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Document #101-0204 1 1/19/09 HTK Installation Manual

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Document #101-0204 1 1/19/09

HTKInstallation Manual

Document #101-0204 2 1/19/09

TABLE OF CONTENTS

I. INTRODUCTION ................................................................................................... 4II. INSTALLATION.................................................................................................... 5

MECHANICAL INSTALLATION ............................................................................................... 5Unpacking .................................................................................................................................. 5Positioning .................................................................................................................................. 6Mounting .................................................................................................................................... 6Running Conduit ......................................................................................................................... 6

HTK Dimensions (For brick-in installation) .............................................................. 7HTK Dimensions (Free Standing installation) ........................................................... 8Brick-In Installation ................................................................................................... 9Free-Standing Installation........................................................................................ 10Brick-In Installation ................................................................................................. 11Free-Standing Installation........................................................................................ 12Gate Orientation ...................................................................................................... 13Access Control Lane Layout .................................................................................. 14

III. ELECTRICAL INSTALLATION .................................................................... 15Pulling Wires ............................................................................................................................. 15Wire Terminations ..................................................................................................................... 15

Power Supply Wiring Connection .......................................................................... 17BRING MAIN POWER INTO OUTLET TO POWER MACHINE .................... 17Wash Interface ........................................................................................................ 18HTK “Automatic” Wiring ....................................................................................... 19HTK “Gated Tunnel” Wiring .................................................................................. 20

Additional Wire Terminations For Use With The Credit Card or Customer Value Card System. .. 21Additional Wire Terminations For Use With A Hamilton Code System or POS 4000 .................. 21Additional Wire Terminations For Camera In HTK. ................................................................... 22Setting Car Wash Cycle Synchronization ................................................................................... 23

IV. COMPONENT CONNECTIONS .................................................................... 24Power Supply ......................................................................................................... 25Controller ................................................................................................................ 26Smart Bus Hub ....................................................................................................... 28Bill Dispenser .......................................................................................................... 29Stacker Interface ..................................................................................................... 30Gate and Loop References ..................................................................................... 31

Document #101-0204 3 1/19/09

PLEASE READ THIS MANUAL CAREFULLY PRIORTO INSTALLING THIS UNIT. A complete

understanding of the operation of this unit isessential for a successful installation.Refer to the Table of Contents for easy

navigation through this manual.This manual was designed to introduce the Hamilton Transaction Kiosk and to provide general infor-mation about installation. This manual will enable the installer to properly install the HTK and make the properwire connections to the HTK. To obtain assistance from the manufacturer, please call (800) 837-5561 or(419) 867-4858. Or contact Hamilton Mfg. online @ http:\\www.hamiltonmfg.com.

When calling for assistance, it is important to have serial numbers readily available. Please record thesenumbers in the spaces provided.

HTK MODEL & SERIAL #

CONTROLLER MODEL & SERIAL #

HOPPER MODEL & SERIAL #

HOPPER MODEL & SERIAL #

STACKER MODEL & SERIAL #

VALIDATOR SERIAL #

BILL DISPENSER SERIAL #

LOCK/KEY #

Please complete the warranty card, which was included with your machine, and return it to the manu-facturer.

ABOUT THIS MANUAL

Document #101-0204 4 1/19/09

I. IntroductionThis manual will describe the installation of the Hamilton Transaction Kisok from a mechanical and electricalperspective.

Automatic / Rollover• Brick in Mounting• Schematic drawing of mounting configuration of HTK• Schematic drawing of cabinet dimensions• Schematic drawing of conduit mounting holes• Schematic of HTK wiring connections

Tunnel / Gated• Schematic drawing of mounting configuration of HTK• Schematic drawing of positioning of HTK and Gate• Schematic drawing of cabinet dimensions• Schematic drawing of conduit mounting holes• Schematic drawing of wiring connections for HTK, Gates and Gated PLC

NOTE: Website links to Gate and Loop information is provided onpage 24.

*IMPORTANT NOTICE: HAMILTON MFG. RECOMMENDSTHAT THE HTK OPERATE ON A DEDICATED POWERSOURCE. UNDER NO CIRCUMSTANCE SHOULD ADDI-TIONAL EQUIPMENT BE OPERATING OFF THE DEDICATEDPOWER SOURCE FOR THE HTK.

Document #101-0204 5 1/19/09

II. InstallationNOTE: It is very important to read and understand all of these in-structions before attempting installation. Hamilton will not beresponsible for injury due to improper installation.

