No. ET-C00617B

HIOS Digital Torque Meters

HP-100HP-10HP-1Option

Operation manual(December 2017)

( )

Contents• Applications and features of HIOS Digital Torque Meters ............................1• Safety Precautions ............................................ 2• HIOS Digital Torque Meter controls .................. 3• List of items included with torque meter and explanations of Fidaptor and threaded shaft ......................................... 4• Fidaptor .............................................................5• Operating instructions ........................................6• How to measure screwdriver torque using the Fidaptor ...........................................6• Explanations of functions .............................. 7-9 DIP switch .......................................................7 Torque settings ...............................................7 Memory ..........................................................8 Average torque measurement ........................9

• Changing the Fidaptor shock absorber spring ...9• Care of the Fidaptor ...........................................9• Fidaptor parts ...................................................10• Using the adapter socket for torque measurement of instruments other than screwdrivers ................................11• Battery charger.................................................11• Types of data output.........................................12• Customer service .............................................12• Inspection and calibration ................................12• Troubleshooting ...............................................13• Specifications ...................................................13• External features diagram ................................14• Analog and serial data outputspecifications .....................................14• China RoHS2 Table ..........................................15

However high the quality of your screwdriver, you cannot make full use of its potential unless you know the right amount of torque for each job and make sure that is the torque being delivered. With a HIOS digi-tal torque meter you can make torque settings on screwdrivers, check torque wrenches or make torque measurements of various kinds of rotation tools. With an optional attachment, it is also possible to transfer measurement data to a computer for use in integrated production management systems.

Easy to use, accurate and low in cost, HIOS digital torque meters are used by manufacturers of electronic goods, cameras, watches and other kinds of precision instruments, as well as by makers of automobiles and aircraft.

■ Applications• Torque measurement of power screwdrivers,

torque drivers and torque wrenches• Certificationofperformanceoftorquetools• Torque measurement of other kinds of rotation

tools(mayrequireadapter) Examplesofusesoftorquemeasurementdata

• Reference for preparation of tap screw coun-terbore diameters

• Sortingscrewsbyrequiredtorquevalues• Classifyingjarsbyscrewcaptightness• Destructivetestingofsmallparts• Quality control of plastic screw threads andplasticparts

■ Features• HP-1 is on request product. It can be measured

below10N•cm.• Up to100datameasurementscanbestored in

memoryatatime.• Checks maximum, minimum and average

torque measurements.

• Torquevaluedisplaycanbeautomaticallyresetto zero.

• Torquevaluedisplay are automatically recali-brated.

• Values are displayeddigitally for ease and ac-curacyinreadingoutdata.

• Peak torquevaluesare frozenuntil thedisplayis reset to insureaccuracywhen setting torqueof instruments.

• Can be set for rotation in either direction, for easymeasurementofboth tighteningandloos-ening torque.

• Counterclockwise torquemeasurement is indi-catedbyaminussigninfrontofdisplayedvalues.

• The strainmeter is directly attached to thetorquesensor,aspartoftheinstrument'ssimple,rugged design.

• Canbeintegratedintoastatisticalprocesscon-trolsystem.

• Small, light andoperatedby rechargeable bat-tery,thisinstrumentishighlyportable.

- 1 -

Safety Precautions

■ Before using• Beforeyoubeginusingtheinstrument,readthe

operating instructions and also theprecautionsgivenonthesealaffixedtotheinstrument.

• HIOScannot assume responsibility for ac-cidents or difficultieswhen the instrument hasbeenremodeledordisassembled,orwhenithasbeenusedinawayotherthanthatexplainedinthe operating instructions.

■ During operation• Keep theworking areaorderly to ensure that

extraneousobjects donot becomeentangledwhen the screwdriver or other instrument being measured is operated.

• Neverpointthedriverbitinanydirectionotherthan into the torque meter.

• If the torquemeter shows any functioning ab-normality, ceaseoperation immediately andcontactHIOSCorporationoryourHIOSdealer.

• Operatorsofpower toolsshouldalwaysbuttoncuffs and shirt fronts and fasten zippers on ap-parelwhenconductingoperations.

• Operatorsofpowertoolsshouldnotweargloves,as this interferes dangerouslywithhaving apropergriponthetools.

■ Precautions in operating a digital torque meter

• Neverexceedthemaximumtorquelevelsindi-catedinthespecificationsonpage13.Exceed-ingcapacityloadlevelsby120%willresult ininternaldamagetothemeter.

• ThebatterychargerisforNiMHbatteriesonly.Nev-eruseanyotherkindofbattery,evenfromHIOS.

• Operating the Fidaptor Seepages9and10concerningoperationofthe

Fidaptor.• Do not use this instrument for measurement of

continuous impact tools like air drivers or im-pact wrenches.*

• Donotdisassembletheinstrumentorloosenthescrewsonitsbody,as thiscouldcause inaccu-racyinmeasurement.

• Useofthebatterycharger Seepage11forinstructionsonbatterycharging.• Useonlytheproductsspecifiedintheseoperat-

ing instructions for connection to the data out-put ports.

• Whendisconnectingcables,graspthecableplugand take care not to damage connector pins.

