high rigid big bore turning center - rimaag.ch

Hi-TECH 850BBHigh Rigid Big Bore Turning Center

HS-T143-R5.21-20190116

※ Main Features

1. Large Through Hole Spindle for Pipe Machining

Through Spindle Hole Dia.: Ø 300mm

Max. Cutting Dia. Ø 920mm (Best in its class)

Type of Spindle Nose: ASA A2-20

2. Best structure for Heavy Duty Cutting

Ultra Spindle Torque (Best in its class)

Best specification of Servo Turret in its class

3. Realization of Multi Machining with Y-axis

Y-Axis Stroke: 220mm (±110mm)

Y-Axis Rapid Speed: 10m/min

4. Tailstock (MT #6)

Quill Dia.: 160mm

Powerful Built-in Tailstock

5. Multi Functions

Large Size of Steady Rest (Ø 510mm)

Tailstock Body Program (Std.)

Automatic Tool Presetter (Opt.)

Air Chuck (Opt.)

THE Hi-TECH 850BB OF BOX-WAY, GEAR-BOX

BIG BORE TURNING SOLUTIONS

Hi-TECH 850BB is designed for most demanding industrial applications. These tough, highly precise machines employ extra-scale through-

spindles, and the two heavy duty air chucks in front and rear of the spindle guarantee perfect results, every time. The 45-degrees tilt unibody

bed equipped in each model is ideal for most demanding hard-turning jobs, and the Hi-TECH 850BB employs the box way design in all guide

surfaces for maximum stability and precision after hours of prolonged operation. And the gear-transmission spindle assembly provides both

low torque and high speed turning to make you more productive.

High Rigid Big Bore Turning Center

HS-T143-R5.14-20180406

Various Line upHS-T143-R4.5-20170405

Hi-TECH 850BB

Short Bed

Air Chuck (Opt.)

XL Bed

Std.

MC

Chuck size: Ø 630

YMC

850BB

850BB/MC

850BB/YMC

850BBL

850BBL/MC

850BBL/YMC

850BBXL

850BBXL/MC

850BBXL/YMC

Hi-TECHLong Bed

Ref. 1) Std.: Tailstock 2) MC : Turnmill (C-Axis, 0.0001˚) 3) YMC : Turnmill (C-Axis, 0.0001˚) and Y-Axis 4) L: Long Bed 5) XL: Extra Long Bed

Item850BB

Std./MC

850BB

/YMC

850BBL

Std./MC

850BBL

/YMC

850BBXL

Std./MC

850BBXL

/YMC

Capacity

Swing over Bed mm(inch) Ø 1,050 (Ø41.34”)

Max. Cutting Dia.[Cutting Length] mm(inch) Ø 920 (Ø36.22”) [385 (15.16”)]

Standard Cutting Diameter mm(inch) Ø 380 (Ø14.96“)

Chuck Size (Opt.) inch Air Chuck Ø 630 (Ø24.8”)

Spindle

Type of Spindle Nose ASA A2-20

Max. Spindle Speed rpm 1,000

Through Spindle Hole Diameter mm(inch) Ø 300 (Ø11.81”)

Max. Bar Size mm(inch) Ø 295 (Ø11.61”)

Spindle Bearing Inner Diameter mm(inch) Ø 360 (Ø14.17”)

Spindle Motor kW(HP) 45 / 37 (60 / 50)

Turret

Number of Tool Station ea 12

Tool Size (OD x ID) mm(inch) □ 32 × Ø 80 (□1.25” × Ø3”)

Turret Indexing Time sec/step 0.3

Axes

Rapid Speed (X/Z/Y) m/min(ipm)10/12/-

(393.7/472.4/-)

10/12/10

(393.7/472.4/393.7)

10/10/-

(393.7/393.7/-)

10/10/10

(393.7/393.7/393.7)

10/9/-

(393.7/354.3/-)

10/9/10

(393.7/354.3/393.7)

Max. Stroke (X/Z/Y) mm(inch)485/2,650/-

(19.1”/104.33”/-)

485/2,650/220

(19.1”/104.33”/8.66”)

485/3,650/-

(19.1”/143.7”/-)

485/3,650/220

(19.1”/ 143.7”/8.66”)

485/5,250/-

(19.1”/206.7”/-)

485/5,250/220

(19.1”/ 206.7”/8.66”)

Feed Motor (X/Z/Y) kW(HP)6 / 6 / -

(8 / 8 / - )

6 / 6 / 7

(8/ 8/ 9.3)

6 / 6 / -

(8/ 8/ - )

6 / 6 / 7

(8/ 8/ 9.3)

6 / 9 / -

(8 / 12 / - )

6 / 9 / 7

(8 / 12 / 9.3)

Machine Specification【Hi-TECH 850BB】HS-T143-R5.13-20190116

Item850BB

Std./MC

850BB

/YMC

850BBL

Std./MC

850BBL

/YMC

850BBXL

Std./MC

850BBXL

/YMC

Tailstock

Quill Dia. mm(inch) Ø 160 (Ø6.3”)

Quill Stroke mm(inch) 150 (5.91”)

Quill Taper MT # 6

Turnmill (Opt.)

