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Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria / Water Research Commission South Africa

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Page 1: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk

Lecturer and Principal Researcher

University of Pretoria / Water Research Commission

South Africa

Page 2: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Presentation Layout

• How to identify assets with hydropower opportunity?

• Aspects of importance in development of water infrastructure assets.

• Integration of the hydropower with the main function of the water infrastructure asset.

Page 3: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Presentation Layout

• Introduction

• Classification/groupings of hydropower

• Elements (Civil, Mechanical and Electrical/Electronic)

• Assets with hydropower opportunities

• Examples of opportunities

• Policy and regulation

• Integration of assets (water & hydro)

• Summary

Page 4: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Introduction

• Water storage and supply schemes in SA provide an exciting opportunity for hydropower development. As of the rest of the world.

• These assets worth billions in monetary value have been constructed over decades as the country developed and expanded.

Page 5: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Introduction

These assets onto which hydropower can be retrofitted however have various owners:

– Government (DWS)

– Water Boards

– Irrigation Boards

– ESKOM

– Municipalities (all levels)

– Privately owned

– Mines, etc.

Page 6: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Introduction

• Recently DWS compiled a draft policy document which aims to allow for the sustainable development of their infrastructure (dams, weirs, canals, pipelines etc.) by hydropower developers.

• This will open up numerous opportunities in the hydropower field.

Page 7: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Introduction

• What is hydropower?

Hydropower is often referred to as water power. The simplest definition of hydropower would be the power that derives from the force of energy of the moving water.

• Available WRC studies KV238/10 - A High Level Scoping Investigation into the Potential of

Energy Saving and Production/Generation in the Supply of Water Through Pressurized Conduits

TT596/14 - Conduit Hydropower Pilot Plants

TT597/14 - Conduit Hydropower Development Guide

KV323/13 - Scoping study: Energy generation using low head hydro technologies

Page 8: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Hydropower classification

Hydropower

category

Capacity in

power output

Potential hydropower use either as a single source or in a hybrid

configuration with other sources of renewable energy

Pico Up to 20kW 10kW network to supply a few domestic dwellings

Micro 20kW to 100kW 100kW network to supply small community or building with

commercial/manufacturing enterprises

Mini 100kW to 1MW 1MW to 10MW network– electrical distribution will be at

medium voltage ranging from 11 to 33kV and transformers are

normally needed. The generation must be synchronised with the

grid frequencies (typically to 50 or 60 Hertz). Small 1MW to 10MW

NB: All installations above 10MW are classified as macro (or large) hydropower plants

Page 9: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Hydropower classification

• Conventional hydropower Dams, run-of-river and pump storage

• Unconventional hydropower Anything else

Linked to:

Different application

New technology

Size

Page 10: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Hydropower classification

http://hydro4africa.net/

Page 11: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements

Head H (variable) Depends on: • Intake location • Powerhouse location • Pipe length • Pipe diameter Flow Q (variable) Depends on: Hydrology • Catchment • Rainfall • Storage • Geology • Surface cover • Flow duration curves

Hydraulics • Demand pattern • System layout • Reservoir capacities • Flow duration curves

Q H

Page 12: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements

Diversion Channel

Intake

Pipeline

Tailrace

Powerhouse

Power Line

Page 13: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements – Civil Works

Conventional hydropower schemes consist of a number of structures or combinations of structures, depending on the type and layout of the scheme. • Impoundments/dams/weirs • Intake structures • Trash rack and sediment trap • Canals and tunnels • Penstock • Powerhouse • Tailrace All these components are not always necessary

Page 14: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements – Civil Works Impoundments/dams/weirs/reservoirs

Page 15: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements – Civil Works Intake structures

Page 16: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements – Civil Works

Trash rack and sediment trap

Page 17: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements – Civil Works

Trash rack and sediment trap

Page 18: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements – Civil Works Canals and tunnels

Page 19: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements – Civil Works Penstock

Page 20: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements – Civil Works Powerhouse

Page 21: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements – Civil Works Powerhouse

5kW 80kW 2.5MW 100MW

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Elements – Civil Works Tailrace

2.5MW 500kW 5kW

Page 23: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Elements

• Mechanical Works – Turbine

– Valves

– Pipework

• Electrical/Electronic – Generator

– Transformers & switchgear

– Controls

– Grid connection

Page 24: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Assets with hydropower opportunities

Page 25: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Assets with hydropower opportunities

Page 26: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Assets with hydropower opportunities

Page 27: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Assets with hydropower opportunities

Page 28: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Due to SA having a semi-arid climate, we have a vast network of large dams and water distribution infrastructure (according to SANCOLD > 4500 registered dams)

Assets with hydropower opportunities

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We also have a vast network of rivers - Opportunities

Assets with hydropower opportunities

Page 30: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Assets with hydropower opportunities

Page 31: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Assets with hydropower opportunities

Page 32: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Operational category Type Purpose

Conveyance

Open channel

Convey fluid from one point to another

Tunnel / conduit

Aqueduct

Drops (vertical and chutes)

Culverts

Water distribution systems

Bulk sewer lines

Regulatory and diversions

Sluice gates Control water level upstream side of structure.

