h.plus series - metal mecanica...4 5 high speed feed highly rigid bed twin-walled column the work...

10
H.Plus-300/300A H.Plus-405 H.Plus Series H.Plus-300 H.Plus-300A H.Plus-405 HORIZONTAL MACHINING CENTERS DV/EC-E-1.0 200108 3000 S http://www.matsuura.co.jp/ E-mail:[email protected] MATSUURA MACHINERY CORPORATION 1-1 Urushihara-cho Fukui City 910-8530 Japan Tel: +81(0)776-56-8106 Fax: +81(0)776-56-8151 MATSUURA MACHINERY PLC Beaumont Centre Whitwick Business Park, Coalville Leicestershire LE67 4NH England Tel: +44 (0) 1530 511400 Int’l Sales Fax: +44 (0) 1530 511456 UK Sales Fax: +44 (0) 1530 511440 Email: [email protected] Internet: www.matsuura.co.uk MATSUURA MACHINERY GmbH OTTO-VON-GUERICKE-RING 10A 65205 WIESBADEN-NORDENSTADT GERMANY Tel: +49 (0) 6122-7803-0 Fax: +49 (0) 6122-7803-33 Email: [email protected] Internet: www.matsuura.de ELLIOTT MATSUURA CANADA INC. 2120 Buckingham Road Oakville Ontario L6H 5X2 Tel: +1 905 829 2211 Fax: +1 905 829 5600 Email: [email protected] Internet: www.elliottmachinery.com Product specifications and dimensions are subject to change without prior notice. The photos show optional accessories. Printed on recycled paper.

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Page 1: H.Plus Series - Metal Mecanica...4 5 High speed feed Highly rigid bed Twin-walled column The work size is a class above that usually associated with such a compact machine The 3 row

H.P

lus

-30

0/3

00

A H

.Plu

s-4

05 H.Plus Series

H.Plus-300H.Plus-300AH.Plus-405

HORIZONTALMACHINING CENTERS

DV/EC-E-1.0 200108 3000 S

http://www.matsuura.co.jp/E-mail:[email protected]

MATSUURA MACHINERY CORPORATION1-1 Urushihara-cho Fukui City 910-8530 JapanTel: +81(0)776-56-8106 Fax: +81(0)776-56-8151

MATSUURA MACHINERY PLCBeaumont Centre Whitwick Business Park,Coalville Leicestershire LE67 4NH EnglandTel: +44 (0) 1530 511400Int’l Sales Fax: +44 (0) 1530 511456UK Sales Fax: +44 (0) 1530 511440Email: [email protected]: www.matsuura.co.uk

MATSUURA MACHINERY GmbHOTTO-VON-GUERICKE-RING 10A65205 WIESBADEN-NORDENSTADT GERMANYTel: +49 (0) 6122-7803-0 Fax: +49 (0) 6122-7803-33Email: [email protected]: www.matsuura.de

ELLIOTT MATSUURA CANADA INC.2120 Buckingham Road Oakville Ontario L6H 5X2Tel: +1 905 829 2211 Fax: +1 905 829 5600Email: [email protected]: www.elliottmachinery.com

Product specifications and dimensions are subject to change without prior notice.The photos show optional accessories.

Printed on recycled paper.

Page 2: H.Plus Series - Metal Mecanica...4 5 High speed feed Highly rigid bed Twin-walled column The work size is a class above that usually associated with such a compact machine The 3 row

3

Configured for In-Line production

Large capacity, minimal floorspace

H.Plus-300

H.Plus-405

H.Plus-300A

Largest working areas in their class

To stay competitive in the ever changing and demanding worldeconomy, and to maintain and build upon their market position, it isessential for manufacturers to have high performance equipment.Matsuura's combination of high-speed cutting and high accuracytechnologies makes the H.Plus series of horizontal machiningcenters unique in the high performance machining sector, generat-ing new and expansive possibilities for your business in your ownmarket.

The H.Plus series of machining centers will be especially suited tomanufacturers who are facing the growing pressures of cost reduc-tion of high accuracy, large volume components in such industriesas automotive, information technology, aerospace, electrical andelectronic appliances.

