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High Performance Materials Premium Supplier of Engineering Plastics Durethan ® high modulus EF and XF grades
Alexandre Keith TamuraIII Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
2 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
� Lanxess in general
� Introduction to HPM
� HiAnt Engineering Services
� Product Portfolio
� Durethan high modulus EF and XF grades
Agenda
3 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Lanxess in general
4 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
LANXESS – a globally operating specialty chemicals c ompany
Specialty chemicals company
� Spin-off from Bayer in 2004
� Specialty chemicals portfolio: plastics, rubber, intermediates and specialty chemicals
Global success story
� 52 sites worldwide
� Approximately 16,200 employees in 29 countries
� Global sales of € 7.9 billion in 2015
Strategy of profitability and resilience
� Enhancing its leading position in mid-sized markets
5 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Global presence
Asia/PacificGermany
Latin America
EMEA(without Germany)
North America
29
1726
11
Sales per region (2015, in %)
Employees per region(2015, in %)
Asia/Pacific Germany
Latin America
EMEA(without Germany)
North America
9
4518
8
20
17
Global production network
*
* Intend to stop production of EPDM rubber in Marl by the end of 2015
Sydney (AU)
Ningbo (CN)
Qingdao (CN)
Toyohashi (JP)
Cabo de Santo Agostinho (BR)
Sarnia (CA)
PortJérôme (FR)
Antwerp (BE)
Zwijndrecht (BE)
Dormagen (DE)
Leverkusen (DE)Hamm-Uentrop (DE)
Krefeld-Uerdingen (DE)
Wuxi (CN)
Nagda (IN)
La Wantzenau(FR)
Bitterfeld (DE)
Filago (IT)
Branston (UK)
Porto Feliz (BR)
Burgettstown (US)
Mannheim (DE)
Zárate (AR)
Greensboro (US)
Chardon (US)
Burzaco (AR)
Changzhou (CN)
Singapore (SG)
Gastonia (US) Lipezk (RU)
Triunfo (BR)
Liyang (CN)
Duque de Caxias (BR)
Bushy Park (US)
Baytown (US)
Geleen (NL) Brunsbuttel (DE)
Marl (DE)
Jhagadia (IN)
Rustenburg (ZA)
Merebank (ZA)Newcastle (ZA)
Nantong (CN)
Little Rock (US)
Merlo (AR)
Pittsburgh(US)
Brilon (DE)
Orange (US)
Epierre (FR)
Vilassar de Mar (ES)
6 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Offering solutions for global megatrend challenges
Mobility Urbanization
Agriculture Water
7 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
� Material ProtectionProducts
� Inorganic Pigments
� Rhein Chemie Additives
� Leather
� Liquid Purification
Technologies
� Tire & Specialty Rubbers
� High Performance
Elastomers
� High Performance Materials
� Advanced Industrial Intermediates
� Saltigo
The “new” LANXESS
New segment structure as of Q2 2016
Performance Chemicals ARLANXEO*High Performance MaterialsAdvanced Intermediates
* Fully consolidated in the first three years
8 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Introduction to HPM
9 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
� Customers: ~ 600
� Employees: ~ 1500
� Market position: Among global top 5
� Engineering plastics based on Polyamide (PA) and Polybutylene terephthalate (PBT), continuous fiber-reinforced thermoplastic composite sheets
� High-end development service package
Applications
Products & Brands
Facts
High Performance Materials (HPM) -Leading supplier of engineering plastics
10 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
� HPM offers a wide range of high-tech plastics to core industries (e.g. automotive, electronics, construction etc.)
