hygienic design meets flexibility and maximum performance checkweigher ... · benefits hygienic...

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Benefits Hygienic design meets flexibility and maximum performance Checkweigher Flexus® The Checkweigher Flexus® was developed in accordance with the strict hygienic design guidelines for packaged foods. With its wide range of configuration options, it meets practically any requirement. Flexus® is a secure investment, regardless of whether you want to check the weight and/or integrity of your product or optimise your filling processes. Flexus® can be effortlessly integrated into your production environment, and handles changing line configurations and fast transitioning between products with minimal effort. The high-resolution EMFC weighing cell technology and the extremely sturdy construction guarantee precise weighing results and high throughput of up to 600 pieces per minute. Specifically designed for the food industry, Flexus® enables easy inspec- tion, as well as simple and safe cleaning. The Checkweigher Flexus® for product quality and food safety Made in Germany • Hygienic Design Easy inspection Easy and safe cleaning Time and cost savings • EMFC high-resolution weighing cell technology • Optimised standard configurations for versatile applications • Can be combined with Sartorius Intec metal detection technology

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Page 1: Hygienic design meets flexibility and maximum performance Checkweigher ... · Benefits Hygienic design meets flexibility and maximum performance Checkweigher Flexus® The Checkweigher

Benefits

Hygienic design meets flexibility and maximum performance

Checkweigher Flexus®

The Checkweigher Flexus® was developed in accordance with the strict hygienic design guidelines for packaged foods. With its wide range of confi guration options, it meets practically any requirement.

Flexus® is a secure investment, regardless of whether you want to check the weight and/or integrity of your product or optimise your filling processes.

Flexus® can be effortlessly integrated into your production environment, and handles changing line configurations and fast transitioning between products with minimal effort.

The high-resolution EMFC weighing cell technology and the extremelysturdy construction guarantee precise weighing results and high throughput of up to 600 pieces per minute.

Specifically designed for the food industry, Flexus® enables easy inspec-tion, as well as simple and safe cleaning.

The Checkweigher Flexus® for product quality and food safety

Made inGermany

• Hygienic Design• Easy inspection

• Easy and safe cleaning

• Time and cost savings

• EMFC high-resolution weighing cell technology

• Optimised standard configurations for versatile applications

• Can be combined with Sartorius Intec metal detection technology

Page 2: Hygienic design meets flexibility and maximum performance Checkweigher ... · Benefits Hygienic design meets flexibility and maximum performance Checkweigher Flexus® The Checkweigher

* (depends on product, permissible imprecision, ambient conditions and area of application)** IB: infeed belt | OB: outfeed belt

Flexus® 10

Ideally suited for production requiring the use of gloves, the high-contrast, high-resolution 10.4-inch display with keypad can be rotated horizontally. The intuitive, multilingual menu navigation ensures particularly easy handling and fast transitioning between products.

Tool-free disassembly

Thanks to plug connectors, the tableand weighing belt, including the motor, can be detached quickly andeasily – and all without the use of tools.The belts are available in differentcolours and designs, ensuring hygienicproduction.

Easy-clean details

Rounded edges, along with miminal horizontal and contact surfaces be-tween screwed parts help reduce contamination and cleaning times.

Increased floor clearance

Cleaning and inspection are made easy by the increased floor clearance and reduced floor contact.

Gross weighing range [g]

Smallest permissible calibration value [g]

Standard throughput* [pcs/min]

Speed ranges [m/s]

Centre-to-centre distance of weighing belt [mm]

Belt width [mm]

Metal detector belt Centre-to-centre distance [mm]

Roller diameter

Transport medium

Drives

Supply voltage

Power consumption

Feed direction

Working height

Floor clearance

Operating temperature range

Protection class

Interfaces

Machine safety

Dimensions

Weight

Up to 1000

0.1

Up to 600

0.2 ... 1.5

210 / 310

50 / 100 / 150 / 200 (IB/OB** 150)

Up to 2000

0.2

Up to 550

0.2 ... 1.2 0.5 ... 1.5

300 / 350 / 400 / 450 / 500

150 / 200 / 250 / 300

Up to 5000

1

Up to 450

0.2 ... 1.0 0.5 ... 1.4

Up to 7000

1

Up to 450

22

Round belt or belt

30

Belt

Open frame

The open frame, without any hollow part, enables quick inspection and safe cleaning.

800, 900, 1000, 1100

Maintenance-free 24 V EC motors with planetary gear, motor control, short-circuit-proof with temperature monitoring

115/230 V AC (+10 %/-15 %); 50/60 Hz (L1, N, PE) switchable

Approx. 600 VA

Right to left or left to right (please indicate when ordering)

600 mm ... 1100 mm (grid 50 mm)

200 mm; leg adjustment range: ± 25 mm

0°C ... +40°C (MID +5° C ... +40°C)

IP54 (standard), IP65 (optional)

Ethernet, fieldbus, RS 422, RS 232, current loop

Design complies with the requirements of Directive 2006/42/EC

See scale drawing

From approx. 260 kg, for combined systems from approx. 310 kg

Flexus® 15

The high-contrast, high-resolution 15-inch display with touchscreen can be rotated hori-zontally, providing an exceptional overview, and perfectly tailored to the operator‘s requi-rements. The intuitive menu navigation ensures particularly easy handling and fast transitioning between products.

