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HYDRAULIC CONTROL VALVES KVS INC.

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  • HYDRAULIC CONTROL VALVES

    KVS INC.

  • Pilot valves which are connected to main valve actuator ensure that main valve works in modulated mode. According to �ow rate or pressure conditions, it endures that main valve works in modulated mode by controlling pressure of �uid within main valve actuator (controlchamber).

    It is automatic hydraulic control valve designed for make desired modulation processes in mainvalve network line as full hydraulically by means of line pressure without requiring di�erent energy sources such as electric, pneumatic on mechanic energy.

    WORKING PRINCIPALS

    VALVE CLOSING MODEWhen pilot valves connected on main valve transport water pressure in valve upstream to valve actuator (control chamber), water creates a hydraulic power on valve diaphragm. This power formed, by combining with extra power applied by inner spring, ensures that valvewill be closed as full tightness.

    VALVE OPENING MODEWhen way of pilot valve located on main valve being in closed position is brought into relief postition, pressuried water whitin control chamber on main valve diaphragm is released. When line pressure (P1) reaches to the value which will overcome spring power, water carries valve to fully open position by applying a hydraulic power tovalve diaphragm from bottom.

    MODULATION MODE

    HYDRAULIC CONTROL VALVES

    98valvesKVS www.kvsvalves.com

    KVS KVS VALVES, INC

  • MAIN PARTS

    No. Part Name Material

    1

    2

    3

    4

    5

    6

    78

    BodyStandard : GG25

    Optional: GGG 40Standard: Nylon reinforced Natural Rubber

    Optional: EPDM, Nitrile, NeoprenePolyamide

    Standard: GG25Optional: GGG 40Standard: SST 302Optinal: SST 316

    Coated SteelCoated SteelCoated Steel

    Diaphragm

    Spring Thrust Ring

    Cover

    Spring

    Washer

    BoltLifting eye-bolt

    MAIN PARTS AND TECHNICAL SPECIFICATIONS

    99www.kvsvalves.com valvesKVS

    KVS KVS VALVES, INC

  • Pressure Rating

    Temperature

    Connection

    CoatingOptional

    Hydraulic Connecitons

    Actuator Type

    StandardLow Pressure Range

    High Pressure RangeMin. Operating TemperatureMax.Operating Temperature

    FlangedThreadedVictaulicStandard

    Epoxy

    Standard

    Optional

    Diaphragm Closing Type with Single Control Chamberand Diaphragm Actuator

    0.7-16 bar (10-240 psi)0.5-10 bar (7.5-160 psi)0.7-25 bar (10-360 psi)

    -10°C (14° F) DIN 2401/280°C (176° F) DIN 2401/2

    DIN 2501, ISO 7005 - 2ISO (BSP), ANSI (NPT)

    Polyester

    Reinforced Nylon (Air brake)Hydraulic Pipe

    SAEJ 844Copper DIN 1057

    Connection

    Material

    Body

    OperatingPressure

    AvailableDiameters

    inch2

    2 1/234568

    1012

    mm506580

    100125150200250300

    inch2

    2 1/234568

    1012

    mm506580

    100125150200250300

    inch2

    2 1/2

    inch2

    2 1/23

    mm506580

    inch2

    2 1/23

    mm506580

    inch2

    2 1/234

    mm506580

    100

    inch2

    2 1/234

    mm506580

    100

    mm506580

    Flanged

    GG 25

    Globe

    Flanged

    GGG 40

    Globe

    PN 25PN 16

    Threaded

    GG 25

    Globe

    Threaded

    GGG 40

    Globe

    Threaded

    GG 25

    Angle

    Victaulic

    GG 25

    Globe

    Victaulic

    GGG 40

    Globe

    PN 25PN 16 PN 25PN 16 PN 16

    3

    Material

    Type A Type B Type C Type D Type F Type GType E

    TECHNICAL SPECIFICATIONS

    AVAILABLE MODELS

    MAIN PARTS AND TECHNICAL SPECIFICATIONS

    valvesKVS www.kvsvalves.com

    KVS KVS VALVES, INC

  • DN D L Hinch

    22 1/2

    34568

    1012

    mm506580

    100125150200250300

    inch6.497.287.878.669.8411.213.315.517.5

    mm165185200220250285340395445

    inch7.878.4611.412

    14.315.719.221

    22.8

    mm200215290305365400490535580

    inch5.96.16.77

    7.871215

    17.519.6

    mm150155172180200305383445495

    DN D L Hinch1 1/2

    22 1/2

    3

    mm40506580

    inch3.33.33.74.3

    mm808595

    110

    inch7.17.18.1

    12.6

    mm170180205320

    inch4.14.14.74.9

    mm101105120125

    DN D L Hinch

    22 1/2

    34

    mm506580

    100

    inch2.42.93.54.5

    mm607590

    115

    inch7.18.18.7

    12.6

    mm180205320350

    inch3.73.94.74.9

    mm95

    100120125

    DN D L Hinch

    22 1/2

    3

    mm506580

    inch3

    3.54.3

    mm8090

    110

    inch5.16.38.3

    mm130160210

    inch5.16.38.3

    mm130160210

    Type A / B

    Type C / D

    Type F / G

    Type E

    AVAILABLE DIAMETERS

    MAIN PARTS AND TECHNICAL SPECIFICATIONS

    www.kvsvalves.com valvesKVS

    KVS KVS VALVES, INC

  • DIAPHRAGM SELECTING TABLE

    MAIN PARTS AND TECHNICAL SPECIFICATIONS

    meter4 - 1007 - 160

    10 - 2504 - 1007 - 160

    10 - 2504 - 1007 - 160

    10 - 2504 - 1007 - 160

    10 - 2504 - 1007 - 160

    10 - 2504 - 1007 - 160

    10 - 2504 - 1007 - 160

    10 - 2504 - 1007 - 160

    10 - 2504 - 1007 - 160

    10 - 250

    psi6 - 160

    10 - 23015 - 3606 - 160

    10 - 23015 - 3606 - 160

    10 - 23015 - 3606 - 160

    10 - 23015 - 3606 - 160

    10 - 23015 - 3606 - 160

    10 - 23015 - 3606 - 160

    10 - 23015 - 3606 - 160

    10 - 23015 - 3606 - 160

    10 - 23015 - 360

    No# 03# 05# 07# 03# 05# 07# 13# 15# 17# 13# 15# 17#13# 15# 17# 23# 25# 27# 33# 35# 37# 43# 45# 47# 33# 35# 37

    TypeLow Pressure

    StandardHigh PressureLow Pressure

    StandardHigh PressureLow Pressure

    StandardHigh PressureLow Pressure

    StandardHigh PressureLow Pressure

    StandardHigh PressureLow Pressure

    StandardHigh PressureLow Pressure

    StandardHigh PressureLow Pressure

    StandardHigh PressureLow Pressure

    StandardHigh Pressure

    65

    80

    100

    125

    150

    200

    250

    300

    2 1/2

    3

    4

    5

    6

    8

    10

    12

    inch

    2

    mm

    50

    DIAMETER DIAPHRAGM PRESSURE RANGE

    valvesKVS www.kvsvalves.com

    KVS KVS VALVES, INC

  • ValveDiameterKvCv

    mminch

    m/h @ 1 bargpm @ 1 psi

    50288102

    652 1/288102

    803

    174201

    1004

    187216

    1255

    187216

    2008

    11391316

    25010

    16981961

    1506

    419484

    30012

    22762629

    Cv=Q. GP

    Cv: Valve Flow Coe�cient (�uid passing in 1 bar pressure lose in m /h and 1 bar)

    Q : Flow Rate (m /h,gpm)

    P : Pressure Lose (bar,psi)

    G: Speci�c weight of water (1.0 for water)

    HEAD LOSS CHART

    CAVITATION DATA

    0

    5

    10

    15

    20

    25

    1 2 3 4 5 6 7 80

    Cavitation Zone

    Safely Zone

    Downstream Pressure (bar)

    Ups

    trea

    m p

    ress

    ure

    (bar

    )

    HYDRAULIC CONTROL VALVES

    www.kvsvalves.com valvesKVS

    KVS KVS VALVES, INC

    DIMENSIONS (mm)

  • DESCRIPTION

    INSTALLATIONMake sure that valve is on a level with the pipeline while mouting it.Mount valve in direction of arrow indicated on it.While mouting valve on pipeline, place gasket between valve �ange and pipe �ange to ensuresealing and tighten the bolts as crosswise.Mount main valve body on tank or reservoir upstream and mount �oat components in tank orreservoir as �xed in desired level interval.It is recommended that insulation valves (butter�y or gate valves etc.), air relief valve and strainervalves will be used in line-mounting of valve .

    TYPICAL APPLICATION

    KVS 703-A �oat level control valve is the hydraulic control valve designed to control water level in reservoirs and tanks continuously. Main valve is controlled by 2-way modulating type �oat pilot valve manually. Main valve mounted on reservoir and tank upstream is closed as fully sealed with-out causing surge when water level reaches to maximum level. Valve opening/closing speed may be adjusted in set value. It maybe used in the system by mounting horizontal or vertical positions.

    FLOAT LEVEL CONTROL VALVEModel : KVS 703-A

    KVS KVS VALVES, INC

    valvesKVS www.kvsvalves.com

  • 2

    Merkez Ofis: Hoca Hanim - Istanbul - TÜRKIYETel / Faks: +90(212)244007 ; E-mail: [email protected]: www.kvsvalves.com

    ADJUSTMENT

    MAINTENANCE

    Mount �oat pilot valve indicated with “d” as �xed according to water level in tank or reservoir.Connect one end of hydraulic pressure signal tube supplied with valve to ball valve indicated with“b2” and other end to �oat pilot valve.Open ball valve indicated with “b1” and “b2”Needle valve indicated with “a” is used for adjusting opening/closing speed adjustment of main valve

    Check �nger �lter indicated with “c” according to water quality and clean it. Do not make cleaningmore than one within a few months unless water is too dirty.Drain water within actuator and pilot valves of valves not used in winter

    FAILURE CAUSES CORRECTING/REPAIR

    Valve not opening

    “b2” ball valve may be closed

    Line pressure may be low.

    Level of �oat pilot valve is not �xed

    Float Pilot valve may be clogged

    Check “b2” ball valve and open ifit is closed.Check valve upstream pressure andensure necessary upstreampressure.Fix lever of �oat pilot valve todesired leve.Clean it.

    Valve not closing

    Diaphragm may be punctured.

    Foreign substances may exist in diaphragm seat.Neddle valve may be closed

    Float Pilot Valve may be failed.

    Check diaphragm and replace withthe new one if it is punctured.Check diaphragm seat and removeforeign substances if any.Check needle valve and open it byone or two tours if it is closedReplace with the new one....

    Please submit following information to our sales representative while ordering, Maximum Flow Rate ( in l/s or m³/h) Maximum Network Pressure (in bar , atmosphere or meter)

    ORDER INFORMATION

    FLOAT LEVEL CONTROL VALVEModel : KVS 703-A

    119

    KVS KVS VALVES, INC

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