htk installation manual - carwashspecialists.com · document #101-0204 4 1/19/09 i. introduction...
TRANSCRIPT
Document #101-0204 2 1/19/09
TABLE OF CONTENTS
I. INTRODUCTION ................................................................................................... 4II. INSTALLATION.................................................................................................... 5
MECHANICAL INSTALLATION ............................................................................................... 5Unpacking .................................................................................................................................. 5Positioning .................................................................................................................................. 6Mounting .................................................................................................................................... 6Running Conduit ......................................................................................................................... 6
HTK Dimensions (For brick-in installation) .............................................................. 7HTK Dimensions (Free Standing installation) ........................................................... 8Brick-In Installation ................................................................................................... 9Free-Standing Installation........................................................................................ 10Brick-In Installation ................................................................................................. 11Free-Standing Installation........................................................................................ 12Gate Orientation ...................................................................................................... 13Access Control Lane Layout .................................................................................. 14
III. ELECTRICAL INSTALLATION .................................................................... 15Pulling Wires ............................................................................................................................. 15Wire Terminations ..................................................................................................................... 15
Power Supply Wiring Connection .......................................................................... 17BRING MAIN POWER INTO OUTLET TO POWER MACHINE .................... 17Wash Interface ........................................................................................................ 18HTK “Automatic” Wiring ....................................................................................... 19HTK “Gated Tunnel” Wiring .................................................................................. 20
Additional Wire Terminations For Use With The Credit Card or Customer Value Card System. .. 21Additional Wire Terminations For Use With A Hamilton Code System or POS 4000 .................. 21Additional Wire Terminations For Camera In HTK. ................................................................... 22Setting Car Wash Cycle Synchronization ................................................................................... 23
IV. COMPONENT CONNECTIONS .................................................................... 24Power Supply ......................................................................................................... 25Controller ................................................................................................................ 26Smart Bus Hub ....................................................................................................... 28Bill Dispenser .......................................................................................................... 29Stacker Interface ..................................................................................................... 30Gate and Loop References ..................................................................................... 31
Document #101-0204 3 1/19/09
PLEASE READ THIS MANUAL CAREFULLY PRIORTO INSTALLING THIS UNIT. A complete
understanding of the operation of this unit isessential for a successful installation.Refer to the Table of Contents for easy
navigation through this manual.This manual was designed to introduce the Hamilton Transaction Kiosk and to provide general infor-mation about installation. This manual will enable the installer to properly install the HTK and make the properwire connections to the HTK. To obtain assistance from the manufacturer, please call (800) 837-5561 or(419) 867-4858. Or contact Hamilton Mfg. online @ http:\\www.hamiltonmfg.com.
When calling for assistance, it is important to have serial numbers readily available. Please record thesenumbers in the spaces provided.
HTK MODEL & SERIAL #
CONTROLLER MODEL & SERIAL #
HOPPER MODEL & SERIAL #
HOPPER MODEL & SERIAL #
STACKER MODEL & SERIAL #
VALIDATOR SERIAL #
BILL DISPENSER SERIAL #
LOCK/KEY #
Please complete the warranty card, which was included with your machine, and return it to the manu-facturer.
ABOUT THIS MANUAL
Document #101-0204 4 1/19/09
I. IntroductionThis manual will describe the installation of the Hamilton Transaction Kisok from a mechanical and electricalperspective.
Automatic / Rollover• Brick in Mounting• Schematic drawing of mounting configuration of HTK• Schematic drawing of cabinet dimensions• Schematic drawing of conduit mounting holes• Schematic of HTK wiring connections
Tunnel / Gated• Schematic drawing of mounting configuration of HTK• Schematic drawing of positioning of HTK and Gate• Schematic drawing of cabinet dimensions• Schematic drawing of conduit mounting holes• Schematic drawing of wiring connections for HTK, Gates and Gated PLC
NOTE: Website links to Gate and Loop information is provided onpage 24.
*IMPORTANT NOTICE: HAMILTON MFG. RECOMMENDSTHAT THE HTK OPERATE ON A DEDICATED POWERSOURCE. UNDER NO CIRCUMSTANCE SHOULD ADDI-TIONAL EQUIPMENT BE OPERATING OFF THE DEDICATEDPOWER SOURCE FOR THE HTK.
Document #101-0204 5 1/19/09
II. InstallationNOTE: It is very important to read and understand all of these in-structions before attempting installation. Hamilton will not beresponsible for injury due to improper installation.