• Alwaysturnthepowerswitchoffaftercomplet-ing measurement operations.

• Donotstriketheacrylicdisplaypanelorplaceheavyobjectsonit.

• Avoid excessive internal adjustments for cali-brating or other purposes.

• Handle the instrumentwith care and take carenot to drop it.

• This instrument is sensitive to ambient condi-tions.Avoidusing it in the followingkindsofplaces:• Placeswherewater,oilorotherliquidscouldfallontoorgetinsidetheinstrument.

• Placessubjecttovibration,dustorhotair.•Outdoors,orplaceswhereelectricaldischarg-esmayoccur.

• Placesofhightemperatureorhumidity.(Operat-inghumidityandtemperaturerangesfordigitaltorquemetersare25%− 65%and15℃− 35℃ ).

•Anyotherplacewherethereisadangeroftheinstrument being damaged or its functioning impaired.

• Pleasedonot store the instrument inplacesofhigh temperature or highhumidity.This couldresult in condensation forming inside,whichcouldendangerfunctioning.

* HIOS offers other instruments for measurement ofairdrivers,impactwrenches,etc.Pleasecon-tactHIOSCorporationoryourHIOSdealerforinformation.

Please read the following safety precautions to ensure safe and correct operation.

• Datacanbeoutputanalogically,aswaveformsornumericalprintouts,forawiderangeofuses.(Requiresoptionalanalogcord.)

• An input tool is available tomakepossibletransferofmeasurementdatatoacomputer.(Seepage12fordetails.)

• Comes with an AC adapter that can be used with100−240voltpowersources.Runsonanenvironment-friendlynickel-hydrogenbattery.

- 2 -

■ Functions

■ HIOS Digital Torque Meter controls

Control FunctionPower switch【POWER】 Button switch. The LED lights when the power is on. *1 The power is automatically turned off when the instrument is not operated (or torque

load is less than 10) for a period of 10 minutes.Reset switch【RESET】 Used to return the display to zero or print out data. Display Measuring unit display

Unit selector【UNIT】 Switches between one of the following combinations of torque measurement units, depending on which combination the purchaser ordered: N•m↔lbf•in, N•m↔N•cm, N•m↔kgf•cm

Measuring mode selector PEAK: Freezes display at peak torque value. (Press reset to cancel)【MODE】 TRACK: Displays current torque value. F.PEAK: Freezesdisplayatfirstpeaktorquevalue.AC connector For battery charger.Analog data output Port for analog voltage data output. 【ANALOG OUT】 Digital data output Press reset to output measurement data. This functions makes it possible to use the 【DATA OUT】 instrument in statistical process control systems.*2

DIP switch For setting auto reset timer and turning data output on ("P.ON" LED indicates "on" setting).Torque set switch A【SET】 Sets maximum torque load at which warning tone will soundMemory function toggle switch The LED lights when the memory function is on. 【M_SET】Torque set switch B【▲】 Sets the torque level at which the warning tone sounds.Max load warning tone The LED lights when this function is on.on/off switch【BZ】Memory clear switch【M_CR】 Deletes data in memory. Average measurement When average measurement mode is on, the LED lights and the torque measure- mode switch【AVE】 ment average values are displayed. Adapter socket For connecting of torque tool, using a HIOS Fidaptor or other type of adapter.

Model N•m N•cm N•mm HP-1 — 0.00 0.0 HP-10 0.000 0.0 — HP-100 0.00 0 —

*1 Pleasepushthepowerswitchanddetachitimmediatelyuntilabuzzersounds. *2StatisticalProcessControl(SPC)usesstatisticaltechniquestomonitorvariationsinmanufacturingprocessesforuseinqualitycontrol.

- 3 -

Supplied Accessories

■ Items included with torque meter

HP-100

HP-10

HP-1

Fidaptor with Safety Guard

Fidaptor Buffer Spring

Grease(*)HIOS shank ∅5

Measuring range:0.5−3N•m(Black Spring)Part No.TF5G-Z1 pc.

To use for measuringLower range: 0.15−0.6N•m(Yellow Spring) 1 pc.

• OldmodelsoftheFidaptorandtheintershankarenotcompatiblewithmodelHP-100.• Themainunitandaccessoriescomealltogetherinadedicatedaluminumattachecase.• NoFidaptorisavailableforHP-1.Pleasemaketestpiecerefferingtopage11andmeasurewithyourscrew.Note:Otherbatterychargersarenotavailable.

NOTE:“Grease” and “Fidaptor Buffer Spring” are attached to HP-100 with H5 shank model only.* Grease is to be applied on the Fidaptor with

safety guard and Driver shaft appropriately.

Korea

Taiwan

Hong KongSingapore

Europe

U.S.A.

Canada

Australia

MarketAreasModel

Europe

U.S.A.

Canada

Australia

Measuring range:0.5−3N•m(Black spring)Part No. TF6XG-Z 1 pc.

Hex. shank

(Convertible shaft)5 mm sub-tense(Upper)6.35 mm subtense (Lower)

Driver Shaft

Part No. TF6XG-0010

Part No. TF5G-0010-4

Hex. shank(convertible shaft)

5 mm subtense (Upper)6.35 mm subtense (Lower) 1 pc.