All dimensions are in mm.

WS 1 kg WS 2 kg WS 5 kg WS 7 kg

Complete Flexus® systemHygienic Design

Flexus® technical data

Flexus® remote terminal

Flexibility

Checkweigher Flexus®Scale drawing

Food safety in every detailFlexible − hygienic − high-performanceThe Checkweigher Flexus® was specially developed to comply with guidelines and standards such as IFS and BRC. It is approved for use in legal metrology for FPV (German Prepackages Act) checks, and is MID-compliant in accordance with OIML R51.

Due to its intelligent, modular construction and hygienic design, the Flexus® can be configured to suit your individual requirements, providing you with the ideal solution for any challenge you face.

The Checkweigher Flexus® not only increases your plant‘s efficiency but it also offers maximum safety with minimal cleaning effort. This allows you to improve

product quality and customer satisfaction while simultaneously saving time and money.

Enhance your checkweigher with effective detection of foreign objects: for high safety levels in small spaces, Flexus® can be combined with the Sartorius Intec metal detector Vistus®. The Flexus® Combi can be controlled via one single remote terminal, thus avoiding expensive line space. The Vistus® metal detection technology is known for its detection sensitivity and ensures reliable elimination of metallic foreign objects.

All dimensions are in mm.

Flexus® Combi

Weighing system

Thanks to its intelligent, modular design, the Checkweigher Flexus® can be con-figured according to your requirements. Choose from a comprehensive range of standard belts, as well as rejection and sorting devices, depending on your needs.

Should your application require a customised solution, such as a multiline system, we can provide professional implementation via our engineering department.

As a member of the EHEDG, we develop our products based on a wide range of hygienic design guidelines.

Page 3: Hygienic design meets flexibility and maximum performance Checkweigher ... · Benefits Hygienic design meets flexibility and maximum performance Checkweigher Flexus® The Checkweigher

Sartorius Mechatronics C&D GmbH & Co. KGAm Gut Wolf 1152070 Aachen, Germany

Telefon +49.241.1827.0Fax +49.241.1827.213

[email protected] www.sartorius-intec.com

We reserve the right to make technical modifications.Publication no: AA-2018-e15101Order no: 9498 710 00181Date 12/2015

The technical data given serves as a product description only and should not be conceived as guaranteed properties in the legal sense.

Display

Housing

Weight display

Operating modes

Further standard functions

Connectivity

Software / programs

Control

Mechanical designs

Metal detection options / functions

Flat screen, 10.4-inch TFT colour display and keypad (Flexus® 10)

Stainless steel housing 1.4301

Choice of gross, net or differential weight

Classifying weigher with AWC evaluation/freely selectable class limits > 3-way or 5-way classifying/sorting

Statistics with logging of all productsLoad cell with EMFC technologyProduct data memory for 200 products Choice of languages for program dialogues, user-selectedSelf-monitoring via error report Auxiliary functions: dialogues for diagnostics and service Data stored in battery-backed memoryBatch modeAutomatic zero-setting of the load cellProgram-controlled belt speedInputs: hide weigher, event counter, external error messageOutputs: feeder/batch, 3-way/5-way sorting, total counter/pre-selection counter, error message outputTime-unit-controlled sortingOne separator including: pusher or blower (depending on product size)Various weighing belt lengths and widths

Fieldbus: PROFIBUS-DP, PROFINET IO, DeviceNetData communication: Ethernet, TCP/IP: XML client/server, prepared for SPC@Enterprise and OPC DA serverInterface for individual weight value output for external evaluation and connection to customer systemsUniversal remote control of the CW via Sartorius Intec ProControl@Remote

Approved for use in legal metrologyCompleteness checks with floating mean valueUSB printingLogging system with built-in printer (IP65)/for external printerTrend controller with displayUser-defined access control (audit trail) as per FDA 21 CFR Part 11Automatic sampling of packaging for checking upstream fillerVolume evaluationMeasuring accuracy check by entering package control weight

5 classifying outputs with pulse output or maintained output signals (e.g. for control of indicators or external counters)Control of customer sorting/separating equipmentTypes of monitoring: interval monitoring, separation monitoring of goods flow, metal and incorrect weight collec-tion container fill level monitoring, monitoring of average value and repetitive rejections (only for 3-way sorting), compressed air monitoring, packet length and interval monitoring

Touchscreen 15-inch TFT colour display (Flexus® 15)EMERGENCY STOP buttonMetal and incorrect weight collection container made of plastic or stainless steelMultiline systemsSeparators: rocker, swivel arm, multi-segment separatorStand-alone load cell and weighing beltGuide rail components, side-grip beltsTransfer runwaysCovers, wind protectorsLEDsHornIP65

Metal detector Vistus® in various coil sizesValidation function for metal detector (standard for metal detector)Product effect minimisation (standard for metal detector)Product flow monitoringMetal notification with separate acknowledgementPath cycle metal detectorMetal accumulationDigital lock

Flexus® weighing system: technical specifications

Assemble your individual Checkweigher Flexus® from a wide range of options and function enhancements. We‘d be happy to advise you!

Standard

Optional for increased requirements