The installation process contains two distinct operations, Mechanical Installation, and ElectricalInstallationMECHANICAL INSTALLATION
UnpackingThere are a number of points to keep in mind while unpacking your HTK. These items will make the installationand continued operation of your machine run smoother. These tips are listed below.
Be sure to save your keysThe keys and lock inserts are placed inside a cushioned envelope bag, then placed inside the machinelocated next to the power supply. When removing the shrink-wrap, be sure to locate the “T” handlecrank and set it aside so it does not get thrown away. MAKE A PERMANENT RECORD OF THENUMBERS ON YOUR KEYS IN CASE A KEY IS LOST AND MUST BE REORDERED.
Remove the packing strap from the hoppersThe hoppers comes shipped with a packing strap secured around it to minimize the vibrations causedby shipping. If this strap is not removed, the hopper will not tip out for easy filling. The strap may be cutoff with a pair of wire cutters or sturdy scissors. Cardboard is placed around the edges of the hopper toprotect it during shipping. After removing the strap, be sure to remove the cardboard as well. In addi-tion to the removal of the card board and strapping, one of the hoppers will be holding the paper for the receiptprinter.
Remove all packing debris from the hopperDuring unpacking, ensure that debris does not fall into the hopper bowl. If this material is not removed,the hopper could jam. With the power completely disconnected, remove all loose material inside thehopper bowl.
Remove HTK from shipping palletThe HTK is securely mounted to the pallet with 4 mounting bolts and nuts. To remove the HTK fromthe pallet, open the main door and locate the cushioned envelope to retrieve the key for the vault. Once youhave the vault door open loosen and remove the two nuts from the bolts. Repeat this process on the two boltson the side of the power supply. Once this process is complete, you will be able to remove the HTK from thepallet.Removal of additional packing materialsInside the HTK are additional components that have packing material holding the component in place forsecure shipping. The following will need to be removed for proper operation. The first is the strapping aroundthe Validator. Another is the removal of the tape around the coin mechanism. In addition the tape and paper onthe front of the bill dispenser, this also incudes the tape that holds the bill rejection tray. Finally the removal ofthe tape from the coin box, which need to be placed underneath the coin mechanism inside the cabinet.
Document #101-0204 6 1/19/09
Brick Mounted• The first method is to construct a brick or concrete enclosure that will house the HTK. Figure
on page 7 (HTK Bolt Pattern Brick-In) gives the HTK mounting hole locations.The HTKprovides for six 5/8” mounting holes. Have your engineer or contractor recommend con-struction suitable for strength and stability.
Base Mounted (Free Standing)• The other method involves mounting the HTK on an optional HTK Base . In this situation,
the base is secured to the pavement and the HTK is secured to the base. Fasteners to be usedshould be recommended by your engineer as to strength and suitability.
NOTE: The HTK that mounts to the HTK Base is specificallydesigned to be mounted together. Trying to mount a brick mountstyle HTK to the base, is not compatiable.
Running ConduitTypical electrical code requires low and high voltage wiring to be run in separate conduits. Because ofthis, the HTK has three 1 1/8 " conduit mounting holes in the back of the cabinet, as well as six 1 1/8”conduit holes in the bottom of the cabinet.
NOTE: When running your conduit refer to “HTK Bolt PatternBrick-In” located on page 7.
• Conduit carrying high voltage 120VAC power lines, should be connected to either one of thebottom 2 right or 1 back right conduit holes, as viewed from the front of the machine. These con-duits are designated only for 110v for the power supply.
• Conduit carrying lines with 24VAC, 24VDC, 12VAC or 12VDC signals should be connected toeither one of the four bottom left or back 2 left conduit holes, as viewed from the front of themachine.
• If any external communication lines (Cat 5 or Cat 5E, Video, POS etc.) are used, they should berun through separate conduit and connected to any of the open conduits on the left bottom or leftback of the machine.
NOTE: In the Free Standing cabinet there will be no conduit holes inthe back.
PositioningThere are no set guidelines for the placement of the HTK. However, it is recommended that the machine ispositioned far enough away from the wash entrance to minimize the amount of overspray that may get into theHTK. Also, there is a typical height, from the pavement to the bottom of the cabinet, of approximately 24".
MountingIt is recommended that the HTK be mounted in a permanent enclosure. Safety is a primary concern, so theequipment must be securely mounted. Hamilton recommends using one of the following methods:
Document #101-0204 7 1/19/09
Ø5/8
HOL
ESFO
R MOU
NTIN
G( 5
PLCS
)
12
22 25
/32
23 31
/32
16 5/
32
28 13
/16
1714
23/3
2
8 9/3
28 1
3/16
15 3/
4
15 3/
4
26 1/
4
18 5/
8
39 5/
8
5 1/8
16
13 15
/16
23 1/
4
9 1/8
5 3/4
28
5 5/8
52 13
/16
MOU
NT 24
" UP
FROM
PAVE
MEN
T LE
VEL
1
1 1/4
1 1/2
1 1/2
Ø1 1/
8 KNO
CKOU
TS
FOR W
IRING
( 9 PL
CS )
1 1/2
1 13/
16
6
15/1
6
HTK Dimensions (For brick-in installation)
Document #101-0204 8 1/19/09
HTK Dimensions (Free Standing installation)
10 3/
4AP
PROX
.
CURB
12
59 1/
8
28 3/
8
15 3/
4
18 5/
8
28 3/
8
26 11
/16
32 7/
16
46 11
/16
26 3/
8
34
40 5/
8
34 7/
8
18
28 3/
8
26
3 1/4
22
20 1/
8
7 1/8
14 1/
42 7
/810 1/
4
Ø1 H
OLES
FOR M
OUNT
ING
BASE
( 6 PL
CS )
BOTT
OM O
PEN
16 1/
2
Document #101-0204 9 1/19/09
6
16
11 7/8
7 5/16
1 1/2
13 1/16
2 1/16
1 1/2
4 3/16
6 1/8
Ø1 1/8 CONDUIT OPENINGS( 9 PLACES ) THOSE MARKED "A" ARE FOR 110V ONLY
6
12
7 7/8
Ø5/8 MOUNTING HOLES( 6 PLACES)
A
A
CURB
1 1/4
ABACK
HTK Bolt Pattern Brick-In
Notes:
1- All foundations must be level and flat.
2- Verification of site specific conditions and Compliance with Federal, State, and Local Building Codes is the exclusive responsibility of the customer and /or architect and engineer.
BOTTOM
Brick-In Installation
Document #101-0204 10 1/19/09
Free-Standing Installation
1 7/8
2 3/4
6CU
RB
Ø1 1/
8 CON
DUIT
HOLE
S FOR
SIG
NAL W
IRES A
ND ET
HERN
ETØ1
1/8 C
ONDU
IT HO
LES F
OR
SIGNA
L WIRE
S AND
ETHE
RNET
1 1/2
7 3/8
Ø1 1/
8 CON
DUIT
HOLE
FOR 1
10V O
NLY
Ø5/8
MOU
NTIN
G HO
LES
( 6 PL
CS )
15 7/
8
4 1/8
16
28 3/
8
12
6
6 1/8
20 1/
85 1
/2
HTK F
REE S
TAND
ING
CABIN
ET BO
LT PA
TTER
N( C
UTAW
AY VI
EW O
F BOT
TOM
OF C
ABIN
ET)
Document #101-0204 11 1/19/09
53
2418
6" CU
RB
47GA
TE
KIOSK
DISP
LAY
TRAF
FIC
FLO
W
Brick
-In H
TK &
Gat
e Con
figur
ation
10'- 0
"
Brick-In Installation
Document #101-0204 12 1/19/09
Free-Standing Installation
DISP
LAY
KIOSK
47
1824
53
BASE
53
2418
6" CU
RB
47GA
TE
KIOSK
DISP
LAY
TRAF
FIC
FLO
W
FREE
STAN
DING
HTK
& G
ate Co
nfigu
ration
10'- 0
"
Document #101-0204 13 1/19/09
CAUTION: WHEN MOUNTING THE GATE, THE SERVICEDOOR SHOULD BE FACING INTO THE LANE IF NOTMOUNTED CORRECTLY THE ARM WILL CLOSE IN THEWRONG DIRECTION. WHEN CORRECTED THE LOOP WILLNOT BE IN THE PROPER POSITION
Gate Orientation
SERVICE DOOR
FACING LANE
TRAFFIC
FLOW
Document #101-0204 14 1/19/09
Access Control Lane Layout
Access
Contr
ol Lane
Layout
Notes
:
1-Th
e draw
ing sho
ws typ
ical lan
e layou
t for an
access
contr
ol.
2-Co
in Cup
flush w
ith cur
b edge
.
3- Cu
rb heig
ht shou
ld be 6
".
4- Se
e manu
facture
rs guid
lines fo
r gate f
oundat
ions an
d loop
installa
tion
5- Al
l found
ations m
ust be
level a
nd flat
.
6- Ve
rificatio
n of sit
e specifi
c condi
tions an
d Com
pliance
with F
ederal,
State
, and L
ocal Bu
ilding
Codes i
s the e
xclusive
respon
sibility
of the
cu
stome
r and /o
r archi
tect an
d engi
neer.
TRAFFI
C FL
OW10'
- 0"
9'- 6"
1'- 0"
6'- 0"
1'- 6"
1'- 6"
KIOSK
GATE
1'- 6"
0'- 6"
LOOP "A
"
IN CON
CRETE
Document #101-0204 15 1/19/09
III. Electrical InstallationCAUTION! TO AVOID SEVER INJURY OR DEATH, ALWAYSDISCONNECT POWER TO THE MACHINE WHEN SERVIC-ING!
This HTK operates on 120 VAC, 60 Hz. This unit uses a 5 AMP Circuit Breaker. This unit needs to be hard-wired with conduit.
*IMPORTANT NOTICE: HAMILTON MFG. RECOMMENDSTHA THE HTK OPERATE ON A DEDICATED POWER SOURCE.UNDER NO CIRCUMSTANCE SHOULD ADDITIONAL EQUIP-MENT BE OPERATING OFF THE DEDICATED POWERSOURCE FOR THE HTK.
Pulling WiresThe number of wires needed to be pulled for the HTK system is shown below:
Three Wires Electrical Power (Hot, Neutral and Ground)
Five Wires 4 for Washes, 1 common
Two Wires Cycle Inhibit
Spare Wires For Future Options
2 Conductor Twisted Shielded Cable Hamilton Code System/POS 4000
Cat 5 Credit Card & CVC Acceptance
Shielded Video Cable Video
For proper operation of the HTK, all wires listed above must be pulled and terminated as explained inthe following section.
Wire TerminationsThe wire terminations should proceed as follows:
• One side of the three power supply wires (120VAC HOT, 120VAC NEU, and 120VAC GND)should be attached directly to the electrical service panel supplying power to the installation.They should be connected to a 15 AMP circuit breaker and the HTK should be the onlydevice on this circuit. The other end of these three wires should be routed into the HTKthrough the installed conduit. . The wires should be terminated as follows: Refer to “Power Supply”diagram on page 13.
NOTE: The removal of the Power Supply and duplex outlet is recom-mended for ease of connection to backside of duplex outletNOTE: The signal presented to the car wash controller is a normallyopen, dry contact relay closure.
Document #101-0204 16 1/19/09
• The Vend 3 wire is used to signal the car wash controller that a customer has completed a transac-tion and has selected the Vend 3 sequence. The connection for Vend 3 is position 3 on the phoenixconnnector.
• The Vend 4 wire is used to signal the car wash controller that a customer has completed a transac-tion and has selected the Vend 4 sequence. The connection for Vend 4 is position 4 on the phoenixconnector.
• The Common wire pulled to the HTK from the car wash controller and is connected in Position 11(C) of th e phoenix connector on the Wash Interface.
• The CYCLE/INHIBIT wires are used for the car wash controller to signal the HTK when a car hascompleted its wash and left the bay. The signal coming from the car wash controller must be able toenergize the coil of a relay on the wash interface. This means that the car wash controller must besupplying both voltage and current when it energizes the coil. Inside the HTK, the wiring connectiondepend on the signal provided by the car wash controller. The CYCLE/INIBIT wires should beconnected directly to the 4 position phoenix connector. Position 1 and 2 on the wash interface.Note: Refer to the “Wash Interface” for proper wiring connection.
• The OUT-OF SERVICE relay is included in the HTK. The connection is made at a 3 positionphoenix connector on the controller. Position 1 (common), Position 2 (Normally closed) andPosition 3 (normally open) Refer to “Controller” diagram on page 22.
• The ALARM relay is included in the HTK. The connection is made at a 3 position phoenix connec-tor on the controller. Position 1 (common), Position 2 (normally closed) and Position 3 (normallyopen). Refer to “Controller” Diagram on page 22.
