ie 618 spring 2013…slide content extracted from hansen

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IE 618 Spring 2013…Slide content extracted from Hansen, Mowen, & Guan 1

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IE 618 Spring 2013…Slide content extracted from Hansen, Mowen, & Guan 1

1 (c) 2013 Cengage Learning

IE 618 Spring 2013…Slide content extracted from Hansen, Mowen, & Guan 3

Grade:

•  25 % Exam 1

•  25 % Exam 2

•  30 % Team Project

•  10 % Corporate Profiles

•  10 % Homework

•  Class Attendance and Participation

IE 618 – Spring 2014

IE 618 Spring 2013…Slide content extracted from Hansen, Mowen, & Guan 4

IE 618 – Spring 2014

IE 618 Spring 2013…Slide content extracted from Hansen, Mowen, & Guan 5

Team Project

IE 618 Spring 2013…Slide content extracted from Hansen, Mowen, & Guan 6

Corporate Profiles

Introduction to Cost Management

7

Chapter 1 Objectives

1.  Describe  cost  management  and  explain  how  it  differs  from  financial  accoun;ng.  

2.  Iden;fy  the  current  factors  affec;ng  cost  management.  

3.  Describe  how  management  accountants  func;on  within  an  organiza;on.  

4.  Understand  the  importance  of  ethical  behavior  for  management  accountants.  

5.  Iden;fy  the  three  forms  of  cer;fica;on  available  to  internal  accountants.  

8

Financial Accounting vs. Management Accounting:

A Systems Framework

9

Accoun&ng  Informa&on  System  •  Consists  of  interrelated  manual  and  computer  parts  •  Uses  processes  such  as  collec;ng,  recording,  summarizing,  analyzing,  and  managing  data  to  transform  inputs  into  informa;on  that  is  provided  to  users.  

Two  major  systems:  •  The  financial  accoun;ng  informa;on  system  •  The  cost  managerial  accoun;ng  informa;on  system    

The  biggest  difference  between  the  two  is  the  targeted  user.  

Objec;ve  1  

Financial Accounting vs. Management Accounting:

A Systems Framework

•  Accoun&ng  informa&on  systems  •  Financial  accoun&ng  

•  Produces  outputs  for  external  users.    •  Follows  rules  and  conven;ons  such  as  those  set  by  the  SEC  and  FASB.    

•  Creates  outputs  such  as  financial  statements.    •  Cost  management    

•  Produces  outputs  for  internal  users.      •  Designed  to  cost  services,  products  and  other  objects.      •  Is  used  in  planning  and  control  and  decision  making.    Criteria  and  formats  set  internally.      

•  Outputs  include  reports,  schedules  and  analyses.    

10 Objec;ve  1  

Cost Management Accounting Information System

•  Two  major  subsystems  of  the  Cost  Management  Accoun&ng  Informa&on  System  •  Cost  accoun&ng  informa&on  system  

•  Assigns  costs  to  individual  products  and  services.  •  Assists  external  financial  repor;ng  by  valuing  inventories  and  determining  cost  of  sales.  These  assignments  must  conform  to  external  rules.      

•  Opera&onal  control  informa&on  system  •  Provides  accurate  and  ;mely  feedback  concerning  performance.      

•  Improve  profit  by  increasing  customer  value.    

11 Objec;ve  1  

Factors Affecting Cost Management

Global  Compe&&on  •  The  new  compe;;ve  environment  has  increased  the  

demand  not  only  for  more  cost  informa;on  but  also  for  more  accurate  informa;on.  

•  Vastly  improved  transporta;on  and  communica;on  has  led  to  a  global  market  for  many  manufacturing  and  service  firms.  

12 Objec;ve  2  

Factors Affecting Cost Management

13

Growth  of  the  Service  Industry  •  As  the  tradi;onal  industries  have  declined  in  

importance,  the  service  sector  of  the  economy  has  increased  in  importance.  

•  Deregula;on  of  many  services  has  increased  compe;;on  in  the  service  industry.  