Spindle Motor kW(HP) 11/7.5 (15/10)

Max. Spindle Speed rpm 2,500

Max. Drill / Collet Size mm/(inch) Ø 32 (Ø1.25”) / ER50

Min. Index Angle o(deg) 0.0001˚

Tank

Lubrication ℓ(gal) 12 (3.17)

Hydraulic ℓ(gal) 50 (13.21)

Coolant ℓ(gal) 400 (105.67) 550 (145.3) 700 (184.9)

Power Sources

Electrical Power Supply kVA 85

Dimension

Height mm(inch) 3,020 (118.9”)

Floor Space (L×W) mm(inch)6,860 x 3,030

(270.08”x119.3”)

6,860 x 3,180

(270.08”x125.2”)

7,860 x 3,030

(309.45”x119.3”)

7,860 x 3,180

(309.45”x125.2”)

9,760 x 3,030

(384.25”x119.3”)

9,760 x 3,180

(384.25”x125.2”)

Weight kef(lbf)Std.:22,000 (48,502)

MC:22,500 (49,604)23,500 (51,809)

Std.:25,000 (55,116)

MC:25,500 (56,218)26,500 (58,422)

Std.:30,000 (66,139)

MC:30,500 (67,241)33,700 (74,296)

NC Controller Fanuc 0i-TF (Opt.: Fanuc 31i-B)

Machine Specification【Hi-TECH 850BB】HS-T143-R5.13-20190116

Item Specification Std. MC YMC

Controlled axis

Controlled axis (Cs axis) 2-axes 2-axes 3-axes 4-axes

Simultaneously controlled axes

2-axes 2-axes 3-axes 4-axes

Least input increment0.001mm, 0.0001deg,

0.0001inchS S S

Least input increment 1/10 0.0001mm, 0.00001inch O O O

Inch/metric conversion G20, G21 S S S

Stored stroke check 1 S S S

Stored stroke check 2,3 S S S

Chamfering on/off S S S

Backlash compensation S S S

Operation

Automatic & MDI operation S S S

Program number search S S S

Sequence number search S S S

Dry run, single block S S S

Manual handle feed 1unit S S S

Manual handle feed rate x1, x10, x100 S S S

Interpolation function

Positioning G00 S S S

Linear interpolation G01 S S S

Circular interpolation G02, G03 S S S

Dwell (Per seconds) G04 S S S

Polar coordinate interpolation

G12.1/G13.1 ㅡ S S

Cylindrical interpolation G7.1 ㅡ S S

Threading G32 S S S

Multiple threading S S S

Threading retract S S S

Continuous threading S S S


Interpolation function

Variable lead threading G34 S S S

Ref. position return 1st G28 S S S

Ref. position return check G27 S S S

2/3/4th Ref. position return G30 S S S

Arbitrary Speed Threading O O O

Feed function

Rapid traverse override F0, F25, F50, F100 S S S

Feed per minute (mm/min) G98 S S S

Feed per revolution (mm/rev) G99 S S S

Rapid traverse bell-shaped acceleration/deceleration S S S

Feedrate override 0-150% S S S

Jog feed override 0-1,260 mm/min S S S

Program input

Tape code EIA / ISO S S S

Optional block skip 9ea S S S

Program number O4-digits S S S

Sequence number N8-digits S S S

Decimal point programming S S S

Coordinate system setting G50 S S S

Coordinate system shift S S S

Workpiece coordinate system (G54-G59) S S S

Workpiece coordinate system preset (G92.1) S S S

Direct drawing dimension programming S S S

G code system A S S S

※ㅡ : Not available S: Standard O: Option

NC Specification【Fanuc 0i-TF】HS-T143-R3.5-20170614

Item Specification Std.TD MC YMC

Program input

Programmable data input G10 S S S

Sub program call 10 folds nested S S S

Custom macro B S S S

Addition of custom macro common variables

#100-#199,

#500-#999S S S

Canned cycles S S S

Multiple repetitive cycle S S S

Multiple repetitive cycle Ⅱ S S S

Canned cycles for drilling S S S

Manual guide i S S S

Spindle speed function

Constant surface speed control G96/G97 S S S

Spindle override 50-120% S S S

Spindle orientation S S S

Rigid tapping O S S

Spindle synchronous control ㅡ ㅡ ㅡ

Tool function / compensation

Tool function T4-digits S S S

Tool offset pairs 128pairs S S S

Tool nose radius compensation S S S

Tool geometry/wear

compensationS S S

Tool life management O O O

Automatic tool offset Tool Presetter option

is requiredS S S

Direct input tool offset value measured B

Tool Presetter option

is requiredS S S


Editing operation

Part program storage length 1,280m(512kB) S S S

Number of register able programs

400ea S S S

Background editing S S S

Extended part program editing S S S

Play back S S S

Operation/Display

Clock function S S S

Self-diagnosis function S S S

Alarm history display S S S

Help function S S S

Run hour and parts count display S S S

Graphic function S S S

Dynamic graphic display O O O

Multi-language display (English, German, French, Italian, Chinese, Spanish,Korean, Portuguese, Polish, Hungarian, Swedish, Russian)

S S S

Data input/output

Reader/Puncher interface CH1 RS232C S S S

Reader/Puncher interface CH2 RS232C S S S

Ethernet interface S S S

USB card interface S S S

Memory card interface S S S

Others

Display unit 10.4" color LCD S S S

NC Specification【Fanuc 0i-TF】

※ㅡ : Not available S: Standard O: Option

HS-T143-R3.5-20170614

Item ExplanationControl Axes X,Z,Y,C Axis

Increment system

Least input increment

X, Z,Y-axis : 0.001 mm

C-axis : 0.0001°

X-axis : 0.0005 mm (Radial value)

Least command increment

X-axis : 0.0005 mm

Z,Y-axis : 0.001 mm

Maximum command value ± 9999.999 mm

Program memory capacity 1,280M(512kB)

Part program edit

Part program editing as follows is possible by MDI operation.