The installation process contains two distinct operations, Mechanical Installation, and ElectricalInstallationMECHANICAL INSTALLATION

UnpackingThere are a number of points to keep in mind while unpacking your HTK. These items will make the installationand continued operation of your machine run smoother. These tips are listed below.

Be sure to save your keysThe keys and lock inserts are placed inside a cushioned envelope bag, then placed inside the machinelocated next to the power supply. When removing the shrink-wrap, be sure to locate the “T” handlecrank and set it aside so it does not get thrown away. MAKE A PERMANENT RECORD OF THENUMBERS ON YOUR KEYS IN CASE A KEY IS LOST AND MUST BE REORDERED.

Remove the packing strap from the hoppersThe hoppers comes shipped with a packing strap secured around it to minimize the vibrations causedby shipping. If this strap is not removed, the hopper will not tip out for easy filling. The strap may be cutoff with a pair of wire cutters or sturdy scissors. Cardboard is placed around the edges of the hopper toprotect it during shipping. After removing the strap, be sure to remove the cardboard as well. In addi-tion to the removal of the card board and strapping, one of the hoppers will be holding the paper for the receiptprinter.

Remove all packing debris from the hopperDuring unpacking, ensure that debris does not fall into the hopper bowl. If this material is not removed,the hopper could jam. With the power completely disconnected, remove all loose material inside thehopper bowl.

Remove HTK from shipping palletThe HTK is securely mounted to the pallet with 4 mounting bolts and nuts. To remove the HTK fromthe pallet, open the main door and locate the cushioned envelope to retrieve the key for the vault. Once youhave the vault door open loosen and remove the two nuts from the bolts. Repeat this process on the two boltson the side of the power supply. Once this process is complete, you will be able to remove the HTK from thepallet.Removal of additional packing materialsInside the HTK are additional components that have packing material holding the component in place forsecure shipping. The following will need to be removed for proper operation. The first is the strapping aroundthe Validator. Another is the removal of the tape around the coin mechanism. In addition the tape and paper onthe front of the bill dispenser, this also incudes the tape that holds the bill rejection tray. Finally the removal ofthe tape from the coin box, which need to be placed underneath the coin mechanism inside the cabinet.

Document #101-0204 6 1/19/09

Brick Mounted• The first method is to construct a brick or concrete enclosure that will house the HTK. Figure

on page 7 (HTK Bolt Pattern Brick-In) gives the HTK mounting hole locations.The HTKprovides for six 5/8” mounting holes. Have your engineer or contractor recommend con-struction suitable for strength and stability.

Base Mounted (Free Standing)• The other method involves mounting the HTK on an optional HTK Base . In this situation,

the base is secured to the pavement and the HTK is secured to the base. Fasteners to be usedshould be recommended by your engineer as to strength and suitability.

NOTE: The HTK that mounts to the HTK Base is specificallydesigned to be mounted together. Trying to mount a brick mountstyle HTK to the base, is not compatiable.

Running ConduitTypical electrical code requires low and high voltage wiring to be run in separate conduits. Because ofthis, the HTK has three 1 1/8 " conduit mounting holes in the back of the cabinet, as well as six 1 1/8”conduit holes in the bottom of the cabinet.

NOTE: When running your conduit refer to “HTK Bolt PatternBrick-In” located on page 7.

• Conduit carrying high voltage 120VAC power lines, should be connected to either one of thebottom 2 right or 1 back right conduit holes, as viewed from the front of the machine. These con-duits are designated only for 110v for the power supply.

• Conduit carrying lines with 24VAC, 24VDC, 12VAC or 12VDC signals should be connected toeither one of the four bottom left or back 2 left conduit holes, as viewed from the front of themachine.

• If any external communication lines (Cat 5 or Cat 5E, Video, POS etc.) are used, they should berun through separate conduit and connected to any of the open conduits on the left bottom or leftback of the machine.

NOTE: In the Free Standing cabinet there will be no conduit holes inthe back.

PositioningThere are no set guidelines for the placement of the HTK. However, it is recommended that the machine ispositioned far enough away from the wash entrance to minimize the amount of overspray that may get into theHTK. Also, there is a typical height, from the pavement to the bottom of the cabinet, of approximately 24".

