high performance trunnion mounted ball...
TRANSCRIPT
HIGH PERFORMANCETRUNNION MOUNTED BALL VALVE
PED
1354
TRUNNION MOUNTED BALL VALVE
One of the major causes for minor leakage is the polymer seat becoming loose due to ambient temperature changes during the year. ROTEX trunnion valve seat has a unique feature. The seal is held in a tapered groove which ensures that it never ejects out. The secondary soft seal is an assurance for working under vacuum. The combination soft seal avoids minor leakage completely by sealing the seat ring and the polymer seat itself.
2
Patents Applied
Does your valve leak due to loosening of seat insert?
ROTEX PATENTED RING PROVIDES ZERO LEAK!!!- Soft seats are locked in a unique groove which will ensure lifetime gripping- Static seat elastomer to ensure zero leak
Does your valve leak under vacuum?
ROTEX DUAL SEAL SEAT RING PROVIDES TIGHT SEALING!!!- Unique thrust mechanism to load Graphoil seal- Soft seal to ensure zero leak
Does your valve leak due to external trunnion pin?
ROTEX INTERNAL TRUNNION PLATE PROVIDES ZERO LEAK!!!- External trunnion pins are small and have smaller bearing, hence cannot take higher loads. ROTEX internal trunnion plates accommodate larger bearings.- External pin needs to puncture the body for installation, which is a Leakage point for a valve. ROTEX internal trunnion plate needs no puncturing of the body.
SEE HOW
ROTEX PATENTED AND GOOD DESIGN PRACTICE GUARANTEES PERFORMANCE!!!
Anti j ct TM
Seat
3
Patents Applied
TRUNNION MOUNTED BALL VALVE
4
Patents Applied
FEATURES
5
Fire Safe DesignIn case of fire, the non-metallic material will get decomposed or damaged due to high temperatures. Under pressure of the medium, the ball will push the seat retainer rapidly towards the ball to make the metal seat ring come in contact. The ball valve conforms to API 607, API 6FA and BS 6755.
Reliable Seat Sealing StructureThe seat sealing is realized through two floating seat retainers. They can float axially to block the fluid. The low pressure sealing of valve seat is realized by the pre-tightening of the spring, while the high pressure sealing is realized by the pressure of the medium itself.
Blow Out Proof StemThe stem adopts the blow out proof structure. The stem is designed with the footstep at its top so that after fixing the stem housing, the stem will not be blown out by the medium.
Emergency Sealing DeviceWhen the seat ring and the stem O-ring are damaged, the corresponding sealant can be injected by the sealant injection device to avoid medium leakage on the seat ring and stem.
Anti-Static StructureThe ball valve is provided with an antistatic design. A static charge channel is incorporated between the ball and the body, through the stem. This allows for discharge of static electricity produced during the opening and closing of the ball in the seat.
Unique Seat Retaining RingGraphoil seal ring on seat retaining ring is under constant upward force due to unique pressure angle on secondary seat ring. Upward thrust produced due to tapered surface always ensures tight sealing.
CAST TRUNNION PLATE DESIGN(2 PIECE CONSTRUCTION)
SERIES T40, T45#150 - #2500
TRUNNION MOUNTED BALL VALVE
6
TRUNNION MOUNTED BALL VALVE
CAST TRUNNION PLATE DESIGN(2 PIECE CONSTRUCTION)
SERIES T40, T45#150 - #2500
EXPLODED VIEW
DESIGN AND TESTING STANDARDS
REFERENCE STANDARD FOR DESIGN & MANUFACTURS ARE API - 6DVALVE FACE TO FACE DIMENSIONS AS PER API - 6D / ASME B 16.10VALVE FLANGE DIMENSIONS AS PER ASME B 16.5VALVE TESTING AS PER API - 6D / API - 598 / BSEN 12266 PART - I & II
7
TRUNNION MOUNTED BALL VALVE
FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION)
SERIES T60, T65#150 - #2500
8
TRUNNION MOUNTED BALL VALVE
FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION)
SERIES T60, T65#150 - #2500
EXPLODED VIEW
DESIGN AND TESTING STANDARDS
REFERENCE STANDARD FOR DESIGN & MANUFACTURS ARE API - 6DVALVE FACE TO FACE DIMENSIONS AS PER API - 6D / ASME B 16.10VALVE FLANGE DIMENSIONS AS PER ASME B 16.5VALVE TESTING AS PER API - 6D / API - 598 / BSEN 12266 PART - I & II
9
TRUNNION MOUNTED BALL VALVE
TRUNNION PLATE DESIGN(2, 3 PIECE CONSTRUCTION)
TRUNNION MOUNTED BALL VALVE
MATERIAL OF CONSTRUCTION
SERIES T40, T45, T60, T65 #150 - #2500
NOMINAL DIAMETER (IN) NPS 2" ~ 56"
NOMINAL PRESSURE CLASS 150 ~ CLASS 2500#
SR.NO.
PART DESCRIPTION MATERIAL DESCRIPTION
Carbon Steel Stainless Steel
MAT
ERIA
L O
F PA
RTS
STANDARDS USED
DESIGN AND MANUFACTURING API 6D
FACE TO FACE DIMENSIONS ASME B 16.10 , API 6D
TYPE OF CONNECTION FLANGE ASME B16.5/ ASME B16.47 BUTT WELDING ASME B 16.25
PRESSURE TEST API 598, API 6D, BSEN 12266 PART - I & II
1 BODY ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M
2 BODY ADAPTOR ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M
3 BALL ASTM A 216 GR. WCB + ENP ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M
4 SEAT ASTM A 216 GR. WCB + ENP ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M
5 STEM 17-4 PH
6 STEM HOUSING ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L
7 TRUNNION PLATE ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L
8 ISO PAD ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L
9 BEARING FOR 'T' PLATE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE
10 TRUNNION THRUST WASHER SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE
11 STEM THRUST WASHER PTFE
12 SEAT SPRING INCONEL X - 750
13 SEAT INSERT DEVLON / PTFE / PEEK
14 DOWEL FOR T-PLATE AISI 4140
15 DOWEL FOR HOUSING AISI 4140
16 KEY EN 8
17 O - RING FOR BODY VITON
18 O - RING FOR SEAT (PRIMARY) VITON
19 O - RING FOR SEAT (SECONDARY) VITON
20 O -RING FOR STEM VITON
21 O - RING FOR HOUSING VITON
22 GASKET FOR BODY GRAPHITE
23 GASKET FOR HOUSING GRAPHITE
24 GASKET FOR ISO TOP GRAPHITE
25 BODY STUD ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M
26 BODY NUT ASTM A 194 GR. 2H ASTM A 194 GR. 8 ASTM A 194 GR. 8M ASTM A 194 GR. 8 ASTM A 194 GR. 8M
27 CAP SCREW FOR HOUSING ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M
28 CAP SCREW FOR ISO TOP ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M
29 ANTISTATIC DEVICE Combined parts Combined parts Combined parts Combined parts Combined parts
30 DRAIN PLUG / BLEED VALVE Combined parts Combined parts Combined parts Combined parts Combined parts
31 HAND LEVER -
32 GEAR BOX -
10 *ROTEX specification are subject to change without prior notice.