1) Insert, Alter, Delete of word.

2) Delete of block or until the block designated.

3) Register, delete of program.

Input formatBlock, word, address, format, can be altered (Inch format)

N4 G2 X(U)4.3 R(C)4.3 I4.3 C(H)4.3 K4.3 F3.4 B4.3 or S4, T4(2.2)

M2 or 3 P4(7) Q4

Decimal point editThe following addresses can be used with a decimal point: X, Z, U,

W, R, C, F, I, K, A, H, B

Command method Absolute / Incremental command is possible

PositioningEach axis can independently feed rapidly and position by G00

command

Cutting federate

Feed per minute and feed per spindle revolution is possible.

G98 : Feed per minute. (mm/min)

G99 : Feed per revolution. (mm/rev)

Feed rate range (Feed override 0 - 150% every 10%)

Feed per minute 0 - 1,260 (mm/min)

Feed per revolution 0.001 - 2,000 (mm/rev)

Auto acceleration

/deceleration Rapid Feed : Linear type acceleration/deceleration

Cutting Feed : Exponential acceleration/deceleration

Coordinate system setting By means of this command, a certain position of the tool for

example, a coordinate system whereby the tip of the cutting edge

becomes (X,Z) of the coordinate system.

This coordinate is called as work coordinates.

Item ExplanationAutomatic coordinate

settingBy means of this command, a certain position of the tool for

example, a coordinate system whereby the tip of the cutting edge

becomes (X,Z) of the coordinate system.

This coordinate is called as work coordinates.

Work coordinate system

shiftWhen the coordinate system actually set by the G50 command or

the automatic coordinate system setting deviate from the

programmed work coordinate system, the set coordinate system

can be shifted

Reference point return 1) Manual reference point return.

2) Automatic reference point return (G27, G28).

Interpolation functionLinear interpolation : Done by G01 command at feed rate code

designated.

Circular interpolation : Any circular arc is interpolated by G02 or

G03, at feed rate F code designated.

G02 : Clockwise. G03 : Counter Clockwise.

When circular radius is command as R, any circular arc of 0°-180°is interpolated, and when circular radius is command as

address I, K., any circular interpolation of 0°- 360°can be

command

Thread cutting Can be cut using a G32 command in addition to equal lead.

1) Straight thread. 2) Tapered thread.

3) Scroll thread

Dwell Dwell is executed by the P, U, X commands. Setting Range 0 -

999.999 sec. Decimal point be used with P address

Backlash compensation This function compensations for lost motion of the machine.

Compensation value (0-2,550 mm) is set by parameter, for each

axis (by least command increment).

MDI & LCD All kinds of data information is input and displayed such as LCD

character display, program alarm, diagnosis program, etc.,

Program No. search Program number of 4 digit continuous to 0 is searched by MDI &

LCD Panel

Sequence No. search Sequence number in the program selected by MDI & LCD is

searched. (word is also searched by the same way in edit mode.)

Miscellaneous function

(M function)

By the command of 3 digit figure after the address M, ON/OFF

control from the machine is possible. Only one M code can be

command per block

NC Instruction【Fanuc 0i-TF】HS-T143-R2.1-20170405

Item ExplanationSpindle function

(S function)

Spindle speed is commanded by the 4-digit figure to address S.

When this function is used with G96,it means cutting speed.

When with G97, it means rpm

Tool function

(T function)

Turret position can be selected and tool position offset can be

done by the command of 2 digits after the address T

Tool position offsetDesignating the number of tool position offset by the 2 lower digits

of the 4 digits address T, can make tool wear offset possible.

Offset pairs are 64, offset amount is ranging 0 ± 999.999 mm

Dry run Feed rate becomes jog speed (for both cutting feed and for rapid

moves).

Single block Program can be executed one step at a time

Optional block skip Turning on the optional block skip switch ignores the block

including "/" code at the beginning.

Machine lock When the switch is set to the Machine Lock position, move

command pulses are suppressed. Consequently the display is

updated as specified by the program, but the tool does not move.

The M, S, T and 2nd auxiliary function are executed. This function

is used to check a program

Feed hold Input/output of alarm display can be signaled by pressing alarm,

DGNOS key of MDI panel

Stored stroke limit 1 An area inside the area set by parameter is deemed as prohibited

area, when stroke is commanded into this area, this function

makes the axis decelerate and stop than OT alarm displayed

Canned cycles 1) G90 : Cutting Cycle A --- Outer

diameter/internal diameter cutting

2) G92 : Thread Cutting Cycle

3) G94 : Cutting Cycle B --- End face turning cycle

Constant surface speed

controlBy the direct command of surface speed by S4-digit makes the

motor rpm to be controlled continuously so that cutting speed of

spindle can be constant, in spite of the alteration of tool position.

G96 : Constant surface speed control is executed.

G97 : Constant surface speed control is not executed

Multiple repetitive cycle (1) G70 : Finishing Cycle

(2) G71 : Stock removal in turning.

(3) G72 : Stock removal in facing.

(4) G73 : Pattern repeating.

(5) G74 : End face peck drilling cycle.

(6) G75 : Outer diameter/internal diameter drilling cycle.

(7) G76 : Multiple thread cutting cycle

Item ExplanationTool nose radius

compensation

G40 : Tool nose radius compensation cancel.

G41 : Moving on the left side of the programmed path.

G42 : Moving on the right side of the programmed path.