� Global network guarantees market and customer proximity
� Global quality guaranteed by uniform production standards worldwide
� Security of supply by backwards integration into strategic raw materials
� Drive innovation to provide tailored activities and services
A reliable partner - worldwideHPM global compounding network Site for upstream integration
São Paulo, BR
Krefeld-Uerdingen, DE
Gastonia, US
Hamm-Uentrop, DEAntwerp, BE
Pittsburgh, US
Porto Feliz, BR Mumbai, IN
Jhagadia, IN
Hong Kong, CN
Wuxi, CNBrilon, DE
Product and application development center
Strong setup to serve markets worldwide
Dormagen, DE
11 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Photo Porto Feliz site
IPG
RCH
HPM
12 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Porto Feliz plant – Production Capability
� State of the art compounding plant
� Capacity : 20 kt
� Product range :
� Compounds of Polyamide 6, Polyamide 66 and Polybutyleneterephthalate
� Glass reinforced, un-reinforced, flame retardant and color grades
� Fully automated production facility state of the art laboratory equipment
� Warehouse with 1.000 storage positions
� Shift system 24 / 5
13 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
HPM Compounding Plant, Porto Feliz
� Plant overview � Warehouse
� Bagging machine � Waste water treatment
14 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Process Description of the Core Process
Classifier+cooler
pelletizer
waterbath
Polymeradditives
Glass fiber / minerals
Gravimetric feeding
Trockner
Puffer
Interm.silos
FPsilos
Polyamid / PBT – Compounds (finished ptoduct)
Base resin + glass fiber +additives
box Finished productsilo
15 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Our customers benefit from an efficient value chain combined with high-end engineering
* Caprolactam is the starting material for the polymerization of polyamide 6
Excellent product andapplication development
Top quality and high security of supply combined wi th technical expertise
Engineering know-howRaw materials
� Cyclohexane� Sulfur� Ammonia
� Glass fibers
� Caprolactam*� Polyamide� Polybutylene
terephthalate
HPM intermediates Engineering plastics/Advanced composites
Polyamide (PA)-basedengineering plastics
Polybutylene terephthalate(PBT)-based engineering plastics
Continuous fiber-reinforced thermoplastic composites
Engineering know-how for all stages of advanced component development – integral to added value compounds business
16 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
� Technology upgrade (performance)
� Fuel and CO2 reduction (“green”)
� Design freedom
� Increasing safety
� Cost savings (integration of elements)
� Reducing time to market
HPM solutions as enablerAutomotive industry focus
� Lightweight / ultra lightweight structures
� Under-the-hood and powertrain components
� New applications to enable e-mobility
Development partner for the automotive industry
17 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
� Ecological aspectsHalogen free, recycling, renewable
� MiniaturizationReduce space, higher electronic packaging density
� Safety & reliability E-mobility, new fire standards
HPM solutions as enablerE&E industry trends
� A wide range of FR grades (halogen and non-halogen)
� Extensive technical service, e.g. additional tests for UL Yellow Card, VDE certificate, mechanical values, electrical values and coordination of fire tests
� New concepts for LED lightings
Development partner for the E&E industry
18 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Application DevelopmentProduct Development
� Material and recipe development and management
� OEM approval management
� Product listings and certifications
� Intellectual property management
� Development of new application fields
� Technology scouting, technical marketing
� Project management
� Technical communication
� Proximity to customers
Product and Application Development
19 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Processing LabComputer Aided Engineering (CAE)
� Development and application of advanced CAE tools to predict component performance
� Processing simulation (injection molding process, forming simulation)
� Structural simulation, integrative simulation
� Design optimization, topology optimization
� Development of material/process combinations− Composite technology− Fluid injection technology− Foaming (e.g. MuCell)
� Compounding of development products and sample molding
� Processability screening
Customer Engineering Services
20 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
RDTC** WuxiMaterial Testing DOR
Performing tests for CAE *-relevant material data:
� Equipment: 6 special material testing machines (for creep, fatigue and tensile tests)
� Technology driven
Performing tests for standardized material data :
� 3 testing engineers, 18 testing technicians
� Equipment: 1 injection molding machine and 18 standard testing machines
� 380.000 injection molded test specimens per year
� 67.000 mechanical, physical and rheological tests per year
Material Testing
* Computer Aided Engineering
** Research and Development Testing Center
21 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Hong Kong
Dormagen
Part Testing
Serving our customers with specialized tests according to customer needs and for simulation:
� Durability tests, creep and fatigue (pressure variation test (PVT), vibration test, ageing, etc.)