1 pc.

HIOS shank ∅4

Measuring range:0.15−0.6N•m(Yellow Spring)Part No.TF4G-Z1 pc.

Measuring range:0.15−0.6N•m(Yellow Spring) Part No. TF6SG-Z1 pc.

HIOS shank ∅4

Part No. TF-G3 1 pc.

Part No.: TCH-MULTI-CN 1 pc(for AC100-240V, A plug)CCC

China

Hex. shank

(convertible shaft)5 mm subtense (upper)6.35 mm subtense (Lower)

Exclusive Battery Charger

Calibration Sheet

(quantity: 3)

● Please ask your distributor if you want to know the plug type for the country not described in the list.

● The conversion plugs (attached with TCH-MULTI-CE area) will be no longer available as soon as the current stock has run out.We would like to ask those, who use BF and S plug, to get them locally.

Korea

Taiwan

Hong KongSingapore

KoreaTaiwan

Hong KongSingapore

EuropeU.S.A.

CanadaAustralia

Type BF

Type S

Accessories for exclusive use of HP-100.

Part No. TCH-EU 1 pc(for AC100-240V, C plug)CE

Europe

Part No.: TCH-MULTI-CE 1 pc(for AC100-240V, A plug)CE

Vietnam, Indonesia, India, Singapore, Malaysia, Korea, Hong Kong, South America, The Middle East, Africa, Australia, New Zealand

Part No.: TCH-MULTI 1 pc(for AC100-240V, A plug)PSE, cUL

JAPAN, U.S.A, Canada, Latin, Taiwan, Thailand, Philippines

220 Volt Adaptor Plug

- 4 -

■ Fidaptor Fidaptor with safety coverTheFidaptor is includedwith the torquemeter.Connects clutch-typepower screwdrivers to thetorque meter socket, for measurement of torque

● Note (to keep accuracy of torque measurement)

•Loosen the springup to thedesired area forstoringtheFidaptorproperly.

•Scratchorwipewithchemicalssuchasbenzinoralcoholcouldcausetheserigraphed“Limitedline”peel-off.

•We recommend to follow theguidewrittenin the “maintenance and inspectionof of theFidaptor“ in theoperationmanualandreplacethe Fidaptor driver shaft with a new one after 2,500strokes.

atthepointwheretheclutchdisengages.Featuresa safety cover and amechanism that has almostthe sameeffect as thatobtained in actual tappingscrew fastening work.

Limit Line on the Fidaptor TFG series

● How to Use The Fidaptor TFG series

● Threaded shaft (comes with Model HP-100)Useasadapterforbitsthatarenotthe5mmHIOSstandarddiameter. (Refer to diagramonpage9whenchangingshockabsorberspring.)

Loosen the spring until the top of the bearing housing reaches to the desired area.

The desired area to loosen the spring up to Parts name:

Bearing housing

- 5 -

■ Operating instructionsFirst check the state of thebattery charge.Whenthepowerisonandthebatteryhasaninsufficientcharge, thedisplay reads "LOBAT."When thishappens, use thebattery charger to recharge thebattery for at least 3 hours andnomore than6hours.

1.Makesurethedigitaltorquemeterisstable.2. Select the uni t of measurement desired【UNIT】 switch). (N•m↔N•cm) (N•m↔lbf•in)(N•m↔kgf•cm) (N•cm←→N•mm,only forHP-1)

3.Conductzeroadjustment.Set【MODE】 switch to "TRACK", thenpress both the【SET】and【▲】switchesatthesametimeforlessthan2seconds.Thisadjusts themeter tozero. (Note:Ifyoupresstheswitchesforthan2seconds,themeterwill go into anothermode. If this hap-pens, press【RESET】, then repeat the zero adjustmentprocess.)

4. Set【MODE】switchto"PEAK"or"F.PEAK". •In peakmode thepeak torquevalue reached

duringmeasurementisdisplayed.Thus,thedis-playdoesnotchange.ModelHP-100measuresup to10N•mof torque,whichcorresponds toadisplayvalueof15.Pleaseconductmeasure-ments within this range.

• In "F.PEAK"mode the first peak value isdisplayed anddoesnot change even if highertorqueisapplied.

5. Press the【RESET】switch to cancel thedis-play.

6.Minussignsappearinfrontofmeasurementsofcounterclockwisetorque.

7. TooutputdatausingaMitutoyoInputTool,settheNo.3connectoroftheDIPswitch(page7)to theonposition(so the"P.ON"LEDlights),set the【MODE】switchto"PEAK"andpressthe【RESET】switch (which functions thesame as theEnter keyon a computer) .TheInputToolwill convert themeasurement datafordirect inputtoaspreadsheetapplication.Inorder to output data, please conductmeasure-ment within the instrument's peak measurement range,asindicatedinthespecifications.

•Minus signsdenoting counterclockwise torqueare transferred with the measurement data.

8. Use the Fidaptor to measure torque of power screwdrivers,asexplainedbelow.

9. Itispossibletofashionadaptersfortorquemea-surement of other typesof tools. (See "Using

the adapter socket for torque measurement of instrumentsotherthanscrewdrivers.")