Maximum offset value: + 999.999 mm

Chamfering & corner R In case of linear cutting perpendicular to or parallel with the axis,

when next command is chamfering or corner R, linear cutting,

chamfering or corner R cutting is accomplished by commanding one

block

Portable tape reader Program, Parameter and etc., are used for reading out of NC

Inch / Metric conversion Inch system and Metric system are selected to input by G code

cutting

G20 : Inch input. G21 : Metric input

Changing of tool offset

amountOffset value can be set program command (G10).

Custom macro Having registered macro commands as sub program, in memory.

This function is able to recall at anytime the NC command program

by this simple procedure

Additional program

memory Impossible (Max. 1,280M(512kB)

External tool

compensationThis is the function to offset the tool offset value from out side the

CNC. Offset value is automatically added to the input data of NC

Additional tool offset This number of tool position offsets and tool nose R, compensation

is maximum 128 pairs.

Tool geometry offset and

tool wear offsetThis is a special type of tool offset, offset value regarding tool

installing position (geometry) and offset value regarding tool wear

offset, both are stored and tool offset is done accordingly. Offset

pairs are 128 pairs each.

Run hour display2 items, moving time and the number of parts are displays on the

position screen.

Part counter : The total number of parts are displayed . . . counted

by either M02, M03.

Run hour : Accumulated running to hour display . . . accumulated

running to hour of automatic operation.

Cycle time : Cycle time display . . . Running hour display of one

automatic cycle.

Solid tapping When tapping, high speed and high accuracy tapping can be done

by running the spindle and X, Z axis synchronous

NC Instruction【Fanuc 0i-TF】HS-T143-R2.1-20170405

Standard Accessories

1) Air Blower

2) Air Chuck including Pneumatics Control System, SCHUNK/ SMW

3) Air Gun

4) Arbitrary Speed Threading

5) Coolant Gun

6) Chip Conveyor & Box, Side Type

7) Function of Y-axis (±110mm)

8) High Pressure Coolant, 1.5 / 3 / 7 MPa

9) Hydraulic Steady Rest Set (Max. Ø 510mm)

10) Lathe-Hwacheon Tool Load Detect (L-HTLD)

11) Linear Scale (X/ Z/ Y)

12) Manual Chuck, 24”

13) NC Cooler

14) NC Controller Upgrade, Fanuc 31i-B

15) Oil Skimmer

16) Steady Rest Set, KHAN/ SMW

17) Tool & Work Counter, External/ Internal

18) Tool Life Management

19) Tool Presetter, Automatic

20) Transformer

21) Turnmill Function including C-axis (0.0001°)22) Turnmill Holder (Axial/ Radial)

23) U-Drill Holder

24) 15” Color LCD (only FANUC)

1) Door Interlock

2) Foot Switch

3) High Pressure Coolant, 0.6 MPa

4) Hydraulic Unit

5) Leveling Bolt & Plate

6) Lubrication System

7) Manual Guide i

8) Operation Manual & Parts List

9) Signal Lamp with 3 Colors (R, G, Y)

10) Spindle Air Curtain

11) Spindle Cooling System

12) Standard Turret, 12 pos.

13) Tailstock, MT#6- Tailstock Body Program

- Tailstock Quill Program

15) Thread Repair Function

16) Tool Holder for Long Boring Bar

17) Tooling System

18) Tool Kit & Box

19) Wide Type Turret Disk

20) Work Light

21) 10.4” color LCD

Optional Accessories

Accessories【Hi-TECH 850BB】HS-T143-R3.8-20180405

Machine Size【Hi-TECH 850BB】

• L: Long Bed

• XL: Extra Long Bed

1,0

70

(42

.13

”) 925 (36.42”)

Width: 3,030 (119.3”)[XL:3,180(125.2”)]

He

igh

t: 3

,02

0 (

11

8.9

”)

6,650 (261.81”)

[L: 7,650 (301.18”), XL: 9,550 (375.98”)]1

,59

0(6

2.6

”)

210 (8.27”)

1,4

80

(58

.27

”)

Door Open Width: 2,770 (109.56”)

[L: 3,770 (148.43”), XL: 5,250 (206.69”)]

Length: 6,860 (270.08”)

[L: 7,860 (309.45”), XL: 9,760 (384.25”)]

20

(0.7

9”)

(Heig

ht

of

Pla

te)

1,680 (66.14”)

※Unit: mm(inch)

[YMC: 3,180 (125.2”)]

(Spindle Center)

【Front】【Side】

HS-T143-R4.4-20151006

Foundation【Short Type】

Machine Size (L x W x H) Std., MC: 6,860(270.08”) x 3,030(119.3”) x 3,020(118.9”) mm(inch)

YMC: 6,860(270.08”) x 3,180(125.2”) x 3,020(118.9”) mm(inch)

Weight (Kgf) Std.: 22,000, MC: 22,500, YMC:23,500

Electric Power (kVA) 85

Size of Power Cable 38 SQ※Unit: mm(inch)

HS-T143-R4.7-20190116

Foundation【Long Type/Opt.】


YMC: 7,860(309.45”) x 3,180(125.2”) x 3,020(118.9”) mm(inch)

Weight (Kgf) Std.: 25,000, MC: 25,500, YMC:26,500


Size of Power Cable 38 SQ※Unit: mm

HS-T143-R4.7-20190116

Foundation【XL Type/Opt.】


YMC: 9,760(384.25”) x 3,180(125.2”) x 3,020(118.9”) mm(inch)

Weight (Kgf) Std.: 30,000, MC: 30,500, YMC: 33,700


Size of Power Cable 38 SQ※Unit: mm

HS-T143-R4.7-20190116

※Unit: mm

Foundation【Construction】

Concrete

Gravel Ø 19 Reinforcing rod

Concrete

1437 1233

HS-T143-R4.7-20190116

O.D Holder ※Unit: mm(inch)