� Static mechanical tests (burst pressure, leakage, tension, compression and torsion test)
� Crash tests (backfire, stone impact and drop test)
� Welding (IR, vibration and ultrasonic)
� Analytical failure analysis
� Part Testing
� Service-hub for EMEA & AMS
� 3 testing technicians
� Service-hub for APAC & INDIA
� 1 testing engineer
� 1 testing technician
22 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Expertise for all stages of advanced component deve lopment
HPM stands for high-end materials and in-depth engi neering know -how at its best
� Material development:Tailored material solutions
� Concept development:Leading in lightweight technology developments
� Computer Aided Engineering:Top-notch simulation methods
� Part testing: State-of-the-art testing facilities
� Processing:Development of material process combinations for new applications
23 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
HiAnt ®: Enabling innovative solutions with comprehensive customer support during all development stages
Feasibility study Detaileddevelopment Testing ProductionTooling
Material Development
Concept Development
ProcessingProcessing
Part Testing
Computer Aided Engineering
24 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Expertise in different industries and customer cooperations translate into new applications
Cost and performance optimized solutions ready for series production
Lightweight solutions to enable mobility trends –innovative, flexible, fast
High-performance materials and high-end engineering know-how at its best
Smart solutions for a sustainable future of mobilit y –energized by LANXESS
�
�
�
�
25 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
HPM’s hero brand Durethan ® – outstanding features with great potential for innovation
Characteristics
Main brand
Benefits
� Enabling components of particular high technical demands − Withstanding substantial mechanical stresses, yet, excellent
reliability in continuous use� Ideal material for lightweight design
− Reducing the vehicle’s weight and fuel consumption
� Engineering thermoplastic polymers based on polyamide 6 and 66
� Excellent mechanical strength and stiffness with good electrical insulating properties
� Impressive resistance to heat, chemical and abrasion
� Exceptionally easy-flowing polyamide 6 with glass fiber contents up to 60% (Durethan® EasyFlow/XtremeFlow)
26 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
High Performance MaterialsDurethan Portfolio – Main Category Groups
� The Durethan portfolio contains:
− Durethan B (PA6, CPA based)
− Durethan A (PA66 based)
� Besides standard products (e.g. Durethan BKV30H2.0), HPM offers a portfolio of advanced and performance products suited to fulfill special customer requirements.
� Additionally, HPM serves customers with products customized for special processing technologies, such as :
− MuCell, e.g. BKV35CXH2.0
− GIT, e.g. AKV30GITH2.0
� For advanced injection moulding processing, HPM offers easy flow (EF) and extreme flow (XF) grades.
Feature Selected Product Example
Blow Molding Durethan BC550Z DUSXBL
Electrical conductivity Durethan BCF30XH2.0
Extreme Crash Performance / Toughness Durethan BKV240H2.0XCP
Extreme Temperature Stability Durethan BKV35XTS1
Extreme Welding performance Durethan BKV30XWPLT
Flame Retardancy Durethan BG30FN05
High Stiffness Durethan BKV60XF
Hydrolysis Resistance Durethan DPAKV50HRH2.0
Improved Light/Weather Resistance Durethan BKV30GW1
Improved Surface Quality Durethan BKV30GH2.0
Thermal conductivity Durethan BTC65H3.0EF
27 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
HPM’s hero brand Pocan ® – recognized for its innovative and outstanding features
� Engineering thermoplastic polymers based on polybutylene terephthalate (PBT) and blends
� Excellent resistance to heat and chemicals
� Powerful flame-retardant (FR) modifications
� Outstanding slip properties and high abrasion resistance
� Low susceptibility to stress cracking and low moisture absorption
Characteristics
Main brand
Benefits
� Injection molding grades and extrusion grades� Combination of dimensional stability, mechanical properties and FR-
package delivers optimal performance for E/E applications, certifications and listings at hand
� Functional integration (e.g. clips, fasteners and mounts) facilitates subsequent component installation, cut production costs
28 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
High Performance MaterialsPocan Portfolio – Main Category Groups
� The Pocan portfolio contains:
− Pocan (PBT)
− Pocan Blends (PBT+PET, PBT+PC, PBT+ASA…)
� Besides standard products (e.g. Pocan B3235), HPM offers a portfolio of advanced and performance products suited to fulfill special customer requirements.
