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Page 1: IBW

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Typ UniRex® Power KW Flow rate

(water) l/h

URL-60 1,5 – 3,0 1500 – 2500

URL-80 2,2 – 5,5 1800 – 3000

URL-115 3,0 – 15,0 5000 – 13000URL-150 5,5 – 22,0 8000 – 17000

URL-200 15,0 – 30,0 18000 – 22000

URL-250 22,0 – 37,0 25000 – 55000

URL-280 30,0 – 45,0 30000 – 80000

URL-300 37,0 – 55,0 50000 – 90000

For specific fields of applications, the inline mixers

are also available in 3 stages. This means that 3 ro-tor-stator combinations are turned on subsequently.

As a standard, the rotor-stator combinations are

available in high/middle/low shear. Our machines

can be delivered also in sterile design with sterile

sealing systems. Material and surface in accordance

to FDA.

Seal:

Standard axial face seal, single operation, optionallyfor double operation. For blockage, product neutral

liquid is employed. As pressure transmitter, thermo-

siphon systems or controlled movement units are

available.

ibW Rührwerkstechnik GmbH

Im unteren Ried 16 • 75382 Althengstett 

phone: +49(0)7051/930100 • fax: +49(0)7051/930102

eMail: [email protected] • http://www.ibw-ruehrer.de

Components that get in contact with the product are

made of stainless steel (1,4301), at request it can be

customized as 1,4571.

Fields of Application

Emulsions (liquid/liquid)

Suspensions (solid/liquid)Lyosoles (gas/liquid)

Homogenizing

Inline Dispersing Machines

UniRex® Inline dispersing machines for continuous

and batch processes. ibW inliner type UniRex® have

played an important part in the dispersing techno-

logy for many years.

Our popular models were optimized for a better efficiency in 2002. With an individual geometric de-

sign, the rotor-stator combination of UniRex® Inline

mixers can be adjusted to fit any kind of processing

and application.

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UniRex® URC High Performance DispersingMachines for Discontinuing Mix Technology

For manufacturing finest dispersing and emulsion products with high long time stability

ibW Rührwerkstechnik GmbHIm unteren Ried 16D–75382 Althengstettphone: +49 7051/930100fax: +49 70 51 /93 01 02

http://www.ibw-ruehrer.deE-Mail: [email protected] Your competent partner for quality

The UniRex® URC

The advantage of the UniRex® URC lies in the robust and simpleconstruction.ibW supplies three products for the batch operation.

The machine elements that get in contact with the product are

available in 1.4301, 1.4404 and 1.4571.

The stator of the UniRex® URC mixers is either available in a hose pipe,

at three guiding shafts made of round bars or directly fixed at the

mounting flange.

The first two designs are for installation into the vessel from above or to

be lowered into an open or closed vessel. Both designs are available for 

without pressure as well as under pressure operations and/or vacuum

respectively. For this purpose, there are various types of seals and sealunits with thermo siphon system available.

Rührwerkstechnik GmbH

The design with a rotor-stator directly at ate mountingflange is equipped with a gliding ring seal and issuitable for application independent of mountinglocation.

Optionally, the UniRex® URC mixers are offered

in the pharmaceutics design with electropolished surface Ra < 0.8 µm.

UniRex® URCwith rotor-stator mounting for eachdriving rod.

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RotoRex ®

Pilot Beam Mixer 

The operational area ranges from liquid to very viscous media,the special advantage is:

– High circulation

– No dust devils and sedimentation

– No air entry into the media

– No floating

– High suspension performance, intensive mixture in the turbine

– Even coverage of the entire container volume

– Overcoming pronounced flow anomalies

– No current crushers in the tank necessary

– Small power requirement

– Short mixing and process time

– Gentle product treatment due to short retention time

– High economy

– Also in explosion-proof design with Atex permission 94/9/EG

Technical Structure:

Depending on requirement profile, ibW works with or withoutstorage (PTFE support bearing) and seal in dip part. Therefore, the

RotoRex® Pilot Beam Mixer  is applicable without any problems

also with strongly abrasive products. Depending on design, two

different series are available. With the standard version, the turbine

is led by three round bars. For products with an easy and fast

cleaning requirement, the turbine is hold by a shaft pipe. In this

shaft pipe, special seals between stator and agitator wave are set.

Thus, the penetration of the media between shank pipe and drive

shaft is prevented. All product-affected parts of theRotoRex® Pilot 

Beam Mixer consist of 1.4301 alternatively of 1.4404 or 1.4571.

ibW Rührwerkstechnik GmbH

Im unteren Ried 16D–75382 Althengstettphone: +49 7051/930100fax: +49 70 51 /93 01 02

http://www.ibw-ruehrer.deE-Mail: [email protected]   Rührwerkstechnik GmbH   0

       4       5_

       E__

       0       4       0       6

The design takes place individually, in order to obtain respective

setting of tasks and achieving optimal results.

ibW Rührwerkstechnik GmbH stands for competent process

engineering consultation and high-quality mechanical engineering.