MountingIt is recommended that the HTK be mounted in a permanent enclosure. Safety is a primary concern, so theequipment must be securely mounted. Hamilton recommends using one of the following methods:

Document #101-0204 7 1/19/09

Ø5/8

HOL

ESFO

R MOU

NTIN

G( 5

PLCS

)

12

22 25

/32

23 31

/32

16 5/

32

28 13

/16

1714

23/3

2

8 9/3

28 1

3/16

15 3/

4

15 3/

4

26 1/

4

18 5/

8

39 5/

8

5 1/8

16

13 15

/16

23 1/

4

9 1/8

5 3/4

28

5 5/8

52 13

/16

MOU

NT 24

" UP

FROM

PAVE

MEN

T LE

VEL

1

1 1/4

1 1/2

1 1/2

Ø1 1/

8 KNO

CKOU

TS

FOR W

IRING

( 9 PL

CS )

1 1/2

1 13/

16

6

15/1

6

HTK Dimensions (For brick-in installation)

Document #101-0204 8 1/19/09

HTK Dimensions (Free Standing installation)

10 3/

4AP

PROX

.

CURB

12

59 1/

8

28 3/

8

15 3/

4

18 5/

8

28 3/

8

26 11

/16

32 7/

16

46 11

/16

26 3/

8

34

40 5/

8

34 7/

8

18

28 3/

8

26

3 1/4

22

20 1/

8

7 1/8

14 1/

42 7

/810 1/

4

Ø1 H

OLES

FOR M

OUNT

ING

BASE

( 6 PL

CS )

BOTT

OM O

PEN

16 1/

2

Document #101-0204 9 1/19/09

6

16

11 7/8

7 5/16

1 1/2

13 1/16

2 1/16

1 1/2

4 3/16

6 1/8

Ø1 1/8 CONDUIT OPENINGS( 9 PLACES ) THOSE MARKED "A" ARE FOR 110V ONLY

6

12

7 7/8

Ø5/8 MOUNTING HOLES( 6 PLACES)

A

A

CURB

1 1/4

ABACK

HTK Bolt Pattern Brick-In

Notes:

1- All foundations must be level and flat.

2- Verification of site specific conditions and Compliance with Federal, State, and Local Building Codes is the exclusive responsibility of the customer and /or architect and engineer.

BOTTOM

Brick-In Installation

Document #101-0204 10 1/19/09

Free-Standing Installation

1 7/8

2 3/4

6CU

RB

Ø1 1/

8 CON

DUIT

HOLE

S FOR

SIG

NAL W

IRES A

ND ET

HERN

ETØ1

1/8 C

ONDU

IT HO

LES F

OR

SIGNA

L WIRE

S AND

ETHE

RNET

1 1/2

7 3/8

Ø1 1/

8 CON

DUIT

HOLE

FOR 1

10V O

NLY

Ø5/8

MOU

NTIN

G HO

LES

( 6 PL

CS )

15 7/

8

4 1/8

16

28 3/

8

12

6

6 1/8

20 1/

85 1

/2

HTK F

REE S

TAND

ING

CABIN

ET BO

LT PA

TTER

N( C

UTAW

AY VI

EW O

F BOT

TOM

OF C

ABIN

ET)

Document #101-0204 11 1/19/09

53

2418

6" CU

RB

47GA

TE

KIOSK

DISP

LAY

TRAF

FIC

FLO

W

Brick

-In H

TK &

Gat

e Con

figur

ation

10'- 0

"

Brick-In Installation

Document #101-0204 12 1/19/09

Free-Standing Installation

DISP

LAY

KIOSK

47

1824

53

BASE

53

2418

6" CU

RB

47GA

TE

KIOSK

DISP

LAY

TRAF

FIC

FLO

W

FREE

STAN

DING

HTK

& G

ate Co

nfigu

ration

10'- 0

"

Document #101-0204 13 1/19/09

CAUTION: WHEN MOUNTING THE GATE, THE SERVICEDOOR SHOULD BE FACING INTO THE LANE IF NOTMOUNTED CORRECTLY THE ARM WILL CLOSE IN THEWRONG DIRECTION. WHEN CORRECTED THE LOOP WILLNOT BE IN THE PROPER POSITION

Gate Orientation

SERVICE DOOR

FACING LANE

TRAFFIC

FLOW

Document #101-0204 14 1/19/09

Access Control Lane Layout

Access

Contr

ol Lane

Layout

Notes

:

1-Th

e draw

ing sho

ws typ

ical lan

e layou

t for an

access

contr

ol.

2-Co

in Cup

flush w

ith cur

b edge

.