Moving Range【Hi-TECH 850BB/Std.】

ØØ

HS-T143-R3.3-20180406

XL-Type : Z-axis Stroke 5,250 [206.7”]

XL-Type : Tailstock stroke 4,800 [189”]

Moving Range【Hi-TECH 850BB/Std.】

I.D Holder ※Unit: mm(inch)

ØØ



HS-T143-R3.3-20180406

Moving Range【Hi-TECH 850BB/MC】【Option】

O.D Holder ※Unit: mm(inch)

ØØ



HS-T143-R3.3-20180406

I.D Holder ※Unit: mm(inch)




HS-T143-R3.3-20180406

Radial Holder ※Unit: mm(inch)




HS-T143-R3.3-20180406

Axial Holder ※Unit: mm(inch)




HS-T143-R3.3-20180406

Turret Interference Dia.【Hi-TECH 850BB/Std.】

※Unit: mm(inch)

HS-T143-R3.3-20180406

※Unit: mm(inch)

Turret Interference Dia.【Hi-TECH 850BB/MC】【Option】HS-T143-R3.3-20180406

Radial Holder ※Unit: mm(inch)

Y-a

xis

Str

oke

Turret Interference Dia.【Hi-TECH 850BB/MC/YMC】【Option】HS-T143-R3.3-20180406

Axial Holder ※Unit: mm(inch)

Turret Interference Dia.【Hi-TECH 850BB/MC/YMC】【Option】

Y-a

xis

Str

oke

HS-T143-R3.3-20180406

Tool

mm(inch)

Part No.

mm(inch)Part name

Q’ty

eaShape

394305BBlock

4

394306B 4

8A43003

(8A43027)Face Holder 1

8A43002

(8A43026)Extend OD Holder 1

8A43001

(8A43025A)ID Holder 5

8A4351(8A43511) Sleeve(Ø16, 5/8”) 1

8A4352(8A43521) Sleeve(Ø 20, 3/4") 1

8A4353(8A43531) Sleeve(Ø25, 1”) 1

8A4354(8A43541) Sleeve(Ø 32, 1 1/4") 1

8A4355(8A43551) Sleeve(Ø 40, 1 1/2") 1

8A4356(8A43561) Sleeve(Ø50, 2”) 1

8A4357(8A43571) Sleeve(Ø 60, 2 1/2") 1

8A43004

(8A43029)U-Drill Holder Option

8A4354 U-Drill Sleeve(Ø 32)

Option8A4355 U-Drill Sleeve(Ø 40)



8A4358(8A43581) Socket(MT#2) 1

8A4359(8A43591) Socket(MT#3) 1

8A4360(8A43601) Socket(MT#4) 1

8A4361(8A43611) Socket(MT#5) 1

8A43005 Long Boring Bar Holder (Front) 1

8A43006 Long Boring Bar Holder (Rear) 1

Tooling System【Hi-TECH 850BB/Std.】HS-T143-R4.8-20181023

□ 32(□ 1.25”)

Ø 80(Ø3”)

Tool

mm(inch)

Part No.

mm(inch)Part name

Q’ty

eaShape

8A44005

(8A440051)Face Holder 1

8A44003

(8A440031)OD Holder 3

8A44004

(8A440041)ID Holder 3

8A4351(8A43511) Sleeve(Ø16, 5/8”) 1

8A4352(8A43521) Sleeve(Ø 20, 3/4") 1

8A4353(8A43531) Sleeve(Ø25, 1”) 1

8A4354(8A43541) Sleeve(Ø 32, 1 1/4") 1

8A4355(8A43551) Sleeve(Ø 40, 1 1/2") 1

8A4356(8A43561) Sleeve(Ø50, 2”) 1

8A4357(8A43571) Sleeve(Ø 60, 2 1/2") 1

8A44009

(8A440091)U-Drill Holder Option


Option8A4355 U-Drill Sleeve(Ø 40)



8A4358(8A43581) Socket(MT#2) 1

8A4359(8A43591) Socket(MT#3) 1

8A4360(8A43601) Socket(MT#4) 1

8A4361(8A43611) Socket(MT#5) 1

8A44007 Long Boring Bar Holder (Front) 1

8A44008 Long Boring Bar Holder (Rear) 1

【BMT 85】

Axial Turnmill Holder

(8A4402)

Option

Radial Turnmill Holder

(8A4401)

Option

Tooling System【Hi-TECH 850BB/MC/YMC】【Option】HS-T143-R4.8-20181023

□ 32(□ 1.25”)

Ø 80(Ø3”)

Torque Diagram【Main Spindle】

45/37kW (60/50HP)

Max. 1,000 rpm

α40 / 6000i

HS-T143-R2.3-20180406

α8 / 8,000i

11/7.5kW (15/10HP)

Max. 2,500 rpm

【BMT 85】

Torque Diagram【Turnmill Spindle】【Option】HS-T143-R2.3-20180406

Hi-TECH 850BB +

Hi-TECH 550BB

Hi-TECH 700BB

Hi-TECH 700BB+

Hi-TECH 850BB

Big bore spindle is applied to demonstrate

optimized cutting efficiency when cutting oil pipe

line and all other pipe kind.

The various sizes of Through Spindle Hole Dia. are

effective in the machining of the customized pipe.