Objec;ve  2  

Factors Affecting Cost Management

14

Advances  in  Informa&on  Technology  •  Computers  are  used  to  monitor  and  control  opera;ons.  

•  The  result  is  an  opera;onal  system  that  is  fully  integrated  with  marke;ng  and  accoun;ng  data.  

•  Increased  ability  to  accurately  cost  products  because  of  advances  in  tools.  

•  Emergence  of  e-­‐commerce  •  Internet  trading  •  Electronic  data  interchange  •  Bar  coding  •  RFID  technologies  

Objec;ve  2  

Factors Affecting Cost Management

15

Advances  in  Management  Environment  •  The  theory  of  constraints  is  a  method  used  to  

con;nuously  improve  manufacturing  ac;vi;es  and  nonmanufacturing  ac;vi;es.  

•  Just-­‐in-­‐1me  manufacturing  is  a  demand-­‐pull  system  that  strives  to  produce  a  product  only  when  it  is  needed  and  only  in  the  quan;;es  demanded  by  customers.  

•  Lean  Manufacturing  is  the  persistent  pursuit  and  elimina;on  of  waste  which  simultaneously  embodies  respect  for  people.  

•  Computer-­‐integrated  manufacturing  is  the  automa;on  of  the  manufacturing  environment.  

Objec;ve  2  

Factors Affecting Cost Management

16

Customer  Orienta&on  •  Firms  are  compe;ng  not  only  in  terms  of  technology  and  

manufacturing,  but  in  the  speed  of  delivery  and  response  to  deliver  value  to  the  customer.  

•  Companies  must  also  sa;sfy  the  needs  of  internal  customers,  such  as  staff  func;ons  exist  to  support  line  func;ons.  

 New  Product  Development  •  Management  recognizes  that  a  high  propor;on  of  produc;on  

costs  are  commiVed  during  the  development  and  design  stage  of  a  new  product.  

•  The  requirement  to  control  cost  encourages  the  use  of  target  cos1ng  and  ac1vity-­‐based  management.  

Objec;ve  2  

Factors Affecting Cost Management

17

Total  Quality  Management  •  Con;nual  improvement  and  elimina;on  of  waste  are  the  

two  founda;on  principles  that  govern  a  state  of  manufacturing  excellence.  

•  A  philosophy  of  total  quality  management,  in  which  managers  strive  to  create  an  environment  that  will  enable  organiza;ons  to  manufacture  perfect  (fully  compliant/zero  defect)  products,  has  replaced  the  acceptable  quality  aZtudes  of  the  past.  

Objec;ve  2  

Factors Affecting Cost Management

18

Time  as  a  Compe&&ve  Element  •  Time  is  the  crucial  element  in  all  phases  of  the  value  chain.  •  Decreasing  non-­‐value-­‐added  ;me  appears  to  go  hand-­‐in-­‐hand  

with  increasing  quality.  •  Objec;ve:  increase  value  and  responsiveness  to  customer  needs  Efficiency  •  While  quality  and  ;me  are  important,  improving  these  

dimensions  without  corresponding  improvements  in  financial  performance  may  be  fu;le,  if  not  fatal.    

•  Cost  is  a  cri;cal  measure  of  efficiency.  •  Efficiency:  “Doing  Things  Right”  •  Effec;veness:  “Doing  the  Right  Things”  

Objec;ve  2  

The Role of the Management Accountant

   

19

Line  posi1ons  are  posi;ons  that  have  direct  responsibility  for  the  basic  objec;ves  of  an  organiza;on.    Staff  posi1ons  are  posi;ons  that  are  suppor;ve  in  nature  and  have  only  indirect  responsibility  for  an  organiza;on’s  basic  objec;ves.  