� HPM offers a state of the art FR-PBT portfolio including halogenfree solutions with excellent UL-listings.
� For advanced injection moulding processing, HPM offers extreme flow (XF) grades.
Feature Selected Product Example
General Purpose FR and Non-FR Pocan BF4232 and B3235
Reduced warpage FR and Non-FR Pocan DPCF2200 and A3131
Higher heat resistant Pocan T7141
Higher toughness FR and Non-FR Pocan B4222Z and TS3221
Thin wall application FR and Non-FR Pocan KU2-7503/1 and B1205XF
Halogen free FR Pocan BFN4231
Improved surface quality Pocan T7391
Improved UV-resistance Pocan T7331POS151
Food contact Pocan B1501
Light reflection Pocan B7375
Laser direct structuring Pocan DPT7140LDS
29 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
HPM’s hero brand Tepex ® – continuous fiber reinforced thermoplastic composite sheets
� Tepex® are custom-made plastic composite sheets consisting of continuous-fiber-reinforced compound materials with a thermoplastic polymer matrix
� Excellent mechanic properties due to their reinforcement with glas-, carbon or aramid fibers
� The plastic/plastic hybrid technology combines Tepex® with Durethan® injection molding
Characteristics
Main brand
Benefits
� Suitable for volume production
� Guarantees resource efficient processing
� Easy to recycle
� Great potential for lightweight design
31 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
short cycle times
simpler molds / less gates
reduction of material quantity
Durethan ® EF and XF PortfolioAdvantages of EF and XF grades
Processing advantages
Better flowability enables:
� lower processing temperatures
� longer flow path
� reduced wall thickness
� better surface quality
� lower warpage
� injection molding machines with
lower clamp force
� less tool and machine wear
Cost advantages
short cycle times
simpler molds / less gates
reduction of material quantity
smaller machine size or multiple tools
possible with same machine size
less maintenance required
32 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Durethan ® high modulus EF and XF grades
33 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
0
50
100
150
200
250
DurethanBKV30
GF30
DurethanBKV30EF
GF30
DurethanBKV30H2.0XF
GF30
DurethanBKV60EFDUS060
GF60
DurethanBKV60XF
GF60
[%]
Flowability(from flow spiral, 8x2 mm²)
Strength Stiffness
Polyamide compounds with increased flowability
� Longer flow path
� Reduced cycle time
� Less energy consumption
� Reduced costs
Highly reinforced polyamide compounds
� Lower viscosity enables higher GF reinforcement
� High stiffness (modulus)
� High strength
Ideal for light weight applications
Durethan ® EF and XF PortfolioAdvantages of EF and XF grades
Increased Flowability High modulus materials + increased flowability (only XF)
Progression of key properties
34 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Durethan ® BKV60XF – Flowability in comparison with BKV60EF and BKV30 – Flow spiral
Flowability under near real-life conditions?
Durethan ®
BKV60EF285 mm
Durethan ®
BKV60XF349 mm
Durethan ®
BKV30H2.0295 mm
Flow spiral: 8 x 2 mm²Melt temperature: 290 °CMoisture content of granules: 0,06 - 0,07%
Melt viscosity at 280 °C
-4% +18%
visc
osity
shear rate
� Durethan® BKV 60 XF exhibits a significant advantage in flowability in flow spiral test.