Note: Materials not listed above can be offered on request.
GENERAL ARRANGEMENT
11
TRUNNION PLATE DESIGN(2, 3 PIECE CONSTRUCTION)
SERIES T40, T45, T60, T65 #150 - #2500
TRUNNION MOUNTED BALL VALVE
SERIES T40 #150 FB
SERIES T40 #300 FB
CAST TRUNNION PLATE DESIGN (2 PIECE CONSTRUCTION) DIMENSIONS
SERIES T45 #150 RB
SERIES T45 #300 RB
12
TRUNNION MOUNTED BALL VALVE
SIZE
150 # (FULL BORE) SERIES - T40
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
50 51 51 178 216 191 152.4 120.7 19.1 4 91.9 15.7 2 74.5 104.5 10 0.45 -
80 76 76 203 283 216 190.5 152.4 19.1 4 127 19.1 2 101 142.7 23 2 -
100 102 102 229 305 241 228.6 190.5 19.1 8 157.2 23.9 2 122 165 36 2 -
150 152 152 394 457 406 279.4 241.3 22.4 8 215.9 25.4 2 231.9 303.8 130 - 25
200 203 203 457 521 470 342.9 298.5 22.4 8 269.7 28.4 2 264.5 336.5 200 - 25
250 254 254 533 559 546 406.4 362 25.4 12 323.9 30.2 2 309 394 280 - 43
300 305 305 610 635 622 482.6 431.8 25.4 12 381 31.8 2 418 495.5 367 - 61
SIZE
150 # (REDUCE BORE) SERIES - T45
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
80 x 50 51 51 178 216 191 152.4 120.7 19.1 4 91.9 15.7 2 74.5 104.5 10 0.45 -
100 x 80 76 76 203 283 216 190.5 152.4 19.1 4 127 19.1 2 101 142.7 23 2 -
150 x 100 102 102 229 305 241 228.6 190.5 19.1 8 157.2 23.9 2 122 165 36 2 -
200 x 150 152 152 394 457 406 279.4 241.3 22.4 8 215.9 25.4 2 231.9 303.8 130 - 25
250 x 200 203 203 457 521 470 342.9 298.5 22.4 8 269.7 28.4 2 264.5 336.5 200 - 25
300 x 250 254 254 533 559 546 406.4 362 25.4 12 323.9 30.2 2 309 394 280 - 43
SIZE
300 # (FULL BORE) SERIES - T40
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
50 51 51 216 216 232 165.1 127 19.1 8 91.9 22.4 2 74.5 104.5 13 0.45 -
80 76 76 283 283 298 209.6 168.1 22.4 8 127 28.4 2 101 142.7 37 2 -
100 102 102 305 305 321 254 200.1 22.4 8 157.2 31.8 2 122 165 52 2 -
150 152 152 403 403 419 317.5 269.7 22.4 12 215.9 36.6 2 231.9 303.8 145 - 43
200 203 203 502 521 518 381 330.2 25.4 12 269.7 41.1 2 264.5 336.5 240 - 90
250 254 254 568 559 584 444.5 387.4 28.5 16 323.9 47.8 2 309 394 360 - 90
300 305 305 648 635 664 520.7 450.9 31.8 16 381 50.8 2 418 495.5 440 - 90
SIZE
300 # (REDUCE BORE) SERIES - T45
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
80 x 50 76 51 283 283 298 209.6 168.1 22.4 8 127 28.4 2 74.5 104.5 28 0.45 -
100 x 80 102 76 305 305 321 254 200.1 22.4 8 157.2 31.8 2 101 142.7 51 2 -
150 x 100 152 102 403 403 419 317.5 269.7 22.4 12 215.9 36.6 2 122 165 91 2 -
200 x 150 203 152 502 521 518 381 330.2 25.4 12 269.7 41.1 2 231.9 303.8 181 - 43
250 x 200 254 203 568 559 584 444.5 387.4 28.5 16 323.9 47.8 2 264.5 336.5 290 - 90
300 x 250 305 254 648 635 664 520.7 450.9 31.8 16 381 50.8 2 309 394 431 - 90
Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint, For # marked sizes gear operation also available. For * marked dimensions consult ROTEXSizes Other Than Specified Will Be Provided On Request
*ROTEX specification are subject to change without prior notice.
SERIES T40 #600 FB
SERIES T40 #900 FB
SERIES T45 #600 RB
SERIES T45 #900 RB
DIMENSIONS CAST TRUNNION PLATE DESIGN (2 PIECE CONSTRUCTION)
13
SIZE
600 # (FULL BORE) SERIES - T40
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
50 51 51 292 292 295 165.1 127 19.1 8 91.9 31.8 7 125 168.5 25 2 -
#80 76 76 356 356 359 209.6 168.1 22.4 8 127 38.1 7 165 225 65 5 17
#100 102 102 432 432 435 273.1 215.9 25.4 8 157.2 44.5 7 197 258 97 7 17
150 152 152 559 559 562 355.6 292.1 28.5 12 215.9 54.1 7 238 312.4 210 - 90
200 203 203 660 660 664 419.1 349.3 31.8 12 269.7 62 7 281.9 358.1 460 - 90
250 254 254 787 787 791 508 431.8 35.1 16 323.9 69.9 7 328.9 425.5 780 - 114
300 305 305 838 838 841 558.8 489 35.1 20 381 72.9 7 365 461.5 840 - 114
SIZE
600 # (REDUCE BORE) SERIES - T45
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
50 x 40 51 38 292 292 295 165.1 127 19.1 8 91.9 31.8 7 111 143 22 2 -
80 x 50 76 51 356 356 359 209.6 168.1 22.4 8 127 38.1 7 125 168.5 43 2 -
#100 x 80 102 76 432 432 435 273.1 215.9 25.4 8 157.2 44.5 7 165 225 88 5 17
#150 x 100 152 102 559 559 562 355.6 292.1 28.5 12 215.9 54.1 7 197 258 133 7 17
200 x 150 203 152 660 660 664 419.1 349.3 31.8 12 269.7 62 7 238 312.4 304 - 90
250 x 200 254 203 787 787 791 508 431.8 35.1 16 323.9 69.9 7 281.9 358.1 600 - 90
300 x 250 305 254 838 838 841 558.8 489 35.1 20 381 72.9 7 328.9 425.5 980 - 114
SIZE
900 # (FULL BORE) SERIES - T40
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
50 51 51 368 368 371 215.9 165.1 25.4 8 91.9 38.1 7 148.5 192 53 2 -
#80 74 74 381 381 384 241.3 190.5 25.4 8 127 38.1 7 165 224 85 5 17
#100 102 102 457 457 460 292.1 235 31.8 8 157.2 44.5 7 197 258 127 7 23
150 152 152 610 610 613 381 317.5 31.8 12 215.9 55.6 7 256 332 284 * 90
200 203 203 737 737 740 469.9 393.7 38.1 12 269.7 63.5 7 300 396 399 * 92
250 254 254 838 838 841 546.1 469.9 38.1 16 323.9 69.9 7 348 484.4 846 * 121
300 305 305 965 965 968 609.6 533.4 38.1 20 381 79.2 7 393 531 1111 * 121
SIZE
900 # (REDUCE BORE) SERIES - T45
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
50 x 40 51 38 368 368 371 215.9 165.1 25.4 8 91.9 38.1 7 111 143 34 2 -
80 x 50 74 51 381 381 384 241.3 190.5 25.4 8 127 38.1 7 148.5 192 59 2 -
#100 x 80 102 74 457 457 460 292.1 235 31.8 8 157.2 44.5 7 165 224 115 5 17
#150 x 100 152 102 610 610 613 381 317.5 31.8 12 215.9 55.6 7 197 258 170 7 23
200 x 150 203 152 737 737 740 469.9 393.7 38.1 12 269.7 63.5 7 256 332 348 * 90
250 x 200 254 203 838 838 841 546.1 469.9 38.1 16 323.9 69.9 7 300 396 783 * 92
300 x 250 305 254 965 965 968 609.6 533.4 38.1 20 381 79.2 7 348 484.4 984 * 121
Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint, For # marked sizes gear operation also available. For * marked dimensions consult ROTEXSizes Other Than Specified Will Be Provided On Request *ROTEX specification are subject to change without prior notice.