10.Be sure to turnoff thepower and remove thetoolfromthesocketwhenyouarefinishedmea-suring.

■ How to measure screwdriver torque using the Fidaptor

1. Insert theFidaptor into thedigital torqueme-ter'ssocket,thenfitthebitofthescrewdrivertobe measured into the head of the Fidaptor. The Fidaptor is for bits of 5mm.ModelHP-100comes with two threaded shafts in addition to the Fidaptor that can be used for three different bitdiameters.(Refertodiagramonpage9whenchangingshockabsorberspring.)

2.Takesometensionoff theFidaptor'sspringbyrunning the screwdriver in reverse "REV", sothatspringcanbeturnedslightlybyhand.

3. Press the reset switch to return thedisplay tozero.

4.Run thedriver in the forwarddirection"FOR"untilitstopsautomatically.TheFidaptorspringwilltighten.

5.Whenthedriverstopsthedisplaywillshowtheoutput torque of the driver.

6.Release the tensionon the springby runningthedriver in thereverse"REV"direction, thenpresstheresetswitchtocancelthedisplay.

7. Repeat the above procedure to confirm the output torquevalue.Refer to theoutput torqueguide table in theoperating instructions foryourHIOSpowerscrewdrivertosetthetorqueadjustmentnuttoanappropriatetorquevalue.

- 6 -

■ Explanations of functionsDIP switchAlways turnoff thepowerbeforechanging DIP switch settings.

• Auto-reset DIP switch settings

Notes1 The reset switch does not function when auto-reset is on.2 Theerrordisplay(seebelow)appearswhenaprinterortheMitutoyoInputToolisconnectedfordataout-putandtheLEDlights.

A.RESET TIME P.ON/OFF

1 2 3 4

1 sec ON ON − −

2 sec ON OFF − −

5 sec OFF ON − −

OFF OFF OFF − −

Printer ON2 − − ON −

Printer OFF − − OFF −

Time to auto-reset1

Data output

Switch number

Errordisplay

• Data output1. Setthemodeswitchto"PEAK"or"F.PEAK".2. SetdataoutputDIPswitchnumber3totheon

position.3.ConnectaprinterortheMitutoyoInputToolto

theDigitaldataoutputport.(Pressingtheresetswitch in this statewill result in the error dis-play.Anerrorwillalsoresultifyoutrytoprintout data with a printer that cannot print out nu-mericaldatacontainingdecimalpoints.

4.Conductmeasurement,thenpresstheresetswitchto output the data. Average【AVE】valuescan-not be output.

Outputofdatafromthememory(memoryfunc-tionon)

Note: Please cancel auto-reset.1. Presstheresetbuttonfor2seconds.2.Whenthedisplayshowsthelet-

ters"Prn,"pressreset.3.All the torquedata, frommemorynumber

0001,willbeoutput.Thedisplayflickersdur-ing data transfer.

Setting torqueThedigital torquemeter isshippedwith thewarn-ingtonesettosoundwhenmaximumtorqueloadisreached.Thistonealsosoundswhenthetorqueset-

ON ON

ResetSetting

Warning tone

Track Peak

Switch functions for setting torque Switches used ① ② ③

① 【SET】switch1. Pressfor2secondstoentertorquesettingmode.

Pressfor2secondsonceagaintoexittorqueset-ting mode.

2.Whenthemeterisintorque setting mode, the 4-digit displaycanbeadjusted,onedigitatatime.UsetheSETswitchtoselectthedigit for adjustment.The selecteddigitblinkson and off. Each time the SET switch is pressed, thenextdigittotheleftisselected(or,ifpressedwhiletheleftmostdigitisselected,therightmostdigitwillbeselected.)

② 【▲】switch When the meter is in torque setting mode, this

switch increases t h e s e l e c t e dnumberbyoneeach time it is pressed.Notethat the leftmostdigitcanonlybe0or1.

③【RESET】 switch Press ing th i s

switch readies t h e m e t e r t o begin measure-ment. Pressing it while in torquese t t i ng mode cancels thepro-cess and takes the meter out of torque setting mode.

SET RESET

0 - 90 or 1 0 - 9 0 - 9

Setting torque

Setting torque(Example: Changing a torque setting from "0000" to "0100")

Ready for measurement

①【SET】switch

①【SET】switch

①【SET】switch

The last 0 flickers

②【▲】switch

Press for 2 seconds to enter torque setting mode.

Press twice to select the third 0.

Press for 2 seconds to exit torque setting mode.

The last 0 is now selected.

Press once to increase the selected digit from to 1.

ting has been changed. The torque setting can be changedasdesired.Thewarningtonesignalsthatthesettorquevaluehasbeenmeasured.

Example(torquesetat100)Dataisoutputonlyformeasurementsup100.

- 7 -

Fig. 1 Recording readout

Ready for measurement

Example of memory readoutMemory mode on (LED on)

Measurements of driver torque

③【RESET】switch

Fit the power screwdriver into the socket, using the Fidaptor or other adapter

When the memory function is on, pressing this switch returns the instrument to a state of readiness to begin recording data again. Press to end recording, to display or to delete data.