Navigation, Storage, Hydro. Weirs

Barrages

Flow measurement

Parshall flume

Measure flow Crump weir

Broad crested weir

Sharp crested weir

Dams Outlet works Reserve flow releases, domestic or irrigation

releases, spill/overtopping flows

Water treatment works Inlet works Treatment facility with specific opportunities at

both in- and outlet Outlet works

Waste water treatment works Inlet works Treatment facility with specific opportunities at

both in- and outlet Outlet works

Energy dissipation Drop structure Dissipate energy associated with big elevation

change, or velocity head Kinetic structure

Industrial flows Conduits and channels Water utilized in industrial activities/processes

Assets with hydropower opportunities

Page 33: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Examples of retrofitting existing assets with hydropower

• Household supply (<1 kW)

• Waste Water Treatment Works outflow (20 kW)

• Irrigation canal (15 kW)

• Bulk water supply line (96 kW)

• Water Treatment Works inflow (

• Transfers scheme (10 MW)

• Hydraulic control structure (1.3 MW)

• Dam (? MW)

Examples of opportunities

Page 34: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example – Household supply

Pico hydropower unit

10 W potential

Page 35: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example - Zeekoegat WWTW

Page 36: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example - Zeekoegat WWTW

20 kW potential

Page 37: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example - Zeekoegat WWTW

5 kW developed

Page 38: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example – Boegoeberg Irrigation Canal

15 kW potential (specific site)

Page 39: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example – Boegoeberg Irrigation Canal

Page 40: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example – Bulk water supply line (Bloemwater)

Pipeline Distance 105 km

Pipeline Diameter 1170 mm

Avg. Pressure Head 46.5 m

Avg. Flow rate 1.05 m3/s

Page 41: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example – Bulk water supply line (Bloemwater)

96 kW developed (350 kW potential)

Page 42: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example – Transfer scheme (Teebus)

Page 43: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Irrigation tunnel (5.3 m diameter, 82.8 km long)

Example – Transfer scheme (Teebus)

Page 44: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Potential: ±10 MW

Example – Transfer scheme (Teebus)

Page 45: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Tunnel outlet

Example – Control structure (Teebus)

Page 46: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Potential ±1.3MW 11 months a year 24 h/day

Example – Control structure (Teebus)

Page 47: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example – Dam (Hartebeespoort)

Opportunity to generate 134 kW on a continuous basis. Site has greater potential, up to 5.7 MW, when utilizing the water released for irrigation, domestic and industrial consumption as well as excess yield available due to increasing inflows from WWTW

Page 48: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Example – Dam (Hartebeespoort)

Page 49: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Policy and Regulation

• The policy is at a very advanced stage now.

• Top Management categorised it as a Strategic Policy

• In other words there is support for the first draft

• Next step is to go through relevant governance structures approval process

• At the Ministers office, for approval to gazette and obtain public comments

• Start public consultations

SUSTAINABLE HYDROPOWER POLICY POSITIONS

Draft for internal consultation and

discussion - Version 1

Page 50: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

• WDS analysis is governed by complex, non-linear, non-convex and discontinuous hydraulic equations.

• Adding to this complex network, the hydropower plant from which maximum benefit needs to be extracted requires a systematic procedure to evaluate the interrelationships

• A procedure could be using a multi-objective genetic algorithm, maximizing electricity generation and hence revenue and minimizing the risk of non-supply.

• Objective function: maximize the net annual income from the hydropower generation system whilst still operating the water supply system within acceptable reliability regimes

Integration of assets (water and hydro)

Page 51: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

• Objective function 1: maximize the income from the hydropower generation system

Fj = max ρgHt,jQt,jηt,jCt,j

T

t=1

Constraints Reservoir storage limits Pipe system discharge limits Hydropower station power generation limits Hydropower station discharge limits Water balance equation

Integration of assets (water and hydro)

Page 52: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Similar to cascading reservoirs/dams

Integration of assets (water and hydro)

Page 53: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

• Objective function 2: Minimize the risk of non-supply i.e. associated risk when reservoir levels are low, or operating scenarios which could compromise the system integrity (maximizing the reliability).

Ri = min αt,iβt,iPt,iIt,i

T

i=1

Reservoir operating risk evaluation Pipeline operating risk evaluation

Integration of assets (water and hydro)

Page 54: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

Uitkijk reservoir

Brandkop reservoir

De Hoek reservoir

1 400

1 450

1 500

1 550

1 600

1 650

0 20 000 40 000 60 000 80 000 100 000

Chainage (m)

Ele

va

tio

n (

m)

Uitkijk - Brandkop profile

De Hoek - Uitkijk profile

HGL maximum flow

Integration of assets (water and hydro)

Page 55: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

The peak rates for electricity are significantly higher than standard and off-peak rates and therefore the maximum income in this case is not generated when the total maximum power is generated for the week but rather generating maximum power during peak periods.

CHOT analyses provides Pareto-optimal trade-off curve

Integration of assets (water and hydro)

Page 56: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

In summary

• The development of these hydropower schemes will require a management strategy to integrate the operation of the hydropower and the main function of the asset, which could be water supply, measuring of flow, treatment of water, etc.).

• Similarly the maintenance should be incorporated in a sustainable way with that of the asset

Page 57: Hydropower retrofitted onto existing water …...Hydropower retrofitted onto existing water infrastructure assets Marco van Dijk Lecturer and Principal Researcher University of Pretoria

• It is believed that there are water assets in South Africa and elsewhere where hydro power opportunities exist

• Feasible and sustainable solutions without subsidies

• Require more successful working plants

• Require some legislative changes

In summary

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The authors wish to thank the Water Research Commission of South Africa for funding the various research projects