ic engines ppt lecture no 1

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    Introduction to IE

    BIRLA INSTITUT

    Dr. RaviE

    raviinder@pil

    ternal Combustiongines

    OF TECHNOLOGY AND SCIENCE,

    PILANI

    Inder Singhail id:ni.bits-pilani.ac.in

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    Introduction

    =

    Heat engine : It can be de

    thermal energy to mechanic

    engines include: steam engine,engine.

    n e as s o ow erma efluid of the heat engine, heat e

    combustion engine and extern

    ined as any engine that convert

    l work output. Examples of hea

    diesel engine, and gasoline (petrol

    2

    nergy s e ng e vere o wor ngine can be classified as an interna

    l combustion engine.

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    In an Internal combusti

    place within working fluid

    contaminated with combusti Petrol engine is an e

    engine, where the w

    and fuel . In an External combusti

    energy using boilers by bu

    fuel, thus the working fluidcombustion products.

    Steam engine is an e

    engine, where the wo

    on engine, combustion takeof the engine, thus fluid get

    on products.ample of internal combustio

    rking fluid is a mixture of ai

    n engine, working fluid getning fossil fuels or any othe

    does not come in contact wit

    ample of external combustio

    king fluid is steam.

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    Classification of Heat Engines

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    Internal combustion engines ma

    Spark Ignition engine

    Compression Ignition

    Spark ignition engine (SI

    spark.

    Compression ignition engin

    the combustion process star

    ignites due to high temper

    caused by high compression.

    Spark ignition and C

    on either a four stroke

    be classified as :

    .

    engines.

    ngine): An engine in which the

    (CI engine): An engine in which

    s when the air-fuel mixture self

    ture in the combustion chamber

    mpression Ignition engine operate

    cycle or a two stroke cycle.

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    Spark Ignition Engine (SI engine):

    Figure 1(a)

    Compression Ignition Engine (CI

    engine):

    Figure 1(b)

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    Figure 2: Engi e components

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    ternal combustion Engine C

    . Engine components shown in fi

    defined as follows:Block : Body of the engine containing c

    Cylinder : The circular cylinders in the

    reciprocate back and forth.Head : The piece which closes the end

    the clearance volume of the combustion

    Combustion chamber:Combustion chamber: The end of theface where combustion occurs.

    The size of combustion chamber c

    volume when the piston is at TDC

    BDC.

    omponents:

    ure1(a), 1(b) and figure 2 are

    linders, made of cast iron or aluminum.

    ngine block in which the pistons

    f the cylinders, usually containing part o

    chamber.

    ylinder between the head and the piston

    ontinuously changes from minimum

    to a maximum volume when the piston

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    Crankshaft :Crankshaft : Rotating shaft throuRotating shaft throu

    supplied to external systems.supplied to external systems. The crankshaft is connecte

    bearings.

    It is rotated by the reciprorods connected to the cran

    rotation. This offset is so

    radius.

    Connecting rod : Rod connecting

    crankshaft, usually made of steel o

    may be aluminum in some small e

    Piston rings: Metal rings that fit i

    the piston and form a sliding surfa

    h which engine work output ish which engine work output is

    d to the engine block with the main

    ating pistons through the connecti shaft, offset from the axis of

    etimes called crank throw or crank

    the piston with the rotating

    r alloy forging in most engines but

    gines.

    nto circumferential grooves around

    e against the cylinder walls.

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    Camshaft : Rotating shaft use

    time in the engine cycle, either

    hydraulic linkage (push rods, r

    Push rods : The mechanical li

    valves on overhead valve en i

    crankcase.

    Crankcase : Part of the engine

    In many engines the oil p

    housing.

    Exhaust manifold : Piping sy

    away from the engine cylinder

    to push open valves at the proper

    directly or through mechanical or

    cker arms, tappets) .

    kage between the camshaft and

    es with the camshaft in the

    block surrounding the crankshaft.

    n makes up part of the crankcase

    tem which carries exhaust gases

    , usually made of cast iron .