Fig. 2 Displaying recorded dataExample of data display(Memory function on, LED on, measurement data in memory)

Ready for measurement

①②【SET】and【▲】 switches

①【SET】switch

②【▲】switch

③【RESET】switch

【SET】advances the display to the next measure-ment result.【▲】goes back to the previous meas-urement result.

Press once to advance the display to the next data result. The data number (e.g. 0002) is displayed below. The measurement data and data number flicker alternately.Press once to advance the display to the previous data result.

Data readout mode terminated when this switch is pressed, when there is no action for 30 seconds or a new torque signal is received.

Fig. 3 Partial deletion of measurement data

Example of partial deletion of torque value data(Memory function on, LED on, measurement data in memory)

Ready for measurement

Memory readout mode on

⑤【M_CR】switch

⑤【M_CR】switch

Data deleted

Display measurement result for deletion

Partial data deletion mode displayPress once Display flickers

Exit partial deletion mode 【RESET】pressed or no action for 30 seconds

Each time a measurement result is delet-ed, each of the measurement results shift one place backwards to occupy the va-cated places in the memory.*

DATA1 DATA2 DATA3 DATA4

DATA1 DATA3 DATA4

Data shifts to previous position

0001 0002 0003 0004

0001 0002 0003 0004

Fig. 4 Full deletion of measurement data

* Partial deletion of measurement results

Example of full deletion of measurement data(Memory function on, LED on, measurement data in memory)

Ready for measurement

⑤【M_CR】switch

⑤【M_CR】switch

Full data deletion mode displayPress for 2 seconds Display flickers

Exit full deletion mode 【RESET】pressed or no action for 30 seconds

Press once; data deletion takes 5 secondsData deleted

MemoryObjectiveMeasurementdatacanbestoredinthememoryformanagementofeverydayoperations.

Storing and reading out measurement data

1.Thememorycanstore100measurements.Themeasurementsarenumberedautomatically, from0001to0100.Ifdatafrompreviousmeasurementsremains in thememory, thenewmeasurementsbeginfromthenextavailablenumber.(Fig.1)

2. Fig.2showshowtodisplaydatastored in thememory.

3.When the100th resulthasbeen stored in thememory,deletesomeofthedata(Fig.3)orallofthedata(Fig.4)tomakeroomforthenextseriesof measurements.

MemoryfulldisplayTheflickeringdisplay "FUL" ap-pearswhenthememoryisfull.Toclearthisdisplay,press【RESET】.

Switch functions in memory modeSwitches used ① ② ③ ④ ⑤

①【SET】switch Whenthememoryfunctionison,pressingthis

switchdisplays the lastmeasurement in thememory.

② 【▲】switch Whenthememoryfunctionison,pressingthis

switchdisplays the firstmeasurement in thememory.

③ 【RESET】switch Whenthememoryfunctionison,pressingthis

switch returns the instrument to a state of readi-ness to begin recording data again. Press to end recording,todisplayortodeletedata.

④ 【M_SET】 switch Press for 2 seconds to enter or exitmeasuring

mode.TheLEDlightswhenmeasuringmodeison.

⑤ 【M_CR】 switch Pressingthisswitchdeletesmemorycontents. Notethatdatacanbeoutput(see"DataOutput"

onpage6)whetherornottheLEDison.

SET RESET M_SET M_CR

- 8 -

Measurement of average torqueObjectiveSimplemonitoringoftorquefornormaloperations

Measurement procedureMakespossiblemeasurementof theminimum,averageandmaximumvaluesamong setsofmea-surements, each set consisting of up to ten measure-ments.

1.Themeasurementresultsareautomaticallynum-bered,from0001to0010.Negativedisplaysarenotrecorded.Measurementsinaveragemodeareautomaticallydeletedwhenthemeterexitsaver-age mode.

2.Iflessthan10measurementsaremade,thedis-playshowsonlythosemeasurements.

Switch functions in average measurement modeSwitches used ③ ⑥

③ 【RESET】 switch Puts the instrument into a state of readiness to

begin measurement when in average measure-ment mode. Press to end measurement or dis-playofmeasurementsets.

⑥ 【AVE】 switch Press for 2 seconds to enter or exit average

measurementmode.TheLED lightswhen inaverage measurement mode. The figure show theaveragemeasurementanddisplaycycles.

AVERESET

Max

Example of average measurement(Average measurement mode, LED on.)

Ready for measurement

Torque measurement

③【RESET】switch

Use Fidaptor or other adapter to fit torque tool into the torque meter socket.

Press once. "0001" flickers. (Same for auto-reset.)

Repeat measurements until sufficient data is obtained.

Display of average measurement data(Data is displayed while in average measurement mode and is deleted when the mode is terminated.)⑥ Each time the【AVE】switch is pressed minimum, average and maxi-mum values are displayed flickering.

Fig. 1Min Ave

1st measurement deleted

11th measurement recorded

0001 0002 0003 0010

0001 0002 0003 0009 0010

0001 0002 0003 0009 0010

Notes1. Be sure to set【MODE】switch to "PEAK" or"F.PEAK"beforeenteringaveragemeasurementmode.