TRUNNION MOUNTED BALL VALVE
SIZE
150 # (FULL BORE) SERIES - T60
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION)
SERIES T60 #150 FB
DIMENSIONS
SERIES T65 #150 RB
Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint,For # marked sizes gear operation also available.For * marked dimensions consult ROTEX
14
TRUNNION MOUNTED BALL VALVE
150 152 152 394 457 406 279.4 241.3 22.4 8 215.9 25.4 2 241.3 312.4 150 - 25
200 203 203 457 521 470 342.9 298.5 22.4 8 269.7 28.4 2 269.2 340.4 240 - 25
250 254 254 533 559 546 406.4 362 25.4 12 323.9 30.2 2 307 379 344 - 25
300 305 305 610 635 622 482.6 431.8 25.4 12 381 31.8 2 357 433 469 - 25
350 337 337 686 762 699 533.4 476.3 28.5 12 412.8 35.1 2 398.8 515.6 758 - 57
400 387 387 762 838 775 596.9 539.8 28.5 16 469.9 36.6 2 459.7 576.6 998 - 114
450 438 438 864 914 876 635 577.9 31.8 16 533.4 39.6 2 497.8 696 1552 - 137
500 489 489 914 991 927 698.5 635 31.8 20 584.2 42.9 2 518.2 698.5 1807 - 220
600 591 591 1067 1143 1080 812.8 749.3 35.1 20 692 47.8 2 590 730 3250 - 296
750 735 735 1295 1397 - 984.3 914.4 35.1 28 857.3 74.7 2 702 856 5824 - *
900 874 874 1524 1727 - 1168.4 1022.4 41.1 32 1022.4 90.4 2 822 976 9041 - *
1000 976 976 1600 1850 - 1289.1 1200.2 41.1 36 1124 90.4 2 897 1051 13184 - *
1050 1020 1020 1689 1943 - 1346.2 1257.3 41.1 36 1193.8 96.8 2 937 1091 14975 - *
1200 1166 1166 1918 2172 - 1511.3 1358.9 41.1 44 1358.9 108 2 1052 1206 22065 - *
1400 1360 1360 2386 2386 2415 1746.3 1651 47.8 48 1574.8 124 2 1250 1450 34500 - *
SIZE
150 # (REDUCE BORE) SERIES - T65
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
150 x 100 152 102 394 457 406 279.4 241.3 22.4 8 215.9 25.4 2 214.1 274.3 107 - 25
200 x 150 203 152 457 521 470 342.9 298.5 22.4 8 269.7 28.4 2 241.3 312.4 177 - 25
250 x 200 254 203 533 559 546 406.4 362 25.4 12 323.9 30.2 2 269.2 340.4 292 - 25
300 x 250 305 254 610 635 622 482.6 431.8 25.4 12 381 31.8 2 307 379 399 - 25
350 x 250 337 254 686 762 699 533.4 476.3 28.4 12 412.8 35.1 2 307.1 379 522 - 25
350 x 300 337 305 686 762 699 533.4 476.3 28.5 12 412.8 35.1 2 357 433 516 - 25
400 x 300 387 305 762 838 775 596.9 539.8 28.5 16 469.9 36.6 2 357 433 566 - 25
400 x 350 387 337 762 838 775 596.9 539.8 28.5 16 469.9 36.6 2 398.8 515.6 847 - 57
450 x 350 438 337 864 914 876 635 577.9 31.8 16 533.4 39.6 2 398.8 515.6 940 - 57
450 x 400 438 387 864 914 876 635 577.9 31.8 16 533.4 39.6 2 497 677 1150 - 114
500 x 400 489 387 914 991 927 698.5 635 31.8 20 584.2 42.9 2 497 677 1239 - 114
500 x 450 489 438 914 991 927 698.5 635 31.8 20 584.2 42.9 2 497.8 696 1587 - 137
600 x 500 591 489 1067 1143 1080 812.8 749.3 35.1 20 692.2 47.8 2 518.2 698.5 2188 - 220
750 x 600 735 591 1295 1397 - 984.3 914.4 35.1 28 857.3 74.7 2 590 730 3667 - 296
900 x 750 874 735 1524 1727 - 1168.4 1022.4 41.1 32 1022.4 90.4 2 702 856 6713 *
*ROTEX specification are subject to change without prior notice.
SIZE
300 # (FULL BORE) SERIES - T60
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
SERIES T60 #300 FB
SERIES T65 #300 RB
FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION) DIMENSIONS
15
#80 76 76 283 283 298 210 168 22.4 8 127 28.4 2 199 259 62 - 14.5
100 102 102 305 305 321 254 200 22.4 8 157 31.8 2 214 275 99 - 14.5
150 152 152 403 403 419 318 270 22.4 12 216 36.6 2 241 312 160 - 43.9
200 203 203 502 521 518 381 330 25.4 12 270 41.1 2 269 340 343 - 32.9
250 254 254 568 559 584 445 387 28.5 16 324 47.8 2 329 425 449 - 89.8
300 305 305 648 635 664 521 451 31.8 16 381 50.8 2 381 478 654 - 89.8
350 337 337 762 762 778 584 514 31.8 20 413 53.8 2 399 516 988 - 113.8
400 387 387 838 838 854 648 572 35.1 20 470 57.2 2 a460 578 1000 - 219.5
450 438 438 914 914 930 711 629 35.1 24 533 60.5 2 497 677 1552 - 219.5
500 489 489 991 991 1010 775 686 35.1 24 584 63.5 2 518 699 2306 - 296.4
600 591 591 1143 1143 1165 914 813 41.1 24 692 69.9 2 648 828 3610 - 439.1
750 735 735 1397 1397 1422 1092 997 47.8 28 857 91.9 2 727 881 7190 - *
900 874 874 1727 1727 1756 1270 1168 53.8 32 1022 105 2 837 991 10733 - *
1000 976 976 1778 1778 1800 1238 1156 44.5 32 1086 114 2 970 1163 14333 - *
1050 1020 1020 1829 1829 1858 1289 1207 44.5 32 1137 119 2 1010 1203 16459 - *
1200 1166 1166 2020 2020 2049 1467 1372 50.8 32 1302 133 2 1135 1353 24935 - *
1400 1360 1360 2446 2446 2475 1708.2 1600.2 60.5 28 1517.7 153.9 2 1300 1480 38750 - *
SIZE
300 # (REDUCE BORE) SERIES - T65
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
#50 x 40 52 38 216 216 232 165 127 19.1 8 91.9 22.4 2 110 143 23 0.4 -
#80 x 50 76 51 283 283 298 210 168 22.4 8 127 28.4 2 149 192 40 0.4 -
#100 x 80 102 76 305 305 321 254 200 22.4 8 157 31.8 2 199 259 78 - 14.5
150 x 100 152 102 403 403 419 318 270 22.4 12 216 36.6 2 214 275 125 - 14.5
200 x 150 203 152 502 521 518 381 330 25.4 12 270 41.1 2 241 312 309 - 43.9
250 x 200 254 203 568 559 584 445 387 28.5 16 324 47.8 2 269 340 390 - 32.9
300 x 250 305 254 648 635 664 521 451 31.8 16 381 50.8 2 329 425 561 - 89.8
350 x 250 337 254 762 762 778 584 514 31.8 20 413 53.8 2 329 425 606 - 89.8
350 x 300 337 305 762 762 778 584 514 31.8 20 413 53.8 2 381 478 776 - 89.8
400 x 300 387 305 838 838 854 648 572 35.1 20 470 57.2 2 381 478 832 - 89.8
400 x 350 387 337 838 838 854 648 572 35.1 20 470 57.2 2 399 516 998 - 113.8
450 x 350 438 337 914 914 930 711 629 35.1 24 533 60.5 2 399 516 1128 - 113.8
450 x 400 438 387 914 914 930 711 629 35.1 24 533 60.5 2 460 578 1397 - 219.5
500 x 400 489 387 991 991 1010 775 686 35.1 24 584 63.5 2 460 578 1512 - 219.5
500 x 450 489 438 991 991 1010 775 686 35.1 24 584 63.5 2 497 677 2034 - 219.5
600 X 500 591 489 1143 1143 1165 914 813 41.1 24 692 69.9 2 518 699 2793 - 296.4
750 X 600 735 591 1397 1397 1422 1092 997 47.8 28 857 91.9 2 648 828 4512 - 439.1
900 X 750 874 735 1727 1727 1756 1270 1168 53.8 32 1022 105 2 727 881 8988 - *
Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint,For # marked sizes gear operation also available.For * marked dimensions consult ROTEX
*ROTEX specification are subject to change without prior notice.
TRUNNION MOUNTED BALL VALVE
SERIES T60 #600 FB
Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint,For # marked sizes gear operation also available.For * marked dimensions consult ROTEX
FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION) DIMENSIONS
SERIES T65 #600 RB
16
TRUNNION MOUNTED BALL VALVE
SIZE
600 # (FULL BORE) SERIES - T60
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
SIZE
600 # (REDUCE BORE) SERIES - T65
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
#50 52 38 292 292 295 165.1 127 19.05 8 91.95 25.4 7 148.6 192 34 2.3
#80 76 76 356 356 359 209.6 168.1 22.35 8 127 31.75 7 199 259 77 - 17
100 102 102 432 432 435 273.1 215.9 25.4 8 157.23 38.1 7 214.1 275 120 - 17
150 152 152 559 559 562 355.6 292.1 28.55 12 215.9 47.75 7 241 312 239 - 54
200 203 203 660 660 664 419.1 349.3 31.75 12 269.75 55.63 7 281.9 425 484 - 90
250 254 254 787 787 791 508 431.8 35.05 16 323.85 63.5 7 329 425 599 - 90
300 305 305 838 838 841 558.8 489 35.05 20 381 69.85 7 381 478 831 - 114
350 337 337 889 889 892 603.3 527.1 38.1 20 412.75 69.85 7 400 517 1387 - 220
400 387 387 991 991 994 685.8 603.3 41.15 20 469.9 76.2 7 459.7 577 1846 - 137
450 438 438 1092 1092 1095 743 654.1 44.45 20 533.4 82.55 7 524 699 2736 - 295
500 489 489 1194 1194 1200 812.8 723.9 44.45 24 584.2 88.9 7 518.2 699 3406 - 295
600 589 589 1397 1397 1407 939.8 838.2 50.8 24 692.15 101.6 7 622 776 3980 - 439
750 735 735 1651 1651 1664 1130 1022 53.85 28 857.25 114.3 7 805 998 8269 - *
900 874 874 2083 2083 2099 1314 1194 66.55 28 1022.35 123.95 7 915 1108 12557 - *
1000 976 976 2083 2083 2099 1321 1213 60.45 32 1111.25 158.75 7 1015 1233 18059 - *
1050 1020 1020 2083 2083 2099 1403 1283 66.55 28 1168.4 168.15 7 1055 1273 21067 - *
1200 1166 1166 2200 2083 2216 1594 1461 73.15 32 1333.5 188.98 7 1180 1398 31196 - *
1400 1360 1360 2586 2586 2615 1854.2 1695.5 85.9 32 1543.1 217.4 7 1350 1588 48470 - *
#50 x 40 52 38 292 292 295 165.1 127 19.05 8 91.95 25.4 7 110.7 142 24 1.8 -
#80 x 50 76 51 356 356 359 209.6 168.1 22.35 8 127 31.75 7 148.6 192 54 2.3 -
#100 x 80 102 76 432 432 435 273.1 215.9 25.4 8 157.23 38.1 7 199 259 83 - 17
150 x 100 152 102 559 559 562 355.6 292.1 28.55 12 215.9 47.75 7 214.1 275 161 - 17
200 x 150 203 152 660 660 664 419.1 349.3 31.75 12 269.75 55.63 7 241 312 328 - 54
250 x 200 254 203 787 787 791 508 431.8 35.05 16 323.85 63.5 7 281.9 379 559 - 90
300 x 250 305 254 838 838 841 558.8 489 35.05 20 381 66.55 7 329 425 649 - 90
350 x 250 337 254 889 889 892 603.3 527.1 38.1 20 412.75 69.85 7 329 429 731 - 90
350 x 300 337 305 889 889 892 603.3 527.1 38.1 20 412.75 69.85 7 381 478 914 - 114
400 x 300 387 305 991 991 994 685.8 603.3 41.15 20 469.9 76.2 7 381 478 1167 - 114
400 x 350 387 337 991 991 994 685.8 603.3 41.15 20 469.9 76.2 7 400 517 1415 - 220
450 x 350 438 337 1092 1092 1095 743 654.1 44.45 20 533.4 82.55 7 400 517 1510 - 220
450 x 400 438 387 1092 1092 1095 743 654.1 44.45 20 533.4 82.55 7 459.7 577 2131 - 137
500 x 400 489 387 1194 1194 1200 812.8 723.9 44.45 24 584.2 88.9 7 459.7 577 2501 - 137
500 x 450 489 438 1194 1194 1200 812.8 723.9 44.45 24 584.2 88.9 7 524 699 2941 - 295
600 X 500 589 489 1397 1397 1407 939.8 838.2 50.8 24 692.15 101.6 7 518.2 699 3428 - 295
750 X 600 735 589 1651 1651 1664 1130 1022 53.85 28 857.25 114.3 7 622 776 5324 - 439
900 X 750 874 735 2083 2083 2099 1314 1194 66.55 28 1022.35 123.95 7 805 998 10696 - *
*ROTEX specification are subject to change without prior notice.
SERIES T60 #900 FB
FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION) DIMENSIONS
SERIES T65 #900 RB
17
SIZE
900 # (FULL BORE) SERIES - T60
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
# 50 51 51 368 368 371 215.9 165.1 25.4 8 91.95 38.1 7 148.6 191.8 63 2 -
80 76 76 381 381 384 241.3 190.5 25.4 8 127 38.1 7 198.6 259 100 - 17
100 102 102 457 457 460 292.1 235 31.75 8 157.2 44.45 7 214.1 275.1 150 - 23
150 152 152 610 610 613 381 317.5 31.75 12 215.9 55.63 7 241 332 334 - 90
200 203 203 737 737 740 469.9 393.7 38.1 12 269.7 63.5 7 281.9 396 469 - 92
250 254 254 838 838 841 546.1 469.9 38.1 16 323.9 69.85 7 328.9 484.4 996 - 121
300 305 305 965 965 968 609.6 533.4 38.1 20 381 79.25 7 381 531 1342 - 137
350 324 324 1029 1029 1038 641.4 558.8 41.15 20 412.8 85.85 7 465.1 640.1 2070 - 220
400 373 373 1130 1130 1140 704.9 616 44.45 20 469.9 88.9 7 483 625 2380 - *
450 423 423 1219 1219 1232 787.4 685.8 50.8 20 533.4 101.6 7 507 661 3072 - *
500 471 471 1321 1321 1334 857.3 749.3 53.85 20 584.2 108 7 552 706 4467 - *
600 570 570 1549 1549 1568 1041 901.7 66.55 20 692.2 139.7 7 700 893 7318 - *
750 712 712 1880 1880 1902 1232 1086 79 20 857.3 149.4 7 835 1028 12891 - *
900 855 855 2240 2240 2269 1461 1289 92 20 1022 171.5 7 975 1193 20987 - *
SIZE
900 # (REDUCE BORE) SERIES - T65
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
#50 x 40 51 38 368 368 371 215.9 165.1 25.4 8 91.95 38.1 7 110 143 40 2 -
#80 x 50 76 51 381 381 384 241.3 190.5 25.4 8 127 38.1 7 148.6 191.8 70 2 -
100 x 80 102 76 457 457 460 292.1 235 31.75 8 157.2 44.45 7 198.6 259 136 - 17
150 x 100 152 102 610 610 613 381 317.5 31.75 12 215.9 55.63 7 214.1 275.1 200 - 23
200 x 150 203 152 737 737 740 469.9 393.7 38.1 12 269.7 63.5 7 241 332 409 - 90
250 x 200 254 203 838 838 841 546.1 469.9 38.1 16 323.9 69.85 7 281.9 396 921 - 92
300 x 250 305 254 965 965 968 609.6 533.4 38.1 20 381 79.25 7 328.9 484.4 1158 - 121
350 x 250 324 254 1029 1029 1038 641.4 558.8 41.15 20 412.8 85.85 7 328.9 484.4 1307 - 121
350 x 300 324 305 1029 1029 1038 641.4 558.8 41.15 20 412.8 85.85 7 381 531 1367 - 137
400 x 300 373 305 1130 1130 1140 704.9 616 44.45 20 469.9 88.9 7 381 531 1440 - 137
400 x 350 373 324 1130 1130 1140 704.9 616 44.45 20 469.9 88.9 7 465.1 640.1 2255 - 220
450 x 350 423 324 1219 1219 1232 787.4 685.8 50.8 20 533.4 101.6 7 465.1 640.1 2440 - 439
450 x 400 423 373 1219 1219 1232 787.4 685.8 50.8 20 533.4 101.6 7 483 625 2615 - *
500 x 400 471 373 1321 1321 1334 857.3 749.3 53.98 20 584.2 108 7 483 625 2983 - *
500 x 450 471 423 1321 1321 1334 857.3 749.3 53.98 20 584.2 108 7 507 661 3592 - *
600 x 450 570 423 1549 1549 1568 1041 901.7 66.68 20 692.2 139.7 7 507 661 4131 - *
600 x 500 570 471 1549 1549 1568 1041 901.7 66.55 20 692.2 139.7 7 552 706 5695 - *
750 x 600 712 570 1880 1880 1902 1232 1086 79 20 857.3 149.4 7 700 893 9382 - *
900 x 750 855 712 2014 2014 2043 1461 1289 92 20 1022 171.5 7 835 1028 15983 - *
Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint,For # marked sizes gear operation also available.For * marked dimensions consult ROTEX
*ROTEX specification are subject to change without prior notice.
SERIES T60 #1500 FB
Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint, For # marked sizes gear operation also available. For * marked dimensions consult ROTEXSizes Other Than Specified Will Be Provided On Request
SERIES T65 #1500 RB
TRUNNION MOUNTED BALL VALVE
FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION) DIMENSIONS
18
TRUNNION MOUNTED BALL VALVE
SIZE
1500 # (FULL BORE) SERIES - T60
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
#50 51 51 368 368 371 215.9 165.1 25.4 8 91.9 38.1 7 148.6 192 72 2.3 -
80 76 76 470 470 473 266.7 203.2 31.75 8 127 47.75 7 199 259 110 - 23
100 102 102 546 546 549 311.2 241.3 35.05 8 157.2 53.85 7 214 275 169 - 30
150 146 146 705 705 711 393.7 317.5 38.1 12 215.9 82.55 7 314 405.5 569 - 92
200 194 194 832 832 841 482.6 393.7 44.45 12 269.8 91.95 7 395 515 1008 - 114
250 241 241 991 991 1000 584.2 482.6 50.8 12 323.9 108 7 468 643 1590 - 225
300 289 289 1130 1130 1146 673.1 571.5 53.98 16 381 124 7 477 652 2499 - 225
350 315 315 1257 1257 1276 749.3 635 60.45 16 412.8 133.4 7 515 665 3315 - *
400 360 360 1384 1384 1406 825.5 704.9 66.8 16 469.9 146.1 7 570 720 4589 - *
450 407 407 1537 1537 1559 914.4 774.7 73 16 533.4 162.1 7 645 815 6732 - *
500 457 457 1664 1664 1686 984.3 831.9 79 16 584.2 177.8 7 732 927 9728 - *
600 534 534 2043 2043 2071 1168 990.6 92 16 692.2 203.2 7 798 993 14953 - *
SIZE
1500 # (REDUCE BORE) SERIES - T65
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
# 50 x 40 51 38 368 368 371 215.9 165.1 25.4 8 91.9 38.1 7 110 143 50 1.8 -
# 80 x 50 76 51 470 470 473 266.7 203.2 31.75 8 127 47.75 7 148.6 192 90 2.3 -
100 x 80 102 76 546 546 549 311.2 241.3 35.05 8 157.2 53.85 7 199 259 154 - 23
150 x 100 146 102 705 705 711 393.7 317.5 38.1 12 215.9 82.55 7 214 275 289 - 30
200 x 150 194 146 832 832 841 482.6 393.7 44.45 12 269.7 91.95 7 314 405.5 624 - 92
250 x 200 241 194 991 991 1000 584.2 482.6 50.8 12 323.9 108 7 395 515 1311 - 114
300 x 250 289 241 1130 1130 1146 673.1 571.5 53.98 16 381 124 7 468 643 1759 - 225
350 x 250 315 241 1257 1257 1276 749.3 635 60.45 16 412.8 133.4 7 468 643 2012 - 225
350 x 300 315 289 1257 1257 1276 749.3 635 60.45 16 412.8 133.4 7 477 652 2752 - 225
400 x 300 360 289 1384 1384 1407 825.5 704.9 66.8 16 469.9 146.1 7 477 652 2927 - 225
400 x 350 360 315 1384 1384 1406 825.5 704.9 66.8 16 469.9 146.1 7 515 665 3646 - *
450 x 350 407 315 1537 1537 1559 914.4 774.7 73 16 533.4 162.1 7 515 665 4010 - *
450 x 400 407 360 1537 1537 1559 914.4 774.7 73 16 533.4 162.1 7 570 720 5048 - *
500 x 400 457 360 1664 1664 1686 984.3 831.9 79 16 584.2 177.8 7 570 720 5525 - *
500 x 450 457 407 1664 1664 1686 984.3 831.9 79 16 584.2 177.8 7 645 815 7405 - *
600 x 450 534 407 2043 2043 2071 1168 990.6 92 16 692.2 203.2 7 645 815 8145 - *
600 X 500 534 457 2043 2043 2071 1168 990.6 92 16 692.2 203.2 7 732 927 10697 - *
*ROTEX specification are subject to change without prior notice.
SERIES T60 #2500 FB
Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint, For # marked sizes gear operation also available. For * marked dimensions consult ROTEXSizes Other Than Specified Will Be Provided On Request
SERIES T65 #2500 RB
FORGED TRUNNION PLATE DESIGN(3 PIECE CONSTRUCTION) DIMENSIONS
19
SIZE
2500 # (FULL BORE) SERIES - T60
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
# 50 42 42 451 451 454 235 171.4 28.4 8 91.9 50.9 7 153 208 102 2.3 *
80 62 62 578 578 584 304.8 228.6 35.1 8 127 66.7 7 194 249 237 - *
100 87 87 673 673 683 355.6 273 41.1 8 157.2 76.2 7 232 287 443 - *
150 131 131 914 914 927 482.6 368.3 53.8 8 215.9 108 7 314 369 913 - *
200 179 179 1022 1022 1038 552.5 438.2 53.8 12 269.8 127 7 418 473 1607 - *
250 223 223 1270 1270 1292 673.1 539.8 66.5 12 323.9 165.1 7 487 542 2331 - *
300 265 265 1422 1422 1445 762 619.1 73.2 12 381 184.2 7 559 614 3618 - *
SIZE
2500 # (REDUCE BORE) SERIES - T65
DN ØEL
ØF ØC ØN M ØR T T1 H1 OAPPROX WEIGHT
RF BWE RTJ BARE STEM LEVER GEAR
#50 x 40 42 38 451 451 454 235 171.4 28.4 8 91.9 50.9 7 145 200 72 1.8 -
#80 x 50 62 42 578 578 584 304.8 228.6 35.1 8 127 66.7 7 153 208 182 2.3 *
100 x 80 87 62 673 673 683 355.6 273 41.1 8 157.2 76.2 7 194 249 308 - *
150 x 100 131 87 914 914 927 482.6 368.3 53.8 8 215.9 108 7 232 287 621 - *
200 x 150 179 131 1022 1022 1038 552.5 438.2 53.8 12 269.7 127 7 314 369 1242 - *
250 x 200 223 179 1270 1270 1292 673.1 539.8 66.5 12 323.9 165.1 7 418 473 1881 - *
300 x 250 265 223 1422 1422 1445 762 619.1 73.2 12 381 184.2 7 487 542 2743 - *
*ROTEX specification are subject to change without prior notice.
TRUNNION MOUNTED BALL VALVE
TOP ENTRY DESIGNE40, E45#150 - #2500
20
TRUNNION MOUNTED BALL VALVE
DESIGN AND TESTING STANDARDS
REFERENCE STANDARD FOR DESIGN & MANUFACTURS ARE API - 6DVALVE FACE TO FACE DIMENSIONS AS PER API - 6D / ASME B 16.10VALVE FLANGE DIMENSIONS AS PER ASME B 16.5VALVE TESTING AS PER API - 6D / API - 598 / BSEN 12266 PART - I & II
BODYBALLSTEMSEATSEAT RETAINERSEAT INSERTBONNETSTEM HOUSINGISO PADBOTTOM PIECEBODY TO COVER STUDBODY TO COVER NUTSBODY TO ISO PLATE CAP SCREWBODY TO HOUSING CAP SCREWSEAT PRIAMARY O-RINGSEAT SECONDARY O-RINGBODY TO COVER GASKETSTEM HOUSING GASKETISO TOP GASKETBODY TO COVER O-RINGHOUSING TO STEM O-RINGHOUSING O-RINGTHRUST WASHER FOR BALLTHRUST WASHER FOR STEMGEARING FOR BALL BOTTOMBEARING FOR BALL TOPSPRING
123456789101112131415161718192021222324252627
ITEM NO PART NAMEEXPLODED VIEW
TOP ENTRY DESIGNE40, E45#150 - #2500
21
TRUNNION MOUNTED BALL VALVETRUNNION MOUNTED BALL VALVE
NOMINAL DIAMETER (IN) NPS 2" ~ 36"
NOMINAL PRESSURE CLASS 150 ~ CLASS 2500#
SR.NO.
