hosted by case study: philips medical systems’ sap global implementation larry simanak director of...
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Case Study: Philips Medical Systems’ SAP Global Implementation
Larry SimanakDirector of Customer ServicePhilips Medical Systems
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The Scope
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Solution architecture for PMS HSG
ALE
Integrated ClientSAP 4.6c
Factory AndoverSAP 4.6c
Factory BöblingenSAP 4.6c
Factory Zymed
Factory HeartStream
RoW
Japan
SSD
PMG
Field Operations
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Americas EMEA
ArgentinaBrazilCanadaMexicoPuerto RicoUS FactoryUS FieldUS MiamiVenezuela
AustriaBelgiumFinlandFranceGermanyItalyNetherlandsPolandPortugalRussiaSpainSwedenSwitzerlandGenevaUK
ASPAC
AustraliaChinaHong KongIndiaJapanKoreaMalaysiaSingaporeTaiwanThailand
United States: 95 sites, 3000 usersEurope: 55 sites, 1400 usersAsia/Pacific: 40 sites, 540 usersLatin America: 12 sites, 120 usersCanada: 10 sites, 90 users
Complicated Program•Many Users &•Many Countries & •Many Languages &•High Deadline Pressure
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HSG/CMS Rollout Planning - Final
2001 2002MarDec Jan Feb Apr JunMay July Aug NovSep Oct
UK / HK-Ch
ItalyGermany
Tier 218.7%
USA
Canada, MexJapan
Tier 164.5%
Benelux/India
Iberia (Sp/Po) /Australia/NZ
Tier 3
CMS Pilot France Live Test
Direct Export Hubs: Geneva (1/9) : Andover (1/9)
Direct Export Countries
Agilent will extract data for all current legal entities. This will cover both
current & Day 2 Direct Export countries.
Direct Export Countries
Agilent will extract data for all current legal entities. This will cover both
current & Day 2 Direct Export countries.
SLI: Boeb 1/7 : Memphis 1/9SLI: Boeb 1/7 : Memphis 1/9
Austria-Switz/Swe/Fin/Tai/Kor/Thai/Mal/SingTier 4
BusW/house
FranceLive1/6
BusSign-off22/5
GapRes
~20/3
FactoryLive
Tier 1 + 4Live
Tier 2 + 3Live
MasterData~29/3
Freeze IC – Fixes Yes / New functionality No
InegralTesting
22/4
Merge Centres: Boeb 1/9 :And 1/9 Merge Centres: Boeb 1/9 :And 1/9
Poland:
Nov or Dec
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The Restraints
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Key Business Driver:
Get Off SLAs by September 1, 2002
Situation:
CMS/ISY has one year from Day 1 to replace all information technology systems that are maintained by Service Level Agreements with Agilent or HP. Over the same period, CMS/ISY must integrate into the Philips system architecture.
This presents an enormous challenge and opportunity to standardize our processes and systems, and improve both customer satisfaction and organization efficiency.
HSG IT Separation replaces the IT Business systems under agreement with Agilent.
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We are paying 10 M$ per month to Agilent for SLAs !
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
18,000
Aug-01 Sep-01 Oct-01 Nov-01 Dec-01 Jan-02 Feb-02 Mar-02 Apr-02 May-02 Jun-02 Jul-02 Aug-02 Sep-02 Oct-02
Mill
ions
$ /
Month
Total: $154 million
If we extend the SLAs beyond September 1st, we pay substantial penalties
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Complexity
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Country 1..7
Stream 1..8
Workstream Project Plans
Rollout Project Plans
Factory
SAP IC Gap
Office Moves
Infrastructure
USA/CA
JP
Ger
IT
HK / CH
UK
FR
Comp. Sol.
Detailed Cutover Plan
Cutover PlanSummary Overview
Other
Emails
MS Project Plan
Scoping
Global Overview Plan
Interfaces
Data Extraction
SAP IC Rollout
Document Index (1/plan):Supports &Explains Statuses for Drill Down
Note: 0nly Tier 1 & 2 countries being tracked
Inverse information flow for drill on status
exceptions
Country 1..7
Stream 1..8
Cutover Tracking Plans
Direct Export
BW
SLI Rollout
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Integrated Client
The SAP Integrated Client is the single
SAP standard for PMS• OAP/ORP
• Finance
• Service Management
• Service Logistics International
• Direct Export
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Integrated Client
PMS has decided to develop and implement
Integrated Client• To reduce management and maintenance costs
• To improve reporting capabilities (speed)
• To standardize business processes worldwide while keeping
regional flexibility
• To reduce interfacing problems
• To facilitate connection to worldwide PMS data
Integrated Client v3.0 is rolled out to the SSDs.