3- Cu

rb heig

ht shou

ld be 6

".

4- Se

e manu

facture

rs guid

lines fo

r gate f

oundat

ions an

d loop

installa

tion

5- Al

l found

ations m

ust be

level a

nd flat

.

6- Ve

rificatio

n of sit

e specifi

c condi

tions an

d Com

pliance

with F

ederal,

State

, and L

ocal Bu

ilding

Codes i

s the e

xclusive

respon

sibility

of the

cu

stome

r and /o

r archi

tect an

d engi

neer.

TRAFFI

C FL

OW10'

- 0"

9'- 6"

1'- 0"

6'- 0"

1'- 6"

1'- 6"

KIOSK

GATE

1'- 6"

0'- 6"

LOOP "A

"

IN CON

CRETE

Document #101-0204 15 1/19/09

III. Electrical InstallationCAUTION! TO AVOID SEVER INJURY OR DEATH, ALWAYSDISCONNECT POWER TO THE MACHINE WHEN SERVIC-ING!

This HTK operates on 120 VAC, 60 Hz. This unit uses a 5 AMP Circuit Breaker. This unit needs to be hard-wired with conduit.

*IMPORTANT NOTICE: HAMILTON MFG. RECOMMENDSTHA THE HTK OPERATE ON A DEDICATED POWER SOURCE.UNDER NO CIRCUMSTANCE SHOULD ADDITIONAL EQUIP-MENT BE OPERATING OFF THE DEDICATED POWERSOURCE FOR THE HTK.

Pulling WiresThe number of wires needed to be pulled for the HTK system is shown below:

Three Wires Electrical Power (Hot, Neutral and Ground)

Five Wires 4 for Washes, 1 common

Two Wires Cycle Inhibit

Spare Wires For Future Options

2 Conductor Twisted Shielded Cable Hamilton Code System/POS 4000

Cat 5 Credit Card & CVC Acceptance

Shielded Video Cable Video

For proper operation of the HTK, all wires listed above must be pulled and terminated as explained inthe following section.

Wire TerminationsThe wire terminations should proceed as follows:

• One side of the three power supply wires (120VAC HOT, 120VAC NEU, and 120VAC GND)should be attached directly to the electrical service panel supplying power to the installation.They should be connected to a 15 AMP circuit breaker and the HTK should be the onlydevice on this circuit. The other end of these three wires should be routed into the HTKthrough the installed conduit. . The wires should be terminated as follows: Refer to “Power Supply”diagram on page 13.

NOTE: The removal of the Power Supply and duplex outlet is recom-mended for ease of connection to backside of duplex outletNOTE: The signal presented to the car wash controller is a normallyopen, dry contact relay closure.

Document #101-0204 16 1/19/09

• The Vend 3 wire is used to signal the car wash controller that a customer has completed a transac-tion and has selected the Vend 3 sequence. The connection for Vend 3 is position 3 on the phoenixconnnector.

• The Vend 4 wire is used to signal the car wash controller that a customer has completed a transac-tion and has selected the Vend 4 sequence. The connection for Vend 4 is position 4 on the phoenixconnector.

• The Common wire pulled to the HTK from the car wash controller and is connected in Position 11(C) of th e phoenix connector on the Wash Interface.

• The CYCLE/INHIBIT wires are used for the car wash controller to signal the HTK when a car hascompleted its wash and left the bay. The signal coming from the car wash controller must be able toenergize the coil of a relay on the wash interface. This means that the car wash controller must besupplying both voltage and current when it energizes the coil. Inside the HTK, the wiring connectiondepend on the signal provided by the car wash controller. The CYCLE/INIBIT wires should beconnected directly to the 4 position phoenix connector. Position 1 and 2 on the wash interface.Note: Refer to the “Wash Interface” for proper wiring connection.

• The OUT-OF SERVICE relay is included in the HTK. The connection is made at a 3 positionphoenix connector on the controller. Position 1 (common), Position 2 (Normally closed) andPosition 3 (normally open) Refer to “Controller” diagram on page 22.

• The ALARM relay is included in the HTK. The connection is made at a 3 position phoenix connec-tor on the controller. Position 1 (common), Position 2 (normally closed) and Position 3 (normallyopen). Refer to “Controller” Diagram on page 22.

NOTE: When setting up an HTK with the Hamilton Gated PLC andGates please refer to diagram “HTK Gated Tunnel Diagram” foradditional terminations needed at the Gated PLC and Gates. Referto page 16.

