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AARHUS UNIVERSITY Hot water treatment (HWT) of fresh produce to prolong shelf life and reduce losses and waste Merete Edelenbos and Hinrich Holthusen Department of Food Science Aarhus University, Denmark [email protected] Foto: Jens Michael During storage/shelf life Gloeosporium rot (Neofabraea spp.) At harvest

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Page 1: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Hot water treatment (HWT) of fresh produce to

prolong shelf life and reduce losses and waste

Merete Edelenbos and Hinrich Holthusen

Department of Food Science

Aarhus University, Denmark

[email protected]

Foto: Jens Michael

During storage/shelf life

Gloeosporium rot (Neofabraea spp.)

At harvest

Page 2: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Why is there a growing interest for HWT?

Photo: Connie Krogh Damgaard

HWT can reduce food losses and waste

HWT is an eco-friendly and safe alternative to

synthetic fungicides

A good alternative for organic products

No residues on the treated product

There is no human health risks with HWT

Accepted by consumers

Page 3: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

The history of hot water treatment (HWT)

HWT of fresh produce for disease control

The mechanisms behind HWT

Examples with HWT of apples and pears

The future for HWT

Agenda

Page 4: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

There are basically two treatment strategies:

Immersion / dipping between 43 and 53 °C for several minutes up to 2 h

Showering / rinsing between 48 and 63 °C for 10 – 30 s

During treatment:

Heat is efficiently transferred from the water to the produce

Operation times are short

Water ( > 50 °C) can be recycled /reused

The history of hot water treatment (HWT)

Page 5: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Hot water treatment has been used for:

Postharvest disease control

Insect disinfection

Inhibit ripening, sprouting, geotropic curvature

Induce resistance to chilling injury

Examples of disease control:

Brown rot in citrus fruits (Fawcett, 1922)

Gloeosporium / Bull’s eye rot (Neofabraea spp.) in apples (Burchill, 1964)

Grey mold in kiwifruit (Cheah et al., 1992)

Green and blue mold in oranges (Strano et al., 2014)

The history of hot water treatment (HWT)

Page 6: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Apples, pears, peach, nectarine, plum

Banana, mango, papaya, litchi, kiwifruit

Clementine, grapefruit, lemon, mandarin,

orange, tangerine

Melon, muskmelon, strawberry

Avocado, potato, tomato, pepper

Examples of treated horticultural crops

Page 7: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Maxim et al. 2014

Neofabraea spp.

Penicillium expansum

The mechanisms behind hot water treatment

Page 8: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Pathogens isolated from infected kiwifruit

Ge

rmtu

be

le

ng

th (

µm

)

Control Control

HWT HWT

Botrytis cinerea Penicillium expansum

Chen et al. 2015

Control HWT 45 °C for 10 min

Effect on the pathogens

Lethal or sub-lethal effect on

spore germination /

mycelial growth

3 - 4 log reduction in CFU –

and thus a ‘cleaner’ product

Page 9: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

A more ‘clean’ fruit with brushing and HWT

Brushed Brushed & hot water rinsed (55 °C for 12 s)

S: stomata; C: conidiophore/conidium; h: hyphae

Fallik et al. 1999Scanning electron microscopy of the calyx after 2 weeks at 7 °C

Page 10: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Melting of the epicuticular wax

Occlusion of entry points for wound pathogens

Physiological changes that induce resistance

HWT is a balance between mild stress and wounding

Effect on the fresh produce

Page 11: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Untreated Brushed & hot water rinsed (55 °C for 12 s)

Fallik et al. 1999Scanning electron microscopy of skin after 2 weeks at 7 °C

Melting and occlusion of entry points in pepper fruits

CrackHole in the skin

Crack

Page 12: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Physiological changes that induce resistance

Romanazzi et al. 2016

hsp

PPO

Page 13: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

HWT is a balance between mild stress and wounding

Partly from Saltveit 2003 PPO: Polyphenol oxidasePAL: phenylalanine ammonia-lyase

Volatile

metabolism

Poor flavor & taste

Reduced

precusors

for volatile

metabolism

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AARHUS

UNIVERSITY

HWT of apples

56 °C

Drying at 24 °C

for 25 min

Cold storage at

2 °C for 14 weeks

54 °C

HWT 3 min

Ingrid Marie and Pinova

20 °C 50 °C 52 °C

Page 15: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Effect of HWT on skin temperature

HWT: 58 °C for 30 s

HWT: 56 °C for 30 s

Time after treatment (s)

Te

mp

era

ture

(°C

)

Renata de Paulo Rocha, 2014

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AARHUS

UNIVERSITY

Effect of 3 min HWT on fruit temperature

20 °C

54 °C

52 °C

Page 17: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Temperature (°C)Min Mean Max