NOTE: When setting up an HTK with the Hamilton Gated PLC andGates please refer to diagram “HTK Gated Tunnel Diagram” foradditional terminations needed at the Gated PLC and Gates. Referto page 16.
NOTE: For proper Vend connection refer to “Wash Interface”diagram page 14
• The Vend 1 wire is used to signal the car wash controller that a customer has completed a transac-tion and has selected the Vend 1 sequence. The connection for Vend 1 is position 1 on the phoenixconnector.
• The Vend 2 wire is used to signal the car wash controller that a customer has completed a transac-tion and has selected the Vend 2 sequence. The connection for Vend is position 2 on the phoenixconnector.
Document #101-0204 17 1/19/09
Power Supply Wiring Connection
DC 24 12 5120V
120V120V
BILL DISPENCER
AUX
EXT. DISPLAY
SMART BUSSMART BUS
CONTROLLER
HIGH VOLTAGE
MODELRISK
5 AMP
120 VAC BROUGHT INTO MACHINE FROM BREAKER
120 VAC FEED THROUGH RECEPTICLE TO POWER MACHINE
BRING MAIN POWER INTO OUTLET TO POWER MACHINE
Document #101-0204 18 1/19/09
Wash Interface
BUS
VEND OUTPUTS CYCLE/W.I.S.
AUX IN
PB
VEND 1VEND 2VEND 3VEND 4VEND 5VEND 6VEND 7VEND 8
ISOLATED VEND
CYCLEW.I.S.INPUT
TXDRXD
DIAG.RELAY POWERPOWER
1 2 3 4 5 6 7 8 9 10 c 1 2 3 4
1 21 = VEND 12 = VEND 23 = VEND 34 = VEND 45 = VEND 56 = VEND 67 = VEND 78 = VEND 89 = ISOLATED VEND10 = ISOLATED VENDC =VEND COMMON
VEND OUTPUTS
1 & 2 = CYCLE SIGNAL
3 & 4 = WASH IN SERVICE SIGNAL
CYCLE/W.I.S.
AUX IN1 & 2 NOT CURRENTLY USED
Document #101-0204 20 1/19/09
HTK “Gated Tunnel” Wiring
HTK
INTE
RCO
NN
ECTI
ON
DIA
GRA
M
COM
MO
N
WA
SH 1
WA
SH 2
WA
SH 3
WA
SH 4
WA
SH 5
WA
SH 6
WA
SH 7
WA
SH 8
WA
SHBU
SY
CAR
WA
SH25
51
2571
2591
2611
2631
2651
2691
2711
+24
1571
2671
VEN
D1
COM
VEN
D2
VEN
D4
VEN
D3
CYCL
E2
CYCL
E1HTK
1
LAN
E 3 CA
R O
NLO
OP
GAT
E U
P
GAT
E U
P
LOO
PCA
R O
N
LAN
E 2
LAN
E 1 CA
R O
NLO
OP
GAT
E U
P
GAT
E U
P
LOO
PCA
R O
N
LAN
E 4
HTK
4 CYCL
E1
CYCL
E2
VEN
D3
VEN
D4
VEN
D2
COM
VEN
D1
3051
3091
+24
1651
1751
+24
3171
3131
3211
3251
+24
1851
1671
+24
1691
1711
1731
2731
DCC
3571
+24
3591
3611
3631
2791
DCC
GAT
EDTU
NN
EL C
ON
TRO
LLER
3671
3711
+24
2131
3331
3291
+24
1591
MA
STER
INH
IBIT
(OPT
ION
AL)
27 28 16 18
27 28 16 18 18162827 27 28 16 18
WA
SHST
ART
DCC
2751
1831
1811
1791
+24
1771
HTK
2
CYCL
E1
CYCL
E2
VEN
D3
VEN
D4
VEN
D2
COM
VEN
D1
VEN
D1
COM
VEN
D2
VEN
D4
VEN
D3
CYCL
E2
CYCL
E1HTK
318
71
+24
2071
2091
2111
2771
DCC
Document #101-0204 21 1/19/09
Additional Wire Terminations For Use With The CreditCard or Customer Value Card System.
The installation of the machine should proceed as outlined in the above section. However, if a Credit Card orCustomer Value Card System is being used, the following must be performed, as well.
• A Cat 5 or 5E cable should be pulled to each HTK on the site. Thecable should be run from were the connection to the internet device (routeror switch) is located back to the HTK. When crimping Cat 5 or 5E cableconsult an electrician of network person for proper attachment.
NOTE: When running Cat 5 or 5E cable, the run should bewith out any splicing or mid point connections. If there are thiscan lead to communication issues.
• The Cat 5 or 5E cable can be run in with the low voltage wires coming fromthe car wash.
Additional Wire Terminations For Use With A HamiltonCode System or POS 4000
The installation of the machine should proceed as outlined in the above section. However, if a Hamilton CodeSystem or POS 4000 is being used, the following must be performed, as well.
• A 485 communication line (A. 1 pair, twisted, shielded cable) should bepulled to each HTK on the site. The cable should be run from were theconnection to the code system device (isolator box) is located back to theHTK. The connection to the HTK is on a 2 position phoenix connectorlocated on the bottom side of the controller. Position 1 is the positive andPosition 2 is the negative.
NOTE: When running a 485 communication line, the runshould be made with out any splicing or mid point connections. Ifthere are this can lead to communication issues.
• The 485 communication can be run in with low voltage wires coming fromthe car wash.
Document #101-0204 22 1/19/09
Additional Wire Terminations For Camera In HTK.The installation of the machine should proceed as outlined in the above section. However, if a Camera Systemis being used, the following must be performed, as well.
• A Video cable (shielded coaxial cable) should be pulled to each HTK onthe site. The cable should be run from were the connection to the camerasystem is located back to the HTK. When terminating the video cableconsult an electrician or network person for proper attachment.
NOTE: When running video cable, the run should be madewith out any splicing or mid point connections. If there are this canlead to communication issues. Hamilton supplies on the HTK side astandard BNC connector for video.
• The Video cable can be run in with the low voltage wires coming from thecar wash.
Document #101-0204 23 1/19/09
OFF
ON
Time
1 Second
Minimum
1 Second
Minimum
If > 10 Minutes Then " Closed"
ON
OFF
TimeCar Enters Wash Car Exits Wash
Cycle Relay
Coil Status
Cycle Relay
Coil Status
Cycle on Entry
( Passive )
Cycle on Entry
( Passive )
Busy Status Signal
OFF
ON
Car Enters Wash Car Exits WashTime
OFF
ON
1 Second
Minimum
1 Second
Minimum
If > 10 Minutes Then " Closed"
Time
Cycle Relay
Coil Status
Cycle Relay
Coil Status
Cycle on Entry
( Active )
Cycle on Entry
( Active )
Busy Status Signal
Setting Car Wash Cycle SynchronizationThe Car Wash Cycle Synchronization is a programmable setting in the HTK controller. The proper setting ofthis category depends on the equipment used in your car wash system. If the car wash equipment normallyleaves the CYCLE/INHIBIT RELAY de-energized while in standby, and then energizes the relay when thecustomer enters the bay, the programming category should be set to PASSIVE . If the reverse occurs, wherethe car wash equipment normally energizes the CYCLE/INHIBIT RELAY while in standby, then de-energizesthe relay when the customer enters the bay, the programming category should be set to ACTIVE .
Document #101-0204 24 1/19/09
IV. Component ConnectionsThis section will provide schematics of the harness connections to the componenets inside the HTK cabinet.This will include the Power Supply (page 21), Controller (page 22), Smart Bus Hub (page 24), Bill Dispenser(page 25), and Stacker Interface (page 26).
Document #101-0204 25 1/19/09
Power Supply
OFF
ON
CONTROLLER
DC 24 12 5
AUX.
BILL DISPENCER AUX.
EXT. DISPLAY
SMART BUS
SMART BUS120V
120V
120V
48-3223 BILL DISPENCER POWER
48-3234 POWER SUPPLY DC TO CONTROLLER
48-3230 AC POWER, POWER SUPPLY TO HEATER
48-3229 HARNESS, POWER SUPPLY TO HUB
OUTLET
5 AMP BREAKER
10 AMP FUSE
Document #101-0204 26 1/19/09
Controller
48-3243 COIN MECH
48-3264 CAMERA POWER
48-3263 KEYPAD LIGHT POWER
48-3258 LOCK SWITCH
48-3241 SPEAKER WIRE
48-3239 PRINTER POWER & COMMUNICATION
48-3240 PROXIMITY SENSOR
48-3225 HARNESS, CARD READER Y CABLE
48-3220 VIDEO-EXTERNAL
48-3224 HARNESS, BILL DISPENCER COM
48-3234 POWER SUPPLY DC TO CONTROLLER
48-3256 ATTACK SENSOR
48-3257 DOOR OPEN SENSOR
48-3259 SIREN POWER48-3255 VAULT LOCK AND DOOR OPEN SENSOR
PROG.
CAM POWKEY PAD
PROXCOIN 1COIN 2COIN 3MDRMLKVDRVLKEXT. DISP.
SM. BUSSCRPRINTERBILL DISPENCERMDBRF TAGPEDCODE SYSTEMVGX DIAG.SP
ALARM RELAY OOS RELAY LOOP
10 12C
ALARM
PROX
MDB
VAULT
VIBRAT
IONMN
LKMN
DOOR
COIN M
ECHPED
BKL
IO SP
RF TAG
VGX D
IAGPED
SER
BILL D
ISP.CAR
D RD
POWE
R INPRI
NTER
SPEAKE
R
EXP. BU
S
Document #101-0204 27 1/19/09
RIGHT SIDE VIEW
BOTTOM VIEW
TELCO
CODE SYSTEM
COMP
ACT F
LASH
SMAR
T BUS
ETHER NET
+VOL -
USB
USB
USB USB HUB LINK
5 V12 V24 V
5 V12 V
MODEM RXDMODEM TXDMODEM DCDMODEM DTR
PIN 2 +
PIN 1 -
Document #101-0204 28 1/19/09
A
C
B
D
FESMART BUS HUB 05-0038
HUB TO HOPPER (1)48-3231
HUB TO HOPPER (2)48-3231
HUB TO WASH INTERFACE48-3233
VALIDATOR TO HUB48-3242
POWER SUPPLY TO HUB48-3229
Smart Bus Hub
Document #101-0204 29 1/19/09
Bill Dispenser
48-3223 BILL DISPENCER POWER
48-3224 BILL DISPENCER COMMUNICATION
Document #101-0204 30 1/19/09
Stacker Interface
VALIDATOR TO HUB HTK48-3242
SERIAL VALIDATOR HTK48-3249
SINGLE STACKER 48-3248ORDUAL STACKER HTK48-325005-0039
Document #101-0204 31 1/19/09
Gate and Loop ReferencesWebsite for Gates and Loop Installation Instructions
Magnetic Autocontrol
http://www.ac-magnetic.com/start/3-En.html (Website)
http://www.ac-magnetic.com/pdf/manuals/41-En-Mf_5115_Magstop_US.pdf (Foundation)
http://www.ac-magnetic.com/pdf/manuals/42-En-MF_5117_Magstop_US.pdf (Loop)
http://www.ac.magnetic.com/pdf/manual/43-En-MIB30_40%20Operation%20MANUAL%202004_05.pdf (Manual)
Document #101-0204 32 1/19/09
LIMITED WARRANTY AGREEMENTOF HAMILTON MANUFACTURING CORP.
Hamilton Manufacturing Corp., an Ohio Corporation, (“Seller”) warrants to Purchaser that allnew equipment shall be free from defects in material and factory workmanship for a period of one (1)year from the original shipping date. Hamilton Manufacturing Corp. further warrants if any part of saidnew equipment in Seller’s sole opinion, requires replacement or repair due to a defect in material orfactory workmanship during said period, Seller will repair or replace said new equipment. Purchaser’sremedies and the liabilities and obligations of Seller herein shall be limited to repair or replacement ofthe equipment as Seller may choose, and Seller’s obligation to remedy such defects shall not exceed thePurchaser’s original cost for the equipment. Purchaser EXPRESSLY AGREES this is the EXCLU-SIVE REMEDY under this warranty. There are no other express or implied warranties which extendbeyond the face hereof. All warranty repair service must be performed by either a Factory TrainedService Representative or HAMILTON MANUFACTURING CORP., 1026 Hamilton Drive, Hol-land, Ohio 43528 PHONE (419) 867-4858 or (800) 837-5561, FAX (419) 867-4867.
The limited warranty for new equipment is conditioned upon the following:
1. The subject equipment has not, in the Seller’s sole opinion, beensubjected to: accident, abuse, misuse, vandalism, civil disobedience,riots, acts of God, natural disaster, acts of war or terrorism.
2. The Seller shall not be liable for any expense incurred by Purchaserincidental to the repair or replacement of equipment and Purchasershall assume full responsibility for any freight or shipping charges.