35 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
� Mold cavity: 400 x 250 x 1,5 mm³� Film gate� Equal melt and mold temperature as well as
pressure ratios
Durethan ® BKV 60 XF –Flowability dependent on moisture content
Test setup
224
239,7
250,5
264
283,9281,5
310,5319 322
329,5
342,5
200
220
240
260
280
300
320
340
360
0 0,05 0,1 0,15 0,2F
low
leng
th [m
m]
Moisture content [%]MT: 280°CWT: 80°C
BKV30H2.0(PA6 GF30)
BKV60EF(PA6 GF60)
BKV60XF(PA6 GF60)
~ 3
30 m
m
BKV60EF vs. BKV60XF
BKV60EF
BKV60XF
36 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Tensile test – strain at break f(T)Tensile test – Modulus f(T)
Durethan ® BKV60XF –Temperature dependency of mechanical properties
Temperature [°C]
0
2500
5000
7500
10000
12500
15000
17500
20000
22500
[MP
a]
BKV60 EF
BKV60 XF
Temperature [°C]
0
1
2
3
4
5
6
7
[%]
BKV60 EF
BKV60 XF
37 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Durethan ® BKV60XF –PA6 GF60 with very good surface quality
Injection speed / Surface qualityBKV 30 H2.0(PA6 GF30)
BKV 60 EF(PA6 GF60)
BKV 60 XF(PA6 GF60)
Injection speed
10 mm/s
30 mm/s
50 mm/s
70 mm/s
90 mm/s
� Trend: increased injection speed usually enhances the surface quality
� Achievable surface quality decreases with increasing thermal conductivity / solidification rate
� BKV60XF exhibits very good surface quality due to excellent flowability and delayed crystallization
Influence factors
38 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Durethan ® BKV60XF –Excellent long-term temperature resistance
0
50
100
150
200
250
0 500 1000 1500 2000 2500 3000 3500
Tens
ile s
tres
s at
bre
ak [
MP
a]
Storage duration [h]
Tensile test (DIN EN ISO 527)after heat aging
BKV 60 XF,heat aging at 160 °C
BKV 60 XF,heat aging at 180 °C
39 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Durethan ® BKV60XF –Mold proving full plastic front end
DPBKV60H2.0EF
� High stiffness and strength
� Good flowability
Durethan ® BKV60XF
� Melt temperature 30 °C lower
� Additionally, filling pressure was decreased by 30 %
� Significantly enhanced
surface quality
Standard material Advantages XFPart
Full plastic frontend
40 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
The new XF-Generation with e Xtrem good Flowability –Durethan ® BG60XXF
� PA 6 (GF+GB)60
� Excellent flowability (similar to BKV60XF)
� Low warpage, (further) improved surface quality
� Tablet back cover, arm rest, exhaust lamellas
0,25 0,2
0,650,8
0
0,2
0,4
0,6
0,8
1
BG60XXF BKV60XFS
hrin
kage
[%]
Gesamtschwind. längs Gesamtschwind. quer
Plate 150*105*3 mm³, 280/80 °C
0,32
0,21
0,34
0,5
0,37
0,25
0,34
0,54
0
0,2
0,4
0,6
BG60XXF BKV60XF
Shr
inka
ge [
%]
Molding shrinkage parallel Molding shrinkage transverseTotal shrinkage parallel Total shrinkage transverse
Plate 60*60*2 mm³, 280/80 °C
Durethan ® BG60XXF
Total shrinkage parallel Total shrinkage transverse
Durethan ® TP202-035 900116 (new “AKV60XF”) –New PA66 Xtreme Flow high modulus grade
� PA66 GF60
� TP202-035 (“AKV60XF”)
� Xtreme flowing
� High modulus (20 GPa), strength (235 MPa) & HDT
� Permanent use temperature up to 180 °C
� For structural as well as UTH applications material with good mechanical properties as well as good flowability are required
� AKV60XF exhibits similar mechanical properties in static tests as BKV60XF
Product description
� Structural parts
� UTH
Motivation
Flow curve at 290 °C
Possible applications
10
100
1000
10 100 1000 10000visc
osity
[Pas
]
shear rate [1/s]
AKV30H2.0
AKV50H2.0
TP202-035
42 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Comparison of Durethan ® high modulus
EF and XF grades *
* using guide values
43 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Comparision PA66 GF50 and PA6 GF50
AKV50H2.0 (PA66 GF50)
BKV50H2.0(PA6 GF50)
BKV50H2.0EF(PA6 GF50)
Tensile modulus[MPa]
d.a.m. 16100 16300 16200
cond. 10200 9800 9800Tensile stress[MPa]
d.a.m. 230 220 215
cond. 160 140 140Tensile strain[%]
d.a.m. 2,6 3 2,7
cond. 4 5 3,5Izod impact strength[kJ/m²]
d.a.m. 90 90 85
cond. 90 90 80Notched Izod impact strength [kJ/m²]
d.a.m. 15 20 17
cond. 20 25 20
Moisture uptake 23 °C, 50% r.h, [%] 1,4 1,5 1,5
HDT-A (1,80 MPa) [°C] 247 210 210
020406080
100120140
Tensilemodulus,
d.a.m.Tensile
modulus, cond.