NOTE: For proper Vend connection refer to “Wash Interface”diagram page 14

• The Vend 1 wire is used to signal the car wash controller that a customer has completed a transac-tion and has selected the Vend 1 sequence. The connection for Vend 1 is position 1 on the phoenixconnector.

• The Vend 2 wire is used to signal the car wash controller that a customer has completed a transac-tion and has selected the Vend 2 sequence. The connection for Vend is position 2 on the phoenixconnector.

Document #101-0204 17 1/19/09

Power Supply Wiring Connection

DC 24 12 5120V

120V120V

BILL DISPENCER

AUX

EXT. DISPLAY

SMART BUSSMART BUS

CONTROLLER

HIGH VOLTAGE

MODELRISK

5 AMP

120 VAC BROUGHT INTO MACHINE FROM BREAKER

120 VAC FEED THROUGH RECEPTICLE TO POWER MACHINE

BRING MAIN POWER INTO OUTLET TO POWER MACHINE

Document #101-0204 18 1/19/09

Wash Interface

BUS

VEND OUTPUTS CYCLE/W.I.S.

AUX IN

PB

VEND 1VEND 2VEND 3VEND 4VEND 5VEND 6VEND 7VEND 8

ISOLATED VEND

CYCLEW.I.S.INPUT

TXDRXD

DIAG.RELAY POWERPOWER

1 2 3 4 5 6 7 8 9 10 c 1 2 3 4

1 21 = VEND 12 = VEND 23 = VEND 34 = VEND 45 = VEND 56 = VEND 67 = VEND 78 = VEND 89 = ISOLATED VEND10 = ISOLATED VENDC =VEND COMMON

VEND OUTPUTS

1 & 2 = CYCLE SIGNAL

3 & 4 = WASH IN SERVICE SIGNAL

CYCLE/W.I.S.

AUX IN1 & 2 NOT CURRENTLY USED

Document #101-0204 19 1/19/09

HTK “Automatic” Wiring

VEND1

COM

VEND2

VEND4

VEND3

CYCLE2

CYCLE1

HTK

Document #101-0204 20 1/19/09

HTK “Gated Tunnel” Wiring

HTK

INTE

RCO

NN

ECTI

ON

DIA

GRA

M

COM

MO

N

WA

SH 1

WA

SH 2

WA

SH 3

WA

SH 4

WA

SH 5

WA

SH 6

WA

SH 7

WA

SH 8

WA

SHBU

SY

CAR

WA

SH25

51

2571

2591

2611

2631

2651

2691

2711

+24

1571

2671

VEN

D1

COM

VEN

D2

VEN

D4

VEN

D3

CYCL

E2

CYCL

E1HTK

1

LAN

E 3 CA

R O

NLO

OP

GAT

E U

P

GAT

E U

P

LOO

PCA

R O

N

LAN

E 2

LAN

E 1 CA

R O

NLO

OP

GAT

E U

P

GAT

E U

P

LOO

PCA

R O

N

LAN

E 4

HTK

4 CYCL

E1

CYCL

E2

VEN

D3

VEN

D4

VEN

D2

COM

VEN

D1

3051

3091

+24

1651

1751

+24

3171

3131

3211

3251

+24

1851

1671

+24

1691

1711

1731

2731

DCC

3571

+24

3591

3611

3631

2791

DCC

GAT

EDTU

NN

EL C

ON

TRO

LLER

3671

3711

+24

2131

3331

3291

+24

1591

MA

STER

INH

IBIT

(OPT

ION

AL)

27 28 16 18

27 28 16 18 18162827 27 28 16 18

WA

SHST

ART

DCC

2751

1831

1811

1791

+24

1771

HTK

2

CYCL

E1

CYCL

E2

VEN

D3

VEN

D4

VEN

D2

COM

VEN

D1

VEN

D1

COM

VEN

D2

VEN

D4

VEN

D3

CYCL

E2

CYCL

E1HTK

318

71

+24

2071

2091

2111

2771

DCC

Document #101-0204 21 1/19/09

Additional Wire Terminations For Use With The CreditCard or Customer Value Card System.

The installation of the machine should proceed as outlined in the above section. However, if a Credit Card orCustomer Value Card System is being used, the following must be performed, as well.

• A Cat 5 or 5E cable should be pulled to each HTK on the site. Thecable should be run from were the connection to the internet device (routeror switch) is located back to the HTK. When crimping Cat 5 or 5E cableconsult an electrician of network person for proper attachment.