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SAP R/3 4.6c
• CDM/CDQS
•Vamp
•Nessie
•ERMT
•EDS
Product Data Management
Design Gatewa
y
MSM Suite (5)
• SSUI
• NAP
Deliver
XMS
Supply Planning
• Fourth Shift
• Epicor
Heartstream, Zymed • Defoa
• DOA• Laser
Labeling• PTM• JetForms
Build
Get Smart (EOQ/
SS)
Web Req
Data Warehouse
Hermes
Finance
HPDL (2)
PERSEUS
• CVR
• Kronos
• TRECS
• EDM
• Soli
• Employee Survey
• CDA Tracking
• Target
Product Generation
NOVAeDMR
EDI Gatewa
y
• CAPA
• QSMT
• TEDS
Gecko* Replacem
nt
Odessa
Insight Complaint Handling
KEY: = Modify
= Interface
= Clone
= New
Performance Mgmt
Marketing
Other/HR Q & R Workplace Services
Demand Planning
NERDD
DAWGTV Freq. Mgmt
eDHR/eDHT
TER/EER
SFC IPP
KEY:
• Bulleted text = Status Quo
* Waiting on replacement decision
Totals
Clone = 11
Interface = 6
Modify = 14
New = 1 (excludes 2 D2+)
Status Quo = 25
As of 04/02/02
HPDL-MSM Dly
Upds
MSM-GEM Master
CRS2000 Replacemen
t*
Supplier Mgmt
Lotus Notes - Various
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Build to Stock (1-5d)
Off the shelf (same day)
Build to Order (2-6w)
SAP Factory and SAP IC are closely linked
Solutions (>6w)
SAP SSD ICSAP SSD ICSAP PMG SAP PMG CMS/ISYCMS/ISY
• Ultrasound 4500/5500• CMS• Telemetry• Codemaster defibs
• Cardiographs• AEDs• OptiGo• A1, A3 monitors• Holter
• paper• electrodes• Point-of-Care
supplies• defib pads• stethods• AEDs
local/regional
stock
SalesOrder
PMG prices
salesorder
purch.order pu
rch
asin
go
rder
s (M
M)
sales orders(SD)
qu
ote
man
agem
ent
• Enconcert• Agilent Info Center• CareVue• OBTraceView
Var.Conf.
sale
s o
rder
man
agem
ent
SSDcatalogue
configurableproduct info
PM
G p
rod
uct
rep
r.
Var
ian
t C
on
fig
ura
tor
SSD local currencylist price calc.
invoice
installed baseconfigurationmanufacturing
product
basic product infoMaterial
Master data MaterialMaster
data
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Ying & Yang
What went right
Improvements
Take away’s
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What went right?
Project Structure• Project team was formed early
and experienced as part of previous initiative towards ERP
• Full-time Project Manager assigned with Key subproject leads assigned full-time at critical point in project
• Business team and Consultants located together with Project Mgr.
• Cross-functional team formed at project level with weekly review meetings (Sales, Logistics, Service and Finance)
• Consistent project review meetings-weekly conference calls with CS project team. Face to face approx. once/mth.
• Clear ownership for project team-MRC, Field Delivery, Data Migration, etc.
Business
• Steering Committee in place made
up of Senior Support Management
team to provide quick policy
decisions and provide direction
when needed.
• Prototyping allowed testing of
processes, although this was done
on legacy tools.
• Committed team members, willing
to work very extended hours
based on compressed nature of
the project
• Commitment to attending training
courses
• CLIC newsletter developed for
Field communications
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Challenges/areas for Improvement? Complexity of the project
Project design phase continued well into
implementation phase.• Made knowledge transfer difficult
• Affected ability to prototype and test
• Affected documentation-many work instruction
incomplete late into the project, which impacted
training.
Design isolated from roll-out teams
Very time constrained project limited
time in all phases do to SLA’s
Lack of local control over data cleanup
efforts made it difficult to monitor and
control status
Competing field activities prevented fully
focused field data cleanup efforts
Data migration was not tied to business
(migration team being formed for next
project phase)
A large discrepancy in the accuracy of
the installed base (clean-up early)
Design flaws in the logistic (SLI/SSD
processes)• Logistics process (being redesigned)
Not using SAP
Not enough emphasis on change
management as necessary early in the
project• Senior Management communication
• Focused owner for communication
• Early development of most effective tool (CLIC
Newsletter)
Numerous fixes created (issues being
resolved by issue management)
Ability of roll-out teams to create
effective design changes based on clear
SAP practices
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Take a ways
Project• Close connection between design
and roll-out
• Forced completion of issue
management within the team
• Keep consultants and business
organized together (centralized)
• Control of critical path issues within
the roll-out teams
• Settle data migration issues early
• Training
Learn the process
Understand the tools
• Committed staff
Business• Change management
• Communication
• Data migration Clean up the installed base Close all transactional data early Reduce unnecessary inventory Clear up Financial transactions
• Training
Learn the process
Understand the tools
• Management commitment to the
principles and processes
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R
“Integrated Client” for Customer Services