Model

ItemHi-TECH 550BB Hi-TECH 700BB Hi-TECH 700BB+ Hi-TECH 850BB Hi-TECH 850BB+

Max. Cutting Dia. Ø590 (Ø23.23”) Ø680 (Ø26.77”) Ø680 (Ø26.77”) Ø920 (Ø36.22”) Ø920 (Ø36.22”)

Chuck Size(Opt.) Ø470 (Ø18.5”) Ø470 (Ø18.5”) Ø630 (Ø24.8”) Ø630 (Ø24.8”) Ø850 (Ø33.47”)

Through Spindle Hole Dia. Ø195 (Ø7.68”) Ø185 (Ø7.28”) Ø300 (Ø11.81”) Ø300 (Ø11.81”) Ø375 (Ø14.75”)

Max. Bar Size Ø190 (Ø7.48”) Ø180 (Ø7.08”) Ø295 (Ø11.61”) Ø295 (Ø11.61”) Ø370 (Ø14.56”)

Big Bore Series

※Unit: mm(inch)

HS-T143-R5.14-20180406

Big Bore Spindle

Penetration diameter of Ø 300mm, big bore spindle is

applied to demonstrate optimized cutting efficiency

when cutting oil pipe line and all other pipe kind.

Spindle Bearing Inner Dia.

(Front/ Back)Ø 360/Ø 340

Through Spindle Hole Dia.(mm) Ø 300

Type of Spindle Nose (ASA) A2-20

Max. Spindle Speed (rpm) 1,000

Spindle Motor Power (kW/HP) 37/30(50/40)

Through Spindle Hole Dia.

Ø 300mm

The powerful chucking offers the stable cutting and high precision during machining.

The headstock and main spindle are manufactured in a temperature controlled environment then

assembled and tested in our clean room.

All spindle bearings are lubricated with semi-permanent grease.

HS-T143-R5.14-20180406

The thermal deformation of the spindle is minimized. Because generated heat is removed by

Jet Lubrication system as well as circulating jacket inside. For this reason, the accuracy of

the machining is raised and constantly stabilized.

Jet Lubrication System for Spindle

(ISO VG 2)

HS-T143-R5.14-20180406

Model : ROTA TB 630-310

Chuck Size : Ø 630mm


Jaw Stroke : 10 mm

※Unit: mm

Air Chuck【Option 1】

※ Including Pneumatics Control System

Air chucks can be fitted at the front of the spindle.

HS-T143-R5.14-20180406

Model : BB N 630-310

Chuck Size : Ø 630


Jaw Stroke : 10 mm

※Unit: mm

Air Chuck【Option 2】

A 662

B 310

C 658

D 510

E 610

F 580

G M16

G1 30

H 263

H1 261

J 8

K 666

L 20

M 115

N G 1/2”

O 39.5

P 33

R 42

S 575

a 75

b 30

d M24

e 16

f 47/103

α° 15

β° 12 x 30

γ° 30

※ Including Pneumatics Control System

Air chucks can be fitted at the front of the spindle.

HS-T143-R5.14-20180406

Model: SL-I-2-2400-12C05

Chuck Size: Ø 600mm


Max. Rotation Speed : 900rpm

※Unit: mm

Manual Chuck【Option】

※ Max. Spindle Speed using Manual Chuck: 900rpm

HS-T143-R5.14-20180406

Pneumatic System

Compressed air supplier

• Air Requirement

- Protect spindle bearing against dust (Air Curtain)

• Using Option Parts

- Air Chuck Clamp / Unclamp

- Air Gun

- Auto Door

Specification

• Required pressure : 0.5~0.7 MPa

• Inlet hose : Ø 12

• Max. Consumption Rate: 690 Nℓ/min

HS-T143-R5.14-20180406

The side cover is designed to let hoist lifted large work pieces to be loaded

and unloaded from the rear of the spindle, to maximize accessibility.

Customization DesignHS-T143-R5.14-20180406

Customization Design

Maintenance door can make it easy to check the condition of the end of spindle, so that can maintain and

repair it efficiently.

Rear Chuck Cover located in back side of spindle is providing a good working environment when the

workpiece loading / unloading and also prevent to spread coolant and chips during the machining.

HS-T143-R5.14-20180406

Interference-free design of main cover would provide the perfect solution for Long Boring Bar

By applying a wide turret, full rotation of the turret can be provided during an operation with

Long Boring Bar without any devices.

No Interference

Customization DesignHS-T143-R5.14-20180406

The heavily ribbed torque tube design processed with fine grain meehanite prevents twisting and deformation.

This design ensure high rigidity with no deformation during heavy & high-speed cutting.

High rigid slant angle allows for easy loading, changing and inspection of tools. This slant angle maintains

high stability and brilliant balance.

High Rigid, Stable Bed Frame HS-T143-R5.14-20180406

Quill Dia.: Ø160mm (Ø6.3”)

Quill Stroke: 150mm (5.91”)

Tailstock Stroke:

• Short Type: 2,500mm (98.42”)

• Long Type: 3,500mm (137.8”)

• XL Type : 4,800mm (189”)

Quill Taper: MT#6 (Dead Center)

Type of Quill: Built-in Bearing

Quill Clamp Function (Dual Clamping)

High-performance Tailstock

The quill is activated by foot pedal or program.

The Tailstock Body is activated by Program.

Absorbed thermal deformation, ensures high

precision machining

- Tailstock Body program (Std.)

- Tailstock Quill program (Std.)

HS-T143-R5.14-20180406

Wide Working Area

385 (15.16”)

Ø825 (

32.4

8”)

Max. C

utt

ing

Dia

.

Ø920 (

36.2

2”)

Max. 2 Piece of Steady Rest are available.