NOTE: When running Cat 5 or 5E cable, the run should bewith out any splicing or mid point connections. If there are thiscan lead to communication issues.

• The Cat 5 or 5E cable can be run in with the low voltage wires coming fromthe car wash.

Additional Wire Terminations For Use With A HamiltonCode System or POS 4000

The installation of the machine should proceed as outlined in the above section. However, if a Hamilton CodeSystem or POS 4000 is being used, the following must be performed, as well.

• A 485 communication line (A. 1 pair, twisted, shielded cable) should bepulled to each HTK on the site. The cable should be run from were theconnection to the code system device (isolator box) is located back to theHTK. The connection to the HTK is on a 2 position phoenix connectorlocated on the bottom side of the controller. Position 1 is the positive andPosition 2 is the negative.

NOTE: When running a 485 communication line, the runshould be made with out any splicing or mid point connections. Ifthere are this can lead to communication issues.

• The 485 communication can be run in with low voltage wires coming fromthe car wash.

Document #101-0204 22 1/19/09

Additional Wire Terminations For Camera In HTK.The installation of the machine should proceed as outlined in the above section. However, if a Camera Systemis being used, the following must be performed, as well.

• A Video cable (shielded coaxial cable) should be pulled to each HTK onthe site. The cable should be run from were the connection to the camerasystem is located back to the HTK. When terminating the video cableconsult an electrician or network person for proper attachment.

NOTE: When running video cable, the run should be madewith out any splicing or mid point connections. If there are this canlead to communication issues. Hamilton supplies on the HTK side astandard BNC connector for video.

• The Video cable can be run in with the low voltage wires coming from thecar wash.

Document #101-0204 23 1/19/09

OFF

ON

Time

1 Second

Minimum

1 Second

Minimum

If > 10 Minutes Then " Closed"

ON

OFF

TimeCar Enters Wash Car Exits Wash

Cycle Relay

Coil Status

Cycle Relay

Coil Status

Cycle on Entry

( Passive )

Cycle on Entry

( Passive )

Busy Status Signal

OFF

ON

Car Enters Wash Car Exits WashTime

OFF

ON

1 Second

Minimum

1 Second

Minimum

If > 10 Minutes Then " Closed"

Time

Cycle Relay

Coil Status

Cycle Relay

Coil Status

Cycle on Entry

( Active )

Cycle on Entry

( Active )

Busy Status Signal

Setting Car Wash Cycle SynchronizationThe Car Wash Cycle Synchronization is a programmable setting in the HTK controller. The proper setting ofthis category depends on the equipment used in your car wash system. If the car wash equipment normallyleaves the CYCLE/INHIBIT RELAY de-energized while in standby, and then energizes the relay when thecustomer enters the bay, the programming category should be set to PASSIVE . If the reverse occurs, wherethe car wash equipment normally energizes the CYCLE/INHIBIT RELAY while in standby, then de-energizesthe relay when the customer enters the bay, the programming category should be set to ACTIVE .

Document #101-0204 24 1/19/09

IV. Component ConnectionsThis section will provide schematics of the harness connections to the componenets inside the HTK cabinet.This will include the Power Supply (page 21), Controller (page 22), Smart Bus Hub (page 24), Bill Dispenser(page 25), and Stacker Interface (page 26).

Document #101-0204 25 1/19/09

Power Supply

OFF

ON

CONTROLLER

DC 24 12 5

AUX.

BILL DISPENCER AUX.

EXT. DISPLAY

SMART BUS

SMART BUS120V

120V

120V

48-3223 BILL DISPENCER POWER

48-3234 POWER SUPPLY DC TO CONTROLLER

48-3230 AC POWER, POWER SUPPLY TO HEATER

48-3229 HARNESS, POWER SUPPLY TO HUB

OUTLET

5 AMP BREAKER

10 AMP FUSE

Document #101-0204 26 1/19/09

Controller

48-3243 COIN MECH

48-3264 CAMERA POWER

48-3263 KEYPAD LIGHT POWER

48-3258 LOCK SWITCH

48-3241 SPEAKER WIRE

48-3239 PRINTER POWER & COMMUNICATION

48-3240 PROXIMITY SENSOR

48-3225 HARNESS, CARD READER Y CABLE

48-3220 VIDEO-EXTERNAL

48-3224 HARNESS, BILL DISPENCER COM

48-3234 POWER SUPPLY DC TO CONTROLLER

48-3256 ATTACK SENSOR

48-3257 DOOR OPEN SENSOR

48-3259 SIREN POWER48-3255 VAULT LOCK AND DOOR OPEN SENSOR

PROG.