• REDUCTION OF CUTTING AND NON-CUTTING TIME AND POSITIONING TIME THROUGH HIGH ACCELERATION / DECELERATION

H.Plus Series Horizontal Machining Centers : Fast, Compact, Flexible

TRAVEL (X/Y/Z)

PALLET SIZE

SPINDLE SPEED

RAPID TRAVERSE

FLOOR SPACE

500 / 500 / 500 mm

300 x 300 mm

15,000 min-1

50 m/min

6 m2

TRAVEL (X/Y/Z)

TABLE SIZE

SPINDLE SPEED

RAPID TRAVERSE

FLOOR SPACE

500 / 500 / 500 mm

ø 400 mm

15,000 min-1

50 m/min

5.6 m2

TRAVEL (X/Y/Z)

PALLET SIZE

SPINDLE SPEED

RAPID TRAVERSE

FLOOR SPACE

600 / 600 / 600 mm

500 x 500 mm

12,000 min-1

50 m/min

10 m2

2

• COMPACT DESIGN AND LARGE WORKING AREA

• PRODUCTION SYSTEM COPING WITH FLEXIBLE LOT SIZE, ANDACCOMMODATING A WIDE VARIETY OF COMPONENTS

• USER FRIENDLY NC CONTROLS AND SOFTWARE

(19.68”/19.68”/19.68”)

(11.81” x 11.81”)

(1,968.5 ipm)

(19.68”/19.68”/19.68”)

(ø15.75”)

(1,968.5 ipm)

(23.62”/23.62”/23.62”)

(19.7” x 19.7”)

(1,968.5 ipm)

(9,300 inch2)

(8,680 inch2)

(15,500 inch2)

Page 3: H.Plus Series - Metal Mecanica...4 5 High speed feed Highly rigid bed Twin-walled column The work size is a class above that usually associated with such a compact machine The 3 row

4 5

High speed feed

Highly rigid bed

Twin-walled column

The work size is a class above that usually associatedwith such a compact machine

The 3 row ball bearing groove design of theguides contributes to superb surface finish.

Structured forHigh Performance Machining

The major castings on the H.Plus Series accountfor 40% of the total machine weight. This mass issupported by means of a 5 point leveling system,thereby minimizing bed deformity and maximisingmachine stability. The cast iron bed has substan-tial ribbing and thick outer walls, forming a highlyrigid base. This results in sustained accuracy andperformance, even when operating at the ex-tremely high feed rates the machine generates.

The column is highly rigid and thermallysymmetric and contributes to highly accuratemovement and positioning of the headstock.

Highly rigid linear guides

The compact, digital technology feed motorsgenerate extremely high levels of acceleration.This achieves a vast reduction of cutting, position-ing and non-cutting operation times

Pantograph telescopic guardsTelescopic pantograph type guards are used on

all axes, assuring minimum vibration and noiseeven at the machines maximum speeds and feeds.

High speed, highly accurateindexing table

The 1 degree indexing table utilizes alarge diameter curvic coupling. Thisprovides high rigidity and accuratepositioning (5sec.) of work pieces. Theoptional 0.001 degree indexing table usesan Inductosyn scale and is capable ofsimultaneous 4th axis machining.

Note: H.Plus 300 PC5 max.work size is ø500 x H580mm(ø19.7" x H22.8")

< Rotary table specifications >

H.Plus-300 bed Twin-walled column

Digital drive motor3 Ball track linear guides

Pantograph type cover

Index table

H.Plus-300 work area

H.Plus-405 work area

H.Plus-300Structure

Pallet size300 x 300 mm

Table sizeø 400 mm

Pallet size500 x 500 mm

Index speed

(90˚/ 180˚)

Max. Rotation speed

Pos. Accuracy

Repeatability

1.3 sec / 1.7 sec :H.Plus-300/300A

1.8 sec / 2.3 sec :H.Plus-405

33.3 min-1

5 sec

±2 sec

50 m/min

0.7G

0.4G

Rapid traverse / Feedrate

Rapid traverse ACC/DEC

Feedrate ACC/DEC

Large Machining Envelope

Max. Work Load 250 kg

Max. Work Load 250 kg

Max. Work Load 400 kg

H.Plus-300

H.Plus-300A

H.Plus-405

PC2 / PC11 /PC17

PC2 / PC6 /PC17

(1,968.5 ipm)

