pharmaceutical checkweigher - gwdata.cdn-anritsu.com · 6 lane checkweigher aerosol inhaler...

CheckweigherPharmaceutical

April 2014

2

Bottles/Cans

Standing pouches

Sachets/Sticks

Capsules

6 Lane Checkweigher

Aerosol Inhaler

Checkweigher

Small Bottle

Checkweigher

2 Lane Checkweigher

Case Filling Quality Blister Pack Insert Carton

Filling control and weight check Missing insert check (magnetic ink)

Missing pack check Missing carton check

X-ray

Inspection

System

Case CheckweigherSSV-h Series

Checkweigher

Capsule

Checkweigher Metal Detector

M Series

SSV-h Series

Checkweigher

Seal/Missing tablet check

Overall quality management and control system

Missing blister pack check

Pharmaceutical Checkweigher

L i n e u p

L i n e u p O v e r v i e w

Quicca is a quality management software

that helps you realize real-time line

monitoring and analysis for complete line

optimization. Product traceability and

video monitoring options further enhance

your quality control.

Refer to the Quicca brochure for details.

Multi-Lane Checkweigher

●Capsules

　Capsule Checkweigher

●Sachets/Sticks

　Multi-Lane Checkweigher

●Standing pouches

　2 Lane Pouch Checkweigher

●Bottles/Cans

　Small Bottle Checkweigher

　Aerosol Inhaler Checkweigher

●Bags/Cartons/Cases

　Versatile Checkweighers

●Other

　Built-In Multi-Lane Weighing System

　

4

5

6

7

8

9

10

I n d e x

Aerosol Inhaler Checkweigher

Capsule Checkweigher Small Bottle Checkweigher

Capsules can be individually checkweighed into three classifications

(overweight, proper weight, or lightweight) with a maximum speed of

2000 capsules/min. The automatic cleaning of the weigh table and

periodic zero-setting maintain high accuracy.

A space-saving checkweigher for lines where multiple lanes of

products are inspected with just one unit, such as divided filling

packaging or tube filling lines. The checkweigher allows

centralized control of production records for multiple lanes with

just one indicator.

The weighing systems have stable transfer and high accuracy

measurement for slim, small-diameter bottles including nasal

drops, eye lotions, and cosmetic products that are difficult to

transfer in an upright position.

A star wheel feeds aerosol cans to the weigh table at a constant

speed and with a uniform spacing, achieving high speed weighing

with a maximum accuracy of ± 10 M.

2

3

Bottles/Cans

Standing pouches

Sachets/Sticks

Capsules

6 Lane Checkweigher

Aerosol Inhaler

Checkweigher

Small Bottle

Checkweigher

2 Lane Checkweigher

Case Filling Quality Blister Pack Insert Carton

Filling control and weight check Missing insert check (magnetic ink)

Missing pack check Missing carton check

X-ray

Inspection

System

Case CheckweigherSSV-h Series

Checkweigher

Capsule

Checkweigher Metal Detector

M Series

SSV-h Series

Checkweigher

Seal/Missing tablet check

Overall quality management and control system

Missing blister pack check


L i n e u p

L i n e u p O v e r v i e w

Quicca is a quality management software

that helps you realize real-time line

monitoring and analysis for complete line

optimization. Product traceability and

video monitoring options further enhance

your quality control.

Refer to the Quicca brochure for details.

Multi-Lane Checkweigher

●Capsules

　Capsule Checkweigher

●Sachets/Sticks

　Multi-Lane Checkweigher

●Standing pouches

　2 Lane Pouch Checkweigher

●Bottles/Cans

　Small Bottle Checkweigher

　Aerosol Inhaler Checkweigher

●Bags/Cartons/Cases

　Versatile Checkweighers

●Other

　Built-In Multi-Lane Weighing System

　

4

5

6

7

8

9

10

I n d e x

Aerosol Inhaler Checkweigher

Capsule Checkweigher Small Bottle Checkweigher

Capsules can be individually checkweighed into three classifications

(overweight, proper weight, or lightweight) with a maximum speed of

2000 capsules/min. The automatic cleaning of the weigh table and

periodic zero-setting maintain high accuracy.

