Axis Vertical Machining Center

FX350A

NSV Ultra High Performance Vertical Machining Center

NSV66A, NSV85A, NSV102A

NDV High Precision Die Mold Vertical Machining Center

NDV66A, NDV85A, NDV102A

DCV Advanced Double Column Vertical Machining Center

DCV2012A/B, DCV3016B, DCV4016B, DCV4025B

GT High Performance Geo Turning CenterGT-200A/B/MA, GT-250A/B/MA, GT-300A/B/MA/LB, GT-380A/B/LA/LB

TC High Performance High Precision CNC LatheTC-26, TC-26L, TC-36, TC-36W

H High Production Dual Drive Horizontal Machining CenterH500A/B, H630B, H800B, H2612B

HMC

INTEGRATIONAND SOLUTIONS

VMC

CNCLATHES

PRO

DU

CT

LIN

ES

TV Heavy Duty Vertical Machining Center

TV116B, TV146A/B, TV158B, TV188B, TV2110B, TV2610B

WV Ultra Wide High Performance Vertical Machining Center

WV108A/B

NFV High Performance Vertical Machining Center

NFV85A, NFV102A

NT High Performance Mill-turn Multi-tasking CenterNT-2000Y/SY

Integrated Operation Control System

Spindle Thermal Compensation System Automation Solutions

5M1E003-00

14001

認可登錄

■ 8.4” TFT Color Display■ AI APC with 20 Blocks Look Ahead■ G-Code Mirror Image ■ Helical Interpolation■ Rigid Tapping■ Large Program Capacity with 1,280 Meters of Memory■ 400 Pairs Tool Offset■ 400 Total Registered Programs■ 48 Pairs of Workpieces Coordinate System■ HRV Control■ Extended Parts Program Editing (Cut, Copy, and Paste)■ Extensive Alarm Description■ Tool Offset

and More....

STANDARD ACCESSORIES

OPTIONAL ACCESSORIES

122009-E02-2000

Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference.