high quality sealing technology - dana-seals · 3 • dana-seals a/s is iso 9001 qualified. •...

Sealing ProductsHigh Quality Sealing Technology

2 www.danaseals.com

DNV BUSINESS ASSURANCEMANAGEMENT SYSTEM CERTIFICATE

Certificate No. 16301-2005-AQ-DEN-DANAK

This is to certify that

Dana-Seals A/S

Ole Rømers Vej 4, DK-3000 Helsingør, Denmark

has been found to conform to the management system standard:

DS/EN ISO 9001:2008

This certificate is valid for the following product or service ranges:

Development and manufacture of PTFE sealing systems according to customers specifications and appurtenant fitting tools, primarily for the marine engine-offshore- and

aircraft industries

Place and date:

Hellerup, 2014-10-17This certificate is valid until:

2017-10-06DET NORSKE VERITAS,

BUSINESS ASSURANCE, DANMARK A/S

The audit has been performed under the supervision of:

Thorkil Johansen Anders Lindgren Lead Auditor

DANAKSYSTEM Reg.nr. 5001

Managing Director

Lack of fulfilment of conditions as set out in the Certification Agreement may render this certificate invalid.

ACCREDITED UNIT: DET NORSKE VERITAS, BUSINESS ASSURANCE, DANMARK A/S, TUBORG PARKVEJ 8, 2., DK-2900, HELLERUP, DANMARK, TEL:+45 39 45 48 00, WWW.DNVBA.COM

www.danaseals.com 3

• Dana-Seals A/S is ISO 9001 qualified.

• Dana-Seals A/S follows the ISO 14001 guidelines for later certification.

• Dana-Seals A/S represents more than 50 years of experience in development and manufacturing of

• Dana-Seals A/S uses isostatic molding for high quality PTFE seals.

• Dana-Seals A/S is committed to high quality production, fast response and quick turnaround.

This catalog shows the typical standard product range in different seal designs. We offer technical support, based on many years of experience, in order to solve specific needs within application engineering. Our main segments include diesel engines for maritime operations. Off-shore equipment for harsh work-ing conditions. Aerospace components for reliable and long lasting operations. In addition, we manufac-ture custom made materials, which are compatible with food contact and meets all requirements of the European Regulation EU 1935/2004. All Danaflon (PTFE compounds) materials are consistently blended in-house, according to the highest quality standards and are among the best performing in the market. Our Danaflon materials are engi-neered and tailored to ensure that our customers’ machinery and equipment is cost effective. Our technical support involves recommendations for hardware finish and details, installation, instruc-tions, media comparability’s, inspection and proposal drawings. This catalog introduces first special designs, followed by standard design groove dimensions sheets, wear rings and rolls, material selection, hardware recommendation and installation tools. Do not hesitate to contact our technical office for further assistance.

Phone: +45 49 22 44 00 - Fax: +45 49 22 43 00 - Mail: [email protected]

Catalog introduction

PTFE Seals and Sealing systems.

4 www.danaseals.com

Customer Segments

OFF-SHORE

AEROSPACE

FOOD INDUSTRY

MARINE

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Table of Contents

• General spring energized seal design ..................................................................................................... 6

• Customized design ................................................................................................................................... 7

• DanaFlex V Rodline Semi Static ............................................................................................................. 8

• DanaFlex V Pistonline Semi Static ......................................................................................................... 9

• DanaFlex V Rodline Dynamic .............................................................................................................. 10

• DanaFlex V Pistonline Dynamic ...........................................................................................................11

• DanaFlex H (R63) Rodline Static and Semidynamic ............................................................................. 12

• DanaFlex H (P62) Pistonline Static and Semidynamic ............................................................................. 13

• DanaRotoFlex (R65) ................................................................................................................................. 14

• DanaRoto (R51) Rodline .......................................................................................................................... 15

• DanaRoto (P52) Pistonline ....................................................................................................................... 16

• DanaGlide (R01) Rodline ....................................................................................................................... 17

• DanaGlide (P02) Pistonline .................................................................................................................. 18

• DanaStep (R21) Rodline ......................................................................................................................... 19

• DanaStep (P22) Pistonline .................................................................................................................... 20

• DanaCap (R81) Rodline .........................................................................................................................21

• DanaCap (P80) Pistonline ..................................................................................................................... 22

• Dana X Seal (P06) .................................................................................................................................. 23

• DanaScraper (W43) - Light ....................................................................................................................... 24

• DanaScraper (W45) - Heavy .................................................................................................................... 25

• DanaStrip - Wear Rings ........................................................................................................................... 26

• DanaStrip - Wear Rings ........................................................................................................................... 27

• DanaStrip - Rolls ..................................................................................................................................... 28

• Surface Finish information .................................................................................................................... 29

• Recommended Material - DanaFlon ........................................................................................ 30 & 31

• Installation Tools .....................................................................................................................................32

• Engineering request form ...................................................................................................................... 33

• Notes ........................................................................................................................................................ 34

* The dimensions are for reference and Dana-Seals A/S cannot be held responsible for printing errors etc. Contact Dana-Seals A/S for confirmation.

6 www.danaseals.com

General spring energized seal design

For closed groove, contact Dana-Seals A/S for installation recommendation

V-shaped DanaFlex seal Cantilever springDynamic piston/rod seal.

W-shaped DanaFlex seal Slant coil spring Dynamic piston/rod seal.

H-shaped DanaFlex seal Helical springStatic/Semi dynamic seal.

Percent deflection from free heigth

Sp

ring

forc

e

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Customized design

We produce many custom and special designed seals based on working condition.

Special spring energized seal type

Special elastomer energized seal type

8 www.danaseals.com

DanaFlex V Rodline Semi Static

Order example - DanaFlex V for 30mm rod:R6102 0300 31 S

Type/Serie no.

Rod dim.x10

Material

Spring

Groove according to US standard AS 586AS = SpringProfiled spring made of stainless steel, DIN material no. 1.4310 or AiSi 316.Hi-clean = Silicone filled for FDA / EU 1935/2004 applications.

Serie øB h9 øA H11 L G + 0,2 RMaxE Radial Clearance X

<2 MPa <10 MPa <20 MPa <40 MPa min.

R61

00 3 - 9,9 øB + 2,9 1,45 2,40 0,40 0,20 0,10 0,08 0,05 0,40

01 10 - 19,9 øB + 4,5 2,25 3,60 0,40 0,25 0,15 0,10 0,07 0,60

02 20 - 39,9 øB + 6,2 3,10 4,80 0,60 0,35 0,20 0,15 0,08 0,70

03 40 - 119,9 øB + 9,4 4,70 7,10 0,80 0,50 0,25 0,20 0,10 0,80

04 120 - 600 øB + 12,2 6,10 9,50 0,80 0,60 0,30 0,25 0,12 0,90

10 3 - 9,9 øB + 2,9 1,45 3,80 0,40 0,20 0,10 0,08 0,05 * 0,4

11 10 - 19,9 øB + 4,5 2,25 4,65 0,40 0,25 0,15 0,10 0,07 * 0,6

12 20 - 39,9 øB + 6,2 3,10 5,70 0,60 0,35 0,20 0,15 0,08 * 0,7

13 40 - 119,9 øB + 9,4 4,70 8,50 0,80 0,50 0,25 0,20 0,10 * 0,8

14 120 - 600 øB + 12,2 6,10 11,20 0,80 0,60 0,30 0,25 0,12 * 0,9

* Observe Longer G

F

Hi-clean

All Dimensions in metric

– – – –

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DanaFlex V Pistonline Semi Static

Serie øA H9 øB h11 L G + 0,2 RMaxE Radial Clearance X


P60

00 3 - 13,9 øA - 2,9 1,45 2,40 0,40 0,20 0,10 0,08 0,05 0,40

01 14 - 24,9 øA - 4,5 2,25 3,60 0,40 0,25 0,15 0,10 0,07 0,60

02 25 - 45,9 øA - 6,2 3,10 4,80 0,60 0,35 0,20 0,15 0,08 0,70

03 46 - 124,9 øA - 9,4 4,70 7,10 0,80 0,50 0,25 0,20 0,10 0,80

04 125 - 600 øA - 12,2 6,10 9,50 0,80 0,60 0,30 0,25 0,12 0,90

10 3 - 13,9 øA - 2,9 1,45 3,80 0,40 0,20 0,10 0,08 0,05 * 0,4

11 14 - 24,9 øA - 4,5 2,25 4,65 0,40 0,25 0,15 0,10 0,07 * 0,6

12 25 - 45,9 øA - 6,2 3,10 5,70 0,60 0,35 0,20 0,15 0,08 * 0,7

13 46 - 124,9 øA - 9,4 4,70 8,50 0,80 0,50 0,25 0,20 0,10 * 0,8

14 125 - 600 øA - 12,2 6,10 11,20 0,80 0,60 0,30 0,25 0,12 * 0,9

* Observe Longer G

Order example - DanaFlex for 30mm bore:P6002 0300 31 S

Type/Serie no.

Bore Dim.x10

Material

Spring


F

Hi-clean


– – – –

10 www.danaseals.com

DanaFlex V Rodline Dynamic

Order example - DanaFlex V for 30mm rod:R6162 0300 18 S

Type/Serie no.

Rod dim.x10

Material

Spring




R61

60 3 - 9,9 øB + 2,9 1,45 2,40 0,40 0,20 0,10 0,08 0,05 0,40

61 10 - 19,9 øB + 4,5 2,25 3,60 0,40 0,25 0,15 0,10 0,07 0,60

62 20 - 39,9 øB + 6,2 3,10 4,80 0,60 0,35 0,20 0,15 0,08 0,70

63 40 - 119,9 øB + 9,4 4,70 7,10 0,80 0,50 0,25 0,20 0,10 0,80

64 120 - 600 øB + 12,2 6,10 9,50 0,80 0,60 0,30 0,25 0,12 0,90

70 3 - 9,9 øB + 2,9 1,45 3,80 0,40 0,20 0,10 0,08 0,05 * 0,4

71 10 - 19,9 øB + 4,5 2,25 4,65 0,40 0,25 0,15 0,10 0,07 * 0,6

72 20 - 39,9 øB + 6,2 3,10 5,70 0,60 0,35 0,20 0,15 0,08 * 0,7

73 40 - 119,9 øB + 9,4 4,70 8,50 0,80 0,50 0,25 0,20 0,10 * 0,8

74 120 - 600 øB + 12,2 6,10 11,20 0,80 0,60 0,30 0,25 0,12 * 0,9

* Observe Longer G

F

Hi-clean


– – – –

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DanaFlex V Pistonline Dynamic



P60

60 6 - 13,9 øA - 2,9 1,45 2,40 0,40 0,20 0,10 0,08 0,05 0,40

61 14 - 24,9 øA - 4,5 2,25 3,60 0,40 0,25 0,15 0,10 0,07 0,60

62 25 - 45,9 øA - 6,2 3,10 4,80 0,60 0,35 0,20 0,15 0,08 0,70

63 46 - 124,9 øA - 9,4 4,70 7,10 0,80 0,50 0,25 0,20 0,10 0,80

64 125 - 600 øA - 12,2 6,10 9,50 0,80 0,60 0,30 0,25 0,12 0,90

70 3 - 13,9 øA - 2,9 1,45 3,80 0,40 0,20 0,10 0,08 0,05 * 0,4

71 14 - 24,9 øA - 4,5 2,25 4,65 0,40 0,25 0,15 0,10 0,07 * 0,6

72 25 - 45,9 øA - 6,2 3,10 5,70 0,60 0,35 0,20 0,15 0,08 * 0,7

73 46 - 124,9 øA - 9,4 4,70 8,50 0,80 0,50 0,25 0,20 0,10 * 0,8

74 125 - 600 øA - 12,2 6,10 11,20 0,80 0,60 0,30 0,25 0,12 * 0,9

* Observe Longe G


Type/Serie no.

Bore dim.x10

Material

Spring


F

Hi-clean


– – – –


DanaFlex H (R63) Rodline Static and Semidynamic

Order example - DanaFlex H for 30mm shaft:R6302 0300 55 S

Type/Serie no.

Rod dim.x10

Material

Spring




R63

01 12 - 19,9 øB + 4,5 2,25 3,60 0,40 0,25 0,15 0,10 0,07 0,7

02 20 - 39,9 øB + 6,2 3,10 4,80 0,60 0,35 0,20 0,15 0,08 1,0

03 40 - 119,9 øB + 9,4 4,70 7,10 0,80 0,50 0,25 0,20 0,10 1,5

04 120 - 600 øB + 12,2 6,10 9,50 0,80 0,60 0,30 0,25 0,12 1,9

11 10 - 19,9 øB + 4,5 2,25 4,65 0,40 0,25 0,15 0,10 0,07 * 0,7

12 20 - 39,9 øB + 6,2 3,10 5,70 0,60 0,35 0,20 0,15 0,08 * 1,0

13 40 - 119,9 øB + 9,4 4,70 8,50 0,80 0,50 0,25 0,20 0,10 * 1,5

14 120 - 600 øB + 12,2 6,10 11,20 0,80 0,60 0,30 0,25 0,12 * 1,9

* Observe Longer G


– – –


DanaFlex H (P62) Pistonline Static and Semidynamic



P62

01 14 - 24,9 øA - 4,5 2,25 3,60 0,40 0,25 0,15 0,10 0,07 0,7

02 25 - 45,9 øA - 6,2 3,10 4,80 0,60 0,35 0,20 0,15 0,08 1,0

03 46 - 124,9 øA - 9,4 4,70 7,10 0,80 0,50 0,25 0,20 0,10 1,5

04 125 - 600 øA - 12,2 6,10 9,50 0,80 0,60 0,30 0,25 0,12 1,9

11 14 - 24,9 øA - 4,5 2,25 4,65 0,40 0,25 0,15 0,10 0,07 * 0,7

12 25 - 45,9 øA - 6,2 3,10 5,70 0,60 0,35 0,20 0,15 0,08 * 1,0

13 46 - 124,9 øA - 9,4 4,70 8,50 0,80 0,50 0,25 0,20 0,10 * 1,5

14 125 - 600 øA - 12,2 6,10 11,20 0,80 0,60 0,30 0,25 0,12 * 1,9

* Observe Longer G


Type/Serie no.

Bore dim.x10

Material

Spring



– – –


DanaRotoFlex (R65)

Order example - DanaRotoFlex for 12mm shaft:R6502 0120 12

Type/Serie no.

Rod dim.x10

Material

SerieøB f8/h9

øA H9 øF H10G + 0,2

H K RMaxEMax

Diametral clearancemin.

Diam. min.

R65

01 8,0+0

øB + 5,0+0,1

øB + 9,0+0,15

3,60 0,85+0

0,80 0,30 0,13-0,08 -0 -0 -0,10

02 12,0+0

øB + 7,0+0,15

øB + 12,5+0,20

4,80 1,35+0

1,10 0,40 0,15-0,10 -0 -0 -0,15

03 20,0+0

øB + 10,5+0,20

øB + 17,5+0,30

7,10 1,8+0

1,40 0,50 0,17-0,15 -0 -0 -0,20

04 35,0+0

øB + 14,0+0,2

øB + 22,0+0,3

9,50 2,8+0

1,60 0,50 0,25-0,15 -0 -0 -0,20

S

Spring


F

Hi-clean


DanaRotoflex must be installed in split / open groove.

– – – –


DanaRoto (R51) Rodline

Order example - DanaRoto for 80mm shaft:R5102 0800 16

Type/Serie no.

Rod dim.x10

Material

Serie øB f8/h9 øA H9 G + 0,2 RMax

E Diametral clearance O-Ring

100 bar 200 barSeries Cross

sect.max. max.

R51

00 6 - 24,9 øB + 4,9 2,20 0,40 0,15 0,10 000 1,78

01 25 - 59,9 øB + 7,5 3,20 0,60 0,20 0,15 100 2,62

02 60 - 132,9 øB + 11,0 4,20 1,00 0,25 0,20 200 3,53

03 133 - 329,9 øB + 15,5 6,30 1,30 0,30 0,25 300 5,33

04 330 - 654,9 øB + 21,0 8,10 1,80 0,35 0,25 400 7,00

05 655 - 999,9 øB + 28,0 9,50 2,50 0,45 0,30 - 8,40

N

Notches


– – –

N = Notches. If the temperature is high and the pressure changes rapidly, notches are neccessary on the seal walls.


DanaRoto (P52) Pistonline

Order example - DanaRoto for 90mm bore:P5202 0900 16

Type/Serie no.

Bore dim.x10

Material

Serie øA H9 øB h9 G + 0,2 RMax

E Diametral clearance O-Ring

100 bar 200 barSeries Cross

sect.max. max.