A space-saving checkweigher for lines where multiple lanes of

products are inspected with just one unit, such as divided filling

packaging or tube filling lines. The checkweigher allows

centralized control of production records for multiple lanes with

just one indicator.

The weighing systems have stable transfer and high accuracy

measurement for slim, small-diameter bottles including nasal

drops, eye lotions, and cosmetic products that are difficult to

transfer in an upright position.

A star wheel feeds aerosol cans to the weigh table at a constant

speed and with a uniform spacing, achieving high speed weighing

with a maximum accuracy of ± 10 M.

CapsulesSachets/Sticks

Standing pouchesBottles/Cans

Bags/Cartons/CasesOther

4


Capsule Checkweigher

KW9001AP

KW9002AP

CapsulesStanding pouches

Bottles/CansBags/Cartons/Cases

Other Sachets/Sticks

SpecificationsModel KW9001AP KW9002APWeighing range 20 to 1000 MScale interval 0.5 MThroughput 1 Maximum 120,000 capsules/hour Maximum 60,000 capsules/hourAccuracy (3σ) 1 Maximum ± 2 MDisplay ELOperation method Flat panel keyIndication range 1100 MClassification Maximum 20Preset memory 3Product size Capsule No. 00 to 5Power requirements 100 Vac ±10%, single phase, 50/60 Hz, 600 VA 100 Vac ±10%, single phase, 50/60 Hz, 550 VAAir requirements 0.3 to 0.9 MPa, 30R/min [A.N.R.] 0.3 to 0.9 MPa, 15R/min [A.N.R.]Mass 600 O 500 OEnvironmental conditions 15° to 25°C (variation not to exceed 1°C/hour), relative humidity 30% to 70%, non-condensingProtection class IP30Exterior Stainless steel (SUS304)

1: Accuracy and throughput depends on the application and the rejector.Note: The noise level of this system does not exceed 70 dB(A).

KW9001AP KW9002AP

∗Tower Light is an option.

External Dimensions

Control panel

Rejector unit

Air inlet

8 dia. quick coupling

Discharge direction:

Right (optional)NG capsule chute

Hopper (100R)

38

5

67

0

15

024

6

46

53

50°

20°

10

20

18

75

98.6

667

Pass capsule chute width

141.5141.5

112 109

735 29294848

793950

R375

5050100

90 dia.90 dia.

854

Leg spacing

Units: mm

KW9001AP

Control panel

Rejector unit

Air inlet8 dia. quick coupling

Discharge direction:Right (optional)NG capsule chute

Hopper (45R)

385

670

15024

653

50°

20°

1020

1875

98.6

540.5 268 141.5

112109735 2929

4848

793950 5050 100

90 dia.90 dia.

854Leg spacing

Units: mm

KW9002AP

Weighing range: 20 to 1000 MAccuracy (3σ): max. ± 2 MThroughput: max. 120,000 capsules/hour

Weighing range: 20 to 1000 MAccuracy (3σ): max. ± 2 MThroughput: max. 60,000 capsules/hour

(Option)(Option)

5


Multi-Lane Sachet & Stick Checkweigher (6 lanes)

KW6023F□6B*

∗ 3, 4, and 5 lanes available.∗ Weighing range, accuracy, and throughput other than above available.

Model KW6023FF6BKW6023FP6B

Weighing range 0.5 to 60NScale interval 0.005NThroughput 1 Maximum 150 products/min × 6-laneAccuracy (3σ) 1 Maximum ± 0.015NDisplay 10.4-inch color TFT LCDOperation method Touch panelIndication range 60.45NPreset memory Maximum 100Classification 2

Product size 2

Width 20 to 40 mmLength 46 to 230 mmHeight 5 to 60 mm

Belt speed 15 to 60 m/minPower requirements 100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%, single phase, 50/60 Hz, 600 VA, rush current 62 A (typ.) (20 ms or less)Rejector 3 IntegratedAir requirements 4 0.5 to 0.9 MPa, 0.3R/min [ A.N.R.] (per lane)Mass Weighing unit: 130 O Indicator: 120 O Environmental conditions 0° to 40°C (variation not to exceed 5°C/h to maintain accuracy), relative humidity 30% to 85%, non-condensingProtection class IP30Exterior KW6023FF6B: Painted KW6023FP6B: Stainless steel (SUS304) (excluding some parts)

1: Accuracy and throughput depends on the application and the rejector.2: The size of the application varies accoding to the rejector. Consult us when the product is transparent or semi-transparent.3: System with no rejector or with rejector having its own feet are available. 4: Maximum air pressure per rejection movement.

Specifications

1: The length is the same if the rejector has its own feet.2: The length of pass heights can be customized for your requirements. The minimum is 400 ± 20 mm.3: The standard length of the cable between the indicator and the weighing unit is 5 m; 10 m is available as an option.

KW6023FF6B（6 lanes）

External Dimensions

740

210

240

350

800

680

400

140

140

380

1490

405

195

1600

9018

85

84

80

(650

)(5

90)

(285)

40 Belt

wid

th

Printer(optional)

Tower light(optional)

730690

650

R655

72620

950610 3403

202

770

Indicator

Indicator

Measuring unit

Flow direction

1

23

M20M20

60 dia. 60 dia.

270Weighing unit46 dia.

roller

18 dia.roller

850

to 1

000

700

to 8

50Li

ne h

eigh

ts

Maint

enan

cesp

ace

Maintenancespace

Units: mm

KW6023FF6BKW6023FP6B

Weighing range: 0.5 to 60NAccuracy (3σ): max. ± 0.015NThroughput: max. 150 products/min x 6 lanes

Sachets/SticksCapsules



6


Standing pouchesCapsules

Bottles/CansBags/Cartons/Cases


2 Lane Pouch Checkweigher

KW6205E□2C*

Model KW6205EF2CKW6205EP2C

Weighing range 2 to 600NScale interval 0.02N/600N, 0.01N/300NThroughput 1 Maximum 400 products/min × 2-laneAccuracy (3σ) 1 Maximum ± 0.02NDisplay 10.4-inch color TFT LCDOperation method Touch panelIndication range 600.9NPreset memory Maximum 100Classification 2 or 3

Product size 2


Belt speed 15 to 120 m/minPower requirements 100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%, single phase, 50/60 Hz, 500 VA, rush current 62 A (typ.) (20 ms or less)Mass 75 OEnvironmental conditions 0° to 40°C (variation not to exceed 5°C/h to maintain accuracy), relative humidity 30% to 85%, non-condensingProtection class IP30Exterior KW6205EF2C: Painted KW6205EP2C: Stainless steel (SUS304) (excluding some parts)

1: Accuracy and throughput depends on the application and the rejector.2: The size of the application varies accoding to the rejector. Consult us when the product is transparent or semi-transparent.

Specifications

KW6205EP2C（2 lanes）

∗ Weighing range, accuracy, and throughput other than above available.

External Dimensions

880

250

455

175

900

395

47

(300

) Maintenance space

160

Belt w

idth

160

Belt w

idth

Dropout rejector(connection example)

R300

30 65130

2755545

300

270

Flow direction

M2060 dia.

410Leg spacing

190Leg spacing

25 dia.roller

18 dia.roller

18 dia.roller

1370

to 1

470

700

to 8

00Li

ne h

eigh

ts

Units: mm

KW6205EF2CKW6205EP2C

Weighing range: 2 to 600NAccuracy (3σ): max. ± 0.02NThroughput: max. 400 products/min x 2 lanes

∗ The belt pitch in this drawing is the minimum pitch when the checkweigher is connected to a dropout rejector.

∗ The minimum belt pitch of the checkweigher is 150 mm when the belt width is 100 mm. The value depends on the type of a rejector to be connected. Dropout rejector 185 mm or longer Flipper rejector 150 mm to 220 mm Air jet rejector 300 mm or longer

7

Pharmaceutical CheckweigherBottles/Cans

CapsulesStanding pouches


Sachets/Sticks

Small Bottle Checkweigher

KWS9223 type

KWS9223BPHB

Model KWS9223BPHB KWS9223BPHCWeighing range 1 1.2 to 600NScale interval 0.01NThroughput 2 Maximum 200 products/minAccuracy (3σ) 2 Maximum ± 0.02NDisplay 8.5-inch wide color TFT LCDOperation method Touch panel (Start, Stop, and Home are direct push buttons)Indication range 600.9NPreset memory Maximum 200Classification 2 or 3

Product size 3


Belt speed 15 to 60 m/minPower requirements 100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%, single phase, 50/60 Hz, rush current 40 A (typ.) (40 ms or less)Power consumption 700 VA 550 VAAir requirements 0.5 to 0.9 MPa, 16R/min [A.N.R.] for air jet rejector Air supply not required (Air jet rejector not mounted)Mass 135 O 90 OEnvironmental conditions 0° to 40°C (variation not to exceed 5°C/h to maintain accuracy), relative humidity 30% to 85%, non-condensingProtection class IP30Exterior Stainless steel (SUS304)

1: Maximum weight capacity for KWS9223BPHB air jet rejector is 200N.2: Accuracy and throughput depends on the application and the rejector.3: Varies according to the rejector. Consult us when the product is transparent or semi-transparent.Note: The noise level of this system does not exceed 70 dB(A).Note: Optional compliance with FCC Part 15 available.

Specifications

External Dimensions

35

54

20

94

0

16

5

Le

g s

pa

cin

g

60 dia.M20

270 Windshield

Weighing unit

Flowdirection

Adjustment steering wheel

Indicator

Lin

e h

eig

hts

Air jet rejector

70

0 t

o 8

50

18 dia. roller

40

Air inlet

10 mm (outer dia.) quick coupling

Be

lt w

idth

Printer (optional)

9 273

271171

151

965

1407

NG–BOX

φ４

Leg spacing

43

03

75

69

0

Units: mm

KWS9223BPHB

Flowdirection

151

9 273

171171 370

712

Lin

e h

eig

hts

Indicator

Adjusting handle

270

70

0 t

o 8

50

40

Be

lt w

idth

Printer (optional)

φ４

Leg spacing

43

03

75

35

54

20

94

0

16

5

Le

g s

pa

cin

g

69

0

60 dia.M20

Windshield

Weighing unit

Units: mm

KWS9223BPHC

Weighing range: 1.2 to 600NAccuracy (3σ): max. ± 0.02NThroughput: max. 200 products/min

(Option)(Option)

8


Bottles/CansCapsules

Standing pouchesBags/Cartons/Cases


Aerosol Inhaler Checkweigher Made To Order

KW9627AP00

KW9627AP00

Model KW9627AP00Weighing range 0.5 to 60NScale interval 0.002NThroughput Maximum 150 products/minAccuracy (3σ) 1 Maximum ± 0.01NDisplay 10.4-inch color TFT LCDOperation method Touch panelIndication range 60.450NPreset memory Maximum 100Classification 3Product size

Can size 21.5 / 22.0 / 23.5 / 25.0 mm diameter 2

Height 40 to 80 mmBelt speed 14 m/minPower requirements 3 100 to 115 Vac +10% –15%, single phase, 50/60 Hz, 400 VAAir requirements 0.4 MPa, 20R/min [A.N.R.] (Use dry air.)Mass 150 OEnvironmental conditions 0° to 40°C (variation not to exceed 5°C/h to maintain accuracy), relative humidity 30% to 85%, non-condensingProtection class IP30Exterior Stainless steel (SUS304) (excluding some parts)

1: The accuracy depends on the application.2: Fixed by size, and cannot be shared. Contact our sales representatives for other sizes.3: 200 to 240 Vac is also available as an option.Note: The noise level of this system is 72 dB(A).

Specifications

External Dimensions

820720

100

6275

0

560

Leg

spac

ing

260

Leg s

pacin

g

Air inlet8 mm (outer dia.) quick coupling

410

927902 25

Flow direction

Indicator

550Leg spacing

NG box

1565

to 1

635

815

to 8

85Li

ne h

eigh

ts

Units: mm

KW9627AP00

Weighing range: 0.5 to 60NAccuracy (3σ): max. ± 0.01NThroughput: max. 150 products/min

(Option)(Option)

9


Checkweighers for Bags/Pouches, Cartons, and Cases

Cartons

Bags/Pouches External Dimensions

160

Belt

wid

th 610

495

Leg

spac

ing

400

210

670

Printer(optional)

Indicator

153300


236

18 dia.roller

700

to 8

50Li

ne h

eigh

ts

410Leg spacing

60 dia. M20

105

18 dia.roller

Flow direction

345695

180

Large cases

Units: mm

Model KWS6206BF06 / KWS6206BP06Weighing range 1.2 to 600NScale interval 0.01NThroughput 1 Maximum 320 products/minAccuracy (3σ) 1 Maximum ± 0.015NDisplay 8.5-inch wide color TFT LCDOperation method Touch panel (Start, Stop, and Home are direct push buttons)Indication range 600.9NPreset memory Maximum 200Classification 2 or 3

Product size 2Width 20 to 160 mmLength 46 to 320 mmHeight 5 to 320 mm

Belt speed 15 to 120 m/min

Power requirements 100 to 120 Vac +10% –15% or 200 to 240 Vac +10% –15%, single phase, 50/60 Hz, 130 VA, rush current 20 A (typ.) (20 ms or less)

Mass 60 O

Environmental conditions 0° to 40°C (variation not to exceed 5°C/h to maintain accuracy), relative humidity 30% to 85%, non-condensing

Protection class IP30Exterior F type: Painted P type: Stainless steel (SUS304) (excluding some parts)Standard interfaces USB2.0, 10BASE-T/100BASE-TX Ethernet

Specifications

1: Accuracy and throughput depends on the application and the rejector. 2: Varies according to the rejector. Consult us when the product is transparent or semi transparent. Note: The noise level of this system is 70 dB(A) or lower. Note: Optional compliance with FCC Part 15 available.

External Dimensions

270

670

400

250

Belt

wid

th

67049

5Le

g sp

acin

g

25 dia.roller

25 dia.roller

345695

M2060 dia.

180 410Leg spacing

105

700

to 8

50Li

ne h

eigh

ts

Tower light(optional) Printer

(optional)153300

236

Indicator

Flow direction

Units: mm

Model KWS5412BF12 / KWS5412BP12Weighing range 12 to 3000NScale interval 0.1NThroughput 1 Maximum 320 products/minAccuracy (3σ) 1 Maximum ± 0.2NDisplay 8.5-inch wide color TFT LCDOperation method Touch panel (Start, Stop, and Home are direct push buttons)Indication range 3009NPreset memory Maximum 200Classification 2 or 3




Mass 64 O



Specifications


External Dimensions

Printer(optional)

153300

236

400

Belt

wid

th

820

645

Leg

spac

ing

500Leg spacing

39 dia.roller

650

M20

559560 dia.

700

to 8

50Li

ne h

eigh

ts

Indicator


345

670

475

Flow direction

Units: mm

Model KWS5728BFNN / KWS5728BPNNWeighing range 60 to 25000NScale interval 2NThroughput 1 Maximum 40 products/minAccuracy (3σ) 1 Maximum ± 2NDisplay 8.5-inch wide color TFT LCDOperation method Touch panel (Start, Stop, and Home are direct push buttons)Indication range 25090NPreset memory Maximum 200Classification 2 or 3




Mass 66 O



Specifications


Listed here are just a part of our entire product line. We offer a range of checkweighers to meet different sizes of applications.

(Option)(Option)

(Option)(Option)

(Option)(Option)

Bags/Cartons/CasesCapsules



10


External Dimensions

138

Attachm

ent

spacin

g

420

445

150

324

428 110 290

328

4×φ9

Control unit Measurement unitOperation unit

Operation attachment unit

(optional)Terminal resistance unit

4×φ5

300

Attachmentspacing

Attachmentspacing

Attachmentspacing

65

Attachm

ent spacin

g

3×φ4.3

178

Case to have removed a power supply plug

220

Weighing frame

(optional)

Minimum pitch 33

300 to

Lin

e h

eig

hts

363

563

155

Weighing plate77.5122.5

140

211

350

Units: mm

Built-In Multi-Lane Weighing System

KWS9006AN□□

∗ Designed to be integrated with filling/packing equipment.∗ Refer to the Built-In Multi-Lane Weighing System leaflet for detailed

features.

Operation unit

Control unit

Weighing range: 0.1 to 50NAccuracy (3σ): max. ± 0.002NThroughput: max. 100 products/min (per lane)

Measurement unit

(Option)(Option)Specifications

Model 1 KWS9006AN □□Weighing range 0.1 to 50NScale interval 0.001NThroughput 2 100 products/min per laneAccuracy (3σ) 2 Maximum ± 0.002NDisplay 15-inch color TFT LCDOperation method Touch panel (Start, Stop, Home are direct push bottons)Indication range 50.090NPreset memory Up to 50 Lane Up to 12Power requirements 100 to 120 Vac + 10%–15% or 200 to 240 Vac + 10%–15%, single phase, 50/60 Hz, rush current 12 A (typ.) (20 ms or less)Mass Operation unit: 4 O; Control unit: 6 O; Measurement unit: 1.5 OEnvironmental conditions 0 to 40℃ (variation not to exceed 5 ℃/h to maintain accuracy), relative humidity 30% to 85%, non-condensingProtection class Operation unit: IP50; Control unit: IP20; Measurement unit: IP50Exterior Operation unit: SUS; Control unit: aluminum; Measurement unit: SUSData output USB port (USB2.0), Ethernet interface (10BASE-T, 100BASE-TX)External I/F I/O contact, serial or CC-Link

1: □ indicates the number of lane.2: Depends on the product to be weighed.Note: Strain gauge load cell is also available. Contact our sales representatives. Note: This device complies with part 15 of the FCC Rules.

Note: Dimensions of weighing unit is for 12 lanes.Note: Shapes of weighing table and weighing table stand depend on the specifications. Contact us for detailed dimensions.

Other Capsules


Bags/Cartons/CasesSachets/Sticks

11

Note

KWS9006AN□□

CheckweigherPharmaceutical

April 2014

CAT. NO. K3192-B-1 2014-4 (ddc) Printed in Japan

1001 Cambridge Drive Elk Grove Village, IL 60007-2453

Phone (847)419-XRAY(9729) Fax (847)537-8266

http://www.detectionperfection.com

ISO14001 CERTIFICATE No.JQA-EM0210

ISO 9001 CERTIFICATE No.JQA-0566

Anritsu Industrial Solutions USA Inc.

ANRITSU INDUSTRIAL SOLUTIONS CO., LTD. 2014

In addition to daily inspection, an annual maintenance check should be carried out.

To ensure proper operation, read the Operation Manual before using the machine.

Specifications are subject to change without notice.

No part of this catalog may be reproduced without our permission.

Printed on Recycled Paper

Some products shown in this catalog may not be available in your country or region. Contact our sales representatives for details.

pharmaceutical checkweigher - gwdata.cdn-anritsu.com · 6 lane checkweigher aerosol inhaler...

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