PART DESCRIPTION MATERIAL DESCRIPTION
Carbon Steel Stainless Steel
MAT
ERIA
L O
F PA
RTS
STANDARDS USED
DESIGN AND MANUFACTURING API 6D
FACE TO FACE DIMENSIONS ASME B 16.10 , API 6D
TYPE OF CONNECTION FLANGE ASME B16.5/ ASME B16.47 BUTT WELDING ASME B 16.25
PRESSURE TEST API 598, API 6D, BSEN 12266 PART - I & II
1 BODY ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M
2 BALL ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L
3 STEM 17-4 PH
4 SEAT ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L
5 SEAT RETAINER ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L
6 SEAT INSERT DEVLON / PTFE / PEEK / NYLON
7 BONNET ASTM A 216 GR. WCB ASTM A 351 GR. CF8 ASTM A 351 GR. CF8M ASTM A 351 GR. CF3 ASTM A 351 GR. CF3M
8 STEM HOUSING ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L
9 ISO PAD ASTM A 105 ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L
10 BOTTOM TRUNNION ASTM A 105 + ENP ASTM A 182 GR. F304 ASTM A 182 GR. F316 ASTM A 182 GR. F304L ASTM A 182 GR. F316L
11 BODY STUD ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M
12 BODY NUT ASTM A 194 GR. 2H ASTM A 194 GR. 8 ASTM A 194 GR. 8M ASTM A 194 GR. 8 ASTM A 194 GR. 8M
13 CAP SCREW FOR ISO TOP ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M
14 CAP SCREW FOR HOUSING ASTM A 193 GR. B7 ASTM A 193 GR. B8 ASTM A 193 GR. B8M ASTM A 193 GR. B8 ASTM A 193 GR. B8M
15 O - RING FOR SEAT (PRIMARY) VITON
16 O - RING FOR SEAT (SECONDARY) VITON
17 GASKET FOR BODY GRAPHITE
18 GASKET FOR HOUSING GRAPHITE
19 GASKET FOR ISO TOP GRAPHITE
20 O - RING FOR BODY VITON
21 O -RING FOR STEM VITON
22 O - RING FOR HOUSING VITON
23 TRUNNION THRUST WASHER SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE
24 STEM THRUST WASHER PTFE
25 BEARING FOR TRUNNION SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE
26 BEARING FOR COVER SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE SS 316 + PTFE
27 SEAT SPRING INCONEL X - 750 INCONEL X - 750 INCONEL X - 750 INCONEL X - 750 INCONEL X - 750
28 ANTISTATIC DEVICE Combined parts Combined parts Combined parts Combined parts Combined parts
29 KEY EN 8
30 DRAIN PLUG / BLEED VALVE Combined parts Combined parts Combined parts Combined parts Combined parts
31 HAND LEVER -
32 GEAR BOX -
22 *ROTEX specification are subject to change without prior notice.
Note: Materials not listed above can be offered on request.
TOP ENTRY DESIGN
MATERIAL OF CONSTRUCTION
E40, E45#150 - #2500
SERIES E40 #300 FB
SIZE
150 # (FULL BORE) SERIES - E40
DNL
ØD ØD1 ØD2 T1 T N Ød H H1RF BWE RTJ
50 50 292 292 295 150 120.5 92 2 14.5 4 19 130 102
80 75 356 356 359 190 152.5 127 2 17.5 4 19 163 150
100 100 432 432 435 230 190.5 157 2 22.5 8 19 177 175
150 150 559 559 562 280 241.5 216 2 24 8 22 240 231
200 201 660 660 664 345 298.5 270 2 27 8 22 266 256
250 252 787 787 791 405 362 324 2 29 12 25 324 303.5
300 303 838 838 841 485 432 381 2 30.5 12 25 383 310
350 334 889 889 892 535 476 413 2 33.5 12 29 390 300
400 385 991 991 994 595 540 470 2 35 16 29 435 340
450 436 1092 1092 1095 635 578 533 2 38.5 16 32 522 410
500 487 1194 1194 1200 700 635 584 2 41.5 20 32 565 445
600 589 1397 1397 1407 815 749.5 692 2 46.5 20 35 618 480
650 633 1448 1448 - 870 806.5 749 2 68 24 35 660 540
700 684 1549 1549 - 927 864 800 2 71 28 35 690 596
750 735 1651 1651 - 984 914.5 857 2 75 28 35 770 620
800 779 1778 1778 - 1060 978 914 2 81 28 41 838 680
900 874 2083 2083 - 1168 1086 1022 2 90 32 41 910 710
SIZE
300 # (FULL BORE) SERIES - E40
DNL
ØD ØD1 ØD2 T1 T N Ød H H1RF BWE RTJ
50 50 292 292 295 165 127 92 2 21 8 19 130 102
80 75 356 356 359 210 168.5 127 2 27 8 22 163 150
100 100 432 432 435 255 200 157 2 30.5 8 22 177 175
150 150 559 559 562 320 270 216 2 35 12 22 240 231
200 201 660 660 664 380 330 270 2 40 12 25 266 276
250 252 787 787 791 445 387.5 324 2 46.5 16 29 324 303.5
300 303 838 838 841 520 451 381 2 49.5 16 32 383 362
350 334 889 889 892 585 514.5 413 2 52.5 20 32 390 300
400 385 991 991 994 650 571.5 470 2 56 20 35 440 365
450 436 1092 1092 1095 710 628.5 533 2 59 24 35 535 420
500 487 1194 1194 1200 775 686 584 2 62 24 35 575 450
600 589 1397 1397 1407 915 813 692 2 68.5 24 41 640 490
650 633 1448 1448 - 972 876.5 749 2 79 28 45 680 560
700 684 1549 1549 - 3035 940 800 2 86 28 45 720 610
750 735 1651 1651 - 1092 997 857 2 92 28 48 808 640
800 779 1778 1778 - 1149 1054 914 2 98 28 51 860 700
900 874 2083 2083 - 1270 1168 1022 2 105 32 54 935 730
TRUNNION MOUNTED BALL VALVE
DIMENSIONS
SERIES E40 #150 FB
TOP ENTRY DESIGNE40, E45#150 - #2500
23*ROTEX specification are subject to change without prior notice.