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    Intake manifold :Piping syste

    cylinders, usually made of cast

    In most SI engines, fuel is adsystem either by fuel injector

    The individual pipe to a singl

    Carburetor : A device which

    the air flow by means of pressur

    For many decades it was the

    automobile (and other) engin

    Spark plug : Electrical device

    engine by creating high voltage

    which delivers incoming air to the

    etal, plastic, or composite material

    ed to the air in the intake manifold or with a carburetor.

    e cylinder is called runner.

    eters the proper amount of fuel int

    e differential.

    asic fuel metering system on all

    s.

    sed to initiate combustion in an SI

    ischarge across an electrode gap.

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    Fuel injector : A pressuriz

    incoming air (SI engines )or

    Fuel pump : Electricallysupply fuel from the fuel tan

    Glow plug : Small electric

    the combustion chamber ofthe chamber enough so that

    starting a cold engine.

    The glow plug is turn off Starter : Several methods a

    started by use of an electric

    flywheel. Energy is supplied

    d nozzle that sprays fuel into th

    nto the cylinder (CI engines).

    or mechanically driven pump t(reservoir) to the engine.

    l resistance heater mounted insid

    many CI engines, used to preheacombustion will occur when firs

    fter the engine is started.e used to start IC engines. Most ar

    otor (starter) geared to the engin

    from an electric battery.

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    Figure 3 : Engin Terminology

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    Figure 3, shows the pressure volu

    along with engine terminology a

    Top Dead Center (TDC): Positi

    furthest point away from the cra

    Top because this positio

    ngine Terminology

    ,

    Because in some engines

    engines(e.g: horizontally oppose

    Some sources call this position

    Some source call this poi

    When the piston is at TD

    minimum called the clea

    e diagram of ideal engine cycle

    follows:

    on of the piston when it stops at th

    kshaft.

    is at the top of the engines (not

    .

    TDC is not at the top of the

    engines, radial engines, etc,.)

    ead End Dead Center (HEDC).

    nt TOP Center (TC).

    C, the volume in the cylinder is a

    ance volume.

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    Bottom Dead Center (BDC): Positi

    closest to the crankshaft.

    Some sources call this Crank

    not always at the bottom of theBottom Center (BC).

    Stroke : Distance traveled by the pist

    .

    Bore :It is defined as cylinder diamet

    diameter is same as cylinder diamete

    Swept volume/Displacement volum

    travels through one stroke.

    Swept volume is defined as str

    Displacement can be given for

    times number of cylinders).

    n of the piston when it stops at the point

    nd Dead Center (CEDC)because it is

    engine. Some source call this point

    on from one extreme position to the othe

    er or piston face diameter; piston face

    ( minus small clearance).

    : Volume displaced by the piston as it

    ke times bore.

    one cylinder or entire engine (one cylind

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    Clearance volume : It is the m

    available for the charge (air or

    reaches at its outermost point (t

    during compression stroke of t

    Minimum volume of c

    .

    Compression ratio : The ratio

    of the cylinder is the compressi

    Typically compressionto 12 and for CI engine

    nimum volume of the cylinder

    ir fuel mixture) when the piston

    p dead center or outer dead center

    e cycle.

    mbustion chamber with piston at

    of total volume to clearance volum

    n ratio of the engine.

    ratio for SI engines varies form 8it varies from 12 to 24

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    lassification of IC en ines

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    - Internal Combustion Engines

    1. Intake / Compression

    a. inlet port opens

    b. compressed fuel-air mixturerushes into the cylinder

    c. piston upward movementrovides further com ression

    two stroke -

    2. Power / Exhaust

    a. ignition

    b. piston moves downwardcompressing fuel-airmixture in the crankcase

    c. exhaust port opens

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    Internal Combustion Engines

    starting position

    a. piston stdown

    b. intake vac. air-fuelgets in

    1. in

    four stroke -

    rts moving

    lve opens ixture

    ake

    a. piston moves upb. both valves closed

    c. air-fuel mixturegets compressed

    2. compression

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    Internal Combustion Engines four stroke -

    ignition

    a. air-

    explodpiston

    3.

    uel mixture

    es driving thedown

    ower

    a. piston moves up

    b. exhaust valve opensc. exhaust leaves thecylinder

    4. exhaust

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    II Cycle of operation

    Otto Cycle Diesel Cycle

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    III Type of fuel used

    1. Volatiles liquid fuels [Gasoli

    2. Gaseous fuels[Compressed

    furnace gas and biogas]

    3. Solid fuels [Solid fuels conve

    4. Viscous liquid like heavy a

    Light Diesel Oils]

    5. Engines using two fuels [along with air and other fuel

    e, Alcohol, Kerosene]

    atural Gas(CNG), LPG, Blast

    rts into gaseous fuels]

    d light diesel oils [Heavy and

    ighly Volatile fuel is injecteds injected in combustion space]

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    IV Method of Charging

    I Naturally Aspirated Engines

    II Supercharged Engines

    V Type of IgnitionI Battery Ignition II Magneto Ignition system

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    VI Type of Cooling

    Air Cooled Engine Water Cooled Engine

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    Cylinder Arrangements

    Fi t L A l i f E i l

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    First Law Analysis of Engine ycle

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    Engine Terminology (Recap)

    Compression ratio ( r) = VT/VC = VC + VS / VC

    i P f P

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    ngine Performance Parameter

    Indicated Thermal Efficiency( )

    Brake Thermal Efficiency( )

    ith

    b th

    Mechanical Efficiency ( )m

    Mechanical efficiency is how much of the power

    gases in cylinders is actually delivered as useful po

    s Indicated power is the theoreti

    maximum output power of the engine. The indicated power is the total po

    available from the expanding of the gases

    the cylinders negating any friction, heat l

    or entropy within the system.

    Brake power is the power output of th

    drive shaft of an engine without with o

    the power loss caused by gear

    transmission friction etc.

    developed by the expanding of the

    wer.

    i P f P (C )

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    ngine Performance Parameter

    Volumetric Efficiency( )v

    Relative Efficiency( )rel

    tan

    Actual thermal efficiency

    Air s dard efficiency

    =

    rel

    Volumetric efficiency is defined as the ratio

    volume flow rate into the intake system to th

    which the volume is displaced by the system.

    ean ec ve pressure pm

    Mean Effective pressure is the average

    combustion engine based on the calculated or

    pressure increases.

    60 1000

    mp LAnKip =

    60000m

    ippLAnK

    = b

    p

    s (Cont)

    .

    / 2

    av

    a d i s pV N

    m

    =

    f actual

    rate at

    pressure inside the cylinders of an internal

    easured power output . It increase as manifold

    60000 bpAnK

    =

    Area of the indicator diagra

    Length of the indicator diagr

    imp

    i P f P t

    (C t )

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    ngine Performance Parameter

    Mean Piston Speed ( )pS

    2pS LN=

    Specific Power Output (Ps)

    =

    Specific Power Output (Ps) of an engine is defined as t

    s

    = Constantpbm pS

    Specific Fuel Consumption (sfc)

    Sfc = Fuel consumption per unit time

    Power

    s (Cont)

    e power output per unit piston area.

    i P f P t

    (C t )

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    ngine Performance Parameter

    Inlet Valve Mach Index (Z)

    p

    i i

    Au V

    C A=

    Fuel-Air (F/A) or Air Fuel Ratio (A/F)

    A mixture that contains just enough air for c

    the mixture is called a chemically correct or sto

    SI engines : 15:1CI engines : 18:1 to 80: 1 from ful

    = Actual fuel-air rati

    Stoichiometric fuel

    s (Cont)

    mplete combustion of all the fuel in

    ichiometric fuel-air ratio.

    load to no load

    air ratio

    ngine Performance Parameter

    s (Cont )

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    ngine Performance Parameter

    Calorific Value (CV)

    Calorific value of a fuel is the thermal energ

    fuel is burned completely and the product

    temperature of the combustible mixture. Ot

    value and heat of combustion.

    Th

    s (Cont)

    y released per unit quantity of the fuel when the

    of combustion are cooled back to the initial

    er terms used for the calorific value are heating

    ank

    ou