Max. Clamp Size Ø 510mm(20.08”)

※Unit: mm(inch)

HS-T143-R5.14-20180406

Direct Connection

Between Motor &

Ball Screw

Axis Driving Motor

X-axis: Box Way (Turcite)

Z-axis: Box Way (Turcite)

Y-axis: Box Way (Turcite)

Type of Slider

Double

Pretension

Ball Screw

High Precision Axes

Servo Motor (X/Z/Y)

• Short &Long Type: 6/6/7kW (8/8/9.3HP)

• XLong Type: 6/9/7kW (8/12/9.3HP)

Rapid Speed (X/Z/Y)

• Short Type: 10/12/10 m/min

• Long Type: 10/10/10 m/min

• XL Type: 10/9/10 m/min

HS-T143-R5.14-20180406

Best stroke of Y-axis in its class

• High-productivity machining (MC+Y-axis)

• Dual movement for heavy duty machining

X

Z

Y-Axis Stroke : 220mm (±110mm)

Rapid Speed : 10m/min

Y

Multi Machining with Y-AxisHS-T143-R5.14-20180406

Ø 80 Long Boring Tool

Max : 800mm

High-Rigid Disk Size

350mm

Long Boring Bar

Best Turret in its class

• Available for Long Boring with Std. Turret

- Ø 80 x 800mm Long Boring Bar

• High Torque Turnmill: 11/7.5kW

- Max. 210Nm(30min), Best in its class

• Hwacheon’s Handmade Turret

Turret Type: Servo Motor Type

Turret Station: 12

Clamp Force: 20,000kgf (44,093lbf)

Tool Size: □ 32(1.25”) ×Ø80(3”)

Chip to Chip(100mm): 3.5sec

Indexing Time: 0.3sec / step

Heavy Duty Turret【Patent pending】HS-T143-R5.14-20180406

Polar Coordinate Interpolation Cylindrical Interpolation

Turnmill with C-Axis【Option】

Driven tools for milling, tapping and drilling contribute

to highly intensive process with spindle indexing

(0.001˚ ) by a spindle motor.

Machining is one process can be achieved.

HS-T143-R5.14-20180406

Various Functions

• Minimized coordinate setup time by easy touch sensor manipulation (less than 15sec.)

• Auto calculation input of shape calibration value of tool coordinate

• Auto tool coordinate correction on work shape change

Automatic Tool Presetter

Tool Presetter【Option】HS-T143-R5.14-20180406

The large capacity coolant tank and

chip cover are separate from the

machine bed to prevent heat transfer

and easy cleaning

▶ Short type: 400ℓ (105.67gal)

▶ Long type: 550ℓ (145.3gal)

▶ XL type: 700ℓ (184.9gal)

Std. Pump Opt. Pump0.6 MPa 1.5 / 3 / 7 MPa

Coolant Equipments

└ High pressure └ High pressure

HS-T143-R5.14-20180406

For operation of Turret, Tailstock and Steady Rest.

Hydraulic Unit

50 ℓ

HS-T143-R5.14-20180406

Automatic lubrication is provided to all guide ways and ball screws.

A low level alarm prevents the machine from restarting without lubricant.

Lubrication Unit

12 ℓ

HS-T143-R5.14-20180406

Max. 2set of Steady Rest are available.

Best Size Steady Rest. in its class

• Max. Clamping Diameter Ø 510mm

Programmable Steady Rest (Body program)

Steady Rest【Option】HS-T143-R5.14-20180406

Prepared accessory with programmable Base

• Hy’d Line with Valves for Open & Close of Rest Fingers

• Lubrication Line of Rest Finger Rollers

• Interlock Switch between Rest Base and Tailstock

• All necessary PLC ladder with M-code

Steady Rest Base【Option】HS-T143-R5.14-20180406

The operation panel is mounted on the sliding door and it rotates for easy viewing and

accessibility during set-up and operation.

The layout and location of the panel is ergonomically designed to be efficient and

convenient for the operator.

※ 10.4” Color LCD (Std.), Full Key Type (Fanuc)

Convenient Operation PanelHS-T143-R5.14-20180406

Easy Programming【Option】

Easy programmingBased on ISO-code program

format, complex machining

motions can be created easily by

menu form

Intuitive menu selectingMenu can be selected easily and

intuitively by soft-key with icon

Good affinity with CAD/CAMMost popular ISO-code program format

on CAD/CAM can be dealt as it is

All-in-one ScreenOnly one screen concentrated

all operations

Machine status windowMachine status such as actual

position, feed rate and load meter

are displayed always

Realistic machining

simulation3D solid model machining

simulation is available

CAD/CAM

(Conversation Programming ☞ Manual Guide i)

HS-T143-R5.14-20180406

Thread Repair Function【Standard】

2. Selection of Thread Type

- Select Outer/inner Thread

- Select Thread Type

▪ General Thread

▪ Meteric Thread

▪ Uni-fied Thread

▪ PT/PF Thread

4. Processing Start

- Transfer the NC data

- Program Start

1. Start of Thread Repair Function

- Check the machine condition

- Check the Processing condition

3. Processing condition setting

- Spindle Orientation

- Synchronized Position Setting

- Input of processing conditions

1 2

43

Thread Repair will make it possible for an operator to easily recut or repair the thread of a part that has been

reloaded into the machine.

Thread Repair Function

HS-T143-R5.14-20180406

Arbitrary speed threading will make it possible for an operator to override the spindle speed during a

threading cycle while staying in lead.

This option will also allow an operator to change the spindle speed in the program and stay in lead

without needing to use the thread repair function.

Changing spindle speed override is

prohibited in this period.