CAM POWKEY PAD

PROXCOIN 1COIN 2COIN 3MDRMLKVDRVLKEXT. DISP.

SM. BUSSCRPRINTERBILL DISPENCERMDBRF TAGPEDCODE SYSTEMVGX DIAG.SP

ALARM RELAY OOS RELAY LOOP

10 12C

ALARM

PROX

MDB

VAULT

VIBRAT

IONMN

LKMN

DOOR

COIN M

ECHPED

BKL

IO SP

RF TAG

VGX D

IAGPED

SER

BILL D

ISP.CAR

D RD

POWE

R INPRI

NTER

SPEAKE

R

EXP. BU

S

Document #101-0204 27 1/19/09

RIGHT SIDE VIEW

BOTTOM VIEW

TELCO

CODE SYSTEM

COMP

ACT F

LASH

SMAR

T BUS

ETHER NET

+VOL -

USB

USB

USB USB HUB LINK

5 V12 V24 V

5 V12 V

MODEM RXDMODEM TXDMODEM DCDMODEM DTR

PIN 2 +

PIN 1 -

Document #101-0204 28 1/19/09

A

C

B

D

FESMART BUS HUB 05-0038

HUB TO HOPPER (1)48-3231

HUB TO HOPPER (2)48-3231

HUB TO WASH INTERFACE48-3233

VALIDATOR TO HUB48-3242

POWER SUPPLY TO HUB48-3229

Smart Bus Hub

Document #101-0204 29 1/19/09

Bill Dispenser

48-3223 BILL DISPENCER POWER

48-3224 BILL DISPENCER COMMUNICATION

Document #101-0204 30 1/19/09

Stacker Interface

VALIDATOR TO HUB HTK48-3242

SERIAL VALIDATOR HTK48-3249

SINGLE STACKER 48-3248ORDUAL STACKER HTK48-325005-0039

Document #101-0204 31 1/19/09

Gate and Loop ReferencesWebsite for Gates and Loop Installation Instructions

Magnetic Autocontrol

http://www.ac-magnetic.com/start/3-En.html (Website)

http://www.ac-magnetic.com/pdf/manuals/41-En-Mf_5115_Magstop_US.pdf (Foundation)

http://www.ac-magnetic.com/pdf/manuals/42-En-MF_5117_Magstop_US.pdf (Loop)

http://www.ac.magnetic.com/pdf/manual/43-En-MIB30_40%20Operation%20MANUAL%202004_05.pdf (Manual)

Document #101-0204 32 1/19/09

LIMITED WARRANTY AGREEMENTOF HAMILTON MANUFACTURING CORP.

Hamilton Manufacturing Corp., an Ohio Corporation, (“Seller”) warrants to Purchaser that allnew equipment shall be free from defects in material and factory workmanship for a period of one (1)year from the original shipping date. Hamilton Manufacturing Corp. further warrants if any part of saidnew equipment in Seller’s sole opinion, requires replacement or repair due to a defect in material orfactory workmanship during said period, Seller will repair or replace said new equipment. Purchaser’sremedies and the liabilities and obligations of Seller herein shall be limited to repair or replacement ofthe equipment as Seller may choose, and Seller’s obligation to remedy such defects shall not exceed thePurchaser’s original cost for the equipment. Purchaser EXPRESSLY AGREES this is the EXCLU-SIVE REMEDY under this warranty. There are no other express or implied warranties which extendbeyond the face hereof. All warranty repair service must be performed by either a Factory TrainedService Representative or HAMILTON MANUFACTURING CORP., 1026 Hamilton Drive, Hol-land, Ohio 43528 PHONE (419) 867-4858 or (800) 837-5561, FAX (419) 867-4867.

The limited warranty for new equipment is conditioned upon the following:

1. The subject equipment has not, in the Seller’s sole opinion, beensubjected to: accident, abuse, misuse, vandalism, civil disobedience,riots, acts of God, natural disaster, acts of war or terrorism.

2. The Seller shall not be liable for any expense incurred by Purchaserincidental to the repair or replacement of equipment and Purchasershall assume full responsibility for any freight or shipping charges.