(11.81” x 11.81”)

(ø15.75”)

(19.7” x 19.7”)

(ø19.69”)

(H25.2”)

(551 lbs)

(551 lbs)

(882 lbs)

(ø29.53”)

(H27.56”)

(ø25.59”)

(H29.53”)

Page 4: H.Plus Series - Metal Mecanica...4 5 High speed feed Highly rigid bed Twin-walled column The work size is a class above that usually associated with such a compact machine The 3 row

USER FRIENDLY TOOL / PALLET MANAGEMENT

6 7

MD1-2060A MD1-2059AMD1-2106A

High speedautomatic tool changer

Compact pallet changing systems

ATC and APC: Versatile Configurations

The interactive trouble shooting screens guideyou through problems, and make fast machinerecovery simple.

Tool changing is fast and reliable, thanks to asimple and highly durable double-grip type ATCarm. The ATC is separated from the machiningarea by means of an automatic door that preventsswarf/chip contamination.

Easy ATC and APC recovery

The tool magazines on the H.Plus-300 andH.Plus-405 allow access to tools even during themachining process, with the exception of theH.Plus-300A. This results in a reduction of set uptime. Satisfying the requirements of in-lineproduction applications, the tool magazine on theH.Plus-300A is located on top of the machine toreduce its width.

Space saving tool magazines

Configured to your requirements

Max. Tool length :300 mm (11.81”) : H.Plus-300/300A

:350 mm (13.78”) : H.Plus-405

H.Plus-300 PC17, H.Plus-405 PC1717-APC High productivity system

1.3 sec

3 sec

Tool changing time

tool to tool

chip to chip

The fast rotating-type 2 pallet changer isstandard for the H.Plus-300 and H.Plus-405, andan optional extra for the H.Plus 300A. Extremelycompact multi-pallet systems, incorporating 5,11, or 17 pallets are available as options. Thepallet at the work setting up station can berotated and positioned at each 90 degreeposition. An interlocking door system is providedfor operator safety.

H.Plus-405 : 7.5 sec

31 tool magazine 240 tool magazine

80 tool magazine

51 tool magazine

H.Plus-300 H.Plus-405

80 tools80 tools 240 tools

Machine side

Cell manager PC17Work station

Main control panel

Additionalwork station

AGV

2-step pallet stacker (PC17)

H.Plus-300 A has 28 tools

31Number of tools ( Std. )

Max. Tool dia.90 mm (3.54”)With conditions150 mm (5.91”)

6.5 secPallet changing time

H.Plus-300 PC1111-APC system

H.Plus-300 PC55-APC system

H.Plus-405 PC66-APC system

Carousel type

5, 11---6

Chain pot type

31, 51, 8028

31, 51, 80

Linear System type

17---17

Cassette magazine type

90, 120, 150, 180, 210, 240---

90, 120, 150, 180, 210, 240

Number of Tool Storage Number of Pallet Storage

H.Plus-300

H.Plus-300A

H.Plus-405

Tools Management

All aspects of toolmanagement can be

controlled on screen witheasy to use, status at a

glance technology.

Pallets ManagementSimilarly, all aspects

relating to individualpallets, including the

part programme, can bedisplayed on-screen

(188.8”) (201.7”)

(160.9”) (153.7”)

(214.8”)

(134

.3”)

(164

.9”)

ATC recovery APC recovery

Page 5: H.Plus Series - Metal Mecanica...4 5 High speed feed Highly rigid bed Twin-walled column The work size is a class above that usually associated with such a compact machine The 3 row

8 9

G-Tech 840DIG-Tech 16i

Oil-air Lubrication

G-Tech 840DIG-Tech 16i

G-Tech 16i

G-Tech 840DI G-Tech 840DI

G-Tech 16i

END MILL

FACE MILL

Grease Lubrication

Oil-air Lubrication Oil-air Lubrication

Oil-air Lubrication

Grease Lubrication

High Speed and High Torque, Matsuura's Versatile Spindle Line Up

High pressure coolant system(with coolant temperature controller )

Coolant discharge pressure can betailored to the individual work andtooling requirements with the op-tional FP50 and FP70 units. Devel-oped and manufactured by Matsuurato provide 5 & 7 MPa respectively,these units also feature an integralcoolant temperature controller whichmaintains machining accuracy andminimizes thermal growth by keepingcoolant at a constant temperature.