Tensile stress,d.a.m.
Tensile stress,cond.
Tensile strain,d.a.m.
Tensile strain,cond.
Izod impactstrength, d.a.m.
Izod impactstrength, d.a.m.
Notched Izodimpact
strength, d.a.m.
Notched Izodimpact
strength, d.a.m.
Moistureuptake
HDT-A
AKV50H2.0(PA66 GF50)
BKV50H2.0(PA6 GF50)
BKV50H2.0EF(PA6 GF50)
[%]
44 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Comparision PA66 GF60 and PA6 GF60
AKV60XF(PA66 GF60)
BKV60XF (PA6 GF60)
BKV60H2.0EF(PA6 GF60)
Tensile modulus[MPa]
d.a.m. 20000 20200 20000
cond. 13300 13000 12000Tensile stress[MPa]
d.a.m. 235 215 225
cond. 145 140 145Tensile strain[%]
d.a.m. 1,5 2,3 2,4
cond. 2,7 2,8 3,5Izod impact strength[kJ/m²]
d.a.m. 70 80 80
cond. 60 75 80Notched Izod impact strength [kJ/m²]
d.a.m. 14 15 16
cond. 12 18 20
Moisture uptake 23 °C, 50% r.h, [%] 1,2 1,3 1,3
HDT-A (1,80 MPa) [°C] 250 208 213
020406080
100120140160
Tensilemodulus, d.a.m.
Tensilemodulus, cond.
Tensile stress,d.a.m.
Tensile stress,cond.
Tensile strain,d.a.m.
Tensile strain,cond.
Izod impactstrength, d.a.m.
Izod impactstrength, d.a.m.
Notched Izodimpact strength,
d.a.m.
Notched Izodimpact strength,
d.a.m.
Moisture uptake
HDT-A
AKV60XF(PA66 GF60)
BKV60XF(PA6 GF60)
BKV60H2.0EF(PA6 GF60)
[%]
45 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Durethan ® high modulus EF and XF grades
with carbon fiber
46 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Durethan ® BCF30H3.0EF (CF30) vs. DPBKV60H2.0EF (GF60) Comparison of stiffness and strength
[MPa][MPa]
BCF30H3.0EF shows higher stiffness than DPBKV60H2.0EF
BCF30H3.0EF shows slightly lower strength than DPBKV60H2.0EF
20500 20000
2300020500
0
5000
10000
15000
20000
25000
Tensile modulus Flexural modulus
DPBKV60H2.0EF BCF30H3.0EF
230
370
230
350
0
50
100
150
200
250
300
350
400
Stress at break Flexural strength
DPBKV60H2.0EF BCF30H3.0EF
47 III Congreso Sudamericano de Composites, Poliuretano y Plásticos de Ingeniería, 19th October 2017
Durethan ® BCF30H3.0EF (CF30) vs. DPBKV60H2.0EF (GF60) Weight specific stiffness and strength
[MPa*dm 3/kg][MPa*dm 3/kg]
Significantly lower densitiy of BCF30H3.0EF (1,262 vs. 1,7 kg/dm 3) results in better weight specific performance.
12059 11765
18225
16244
0
5000
10000
15000
20000
Tensile modulus Flexural modulus
DPBKV60H2.EF BCF30H3.0EF
135
218
182
277
0
50
100
150
200
250
300
Stress at break Flexural strength
DPBKV60H2.0EF BCF30H3.0EF