P52

00 8 -29,9 øA - 4,9 2,20 0,40 0,15 0,10 000 1,78

01 30 - 69,9 øA - 7,5 3,20 0,60 0,20 0,15 100 2,62

02 70 - 132,9 øA - 11,0 4,20 1,00 0,25 0,20 200 3,53

03 133 - 329,9 øA - 15,5 6,30 1,30 0,30 0,25 300 5,33

04 330 - 689,9 øA - 21,0 8,10 1,80 0,30 0,25 400 7,00

05 690 - 999,9 øA - 28,0 9,50 2,50 0,45 0,30 - 8,40

N

Notches



– – –


DanaGlide (R01) Rodline

Order example - DanaGlide for 30 mm rod:R0102 0300 24 N

Type/Serie no.

Rod dim.x10

Material

Notches


SerieøB f8/h9

øA H9 G + 0,2 R

E Diametral clearanceO-Ring0-100

bar 200 bar 400 bar

Heavy Standard Light max. max. max. Series Cross sect.

R01

00 - 3 - 7,9 8 - 18,9 øB + 4,9 2,20 0,3 - 0,5 0,50 0,40 0,30 000 1,78

01 - 8 - 18,9 19 - 37,9 øB + 7,5 3,20 0,5 - 0,8 0,80 0,70 0,40 100 2,62

02 8 - 18,9 19 - 37,9 38 - 199,9 øB + 11,0 4,20 0,8 - 1,2 0,90 0,80 0,40 200 3,53

03 19 - 37,9 38 - 199,9 200 - 255,9 øB + 15,5 6,30 1,2 - 1,5 1,10 0,90 0,50 300 5,33

04 38 - 199,9 200 - 255,9 256 - 649,9 øB + 21,0 8,10 1,5 - 2,0 1,20 1,00 0,60 400 7,00

05 200 - 255,9 256 - 649,9 650 - 999,9 øB + 24,5 8,10 1,5 - 2,0 1,20 1,00 0,60 400 7,00

06 256 - 649,9 650 - 999,9 - øB + 28,0 9,50 2,0 - 3,0 1,30 1,10 0,70 - 8,40


– – –


DanaGlide (P02) Pistonline

Order example - DanaGlide for 40 mm bore:P0202 0400 24 N

Type/Serie no.

Bore dim.x10

Material

Notches


SerieøA H9

øB h9 G + 0,2 R


bar 200 bar 400 bar


P02

00 - 8 - 14,9 15 - 39,9 øA - 4,9 2,20 0,3 - 0,5 0,50 0,40 0,30 000 1,78

01 - 15 - 39,9 40 - 79,9 øA - 7,5 3,20 0,5 - 0,8 0,80 0,70 0,40 100 2,62

02 15 - 39,9 40 - 79,9 80 - 132,9 øA - 11,0 4,20 0,8 - 1,2 0,90 0,80 0,40 200 3,53

03 40 - 79,9 80 - 132,9 133 - 329,9 øA - 15,5 6,30 1,2 - 1,5 1,10 0,90 0,50 300 5,33

04 80 - 132,9 133 - 329,9 330 - 669,9 øA - 21,0 8,10 1,5 - 2,0 1,20 1,00 0,60 400 7,00

05 133 - 329,9 330 - 669,9 670 - 999,9 øA - 24,5 8,10 1,5 - 2,0 1,20 1,00 0,60 400 7,00

06 330 - 999,9 670 - 999,9 - øA - 28,0 9,50 2,0 - 3,0 1,30 1,10 0,70 - 8,40


– – –


DanaStep (R21) Rodline

Order example - DanaStep for 30mm rod:R2102 0300 24 N

Type/Serie no.

Rod dim.x10

Material

Notches


SerieøB f8/h9

øA H9 G + 0,2 R


bar 200 bar 400 bar


R21

00 - 3 - 7,9 8 - 18,9 øB + 4,9 2,20 0,3 - 0,5 0,30 0,20 0,15 000 1,78

01 - 8 - 18,9 19 - 37,9 øB + 7,5 3,20 0,5 - 0,8 0,40 0,25 0,15 100 2,62

02 8 - 18,9 19 - 37,9 38 - 199,9 øB + 10,7 4,20 0,8 - 1,2 0,40 0,25 0,20 200 3,53

03 19 - 37,9 38 - 199,9 200 - 255,9 øB + 15,1 6,30 1,2 - 1,5 0,50 0,30 0,20 300 5,33

04 38 - 199,9 200 - 255,9 256 - 649,9 øB + 20,5 8,10 1,5 - 2,0 0,60 0,35 0,25 400 7,00

05 200 - 255,9 256 - 649,9 650 - 999,9 øB + 24,0 8,10 1,5 - 2,0 0,60 0,35 0,25 400 7,00

06 256 - 649,9 650 - 999,9 - øB + 27,3 9,50 2,0 - 3,0 0,70 0,50 0,30 - 8,40


– – –


DanaStep (P22) Pistonline

Order example - DanaStep for 40mm bore:P2202 0400 24 N

Type/Serie no.

Bore dim.x10

Material

Notches


SerieøA H9

øB h9 G + 0,2 R


bar 200 bar 400 bar


P22

00 - 8 - 16,9 17 - 26,9 øA - 4,9 2,20 0,3 - 0,5 0,50 0,40 0,30 000 1,78

01 - 17 - 26,9 27 - 59,9 øA - 7,3 3,20 0,5 - 0,8 0,60 0,50 0,30 100 2,62

02 20 - 26,9 27 - 59,9 60 - 199,9 øA - 10,7 4,20 0,8 - 1,2 0,70 0,50 0,40 200 3,53

03 27 - 59,9 60 - 199,9 200 - 255,9 øA - 15,1 6,30 1,2 - 1,5 0,80 0,60 0,40 300 5,33

04 60 - 199,9 200 - 255,9 256 - 669,9 øA - 20,5 8,10 1,5 - 2,0 1,10 0,80 0,50 400 7,00

05 200 - 255,9 256 - 669,9 670 - 999,9 øA - 24,0 8,10 1,5 - 2,0 1,10 0,80 0,50 400 7,00

06 256 - 669,9 670 - 999,9 - øA - 27,3 9,50 2,0 - 3,0 1,20 1,00 0,60 - 8,40


– – –


DanaCap (R81) Rodline

Order example - DanaCap for 30mm rod:R8102 0300 18 N

Type/Serie no.