2.The【UNIT】switch does not function in average measurement mode.

■ Changing the Fidaptor's shock-absorbing spring (Model HP-100)

TwospringsaresuppliedwithModelHP-100.Theblackspringishigh-tensionandtheyellowspringislow-tension.The5mmFidaptorisshippedwiththeblackspringattached.Forlow-torquemeasure-ment,replacewiththeyellowspring.

• Fit the driver bit into the head of the Fidaptor. Turn the driver on in the reverse direction to loosenthethreadedshaftandchangethesprings.

■ Care of the FidaptorPlease read carefully the followingpoints abouthandlingtheFidaptor.

• Using the Fidaptor

1.NeverplacealoadontheFidaptorthatexceedstheindicatedmeasurementcapacity.

2.UsetheFidaptorthatisdesignedforthetorquelevelofthetooltobemeasured.

3.KeeptheFidaptorloose,andaftermeasurementremove it from the socket.

4.KeepthedriverandFidaptoruprightduringmea-surement. Keep torque from the upper surface to within5kg,or2kg,inthecaseofalow-torqueFidaptor.

5.Whenconductinga seriesofmeasurements, ap-plygrease*toparts① , ② and ⑤ of the Fidap-tor,asshowninthefigureonpage10.

- 9 -

①

②

③

④

⑤

■ Fidaptor parts

HIOS 4 mm TF5G-0010-4

HP-100 HIOS 5 mm TF5G-0010 Hex shank TF6XG-0010 (fits5mmand6.35mmsockets)HP-10 HIOS 4 mm TF4G-0010HP-100 TF5-0020HP-10 CL65-0250HP-100 TF5G-0030HP-10 TF4-0030Blackspring(0.5-3N•m) TF5-0051Yellowspring(0.15-0.6N•m) CL65-0040HP-100 TF5G-0050HP-10 TF4G-0050

①Threaded shaft

Name of part Type Part number

②Bearing set

③Bearing housing

④Spring

⑤Plate nut

Other parts (available for separate purchase)

Item Driver Shaft

Measuring Range Part No. Note

Fidaptor Hex. shank6.35 mm subtense

3−9N•m TF6U-Z*1 For HIOS torque drivers with lever-start.

Fidaptor Hex. shank6.35 mm subtense

3−9N•m TF6UP-Z*2 For HIOS CL-9000 or high torque derives with both lever-start and push-to-start.

Standard accessory set for HP-100

TF5G-SET See the Manual p.4 of Standard accessories (without battery charger).

The safety cover provides protection against the possibility of shaft breakage due to wearing or metal fatigue, but for an added measure of safety it is recommended that the user follow the above guide to parts replacement.

Guidetowhenit'stimetoreplaceFidaptorparts① ,② : Threadedshaftandbearingset:After2,500strokes① : Threadedshaftonly:Whenitbecomesbentoritsthreadsareworn④ : Spring:Replacetogetherwiththreadedshaftafter2,500strokes⑤ : Platenut:After5,000strokes

　Note

6. See that each measuring cycle lasts 5 seconds or more to minimize wearing of parts.

7.Neverattach theFidaptorunlessyou intend touseitimmediately.Whenitisnotinuse,alwaysremove it fromthe torque toolandremove thetension from the spring.

8.AlwaysbesurethattheFidaptorisproperlyat-tachedtothetorsiontool.

9. Do not use the Fidaptor if it has been bent or in somewaymodified.

*Usethegreasesuppliedwiththetorquemetertoapply topartsasnecessary.Thisgreasecanbepurchasedseparately(partnumberTF-G3).

• Maintenance and inspection of the Fidaptor1.Applythegreaseperiodicallytoparts① , ② and ⑤inthefigurebelow.

2.AlwaysinspectthepartsoftheFidaptorbeforeuse. (1) Istheregreaseonparts① , ② and ⑤ ?(2) Have the threadsof the threaded shaft be-

come worn?(3) Is there dirt or foreignmaterial on the

threaded shaft?3.TheFidaptormust eventually be replaced. It

should be periodically inspected and replaced when necessary.

*1 TF6UP-Z

*2 TF6U-Z35mm

15mm

- 10 -

■ Use of the socketIn addition to the Fidaptor or threaded shaft, it is possible tomakeone's ownadapter tofit torsiontoolbitsofdifferentdiameters into thesocketformeasurement.Keep the followingpoints inmindwhen fashioning such an adapter.

20.0 -0.02

9.5 +0.035

6.0

6.0 2.7

6.0

6.0

4-M3.0 tap

5.0

9.00.510.0

45.0゜

+0.04

20.0

-0.02

+0.0

4

+0.060

24.0

29.0

■ Battery chargerTo charge batteries for the HIOS torque meter use only thebatterychargerprovidedwith themeter.Alwaysturnthepoweroffwhencharging.Thefirsttimewillrequire6hoursforafullcharge.

　Caution　• Donotrechargethebatteryforlongerthan6hours.• UseonlyNiMHbatteries,neveranyotherkind,

even if obtained from HIOS Corporation.• Donotusethemeterwhilechargingthebattery.• Whentheletters"LOBAT"appearinthedisplay,

stopmeasurementandrechargethebattery.