3. The coverage of this warranty shall not extend to expendable parts.4. Purchaser shall have a warranty registration card on file with Seller

prior to any claim in order for warranty protection to apply.5. No warranty coverage is applicable to any equipment used for currency

other than that specified at the time of the purchase.6. Seller expressly disclaims any warranty that counterfeit currency will

not activate said equipment.7. Seller expressly disclaims any warranty for any losses due to bill

manipulation or theft or loss of cash under any circumstances.8. Use of the equipment for anything other than its intended and designed

use will void the Limited Warranty Agreement. Use of equipment foranything other than its intended and designed use includes, but is notlimited to, downloading software/applications not certified by Sellersuch as e-mail, spyware, screen savers, viruses, worms, third partysoftware, web search engines, cookies, spam, desktop applications,games, web surfing, etc.

Seller further warrants all repair or service work performed by a factory trained representativeor Hamilton Manufacturing Corp. for a period of ninety (90) days from the date the repair or servicework was performed. Purchaser’s remedies and the liabilities and obligations of Seller herein shall belimited to repair or replacement of equipment as Seller may choose, and Seller’s obligation to remedysuch defects shall not exceed the Purchaser’s depreciated value of the equipment. Purchaser EXPRESSLYAGREES this is an EXCLUSIVE REMEDY under this warranty. There are no other express or impliedwarranties on repair or service work performed by a factory trained representative or Hamilton Manu-facturing Corp. which extend beyond the face hereof.

Document #101-0204 33 1/19/09

The limited warranty for repair and service work is conditioned upon the following:

1. The subject equipment has not, in the Seller’s sole opinion, beensubjected to: accident, abuse, misuse, vandalism, civil disobedience,riots, acts of God, natural disaster, acts of war or terrorism.

2. The Seller shall not be liable for any expense incurred by Purchaserincidental to the repair or replacement of equipment and Purchasershall assume full responsibility for any freight or shipping charges.

3. The coverage of this warranty shall not extend to expendable parts.4. Purchaser shall have a warranty registration card on file with Seller

prior to any claim in order for warranty protection to apply.5. No warranty coverage is applicable to any equipment used for currency

other than that specified at the time of the purchase.6. Seller expressly disclaims any warranty that counterfeit currency will

not activate said equipment.7. Seller expressly disclaims any warranty for any losses due to bill

manipulation or theft or loss of cash under any circumstances.8. No person or entity other than a factory trained representative or

Hamilton Manufacturing Corp. has performed or attempted to performthe subject repair or service.

9. Using equipment which has been serviced or repaired for anythingother than its intended or designed use such as downloading softwareapplications not certified by Seller will void the Limited WarrantyAgreement. This includes software/applications such as e-mail,spyware, screen savers, viruses, worms, third party software, websearch engines, cookies, spam, desktop applications, games, websurfing, etc.

THIS AGREEMENT IS MADE WITH THE EXPRESS UNDERSTANDING THAT THEREARE NO IMPLIED WARRANTIES THAT THE EQUIPMENT SHALL BE MERCHANTABLE, ORTHAT THE GOODS SHALL BE FIT FOR ANY PARTICULAR PURPOSE. PURCHASER HEREBYACKNOWLEDGES THAT IT IS NOT RELYING ON THE SELLER’S SKILL OR JUDGMENT TOSELECT OR FURNISH EQUIPMENT SUITABLE FOR ANY PARTICULAR PURPOSE AND THATTHERE ARE NO WARRANTIES WHICH EXTEND BEYOND THAT WHICH IS DESCRIBEDHEREIN.

The Purchaser agrees that in no event will the Seller be liable for direct, indirect, or consequen-tial damages or for injury resulting from any defective or non-conforming new, repaired or servicedequipment, or for any loss, damage or expense of any kind, including loss of profits, business interrup-tion, loss of business information or other pecuniary loss arising in connection with this Limited War-ranty Agreement, or with the use of, or inability to use the subject equipment regardless of Sellersknowledge of the possibility of the same.

Document #101-0204 34 1/19/09

1026 Hamilton DriveHolland, OH 43528

Sales Phone: (888) 723-4858 Sales Fax: (419) 867-4850Customer Service Phone: (800) 837-5561 Customer Service Fax: (419) 867-4857

Parts Phone: (866) 835-1721 Parts Fax: (419) 867-4867Website: http://www.hamiltonmfg.com

Email Addresses:[email protected]@[email protected]

Hamilton Manufacturing Corp.