Rod dim.x10

Material

Notches


Serie øB h9 øA H9 L G + 0,2R E Diametral

clearance O-Ring

max. max. Series Cross sect.

R81

00 4- 9,9 ø B + 2,9 1,45 2,40 0,40 0,13 000 1,78

01 10 - 19,9 ø B + 4,5 2,25 3,60 0,40 0,13 100 2,62

02 20 - 39,9 ø B + 6,2 3,10 4,80 0,60 0,15 200 3,53

03 40 - 119,9 ø B + 9,4 4,70 7,10 0,80 0,17 300 5,33

04 120 - 400,9 ø B + 12,2 6,10 9,50 0,80 0,25 400 7,00

06 8 - 19,9 ø B + 4,0 2,00 3,20 0,50 0,13 - 2,40

07 20 - 45,9 ø B + 5,0 2,50 4,00 1,00 0,15 - 3,00

08 46 - 145,9 ø B + 10,0 5,00 7,50 1,00 0,17 - 5,70

09 146 - 250,9 ø B + 15,0 7,50 11,00 1,00 0,25 - 8,40

10 4 - 9,9 ø B + 2,9 1,45 3,80 0,40 0,13 000 1,78

11 10 - 19,9 ø B + 4,5 2,25 4,65 0,40 0,13 100 2,62

12 20 - 39,9 ø B + 6,2 3,10 5,70 0,60 0,15 200 3,53

13 40 - 119,9 ø B + 9,4 4,70 8,50 0,80 0,17 300 5,33

14 120 - 400,9 ø B + 12,2 6,10 11,20 0,80 0,25 400 7,00

16 8 - 19,9 ø B + 4,0 2,00 4,60 0,50 0,13 - 2,40

17 20 - 45,9 ø B + 5,0 2,50 5,40 1,00 0,15 - 3,00

18 46 - 145,9 ø B + 10,0 5,00 9,30 1,00 0,17 - 5,70

19 146 - 250,9 ø B + 15,0 7,50 13,20 1,00 0,25 - 8,40


– – –


DanaCap (P80) Pistonline

Order example - DanaCap for 30mm bore:P8002 0300 18 N

Type/Serie no.

Bore dim.x10

Material

Notches


Serie øA H9 øB h9 L G + 0,2R E Diametral

clearance O-Ring

max. max. Series Cross sect.

P80

00 8 - 13,9 ø A - 2,9 1,45 2,40 0,40 0,13 000 1,78

01 14 - 24,9 ø A - 4,5 2,25 3,60 0,40 0,13 100 2,62

02 25 - 45,9 ø A - 6,2 3,10 4,80 0,60 0,15 200 3,53

03 46 - 124,9 ø A - 9,4 4,70 7,10 0,80 0,17 300 5,33

04 125 - 400,9 ø A - 12,2 6,10 9,50 0,80 0,25 400 7,00

06 8 - 13,9 ø A - 4,0 2,00 3,20 0,50 0,13 - 2,40

07 14 - 24,9 ø A - 5,0 2,50 4,00 1,00 0,15 - 3,00

08 25 - 45,9 ø A - 10,0 5,00 7,50 1,00 0,17 - 5,70

09 46 - 124,9 ø A - 15,0 7,50 11,00 1,00 0,25 - 8,40

10 8 - 13,9 ø A - 2,9 1,45 3,80 0,40 0,13 000 1,78

11 14 - 24,9 ø A - 4,5 2,25 4,65 0,40 0,13 100 2,62

12 25 - 45,9 ø A - 6,2 3,10 5,70 0,60 0,15 200 3,53

13 46 - 124,9 ø A - 9,4 4,70 8,50 0,80 0,17 300 5,33

14 125 - 400,9 ø A - 12,2 6,10 11,20 0,80 0,25 400 7,00

16 8 - 13,9 ø A - 4,0 2,00 4,60 0,50 0,13 - 2,40

17 14 - 24,9 ø A - 5,0 2,50 5,40 1,00 0,15 - 3,00

18 25 - 45,9 ø A - 10,0 5,00 9,30 1,00 0,17 - 5,70

19 46 - 124,9 ø A - 15,0 7,50 13,20 1,00 0,25 - 8,40


– – –


Dana X Seal (P06)

Order example - Dana X Seal for 50mm bore:P0692 0500 10 N

Type/Serie no.

Bore dim.x10

Material

Notches


Standard Application

Groove Diameter

Groove Width Radius E Radial Clearance

O-RingCross

Section

QUAD-Ring

Seal Cross Section

Serie Dia. Range øB h9 G + 0,2 R 10 MPa 20 MPa 40 MPa

P0692 15 - 39,9 øA - 11,0 4,20 1,00 0,25 0,15 0,10 3,53 1,78

P0693 40 - 79,9 øA - 15,5 6,30 1,30 0,30 0,20 0,15 5,33 1,78

P0694 80 - 132,9 øA - 21,0 8,10 1,80 0,30 0,20 0,15 7,00 2,62

P0695 133 - 252,9 øA -24,5 8,10 1,80 0,30 0,20 0,15 7,00 2,62

P0696 253 - 462,9 øA - 28,0 9,50 2,50 0,45 0,30 0,25 8,40 3,53

P0697 463 - 800 øA - 35,0 11,50 3,00 0,55 0,40 0,35 10,00 5,33


– – –


DanaScraper (W43) - Light

Order example - DanaScraper for 90mm rod:W4302 0900 24

Type/Serie no.

Rod Dim.x10

Material

SerieøB f8/h8

øA H9 G + 0,2 RMaxE Min.