Cautions in making a socket adapter

• Make sure that the adapterfits snugly into thesocket.

• Make sure the adapter is strong enough that itwon't break during measurement.

• Donot attempt to use an adapter that deliversmorethan10kgofverticaltorque.

• Do not use this torque meter to measure impact torquetools.

• Take care to observe all other principles oftorque measurement.

• Donotusethebatterychargerforanypurposeother than charging batteries for this instrument.

• Donotplaceobjectsontopofthebatterychar-ger's cord.Donot subject the cord to extremebending or tie it in knots.

• Be sure the power to the instrument is off when attachingordetachingthebatterycharger.

• Donotattempt to remove thebattery fromtheinstrument.

　Danger!

• Leavingthebatterychargeronforthemaximumrechargetimeof6hourscouldleadtooverheat-ing,damagetotheinstrumentorfires.

Details of the socket

±0.5

+0.05-0

14mm in depth

6.35□

HP-10•P-100

HP-1

AttentionThe dimensions indication of the socket partisnottoscale.

- 11 -

■ How to recharge1. Turn off the power to the torque meter and insert

thebatterychargercordintoapowersource.2.When recharging is complete,unplug thecord,

turn the torque meter power switch on and check thatthedisplaygoeson.

3.Waitforthebatterychargertocool,andstoreitinanappropriatelocation.

■ Types of data outputUse theMitutoyo InputTool (available forpur-chasefrommanydealers)totransfermeasurementdata to a computer.

• Model:IT-005D264-005(ForanystandardWin-dowscomputer)

Connectioncable NO.937244 2m (sold sepa-rately)

(PleasecontactMitutoyoCorporationoraMitutoyodealeraboutpurchasingtheseitems.)

■ Types of analog data outputAnanalogcord isavailable forseparatepurchase(1.5m, itemHP-8060).This cable canbeused toconnect apen recorder,oscilloscopeorvoltmeterto the HIOS torque meter. When using these instruments,readtheiroperationmanuals to insurecorrect operation.

■ Customer service• Repair1. Servicechargeswillbemadeforrepairsunder

thefollowingcircumstances:(1) Malfunctioningordamagecausedbyincor-

rect use of the instrument, the instrument has beendisassembledoritmalfunctionsduetoattempted repair.

(2) Oilhasbeenadded to thesocket, switchesor inside the instrument.

(3) The instrument has beendamagedduringshipping,bydropping,etc.

(4) Damagedue tofire,exposure togas,earth-quake,water,irregularpowersupplyorothertypeofdisaster.

(5) Servicechargeswillalsobemadeforcali-bration,inspectionorpartsreplacementforthe Fidaptor, etc.

2.Nochargewillbemade for service in thecaseofinspectionand/orcalibrationofthesamepartthatbecomesnecessarywithinthreemonthsaf-terinspectionorcalibrationhasbeenperformed.

(Thisdoesnotapplyundercircumstances(1)−(4)above.)

• Shippingandhandlingcharges incurred for re-pairservicemustbepaidbythecustomer.Pleasedirect questions about customer services to HIOS CorporationoryourHIOSdealer.

■ AttentionTheproduct that youhavepurchased contains arechargeablebattery.Thebatteryisrecyclable.Attheendof it'suseful life,undervarious stateandlocal laws, itmaybe illegal todisposeofthisbatteryintothemunicipalwastestream. Checkwithyour local solidwaste officials for details in your areaforrecyclingoptionsorproperdisposal.

■ Inspections and calibrationHIOStorquemetersemployauniquesensormech-anism thatmaintainsaccuracy for longperiods.Atoolforcheckingitsaccuracy(theHIOScalibrationcheckbar) isprovided,but inaddition to this,werecommend that the torque meter be sent in to HIOS Corporationforinspectionatleastonceayear.(Notethatafeeischargedforthisservice.)HIOStorquemetersareshippedcalibratedtomeetouraccuracystandards.Dependingon thecondi-tionsunderwhichthemeter isused,accuracymaybeaffectedover thecourseofmonthsoryears.Therefore,HIOSofferscalibrationand,whennec-essary,overhaul services.Wealso recommenduseof theperiodiccalibrationdocumentation includedwith the torque meter. This documentation shows the relationof theHIOSstandards to Japan's stan-dards.

■ Cautions to be observed when sending the torque meter in for calibration or repair

1. Pack the meter in the attache case in which it wasoriginallyshippedtoprotectitfromviolentimpacts during shipping.

2.Donotputanythingintotheattachecaseotherthan the itemsoriginallyshipped inside.Neverinclude items such as homemademountingplates,toolsorextrabits.HIOScannotassumeresponsibilityforthese.