18.9 19.6 21.7

19.5 26.3 32.6

19.8 27.2 33.3

52 °C

54 °C

20 °C

Effect of 3 min HWT on fruit temperature

Page 18: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Effect of HWT on skin browning in applesControl

’Pinova’ dipped for 3 min at 54 ˚C

0 weeks

7 weeks

14 weeks

Inc

rea

sed

bro

wn

ing

Water temperature [°C]

20 50 52 54 56

Heat

da

mage [

0-4

]

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

'Ingrid Marie'

'Pinova' AA

B

C

C

a

b

cc

c

HWT for 3 min S

kin

bro

wn

ing

sca

le f

rom

lo

w t

o h

igh

(0

–4

)

Control Skin browning

After 7 weeks at 2 °C

Water temperature [°C]

20 50 52 54 56

He

at

da

ma

ge

[0

-4]

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

'Ingrid Marie'

'Pinova' AA

B

C

C

a

b

cc

c

Page 19: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Himmelboe et al. 2016

Time (min)

Butyl ethanoate Hexyl ethanoate

Methanol

Acetaldehyde

Time (min)

Ab

un

da

nc

e

20 °C 56 °C

Prediction of skin browning at treatment by volatile analysis

3 ml

Gas sampling after 2 h at 20 °C

GC-MS analyses

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AARHUS

UNIVERSITY

Observed

0 1 2 3 4

Pre

dic

ted

0

1

2

3

4 'Ingrid Marie'

'Pinova'

R2 = 0.84

Observed browning after 7 weeks at 2 °C

Prediction of skin browning by volatile analysisP

red

icte

d b

row

nin

g a

fte

r 2

h a

t 2

0 °

C

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AARHUS

UNIVERSITY

Effect of 3 min HWT on apple quality

0

10

20

30

40

50

60

70

80

90

0 8 14

Fir

mn

ess

(N

)

20 ᵒC

50 ᵒC

52 ᵒC

54 ᵒC

56 ᵒC

0

5

10

15

20

0 8 14

Bri

x (

%)

0 7 14

Storage weeks at 2 °C0 7 14

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AARHUS

UNIVERSITY

0

10

20

30

40

50

60

70

80

90

100

2 20 50 52 54 56

Sto

rag

e r

ot

(%)

aft

er

14

we

ek

s a

t 2

°C

c

b

bb

a

a

Control Skin browningP. expansum

0

10

20

30

40

50

60

70

80

90

100

2 20 50 52 54 56

Penicillium expansum

Physiological disorders

a

b

c

Penicilium expansum

Skin browning

HWT for 3 min

Effect of HWT on storage rot in apples

Page 23: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Equipment for hot water showering Showering of big boxes with apples

Developed by Möstl Anlagenbau, Passail, Austria

Photo: Hanne Lindhard Pedersen. AU, DK.

Capacity: 6 – 12 tons / h

Conveyor belt

Nozzles

Showering of single fruits

Developed by Shelah Systems, Kibbutz Alumim, Israel

Modified by ESTEBURG Obstbauzentrum, DE.

Photo: Hinrich Holthusen, ESTEBURG Obstbauzentrum, DE.

.

Capacity: 1.5 tons / h

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AARHUS

UNIVERSITY

Equipment for hot water dipping of single fruits

Overbrusning

Developed by Innotheque Aps, Røjle, Denmark.

Photoes: Kim Nielsen, AU, DK

Page 25: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Effect of short time HWT on rots in pearsControl

0

5

10

15

20

25

30

35

20 °C 52 °C 54 °C 56 °C

Sto

rag

e r

ot

(%)

aft

er

10

da

ys

at

16

°C

HWT for 30 s

a

ab

b

b

Marianne G. Bertelsen, 2015

Page 26: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Effect of short time HWT on skin browning

Control

Safe T

at 30 s

Control 50˚C 52˚C 54˚C 56˚C 58˚C 60˚C 62˚C 64˚C

HWT for 30 s

Chlorophyll fluorescence

Page 27: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Future for hot water treatment

Control

Cheap, safe and eco-friendly

HWT is more suitable for fruit than vegetables

HWT can be used at harvest and or before packaging

A strict control of temperature and time is a paramount

HWT is a balance between mild stress and wounding

HWT can be used alone or in combination with other techniques

Improper HWT should be prevented – screening methods before

treatment are needed

A better understanding of the pathogen / tissue response to HWT

would help further developments

Page 28: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY

Acknowledgements

Department of Food Science

ESTEBURG Obstbauzentrum

Page 29: Hot water treatment (HWT) of fresh produce to prolong ...orgprints.org/33116/1/55_FRUTIC 2018 - Merete Edelenbos.pdf · HWT is a balance between mild stress and wounding HWT can be

AARHUS

UNIVERSITY [email protected]