Diametral clearance

m O-Ring

Standard min. Series Cross sect.

W43

00 6 - 11,9 øB + 4,8 3,80 0,40 1,00 2,00 000 1,78

01 12 - 64,9 øB + 6,8 5,00 0,70 1,50 2,00 100 2,62

02 65 - 250,9 øB + 8,8 6,00 1,00 2,00 3,00 200 3,53

03 251 - 420,9 øB + 12,2 8,40 1,20 2,50 3,00 300 5,33

04 421 - 650,9 øB + 16,0 11,00 1,50 2,50 4,00 400 7,00

05 651 - 999,9 øB + 20,0 14,00 2,00 2,50 5,00 - 8,40


– –


DanaScraper (W45) - Heavy

Order example - DanaScraper for 90mm rod:W4502 0900 24

Type/Serie no.

Rod dim.x10

Material

SerieøB f8/h8

øA H9 G + 0,2 RMaxE Min.

Diametral clearance

m O-Ring

Standard min. Series Cross sect.

W45

00 19,9 - 39,9 øB + 7,6 4,20 0,80 1,00 3,00 100 2,62

01 40 - 69,9 øB + 8,8 6,30 0,80 1,50 3,00 100 2,62

02 70 - 139,9 øB + 12,2 8,10 1,50 2,00 4,00 200 3,53

03 140 - 399,9 øB + 16,0 9,50 1,50 2,50 5,00 300 5,33

04 400 - 649,9 øB + 24,0 14,00 1,50 2,50 8,00 400 7,00

05 650 - 999,9 øB + 27,3 16,00 2,00 2,50 10,00 - 8,40


– –


DanaStrip - Wear Rings

DanaStrip and Groove Dimensions According to ISO 10766 Groove Dimensions

DanaStrip has standard cross sections (W) and standard width (T). Groove dimensions for Piston and Rod applications are:


DanaStrip, for piston or rod grooves, delivered in precut lengths with different angle cuts. See codes. Special dimensions delivered upon request.

T G+0,2/-0

4,1 4,2

6,2 6,3

8,0 8,1

9,6 9,7

14,9 15,0

24,8 25,0

Groove Depth

W ØE For Rod: ØF For Piston:

1,50 ØB+2*1,50 ØA-2*1,50

1,55 ØB+2*1,55 ØA-2*1,55

2,00 ØB+2*2,00 ØA-2*2,00

2,50 ØB+2*2,50 ØA-2*2,50

4,00 ØB+2*4,00 ØA-2*4,00

Groove depth: Groove details: (T & G)

DanaStrip can be ordered according to standard groove dimensions (G-numbers) or according to actual product dimensions (S-numbers). Please see order examples on next page. The load applied to either the rod or the piston determines the width of the DanaSlide. The dynamic load factor is determined by the application temperature according to the following guidelines:

Calculation of Strip width:

Dynamic load related to temp.

* 12N/mm2 at 90o C = 2,5

* 15N/mm2 at 60o C = 0

* 20N/mm2 at 30o C = 0

T = Fdia x dyn. load

T = 20.000 Nø50 x 15N/mm2

Ex.

F = 18kN Bore dia. = ø50 mm temp = 60

o max

w = 2,50 mm

Angle Cut. 30o - code 1 Angle Cut. 45o - code 2 Strait Cut 90o - code 3 Z Cut - code 4(reciprocating) (reciprocating) (rotary) (reciprocating)

= 24 mm

Bore & Rod Applications


DanaStrip – Wear Rings

Piston & Rod DanaStrip ordered to actual size (S-numbers):

If ordered according to S155-250-0151-29-D1; the code ttt is actual width of DanaStrip. T=25,0

The cut lenght of the strip is adopted to absorb the length variation during operation where the heat will expand the Strip. Each bore and rod dimension has its own-engineered length according to the following:

Length calculation for Piston diameter (ØA): Length calculation for Rod diameter (ØB):

xxxx=3,11*(ØA-w)-k xxxx=3,11*(ØB+w)-kk=2,0 (operating temperature >90oc) k=2,0 (operating temperature >90oc)k=0,0 (operating temperature 60oc to 90oc) k=0,0 (operating temperature 60oc to 90oc)

Length calculation (xxxx)for Piston (øA) and Rod (øB) acc. to order example:

xxxx for bore ø50: Bore ø50: 3,11* (50-1,55)-0=150,7 or 151 mm xxxx=0151xxxx for rod ø50: Rod ø50: 3,11* (50+1,55)-0=160,3 mm or 160 xxxx=0160

G 155 250 0151 29 D

Code for cross section in mm x 100. DanaStrip cross section adapted to ISO 10766. See table.

Code for groove width in mm x 10. DanaStrip width is adapted to ISO 10766 (T=24,8). See table.

Code for length in mm (see calculation below).

Code for Material.

Code for surface texture. D for Diamond. No letter: plain (no pattern).

Code G for DanaStrips acc. to ISO 107666. Use code S if special DanaStrip width is requested.

– – – – –

Ordered Piston & Rod DanaStrip for grooves (G-numbers):

Order example – 1,55 mm Groove depth, 25 mm Groove width, bore ø50, DanaFlon 29, angle cut 30o

Gwww-ttt-xxxx-matr-D1 for the above example:1

Code for cut type 1 to 4.

Diamond pattern improve lubrication and minimize friction.

The load capability is raised with 15% when the genuine DanaDiamond pattern is applied.

Add suffix D in the order number.

Recommended materials: (other materials are available)

Recommended Material (Other materials are available)

18 Modified PTFE

27 40% bronze

29 40% bronze

32 25% carbon/graphite

55 15% Glass fiber/lub


DanaStrip - Rolls

Dana-Seals supplies guide strips DanaStrip delivered in rolls for more efficient use. Only full rolls are delivered upon order. Please see table.