3. Pleaseexplain thenatureof thedifficultywiththeinstrumentinsufficientdetail.

- 12 -

Peakrange N•m 0.015-1.000 0.15-10.00 N•cm 0.15-10.00 1.5-100.0 15-1000 N•mm 1.5-100.0 Ibf•in 0.015-0.90 0.15-9.00 1.5-90.0 (kgf•cm) (0.15-10.00) (1.5-100.0)Accuracy* within ±0.5% (at full scale) Power five1.2VNiMHcells1,000mARecharge time up to 6 hours Running time on full charge 8 hours (continuous operation)

Battery life About 300 chargings Dimensions SeefigureWeight 1.8 kg Battery charger Runs on 100-240 V AC power (50 or 60 Hz) Output 7.3 - 8 V DC (0.5 A)

Model HP-1 HP-10 HP-100

■Specifications

The display says "LOBAT" There is no display The displayed value does not return to zero

The displayed values do not stop changing

Unable to recharge the battery The "LOBAT" d isplay reappears after battery recharging is complete

The d isp lay shows a numerical value when it shouldn't

Problem Causes Resolving the problem

• Recharge the battery as explained on page 11. If this does not resolve the problem, contact HIOS or your HIOS dealer.

• Turn the power switch off, conduct a full battery re-charge (6 hours, no more), then turn the power switch on and see if there is a display. If there is not, contact HIOS or your HIOS dealer.

• Conduct zero adjustment.

• Set to "PEAK."

• Check that the plug is connected properly.

• Connect to the battery charger socket.• If the above does not remedy the problem, contact

HIOS or your HIOS dealer.• Send to HIOS for repair.

• Recharge the battery for no more than 6 hours.

• Press【RESET】switch to clear the display.

• Insufficientbatterycharge

• This may be due to long-term use of the meter or natural battery discharge over time.

• Unable to conduct zero adjustment.

• The【MODE】switch is set to "TRACK"

• The battery charger plug may not be en-gaged all the way into its socket.

• The connection may be to the wrong terminal.

• The battery may have reached the end of its operational life.

• Thebatterychargemaybeinsufficient.

• This may be due to noise occurring from the power source, etc.

■ TroubleshootingBeforeyouconcludethetorquemeterisbroken,gothroughthefollowingtroubleshootingguide.If,byfol-lowingthe instructions,youareunable toresolvethedifficulty,pleasecontactHIOSCorporationoryourHIOSdealer.

• Neverexceedthemaximumtorquetolerancelevelfortheinstrument.• Becausebatterylifedependsonoperatingconditions,thiscannotbeguaranteed.

- 13 -

MIN MAX UNITT0 2 — secT1 0.2 0.4 secT2 0.2 0.4 mST3 0.5 1 mST4 0.2 0.4 mS

3. Timing chart

■Analoganddataoutputspecifications

d1 d2 d3 d4 d5 d6 d7 d8 d9 d10 d11 d12 d13

Adisplayof1000meansapproximately1volt.

■Serialdataoutputspecifications1. Pin assignments

MitutoyoMQ65-5P

①GND: Ground②DATA:Outputs data in the for-

matindicatedbelow.③CK: Clock④RD: Demandsdatareception

2. Data output formatFollowingisanexplanationofthemeaningsofthe13-digitdataoutputfromthetorquemeter.

SignEntry number

Data type

Decimal point position

Measured value

Unit: mm　

• As for thedimensions,HP-1,10and100arethe same.

Note that specifications or the external ap-pearance of HIOS torque meters are sub-ject to change without notice.

External features diagram

Max

BZ

AveMinP.ON

SET

Digital Torque Meter

AVEM_CRM_SET

PEAK

TRAKPOWER

ON

MODEUNITRESET

F.PEAK

124

47.5

62.5

30

35 35

2550 65

.2

9512

.712

.212

.75

230

⑤REQ: Demandsdataoutputfromexter-nalsource

① - ④ : Opendrain -0.3—+7V(400µAmax.)⑤ : PulluptoVDD(1.55V)

Eachdigitisoutputinfour-bitbinarynotationfromtheleastsignificantbitinthesequence20→21→22→23.

- 14 -

■ China RoHS2 TableIfyouareaskedbyChinaCustoms,pleaseshowthistabletothem.

有害物质名称及含量标识格式

产品中有害物质的名称及含量

部件名称有害物質

铅（pb） 汞（Hg) 镉（Cd)六价铬

（CR(VI))

多溴联苯

（PBB）

多溴二苯醚

（PBDE）

电路板总成 × ○ ○ ○ ○ ○

外壳 ○ ○ ○ ○ ○ ○

充电池 × ○ ○ ○ ○ ○

电源适配器 × ○ ○ ○ ○ ○

-

-

-

-

本表格依据 SJ/T 11364 的规定编制。

○： 表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。

×： 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。

Inaddition,theChinaRoHSmarksalsoisrequiredattheproductandproductbox.Attheproduct,youcanfinditatthebottomanditismarkedontheproductbox.Ifyoucannotfindthemark,pleaseaskyourdistributor.Incaseofemergency,pleasecutthemarkbelowandstickatthebottomofproductandontheproductbox.

China RoHS mark

Note:minimumsizeofChinaRoHSmarkis5mmatouterdiameter

- 15 -

1-16-5 Akiyama, Matsudo City,Chiba Pref., JapanTEL: 81 (Japan) 47-392-2001FAX: 81 (Japan) 47-392-7773