Coolant thru spindleThe H.Plus range of spindles are designed to be ready to

have this option fitted in the field, with the minimum offuss and machine downtime, as and when your businessrequires.

As with all Matsuura machines, the spindle is designedand manufactured in-house utilizing many decades ofexperience and know-how in high speed, high accuracymachining. The spindle and motor are connected byMatsuura's unique gear coupling. This has a high helicalrigidity, thereby virtually eliminating backlash andtransferring without loss all the benefits of the latestgeneration of motors directly tothe spindle.

The standard spindle is15,000min-1 (H.Plus-300/300A) and 12,000 min-1

(H.Plus-405). These aredesigned and rigorously tested to copewith cutting a wide range of materials from steel toaluminum. Optional 20,000 min-1 and 30,000min-1

spindles are available for the high-speed cutting ofaluminum, hardened steel etc.

Matsuura's highly acclaimed andpatented spindle

High torque at low speed and vast horsepower at high speed are characteristic of the MatsuuraHi-Tech Spindle

Spindle Taper

Spindle Speed(Motor power)

Bearing inner diameter

Bearing lublication

Optional Spindle(Motor power)

H.Plus-300 / 300A7/24 taper BT40

15,000 min-1 (*L:7.5/15 H:5.5/11 kW, **7.5/15 kW)

ø70 mm

Oil-air

20,000 min-1 (L:11/15 H:15/18.5 kW)

30,000 min-1 (L:13/17.5 H:18.5/22 kW)

H.Plus-4057/24 taper BT40

12,000 min-1 (*L:8.6/12.5 H:15/22 kW, **15/22 kW)

ø80 mm

Grease

20,000 min-1 (L:11/15 H:15/18.5 kW)

30,000 min-1 (L:13/17.5 H:18.5/22 kW)Equipped NC : * Matsuura G-Tech840DI **Matsuura G-Tech 16i

Std. Std.

15,000 min-1 G-Tech 840DI 12,000 min-1 G-Tech 840DI

ø25 END MILL2 teeth carbide(W22 mm, D5 mm)15,000 min-1

10,000 mm/min1,100 cc/min

ø80 FACE MILL3 teeth carbide(W70 mm, D4 mm)5,500 min-1

6,000 mm/min1,690 cc/min

ø20 END MILL4 teeth carbide(W3 mm, D30 mm)5,500 min-1

5,000 mm/min450 cc/min

ø80 FACE MILL5 teeth carbide(W70 mm, D2.5 mm)1,500 min-1

2,400 mm/min420 cc/min

A5052 S45C

ø25 END MILL2 teeth carbide(W18 mm, D10 mm)12,000 min-1

10,000 mm/min1,800 cc/min

ø80 FACE MILL3 teeth carbide(W70 mm, D5 mm)6,000 min-1

7,500 mm/min2,625 cc/min

ø20 END MILL4 teeth carbide(W3 mm, D35 mm)5,500 min-1

6,000 mm/min630 cc/min

ø80 FACE MILL5 teeth carbide(W70mm, D3 mm)900 min-1

2,000 mm/min420 cc/min

A5052 S45C

Spindle speedFeedrateQuantity

Spindle speedFeedrateQuantity

H.Plus-300 / 300A H.Plus-405

MF1-0220A

MF1-0223A

MF1-0184A

MF1-0222A

MF1-0198C MF1-0221

<Option>

<Option>

Opt.