Order example - DanaStrip Rolls for grooves (G-numbers):1,55 mm groove depth, 25 mm groove width, DanaFlon 29, with diamond Gwww-ttt-matr-D-R for the above exampler:

155 250 29

Code for cross section in mm x 100. DanaStrip Rolls cross section adapted to ISO 10766. See table.

Code for groove width in mm x 10. DanaStrip Rolls width is adapted to ISO 10766 (T=24,8). See table.

Code for material.

D

Code D for Diamond. No letter: plain (no pattern).

R

Code R for rolls.

– – –

S/G 150 - ttt 1,50 mm thick 30,0 m

S/G 155 - ttt 1,55 mm thick 29,0 m

S/G 200 - ttt 2,00 mm thick 23,0 m

S/G 250 - ttt 2,50 mm thick 17,4 m

S/G 400 - ttt 4,00 mm thick 10,0 m

Number of meters on each roll as a function af thickness

G

Code G for DanaStrip Rolls acc. to ISO 10766. Use code S if Actural DanaStrip width is ordered.

Diamond pattern improve lubrication and minimize friction.

The load capability is raised with 15% when the genuine DanaDiamond pattern is applied.

Add suffix D in the order number.

Recommended materials: (other materials are available)

Recommended Material (Other materials are available)

18 Modified PTFE

27 40% bronze

29 40% bronze

32 25% carbon/graphite

55 15% Glass fiber/lub

–


Surface Finish information

Overview of RecommendationsSurface finish quality impacts dynamic seal reliability and service life. Many different types of coating surfaces can be utilized for sealing applications. Additionally, various methods and equipment can be used to achieve satisfactory surface finishes. Most current specifications require only Ra, surface rough-ness, typically between (0.2 – 0.4 μm). This requirement has served the industry well for many decades, primarily due to established coating and finishing techniques.Today with many new materials, coatings, and finishing techniques, additional surface profile parameters need to be specified to insure acceptable performance and long seal life.

Below are the surface finish recommendations of Dana-Seals A/S:

Ra max (0.2 μm) Rz max (1.25 μm)Rp max (0.63 μm)Tp = 50 – 90% at depth of p= 0.25 Rzrelative to the line c=5% Tp

Rougher or smoother surfaces may be adequate since all application requirements vary greatly, but these values are preferred based on our testing and experience. Surface finishing techniques, which leave high peaks should be avoided. A turning or grinding process which leaves high peaks should be followed with a secondary finishing process such as honing, polishing or superfinishing, which removes these peeks and leaves valleys intact to provide adequate seal lubrication. Elastomeric-type seals require slightly more lubrication and care to be taken to avoid surfaces below 4 Ra and bearing ratio’s greater than listed above.

Definition of TermsRa – Arithmetic Average Roughness. While Ra or average roughness is the industry’s most widely used parameter, it alone is not an adequate description of sealing surface. It is the arithmetic average height of roughness component irregularities from the mean line measured within the sampling length (L).

Rz – Ten Point Height. Often called “ten-point height,” is the average distance between the five highest peaks and the five deepest valleys within the sampling length (L), measured from a line parallel to the mean line but not crossing the roughness profile.

Rp – Simply the peak height over the sample length.

Tp – Bearing Length Ratio. Simulates wear at various cutting depths of a surface. It is the most use-ful whenever bearing surfaces must be analyzed and qualified for lubrication and wear properties. It is obtained by establishing a reference line (s, the slice level) parallel to the mean line at a predetermined distance (c, cutting depth) from the profile’s highest peak. The line intersects the profile, generating one or more subtended lengths. Tp is the ratio, expressed as a percent, of the sum of these subtended lengths to the sampling line (L).

L

c

b1 b2 b3 bn

mean line

c - 0(tp = 0%)

s

c = max.(tp = 100%)

tp = [%] = b1 + b2 + b3 + ... bn

Lx 100 = [%]

L

Ra

y

mean line

y1 + y2 + y3 + ... yn

n

Rq

Ra = Ra (approx.) =L1

L

0y dx


Colour: White. Virgin PTFE. Exceeding AS8791Static, low duty cycle.Mating surface: Steel and Chrome

Colour: Beige / Sand. Ekonol additiveHigh temp / Rotary application / Hardness low < 55 HRCMating surface: Steel and Chrome

Colour: Grey bluish. Mineral fiber and lub additiveDynamic, high duty cycle, high pressure reciprocating and rotary application > 55 HRC Mating surface: Steel, Chrome and HVOF

Colour: Blue. Modified improved colour additive All around seal material, improved performance over mat 10 (virgin) Mating surface: Steel and Chrome

Colour: Brown / Bronze. 40% filler Dynamic, heavy duty applications Mating surface: Steel and Chrome

Colour: Brown / Bronze. 60% filler Improved extrusion resistance and bearing material Mating surface: Steel and Chrome

Recommended Material - DanaFlon

Property Test conditions Standard Unit Type 10 12 16 18 24 26

Specific gravity 23o C ASTM D 792 g/cm3

max. 2,19 2,00 2,33 2,19 3,11 3,96

min. 2,14 1,92 2,30 2,15 3,03 3,80

Tensile stregth at

break23o C ASTM D

4894-94 Mpa min. 31 17 20 31 22 17

Elongation at break 23o C ASTM D

4894-94 % min. 300 230 250 300 225 175

Hardness 23o C ASTM D 2240 Shore D min. 53 55 57 53 58 60

Deformation under load

23o C - 24h-13,8MPa ASTM D 621 % avg. 8,9 5,2 4,1 8,7 5,9 2,8

Creep23o C - 24h-

13,8MPa - 1,5h

ASTM D 621 % avg. 5,6 3,8 2,7 5,6 3,7 2

Coefficient of linear

expansion

-75o C - +15o C ASTM E831 mm/mm/oK avg. 1E-04 1E-04 9E-05 1E-04 1E-04 9E-05

+15o C - +25o C ASTM E831 mm/mm/oK avg. 2E-04 2E-04 3E-04 3E-04 3E-04 2E-04

+25o C - +125o C ASTM E831 mm/mm/oK avg. 1E-04 1E-04 1E-04 8E-05 1E-04 1E-04

* We also have other material available, both custom specific and other standards materials. Please contact us for more information.