Spindle speed override can be changed.

Arbitrary Speed Threading 【Option】

※ This function works with the Fanuc 0i-TF and 31i-B controller.

HS-T143-R5.14-20180406

HS-T143-R5.0-20190116

No Model ContentsDimension (mm) CBM

(m3)

Weight (kgf)

Length Width Height N/W G/W

1

Hi-TECH 850BB

STD

Machine 7,300 3,460 3,570 90.171 22,000 25,000

2 Machine+T/F 8,300 3,460 3,570 102.523 22,300 26,400

3

MC

Machine 7,300 3,460 3,570 90.171 22,500 25,500

4 Machine+T/F 8,300 3,460 3,570 102.523 22,800 26,900

5

YMC

Machine 7,300 3,540 3,570 92.256 23,500 26,500

6 Machine+T/F 8,300 3,540 3,570 104.894 23,800 26,900

7

-

T/F 1,050 1,000 1,100 1.155 380 450

8 C/C+T/F 6,900 2,250 1,800 27.945 1,810 2,500

9

Hi-TECH 850BBL

STD Machine 8,300 3,460 3,570 102.523 25,000 28,000

10 MC Machine 8,300 3,460 3,570 102.523 25,500 28,500

11 YMC Machine 8,300 3,540 3,570 104.894 26,500 29,000

12

-

T/F 1,050 1,000 1,100 1.155 400 500

13 C/C+T/F 7,800 2,250 1,800 31.590 2,000 2,700

14

Hi-TECH 850BBXL

STD Machine 9,800 3,460 3,570 121.052 30,000 34,000

15 MC Machine 9,800 3,460 3,570 121.052 30,500 34,000

16

YMC

Machine 10,800 3,540 3,570 123.850 33,700 37,400

17 Machine+T/F 10,800 3,540 3,570 136.488 34,700 38,400

18 - C/C+T/F 9,800 2,250 1,800 39.690 2,200 2,700

Sample Workpieces

Sample Workpieces

1. Land-Based Oil Rigs

2. Drill Casting Pipe/Oil Field

3. Steel Oil Pipe/Oil Field

4. Drill Pipes for oil and gas/ Oil Field

1

2

4

3

HS-T143-R2.1-20140918

Comparison with competitor

Unit Hi-TECH 850BB PUMA-480

Spindle Hole mm Ø 300 Ø 275

Front Bearing Inner Diameter mm Ø 360 Ø 360

Spindle Motor Power kW 45/37 45/37

Spindle Nose ASA A2-20 A2-20

Spindle Speed(rpm) rpm 1,000 1,000

Z-axis Stroke mm 2,650/3,650/5,250 1,105/2,155

Max. Torque Nm 4,694Nm(@91.5rpm) 4,465Nm(@96rpm)

Construction of Head stock

Built-in Gear head Built-in Gear head + Belt

HS-T143-R4.10-20150713

Update History

(1) Last Update : Jan. 16th, 2019

(2) Responsible: Marketing Team

(3) Rectification:[1.0] May, 27th, 2013: The first edition

[1.1] Jun, 12th, 2013: Correction of Steady Rest (Max. Clamp Size: Ø 560mm->Ø 510mm)

[1.2] July, 19th, 2013: Correction of Toolling System: Add inch unit of sleeve

[1.3] July, 19th, 2013: Correction of Spindle Oil Type. (Hi-YUN -> ISO VG 2)

[1.4] Aug, 6th, 2013: Correction of Coolant Tank Size in Sales point (Short type:190ℓ->400ℓ, Long type:240ℓ->550ℓ)

[2.5] Aug, 9th, 2013: Add YMC Type

[2.6] Nov, 20th, 2013: ① Correction of NC Specification

② Correction of Accessories

③ Additional of Customization Design in sales point

[2.7] Dec. 19th, 2013: ① Sales Point - Additional of Customization Design

② Additional of Thread Repair Function & Arbitrary Speed Threading

③ Additional of NC Controller(Fanuc 31i-B) Option

[3.8] Sep. 18th, 2014 : ① Correction of Sales Manual totally

② Changing Machine Color

[4.9] Jan. 29th, 2015: Additional of XL type

[4.10] Jul. 13rd, 2015: Correction of XL type Z-Axis Rapid Speed 10m/min 9m/min

[5.10] Aug. 25th, 2015 :Upgrade of Fanuc controller (0i-TD-->0i-TF),Machine Spec. / NC Spec. / NC Instruction / Comparison data

[5.11] Oct. 6th, 2015 : Correction of Sales Manual totally

[5.12] Sep. 5th, 2016 : Correction of air chuck specification

[5.13] Dec. 7th, 2016 : Standard application of Signal Lamp with 3 Colors

[5.14] Apr. 5th, 2017 : Correction of C-axis Index angle (0.001 -> 0.0001)

[5.15] May. 2nd, 2017 : Correction of Part No. in Tooling System

[5.16] Jun. 14th, 2017 : NC specification for tool presetter is applied as standard.

[5.17] Aug. 23rd, 2017 : Correction of Part No. of Tooling System

[5.18] Apr. 6th, 2018 : 1. Added 'Option' word to Foundation, Moving Range , Turret Interference Dia, Tooling System and Torque Diagram

2. Modified 'bar' word to 'MPa‘

[5.19] Oct. 23rd, 2018 : Tooling System Update

[5.20] Dec. 20th, 2018 : Correction Error

[5.21] Jan. 16th, 2019 : 1. Correction of Machine Weight

2. Added of Packing Dimension

Thank you for your attention.

high rigid big bore turning center - rimaag.ch

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