(Double Contact Type) (Double Contact Type)

H.Plus-300 / 300A H.Plus-405

H.Plus-300 / 300A H.Plus-405

CUTTING PERFORMANCE

Page 6: H.Plus Series - Metal Mecanica...4 5 High speed feed Highly rigid bed Twin-walled column The work size is a class above that usually associated with such a compact machine The 3 row

10 11

①②

Twist chute

Screw

Chip-separation tank

Flow of swarf

Swarf Management System

Steep slopes and deep chip gutters

Lift-up chip conveyor with hyper disks

To prevent the accumulation of swarf/chips inside the machine,the telescopic Z axis cover has a steep slope with no areas for swarfto gather. The total guard is designed with this in mind. The chipsfall directly into the gutters, where they are removed by a highpressure coolant flow into the coolant tank located at the rear of themachine. The gutters are covered, forming an insulation spacebetween the cover and the bed. This reduces the transfer of heatfrom coolant to the bed.

This system, installed at the outlet of the conveyor,captures most of the chips stuck to the conveyor platesand reduces the volume of coolant outflow.

1. Large chips fall down at the outlet of

the conveyor. The reduced area of the

outlet contributes to the reduction of

coolant outflow.

2. Smaller chips are freed from theconveyor plates as they travel through thechip separation tank. Excess coolant fallsinto the separation tank and is then returnedto the main tank.

These filters capture excess chips thatescape the Chip capturing system.

Cleaning nozzles wash the chipsstuck to the filters into the chipconveyor.

Only clean, chip free coolant is returnedto the coolant tank.

3. The separated chips are fed into the screw tankwhich drives them through the twist chute into achip bin

Hyper disk filters

Chip capturing system

Pallet

Gutter

Metal cover

H.Plus-300 Bed

Metal cover

Gutter

Both of these powerful, high performance controls are available on the H.Plus Series.

SOFTWARE

Advanced Zee-Lag Y, F

IZ-1/30 F

IZ-2/60 F

IZ-1/120 Y

Smooth interpolation

NANO interpolation

NURBS interpolation

OUTLINE*15 m/min. Suited for machining prismatic parts*30 m/min. General mould and die applications*60 m/min. Higher quality mould and die applications*120 m/min. Higher quality mould and die applications

Function to connect blocks with a smoother curve to achieve better

surface finish

Interpolate at nano-meter order

Function to execute the cutter path defined in NURBS spline for

smoother surface finish

Matsuura G-Tech 840DI Matsuura G-Tech 16i

Software for high speed and high accuracy

G-Tech 16i

Std.

Opt.

Opt.

-

Opt.

IZ-2/60F needed

Opt.

Opt.

IZ-2/60F needed

G-Tech 840DI

Std.

-

-

Opt.

Opt.

Std.

Opt.

IZ-1/120Y needed

* Theoretically achievable feed rate with continuous blocks with 1 mm movement.

Compact and user friendly control panels with improved safety features, reliability and performance.

Matsuura G-Tech Controls

< Option >

HIGH-PERFORMANCE SWARF MANAGEMENT SYSTEM

Page 7: H.Plus Series - Metal Mecanica...4 5 High speed feed Highly rigid bed Twin-walled column The work size is a class above that usually associated with such a compact machine The 3 row

機械背面

1. Easy set up

2. Easy programming

HANDY MANⅡ

The screens are in case of G-Tech 16i control. They are differslightly depending on the G-Tech 840DI control.

12 13

Matsuura’s Human - Machine - Interfaces

The air dryer, air equipment and hydraulic unit are situated at therear of the machine for easy access and inspection. The ballscrews andlinear guideways are lubricated by means of oil impregnated seals.Lubrication for the ballscrew support bearings is provided by long life,high performance grease. The lack of conventional lubrication oil keepscoolant clean and contaminant free. The optional support bearinggrease unit makes the system virtually maintenance free for longperiods. These contribute greatly to reduced running and maintenancecosts, and maximizes machine uptime.

Pivoting control panel

Easy maintenance

The control panel is pivoted to allow the operator to see the screencomfortably from all working positions.

E-mail to Your Handy or PC

• Monitor your machines atnight or during the week-end.