3. The coverage of this warranty shall not extend to expendable parts.4. Purchaser shall have a warranty registration card on file with Seller
prior to any claim in order for warranty protection to apply.5. No warranty coverage is applicable to any equipment used for currency
other than that specified at the time of the purchase.6. Seller expressly disclaims any warranty that counterfeit currency will
not activate said equipment.7. Seller expressly disclaims any warranty for any losses due to bill
manipulation or theft or loss of cash under any circumstances.8. Use of the equipment for anything other than its intended and designed
use will void the Limited Warranty Agreement. Use of equipment foranything other than its intended and designed use includes, but is notlimited to, downloading software/applications not certified by Sellersuch as e-mail, spyware, screen savers, viruses, worms, third partysoftware, web search engines, cookies, spam, desktop applications,games, web surfing, etc.
Seller further warrants all repair or service work performed by a factory trained representativeor Hamilton Manufacturing Corp. for a period of ninety (90) days from the date the repair or servicework was performed. Purchaser’s remedies and the liabilities and obligations of Seller herein shall belimited to repair or replacement of equipment as Seller may choose, and Seller’s obligation to remedysuch defects shall not exceed the Purchaser’s depreciated value of the equipment. Purchaser EXPRESSLYAGREES this is an EXCLUSIVE REMEDY under this warranty. There are no other express or impliedwarranties on repair or service work performed by a factory trained representative or Hamilton Manu-facturing Corp. which extend beyond the face hereof.
Document #101-0204 33 1/19/09
The limited warranty for repair and service work is conditioned upon the following:
1. The subject equipment has not, in the Seller’s sole opinion, beensubjected to: accident, abuse, misuse, vandalism, civil disobedience,riots, acts of God, natural disaster, acts of war or terrorism.
2. The Seller shall not be liable for any expense incurred by Purchaserincidental to the repair or replacement of equipment and Purchasershall assume full responsibility for any freight or shipping charges.
3. The coverage of this warranty shall not extend to expendable parts.4. Purchaser shall have a warranty registration card on file with Seller
prior to any claim in order for warranty protection to apply.5. No warranty coverage is applicable to any equipment used for currency
other than that specified at the time of the purchase.6. Seller expressly disclaims any warranty that counterfeit currency will
not activate said equipment.7. Seller expressly disclaims any warranty for any losses due to bill
manipulation or theft or loss of cash under any circumstances.8. No person or entity other than a factory trained representative or
Hamilton Manufacturing Corp. has performed or attempted to performthe subject repair or service.
9. Using equipment which has been serviced or repaired for anythingother than its intended or designed use such as downloading softwareapplications not certified by Seller will void the Limited WarrantyAgreement. This includes software/applications such as e-mail,spyware, screen savers, viruses, worms, third party software, websearch engines, cookies, spam, desktop applications, games, websurfing, etc.
THIS AGREEMENT IS MADE WITH THE EXPRESS UNDERSTANDING THAT THEREARE NO IMPLIED WARRANTIES THAT THE EQUIPMENT SHALL BE MERCHANTABLE, ORTHAT THE GOODS SHALL BE FIT FOR ANY PARTICULAR PURPOSE. PURCHASER HEREBYACKNOWLEDGES THAT IT IS NOT RELYING ON THE SELLER’S SKILL OR JUDGMENT TOSELECT OR FURNISH EQUIPMENT SUITABLE FOR ANY PARTICULAR PURPOSE AND THATTHERE ARE NO WARRANTIES WHICH EXTEND BEYOND THAT WHICH IS DESCRIBEDHEREIN.
The Purchaser agrees that in no event will the Seller be liable for direct, indirect, or consequen-tial damages or for injury resulting from any defective or non-conforming new, repaired or servicedequipment, or for any loss, damage or expense of any kind, including loss of profits, business interrup-tion, loss of business information or other pecuniary loss arising in connection with this Limited War-ranty Agreement, or with the use of, or inability to use the subject equipment regardless of Sellersknowledge of the possibility of the same.
Document #101-0204 34 1/19/09
1026 Hamilton DriveHolland, OH 43528
Sales Phone: (888) 723-4858 Sales Fax: (419) 867-4850Customer Service Phone: (800) 837-5561 Customer Service Fax: (419) 867-4857
Parts Phone: (866) 835-1721 Parts Fax: (419) 867-4867Website: http://www.hamiltonmfg.com
Email Addresses:[email protected]@[email protected]
Hamilton Manufacturing Corp.