SERIES E40 #600 FB
Legend : RF = raised face, BWE = buttweld end, RTJ = Ringtype Joint, For # marked sizes gear operation also available. for weight please consult FactoryNote: Construction And Dimensions shown are typical, Actual product may vary depending on size and classFor 900 #, 1500# & 2500# Contact Rotex
SIZE
600 # (FULL BORE) SERIES - E40
DNL
ØD ØD1 ØD2 T1 T N Ød H H1RF BWE RTJ
50 50 292 292 295 165 127 92 7 26 8 19 142 110
80 75 356 356 359 210 168.5 127 7 32 8 22 188 165
100 100 432 432 435 275 216 157 7 38.5 8 25 205 193
150 150 559 559 562 355 292 216 7 48 12 29 255 242
200 201 660 660 664 420 349 270 7 56 12 32 282 268
250 252 787 787 791 510 432 324 7 64 16 35 369 339
300 303 838 838 841 560 489 381 7 67 20 35 402 300
350 334 889 889 892 605 527 413 7 70 20 39 410 320
400 385 991 991 994 685 603 470 7 77 20 41 467 360
450 436 1092 1092 1095 745 654 533 7 83 20 44 560 430
500 487 1194 1194 1200 815 724 584 7 89 24 44 633 490
600 589 1397 1397 1407 940 838 692 7 102 24 51 692 536
TOP ENTRY DESIGNE40, E45#150 - #2500
24
TRUNNION MOUNTED BALL VALVE
*ROTEX specification are subject to change without prior notice.
NOTE: SERIES E45 (REDUCE BORE) #150, #300, #600, #900, #1500, #2500 AVAILABLE ON REQUEST
CERTIFICATION
TRUNNION MOUNTED BALL VALVE
25
CERTIFICATION
26
TRUNNION MOUNTED BALL VALVE
CERTIFICATION
27
TRUNNION MOUNTED BALL VALVE
FIRE SAFETY CERTIFICATE
28
FIRE SAFETY CERTIFICATE
29
TRUNNION MOUNTED BALL VALVE
Horizontal Testing Machine
Fully automated test bench
Clamping capacity of 600 t
Valve testing upto 36"
SCADA operated system
All test results are automatically captured
Hydrostatic,Pneumatic Testing of Valves in single setup
Fire Safe Test Rig
Fully automated, SCADA controlled fire test rig
All readings are through transmitters and single point control and readings
Facilities to Perform Fire Safe Test are in accordance with API 607/API 6FA
The test exposes the valve to a fire flame at 750°C -1000°C to verify proper sealing of the valve
Covered Wide Range of Fire Tested Valves for Both Soft & Metal Seated Valves
INHOUSE FACILITIES
30
TRUNNION MOUNTED BALL VALVE
TRUNNION MOUNTED BALL VALVE
TRUNNION MOUNTED BALL VALVE
31
VALVE AUTOMATION & CUSTOMIZATION
32
TRUNNION MOUNTED BALL VALVE
VALVE AUTOMATION & CUSTOMIZATION
33
INSPECTION AND TESTING STANDARDS
• Magnetic particle examination- ASTM E709 (Procedure)- ANSI B16.34, Ann. C (Acceptance criteria)- MSS SP53 (Examination method)
• Ultrasonic testing- ASTM A388 (Forgings)- ASTM A609 (Castings)- MSS SP94 (Forgings & Castings)- ANSI B16.34, Ann. E (Acceptance criteria)
• Radiography - ASTM E94 (Recommended practices)- ANSI B16.34, Ann. B (Valve areas to be radiographed)- ASTM E 446 (Reference radiographs)
• Liquid Penetrant / Dye Penetrant- ASTM E165 (Procedure)- ANSI B16.34, Ann. D (Acceptance criteria)- MSS SP93 (Examination method)
• Casting Inspection for evaluation of surface irregularities- MSS SP 53/54/55/59/93/94
• Helium leak test (Joints, Stem Leakage, Seal Leakage) - ASME Section V, Article X
• NACE MR0103 - Material resistance to sulfide stress cracking in corrosive petrolium refining environment
• NACE MR0175 - Material for use in H2S - containing environment in oil and gas production - part 1
34
TRUNNION MOUNTED BALL VALVE
ORDERING CODE
CLASS
T40 150# 01 01
T45 300# 03 02
T60 400# 04 03
T65 600# 06 07
E40 900# 09
E45 1500# 02
W50 2500# 05
W55
L70
L75
A 3 WCB 31 F316L 38
B 4 CF8 32 LCB 39
G 5 CF8M 33 LF2 40
D 6 CF3 46 WCC 41
CF3M 34 SS904L 42
A105 35 HAST-C 43
F304 36 CD3MN 44
F316 37 4A 45
51 S C
52 I I
53 F A
54 B F
55 N
56
3 WAY T PORT
FB FULLY WELDED
RB FULLY WELDED
3 WAY 3 SEATED FB
3 WAY 3 SEATED RB
3 WAY L PORT
FB 2PC (SIDE ENTRY)
LEVER OPERATED SOLID BALL
BARE STEM V PORT
GEAR OPERATED
OPERATION BALL TYPE BODY MOC
ACTUATOR OPERATED
L7/7
L7/4
SAND CASTING
INVESTMENT CAST
FORGING
FASTENERS
B7/2H
B7M/2HM
B8/8
B8M/8M
NON FIRE
MFG. TYPE
BAR STOCK
CERTIFICATION
CE
IBR
API
FIRE SAFE
VALVE MODEL
FB 1PC (TOP ENTRY)
RB 3PC (SIDE ENTRY)
FB 3PC (SIDE ENTRY)
RB 2PC (SIDE ENTRY)
END CONNECTION
BUTT WELD END
RING TYPE JOINT
FLAT FACE
RAISED FACE
RB 1PC (TOP ENTRY)
e f g
a b c dMODEL
35* Materials in compliance with NACE MR0103/ MR0175 are available on request.
DN500 SS
DN50 FF TT
DN65 GG UU
DN80 HH VV
DN100 JJ WW
DN150 KK XX
DN200 LL YY
DN250 MM ZZ
DN300 NN
DN350 PP
DN400 QQ
DN450 RR
DN1050
DN1400
DN1200
DN1000
DN900
DN750
DN600
SIZE
F 304 11 24 22 A1
F 316 12 25 23 A2
F 316L 13 28 24 A3 D1
A105 + ENP 14 32 25 F1 A7
CF8M 15 33 26 F2 C6
CF8 16 34 27 F3
WCB + ENP 17 37 28 W1
SS 316L 18 29 W2
SS 904L 22 30 W3
32 C3
33
SS 304
F6a
STEM MOC
F 316
F 316L
17-4 PH
SS 410
SS 316
SS 316L
SS 904L
HASTALLOY-C
F 51
CF3M + ENP
SS316 + ENP
CF3
CU5MCU
CD3MN+DEVLON
F316+DEVLON SS410 + DEVLON
F316+PEEK CF3M+RPTFE
A105+RPTFE
WCB+DEVLON
WCB+PEEK
WCB+RPTFE
CF8M+RPTFE
F316+RPTFE
INCONEL 825
SS 410
HASTALLOY-C
BALL MOC SEAT MOC
A105+DEVLON INCONEL825 + DEVLON
IDA105+PEEK
F304L 47
h i j
mk l
www.rotexautomation.com
ROTEX MANUFACTURERS ANDENGINEERS PRIVATE LIMITEDUNIT 1Manpada Road, Dombivli (E) - 421204Maharashtra, INDIA.Ph. : +91 251 2871033/ 2871390/ 2871196/2871989/ 2870890Fax : +91 251 2871191/ 2870663E-mail : [email protected]
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