• Alarm or machine status info canbe sent to your handy or PC.

• Faster prognosis and diagnosisminimizes machine downtime.

• Simple and reliable remote access toyour machines.

< option >Factory Explorer :Remote monitoring system

Back of machine

Alarm screen

Handy ManII is a collection of powerful HMI (Human Machine Interface)software. Supplied as a standard item on the H Plus Series, this software has aproven track record for simplifiedprogramming, the easy setting ofworkpieces, performing machineoperations and machine maintenance.

A tool offset list can be generated anddisplayed from any program. As thisfunction is linked to the ATC and TLMoperations, tool setting time can besignificantly reduced and errors practi-cally eliminated.

Simple, on screen instructions leadyou through the tool measurementprocess. The data generated is automati-cally stored in the offset value list.

The center of any workpiece can bedetected and measured by once againfollowing the on-screen instructions.The workpiece data will automatically beset in the co-ordinate value list.

Machining programs can be auto-matically created by entering data inresponse to on screen prompting. Onceentered, this data can be displayed as a3D solid model.

3. Operation support

Nine sets of M code counters aresupplied for counting workpieces, toollife etc,etc.

Real time on screen simulation of awork piece being machined can be mostuseful in terms of verifying pro-grammes/cutter paths before applyingthe program to the actual component.Also, work in progress can be moni-tored if visibility in the enclosure isreduced by coolant.

4. Easy maintenanceMachine uptime can be maximized

thanks to the easy to follow recoveryand alarm screens.

Status at a glance alarm messagesSimple, straight forward alarm messages instantly display the ma-

chines condition and lead you through a "step by step" corrective actionrecovery procedure. All alarm messages are recorded into the controlmemory, along with the time and date.

On the 840DI, the location of actuators and limit switches are shownon screen by means of a diagram or photograph. Machine recoveryfrom any problem is quick and simple, assuring minimum downtime.

Offset value list

Tool length measurement

Work piece measurement

Conversational programming system

G10 Conversion

NC 3D graphic display

M code counters

The other functions are available.

Auto Grease Supply Unit<option>

The G10 conversion screen offers afunction for converting work co-ordinateshift values to a program using G10(programmable data input).

Page 8: H.Plus Series - Metal Mecanica...4 5 High speed feed Highly rigid bed Twin-walled column The work size is a class above that usually associated with such a compact machine The 3 row

14 15

< Option >

The tool changer is situated on top of the machine, one of many space saving designconcept features of the H.Plus-300A.

With a generous ø750 x H 700 mm (ø 29.5” x H 27.6” ) work envelope, high feedratesand 1.3 second tool change time, extremely high productivity levels are assured

Fixture clamping unit

LINE SYSTEM EXAMPLE

H.Pus 300A - Compact and Cost Effective Line Production

TABLE

Chip Bucket

Sw

arf

con

cen

trat

ion

co

ntr

ol s

yste

m

Wo

rk c

arri

age

syst

em

OUTLINE

Front auto door

Broken tool detectionLocated within the tool magazine area, the optionaltool breakage detector operates "out of cycle" tominimize non-productive time.

MB1-1151A+

Sw

arf

con

cen

trat

ion

co

ntr

ol s

yste

m

Chip Bucket

< Hydraulic 6-Port, 4.9MPa >

H.Plus-300A

H.Plus-300A

(173.2”) (173.2”)

(413.4”)

(16.7”) (16.7”)(27.6”)

(78.

7”)

(78.

7”)

(80.

7”)

(80.

7”)

(318

.9”)

Page 9: H.Plus Series - Metal Mecanica...4 5 High speed feed Highly rigid bed Twin-walled column The work size is a class above that usually associated with such a compact machine The 3 row

H.Plus-405

16 17

PALLET

OUT LINE

FLOOR PLAN

PALLET

OUT LINE

FLOOR PLAN

MC1-2417A

MB1-1203A

MD1-2047A

MC1-2465A

MB1-1211A

MD1-2074A

H.Plus-300

Page 10: H.Plus Series - Metal Mecanica...4 5 High speed feed Highly rigid bed Twin-walled column The work size is a class above that usually associated with such a compact machine The 3 row