Property Test conditions Standard Unit Type 31 32 41 55 61 81 91

Specific gravity 23o C ASTM D

792 g/cm3max. 2,13 2,10 2,10 2,25 2,25 (1,2) 0,95

min. 2,09 2,05 2,04 2,20 2,20 1,20 0,94

Tensile stregth at

break23o C ASTM D

4894-94 Mpa min. 22 15 21 21 24 46 22

Elongation at break 23o C ASTM D

4894-94 % min. 225 150 225 225 280 250 300

Hardness 23o C ASTM D 2240 Shore D min. 56 60 55 55 53 72 63

Deformation under load

23o C - 24h-13,8MPa

ASTM D 621 % avg. 5,7 3,1 5,1 6,1 8,4

Creep23o C - 24h-

13,8MPa - 1,5h

ASTM D 621 % avg. 3,7 2,6 3,3 4,4 5,3

Coefficient of linear

expansion

-75o C - + 15o C ASTM E831 mm/mm/oK avg. 1E-04 9E-05 6E-05 1E-04 1E-04

+15o C - + 25o C ASTM E831 mm/mm/oK avg. 2E-04 2E-04 2E-04 3E-04 3E-04

+25o C - + 125o C ASTM E831 mm/mm/oK avg. 8E-05 1E-04 2E-04 1E-05 1E-04

Colour: Black. Carbon additive Medium duty cydes Mating surface: Steel and Chrome Colour: Dark black. Carbon and graphite additive High extrusion resistance, water media Mating surface: Steel and Chrome

Colour: Grey. Carbon fiber Very wear resistant, not for gas application Mating surface: Steel and HVOF

Colour: Light grey. Glassfiber and lubricant High pressure, rotary and reciprocating. Mating surface: Chrome and HVOF Colour: Grey. Lubricant additive Low friction, medium duty cydes Mating surface: Steel, Chrome and hard anodized surface.

Colour: Yellow. Mat: Polyurethan (PUR) Temp. Limit - 45° to +100°. High pressure, low speed 2m/s

Colour: Transparent. Mat: Poly ethylene (PE) Temp. Limit 85°. FDA approved and water media

Recommended Material - DanaFlon

* We also have other material available, both custom specific and other standards materials. Please contact us for more information.


Installation Tools

Dana-Seals A/S has for many years assisted customers with special installation tools, made of POM-material, for ease of Seal assembly. The common type for OD and ID installation is shown below, but they can be manufactured to custom specific details.DanaFlon material (filled PTFE) can be heated 10-20 seconds with heatgun or bath to 100oC for easing of stretch/crumple exercise during installation.

Calibrator Hardware

Sealring

Kidney shape for installation

ID installation tool

OD installation tool

Pusher

Seal ring

Cone

Hardware(piston)

Hardware(piston)

Calibration tool


Engineering request form

Please fill in the form below and mail to Dana-Seals A/S - [email protected] would appreciate it if you attach eventual drawings of hardware or seals to clarify technical demands.

Company: ________________________________________________________________ Date: ___________________

Address: ___________________________________________________________________________________________

City: _________________________________________________ Country: ____________________________________

Contact name: ____________________________________________Title: ____________________________________

E-mail: __________________________ Phone no.: ____________________ Fax no: __________________________

Environment Static Reciprocating Rotary Oscillating

Rod Seal Pisdsa Seal Inside Face Seal

Outside Face Seal Single acting Double acting

Bearing Load: ________________________________________ Temperature: ______________________________

Structural Load: ______________________________________ Pressure: _________________________________

Pressure Direction (bi/uni): _____________________________ Friction Force: _____________________________

Fluid/Gas: ___________________________________________ Stroke Speed/RPM: ________________________

Stroke/Rotation Length: _______________________________

Material Specification (Mil/AMS/Customer): ____________________________________________________________

HardwareGroove - Open/Closed: ________________________________ Groove Diameter: __________________________

Groove Diameter: ______________________________________ Clearance Gap: ___________________________

Rod Diameter: ________________________________________ Bore Diameter: ____________________________

Material: ______________________________________________ Surface finish: _____________________________

Other: _____________________________________________________________________________________________

Sales/Manufacturing Changes Acceptable: Yes No

Prototype Qty.: ________________________________________ Hardware: __________________

Annual Qty: ___________________________________________ Tolerance __________________

______________________________________________________ Radius __________________

Prototype Delivery: ____________________________________ Material __________________

Production Delivery: ___________________________________ Manufacturing Method __________________

Comments: Please identify requirements Quote Assembly Other (Please Specify)

___________________________________________________________________________________________________

___________________________________________________________________________________________________

Dana-Seals A/S • Ole Rømers Vej 4 • DK-3000 HelsingørE-mail: [email protected] • Phone: +45 49 22 44 00 • fax no. +45 49 22 43 00 • www.danaseals.com

Min. Max


Notes


Distribution network and distribution partners

Direct distribution in: • Sweden• Italy• Slovenia • Serbia• France• Malaysia

Distribution in: • Japan• Korea• United States of America• The Netherlands• Germany• United Kingdom• Bulgaria• Romania

Maj

201

5

Dana-Seals A/S Ole Rømers Vej 4 DK-3000 Helsingør

Phone: +45 49 22 44 00 Fax no.: +45 49 22 43 00

www.danaseals.com

Mail: [email protected]

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