RotoRex® RR-105Turbine fixed via shaft pipe

RotoRex® asside agitator RRSK-350

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Accessories:

– Supporting cross arm for IBC-Container, material: Steel, galvanized

– On/Off switch with integrated motor protection and

low voltage trigger (not with Ex-design)

– Safety type IP 55

– Fork lift shoes

– Handles

– Electric controlling, also in the Ex-design

– speed control via frequency converter or rotary current integral motor with integratedfrequency converter 

– Alternative to the supporting cross arm: wall, bottom or driving support

– Ex-design with ATEX approval 94/9/EG

Vessel drawing:

ibW Rührwerkstechnik GmbHIm unteren Ried 16D–75382 Althengstettphone: +49 7051/930100fax: +49 70 51 /93 01 02

http://www.ibw-ruehrer.deE-Mail: [email protected]

RotoRex® RRC-115Conductive Beam Container Mixer 

For all IBC-Container / the better alternative to the standard container mixers

RotorRex® RRC-115Conductive Beam Container Mixer without cross arm

   S   t  a  n   d

   0   9   /   0   4

On/Off switch

Rührwerkstechnik GmbH

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RotoRex® RRC-115Conductive Beam Container Mixer 

For all IBC-Container / the better alternative to the standard container mixers

Subject to technical changes

ibW Rührwerkstechnik GmbHIm unteren Ried 16D–75382 Althengstettphone: +49 7051/930100fax: +49 70 51 /93 01 02

http://www.ibw-ruehrer.deE-Mail: [email protected] Your competent partner for quality

    R

    R

    R    R

RRC-115-15 RRC-115-22 RRC-115-30 RRC-115-40

KW 1,5 2,2 3,0 4,0

r.p.m 3000 3000 3000 3000

Safety type IP 54 IP 54 IP 54 IP 54

Voltage (V) 230/400 230/400 230/400 400/690Frequency (Hz) 50 50 50 50

Turbine-Ø (mm) 115 115 115 115

Shaft length (mm) 920 920 920 920

Weight (kg) 18,2 22,8 27,5 31,8

The RotoRex®

is a further developed beam mixer, especially to meet the requirements set for mix tasks in

transport containers.

With the RotoRex®, the content is stirred up to the seams within the

shortest time. Thus, sediments and residues in the container 

seams are avoided. The are of us reaches from low to high

viscose agents, the special advantages:

– High circulation power 

– No air inlet into the agent

– Fits in perfectly due to 140 mm big container opening

– No flap mechanism which gets dirty or collects residues

– No foaming

– Very effective mixing, even with high viscose agents

– High suspension power, intensive mixing in the turbine

– Even coverage of the entire container content

– Overcoming distinct flow anomalies

– Low energy consumption

– Short mixing without sediments

– High economic efficiency

– Also in Ex-design with ATEX approval 94/9/EG

Rührwerkstechnik GmbH

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Side Entry Mixer TurboRex® DRSKThe economical and professional solution for big vessels

The TurboRex® Side Entry Mixers

are designed for extensive mixing tasks in big vessels. Due to the side entry,an efficient performance is achieved and the work process simplified. In

addition, the bottom and top areas remain free.

Due to the short mixing shaft, the bending

strain remains low and thus the mixer can be

equipped with a smaller dimension. The asy-

mmetric flow enables to do without a flow

blocker.

Vessels with big diameter and relatively low

height, several mixers are attached outer 

mantle of the vessel at a certain radial angle.

Thus, sediments are avoided to greater 

extend.

Various sizes of mantling flanges enable the

usage with various vessel types. In combi-

nation of various types, you always achieve

the maximum flow rate.

Your competent partner for quality

ibW Rührwerkstechnik GmbHIm unteren Ried 16D–75382 Althengstettphone: +49 7051/930100fax: +49 70 51 / 93 01 02

http://www.ibw-ruehrer.deeMail: [email protected]

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ibW Rührwerkstechnik GmbHIm unteren Ried 16D–75382 Althengstettphone: +49 7051/930100fax: +49 70 51 / 93 01 02

http://www.ibw-ruehrer.deeMail: [email protected]

TurboRex® – DRSKSide Entry Mixer by ibW

The high quiet running typical for ibW Mixers are achieved by reinforced and encased bearings and stablesteel bearing bars.

In order to meet any kind of mixing demands, there are different kinds of mixing elements. Optionally axialface seal for the side entry fitting is available. This has the entry directly at the fitting flange and thus thechange of the axial face seal is fast and easy. Via an additionally available standstill seal, the axial face sealcan be replaced with full vessel.

Components that get in contact with the product are made of stainless steel 1,4301or 1,4571. For usagewith aggressive products, it is possible to coat the components that get in contact with the product withhard rubber (Emoxit).

The standard paint of all mixers is RAL 6011, Reseda green; other colors can be used at request.

There is a choice of 2-pole, 4-pole, and 6-pole IEC motors, in general produced in IP54. Optionally it canbe produced in IP55 with Ex-protection in Eexell-T3 or EEXdell-T4.

  M  O  D  E  L  STurboRex®

Meas. A Ø (mm)

Meas. B Ø (mm)

Meas. C Ø (mm)

Meas. D Ø (mm)

Meas. E Ø (mm)

Max. mixing element 

Power 

DRSK-40

265

300

30

710

712300

1,0-3,0

DRSK-50

265

300

30/40

710

712350

4,0-9,0

DRSK-60

300

350

50

850

820400

11,0-15,0

DRSK-70

350

400

80

1000

940600/800

18,5-37

Subject to technical changes

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TurboRex® Two-Hand MixersType DRH with rotary current gear / type DRHL with pneumatic gear 

The TurboRex® Hand Mixer From the series DRH and DRHL are all purpose mixers which are

designable to be fitted for special mixing dispersing applications.

For the gear there are the rotary current gear and pneumatic gear alterna-tives. Depending on the field of application, the rotary current gear can bedelivered in Ex- or Exd-Design.

The two handles on the sides enable an easy operation. The mantle of the rotary currentgear can be equipped with an on/off switch with a CEE-plug. All gears are fitted with areinforced and encased bearings. For heavy industrial usage, all mixers can be equipped

with an additional bearing. Thus, the mixer shaft is protected from damages in roughhandling and the shaft length can be extended to 1000 mm in total.

Optionally we offer an integrated 300 mm protection bushing for the shaft.

In order to meet any kind of mixing demands, there are different kinds of mix-ing elements.

Subject to technical changes *PA = Propeller with outer ring

The standard paint of all mixers is RAL 6011, Reseda green.

Components that get in contact with the product are made of stainless steel 1,4301, at requestit can be customized as 1,4571. Other coatings are possible as well.

ibW Rührwerkstechnik GmbHIm unteren Ried 16D–75382 Althengstettphone: +49 7051/930100fax: +49 70 51 /93 01 02

http://www.ibw-ruehrer.deeMail: [email protected] competent partner for quality

    R    O

    R

    C    U    R    R    E

DRH-10 DRH-20 DRH-30 DRH-40 DRH-50

KW 0,37 0,55 0,75 1,1 1,5

R/min 1500 1500 1500 1500 1500

Protection IP 54 IP 54 IP 54 IP 54 IP 54

Voltage (V) 230/380 230/380 230/380 230/380 230/380

Frequency (Hz) 50 50 50 50 50

Shaft-Ø (mm) 20 20 20 25 30

Shaft length (mm) 650 650 650 650 650

Mixing element PA* 150 PA* 150 PA* 150 PA* 150 PA* 150

Weight (kg) 12 15,2 18,5 21,3 26,1

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TurboRex® – DRHLTwo-Hand Mixer with pneumatic gear 

TurboRex® – DRHPLSingle-Hand Mixer with pneumatic gun mixer 

All pneumatic motors used are special gears for mixing. The free movable blades are adjusted automaticallyin case of wear out.

The inlet and outlet air supply is via a screw thread connection based on inch at the housing of the gear.Optionally, a locking screw can be integrated to enable a continuous control of the speed. For the exhaustair damping there are various sound absorbers available.

 P

 E U M

 I C

    P

    E    U    M

    I    C

The TurboRex® DRHPL is equipped with a robust industrial pneumatic gun motor with aplanetary gear. The mixing shaft is connected directly to the shaft.

With a switch, the model DRHPL-10 can be switched to left or right revolving.The pressure meter at the handle of the gun enables a continuous regulation of the speed.For both models, a second handle option is possible.

ibW Rührwerkstechnik GmbHIm unteren Ried 16D–75382 Althengstettphone: +49 7051/930100fax: +49 70 51 /93 01 02

http://www.ibw-ruehrer.deeMail: [email protected]

Other dimensions at request. Subject to technical changes.

* PA = Propeller with outer ring

DRHPL-10 DRHPL-20

KW 0,33 0,44

R/min 1800 500

Air consumption (L/h) 480 462

Max. operation pressure(bar) 6,3 6,3

Shaft (mm) 20 20

Shaft length (mm) 650 850

Mixing element KP125 PA* 150

Weight (kg) 6 9,8

KP 125

FoldingPropeller 

KW

R/min

Air consumption (L/h)

Shaft (mm)Shaft length (mm)

Weight (kg)

DRHL-20

0,58

3000

730

25650

13

DRHL-30

0,68

4000

830

25650

15,2

DRHL-09

0,27

1000

500

20650

8

DRHL-10

0,42

2000

630

20650

10,1

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Container and Barrel Agitators

With the ibW TurboRex® DRF the medium can be mixed directly in a

60-220 litre barrel through the bunghole. The mounting flange is equip-

ped with two lifting handles. The reinforced and enclosed bearingsensure a long service life. All barrel agitators are equipped with a folding

propeller type KP125 as a standard feature. The mounting flange, shaft

and agitator unit are made of stainless steel type 1.4301. Special mate-

rials are available upon request.

TurboRex®

DRF-10

Folding propeller KP125

Pricing: Payment within eight days with 2% discount, 30 days net, plus VAT

We supply a wide range of solutions for other applications(e.g. installations of agitators in various vessel covers)

Barrel agitator type TurboRex® DRF

ibW Rührwerkstechnik GmbHIm unteren Ried 16D–75382 Althengstettphone: +49 7051/ 930100fax: +49 70 51 / 93 01 02http://www.ibw-ruehrer.deeMail: [email protected] Your competent partner for quality

Type DRF-09 DRF-10 DRF-20

Capacity (KW) 0,12 0,37 0,55

Frequency (Hz) 50 50 50

Voltage (V) 230/380 230/380 230/380

Protection class IP 54 IP 54 IP 54

Speed (U/min) 1500 1500 1500

Shaft diameter (mm) 20 20 20

Shaft length (mm) 800 800 800

Agitator unit  KP125 KP125 KP125

Mount  2" bunghole 2" bunghole 2" bunghole

Weight (kg) 9,5 12,3 13,8

Price (Euro + VAT) 746,–   E 836,–   E 911,–   E

Accessoires

Protection class IP55 41,– E

Explosion protection EExell-T3 90,– E

Drive Compressed air motor upon request 

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Container Agitators Typ TurboRex® DRC and DRGCWith the ibW TurboRex® DRC/GC container agitators the medium can be mixed directly in 500

- 2,500 litre containers. A support mount with reinforced and enclosed bearings and a support

frame are available as accessoires and recommended for each agitator.

All agitators are available as fast-running (DRC) and slow-running (DRGC) versions and fitted

with a propeller type P150 as a standard feature. Other agitator units are available upon request.

On the standard version the shaft and agitator are made of stainless steel type 1.4301. Special

materials are, however, available upon request.

Various agitator securing fittings are available

for different container types. Various support

frames and a threaded seal are also available.

The threaded seal can be supplied with a sup-

port mount.

TurboRex®

DRC-20 withthreaded seal

Fast-running agitators DRC Slow-running agitators DRGC

Type DRC-20 DRC-30 DRC-40 DRGC-10 DRGC-20 DRGC30

Capacity (kw) 0,55 0,75 1,5 0,55 0,75 1,5

Voltage (V) 230/400 230/400 230/400 230/400 230/400 230/400

Frequency (Hz) 50 50 50 50 50 50

Protection class IP 54 IP 54 IP 54 IP 54 IP 54 IP 54

Speed (U/min.) 1500 1000 1000 250 250 250

Shaft diameter (mm) 25 30 35 25 30 35

Shaft length 920 920 920 800 920 920Agitator unit  P150 P150 P150 P150 P150 P150

Weight  18,5 21,3 38,8 23,6 21,3 38,8

Price (Euro zzgl. MwSt.) 501,–   E 612,–   E 644,–   E 734,–   E 814,–   E 899,–   E

Support frame

Support mount with enclosed an reinforced bearings

Protection class IP 55

Explosion protection EExell-T3

Variable gear motor with manual wheel, approx. 37-357 U/min.

Low speed approx. 50 rpm

Folding propeller KP250 (Shaft length 800 mm)

Folding propeller KP300 (Shaft length 800 mm)

Alternative drive with compressed air motor 

Threaded seal DN 150Pricing: Payment within eught dayswith 2% discount, 30 days net, plus VAT

235,–   E

298,–   E

41,–   E

135,–   E

178,–   E

upon request

168,–   E

235,–   E

337,–   E

41,–   E

135,–   E

294,–   E

197,–   E

210,–   E

upon request

168,–   E

It is important to indicate containertype, size and if needed the diameter of bunghole on your order!

ibW Rührwerkstechnik GmbHIm unteren Ried 16D–75382 Althengstettphone: +49 7051/930100fax: +49 70 51 /93 01 02

http://www.ibw-ruehrer.deeMail: [email protected]

Accessory range

Support frame

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