18 19

MOVEMENT AND RANGES

X-axis travel

Y-axis travel

Z-axis travel

From pallet surface to spindle center

Pallet center to spindle end

TABLE (PALLET)

Number of pallet

Working surface

Surface configuration

Loading capacity

Max. Work envelope

Indexing angle

Indexing time (90˚ /180˚)

Pallet changing time

SPINDLE

Speed range

Spindle taper

Bearing inner diameter

Motor power

Max. Spindle torque

FEEDRATE

Rapid traverse rate(X/Y/Z)

Feedrate (X/Y/Z)

AUTOMATIC TOOL CHANGER

Type of tool shank

Type of retention knob

Tool storage capacity

Max. Tool diameter

(When the pockets on both sides are empty)

Max. Tool length

Max. Tool weight

Tool pocket pitch

Method of tool selection

Tool changing time Tool to Tool

Chip to Chip

POWER SUPPLY

Electrical power supply

Compressed air supply

Volume of compressed air to be supplied

MACHINE SIZE

Machine weight

TANK CAPACITY

Coolant tank capacity

CONTROL

Control system

Spindle speed

Number of tools

Linear scale feedback

Pallet changer

Workholder

Additional axis

Safety features

Chip disposal

Coolant thru spindle system

Oil control

Tool management andworkpiece measurement

Operation assistance

20,000, 30,000 min-1

51, 80, 90, 120, 150, 210, 240

XY, Z, XYZ

H.Plus-300: 5, 11, 17 H.Plus-405: 6, 17

2, 4-face workholder (tombstone)

Matsuura made 4th axis rotary table

Door interlock

Door interlock for total splash guard

Pallet magazine's safety cover

Spiral chip conveyor

Lift-up chip conveyor (scraper, hinge type)

Chip bucket

Air blow for chip swarf removal

Workpiece cleaning gun

2MPa, 5MPa, 7MPa

Unit of coolant cooler+FP-50, 70+Tank

Coolant cooler :separate type+100l, 200l

Coolant flow checker

Auto grease supply unit

Tool presetter

Tool lock

In-process measure+Broken tool/Auto centering

Broken tool detection/Auto tool length

In-process measurement+Broken tool detection

Touch probe

8 sets of extra M function

Weekly timer

3 color status light (red,green,yellow)

Spindle run hour meter

Automatic operation run hour display unit

Plug socket AC100V 3A

Movable manual pulse generator

Mist separator unit

Rotary wiper (air supply system)

Total enclosure guard with door interlocks

Synchronized tapping function

Air dryer

Spindle oil cooler

Swarf at the rear side disposal

Work light (fluorescent lamp)

M-code counter (9-M code)

Chip flow

Spindle overload protection

Fixture clamping unit (Hydraulic power 6 port, 4.9MPa) :H.Plus-300A only

Standard mechanical tools and tool box

Machine color paint

Leveling plate and bolts

STANDARD MACHINE SPECIFICATION STANDARD ACCESSORIES

MAIN OPTIONAL EQUIPMENT

Product specifications and accessories are subject to change without prior notice.Dimensions shown are nominal and subject to normal manufacturing tolerances.

H.Plus-300

500 mm (19.68”)

500 mm (19.68”)

500 mm (19.68”)

80 - 580 mm (3.15” - 22.83”)

120 - 620 mm (4.72” - 24.41”)

2

300 x 300 mm (11.81” x 11.81”)

M12 x P1.75 mm x 32 (1/2-13UNC x 32)

250 kg (550 lbs)

ø500 x H640 mm (ø19.69” x H25.2”)

1 deg

1.5 / 1.9 sec

6.5 sec

50 - 15,000 min-1

7/24 taper #40 (Double Contact type)

ø70 mm (ø2.76”)*L:7.5/15 H:5.5/11 kW, **7.5/15 kW (20HP)

95.4 Nm / 1,500 min-1

50,000 mm/min (1,968 ipm)

1 - 50,000 mm/min (0.1 - 1,968 ipm)

JIS B 6339 tool shank 40T

JIS B 6339 pullstud 40P

31 pcs.

90 mm (3.54”)

150 mm (5.9”)

300 mm (11.8”)

8 kg (17.6 lbs)

95.25 mm (3.75”)

Bi-directional magazine rotation

1.3 sec (2 sec:Total tool weight in excess of 6 kg:13.2lbs)

3.0 sec

*32 kVA, **38kVA Depending on option

AC200/220V±10%, 50/60H±1Hz

Except above, transformer is required

0.54 - 0.93 MPa (75.6 - 130.2 psi)

550 NL/min (145.3 gpm)

7,000 kg (15,432 lbs)

500 L (132.1 gal) Depending on option

*Matsuura G-Tech 840DI**Matsuura G-Tech 16i

H.Plus-300A

500 mm (19.68”)

500 mm (19.68”)

500 mm (19.68”)

120 - 620 mm (4.72” - 24.41”)

120 - 620 mm (4.72” - 24.41”)

none

ø400 mm (ø15.75”)

M16 x P2.0 mm(5/8-11UNC) x 4, PCD 360(14.2”)

250 kg (550 lbs)

ø750 x H700 mm (ø29.53” x H27.56”)

1 deg

1.5 /1.9 sec

-

50 - 15,000 min-1

7/24 taper #40 (Double Contact type)

ø70 mm (ø2.76”)*L:7.5/15 H:5.5/11 kW, **7.5/15 kW (20HP)

95.4 Nm / 1,500 min-1

50,000 mm/min (1,968 ipm)

1 - 50,000 mm/min (0.1 - 1,968 ipm)

JIS B 6339 tool shank 40T

JIS B 6339 pullstud 40P

28 pcs.

90 mm (3.54”)

150 mm (5.9”)

300 mm (11.8”)

8 kg (17.6 lbs)

95.25 mm (3.75”)

Bi-directional magazine rotation

1.3 sec (2 sec:Total tool weight in excess of 6 kg:13.2lbs)

3.0 sec

*32 kVA, **38kVA Depending on option

AC200/220V±10%, 50/60H±1Hz

Except above, transformer is required

0.54 - 0.93 MPa (75.6 - 130.2 psi)

550 NL/min (145.3 gpm)

6,800 kg (14,991 lbs)

500 L (132.1 gal) Depending on option

*Matsuura G-Tech 840DI**Matsuura G-Tech 16i

H.Plus-405

600 mm (23.62”)

600 mm (23.62”)

600 mm (23.62”)

80 - 680 mm (3.14” - 26.77”)

120 - 720 mm (4.72” - 28.34”)

2

500 x 500 mm (19.7” x 19.7”)

M16 x P2.0 mm(5/8-11UNC) x 40

400 kg (882 lbs)

ø650 x H750 mm (ø25.59” x H29.53”)

1 deg

1.8 / 2.3 sec

7.5 sec

40 - 12,000 min-1

7/24 taper #40 (Double Contact type)

ø80 mm (ø3.15”)*L:8.6/12.5 H:15/22 kW, **15/22 kW (30HP)*175 Nm / 680 min-1 **187 Nm / 1,120 min-1

50,000 mm/min (1,968 ipm)

1 - 50,000 mm/min (0.1 - 1,968 ipm)

JIS B 6339 tool shank 40T

JIS B 6339 pullstud 40P

31 pcs.

90 mm (3.54”)

150 mm (5.9”)

350 mm (13.78”)

10 kg (22.1 lbs)

95.25 mm

Bi-directional magazine rotation

1.3 sec (2 sec:Total tool weight in excess of 6 kg:13.2lbs)

3.0 sec

*35 kVA, **39kVA Depending on option

AC200/220V±10%, 50/60H±1Hz

Except above, transformer is required

0.54 - 0.93 MPa (75.6 - 130.2 psi)

400 NL/min (105.7 gpm)

8,300 kg (18,298 lbs)

500 L (132.1 gal) Depending on option

*Matsuura G-Tech 840DI**Matsuura G-Tech 16i

• H.Plus-300A has a fixed number of 28 tools and no pallet changer