Objec;ve  3  

The role of today’s Cost and Management Accountant

20 Objec;ve  3  

The role of today’s Cost and Management Accountant

The  Controller      Ø Financial  reports  Ø SEC  repor;ng  Ø Tax  planning  and  repor;ng  Ø Performance  repor;ng  Ø Internal  audi;ng  Ø Budge;ng    Ø Accoun;ng  systems  and  internal  controls  

The  Treasurer  Ø Collec;on  of  cash  Ø Monitoring  of  cash  payments  

Ø Monitors  cash  availability  Ø Short-­‐term  investments  Ø Short  and  long-­‐term  borrowing  

Ø Issuing  of  capital  stock  

21 Objec;ve  3  

Information for Planning, Controlling, Continuous Improvement,

and Decision Making

22

Planning  is  the  detailed  formula;on  of  future  ac;ons  to  achieve  a  par;cular  end.      

• Requires  seZng  objec;ves  and  iden;fying  methods  to  achieve  those  objec;ves.  

Controlling  is  the  managerial  ac;vity  of  monitoring  a  plan’s  implementa;on  and  taking  correc;ve  ac;on  as  needed.    Feedback  is  informa;on  that  can  be  used  to  evaluate  or  correct  the  steps  being  taken  to  implement  a  plan.  

Objec;ve  3  

Information for Planning, Controlling, Continuous Improvement,

and Decision Making

23

Con1nuous  improvement  is  required  in  a  dynamic  environment  if  a  firm  is  to  remain  compe;;ve  or  to  establish  a  compe;;ve  advantage.    A  relentless  pursuit  to  deliver  more  value  to  the  customer;  and,  always  searching  for  ways  to  increase  efficiency  through:  waste  reduc;on,  quality  improvement,  cost  reduc;on,  non-­‐value  added  ac;vity  elimina;on/reduc;on  Decision  making  is  the  process  of  choosing  among  compe;ng  alterna;ves  

Objec;ve  3  

Accounting and Ethical Conduct

24

Benefits  of  Ethical  Behavior  ü  Can  create  customer  and  employee  loyalty  ü  Avoid  li;ga;on  costs  

 

Objec;ve  4  

Standards  of  Ethical  Conduct  for  Management  Accountants  •  Competence  •  Confiden;ality  •  Integrity  •  Credibility  

Certification

25

•  CMA:    One  of  the  main  purposes  of  the  CMA  was  to  establish  management  accoun;ng  as  a  recognized,  professional  discipline,  separate  from  the  profession  of  public  accoun;ng.  

 •  CPA:    The  responsibility  of  a  CPA  is  to  provide  assurance  concerning  the  reliability  of  financial  statements.  

 •  CIA:    The  focus  of  the  CIA  is  to  recognize  competency  in  internal  audi;ng  rather  than  external  audi;ng  as  with  the  CPA.  

Objec;ve  5  

Certification

26

Four  areas  emphasized  on  the  CMA  exam:  

1)  Business  analysis  

2)  Management  accoun;ng  and  repor;ng  

3)  Strategic  management  

4)  Business  applica;ons  

Objec;ve  5  

Basic Cost Management Concepts

2

1.  Describe  a  cost  management  informa;on  system,  its  objec;ves,  and  its  major  subsystems,  and  indicate  how  it  relates  to  other  opera;ng  and  informa;on  systems.  

2.  Explain  the  cost  assignment  process.  3.  Define  tangible  and  intangible  products,  and  explain  why  

there  are  different  product  cost  defini;ons.  4.  Prepare  income  statements  for  manufacturing  and  service  

organiza;ons.  5.  Explain  the  difference  between  tradi;onal  and  

contemporary  cost  management  systems.  

Chapter 2 Objectives

3

System:    a  set  of  interrelated  parts  that  performs  one  or  more  processes  to  accomplish  specific  objec;ves  

•  Works  by  using  processes  to  transform  inputs  into  outputs  that  sa;sfy  the  system’s  objec;ves  

An  informa;on  system  is  designed  to  provide  informa;on  to  people  in  the  company  who  might  need  it.    

A Systems Framework

Objec;ve  1  

A Systems Framework

Objec;ve  1  

Financial  Accoun&ng  Informa&on  System  •  Inputs:  well-­‐specified  economic  events  •  Processes:  rules  and  conven;ons  established  by  the  SEC  

and  FASB  •  Outputs:  financial  statements  for  external  users  

Cost  Management  Informa&on  System  •  Inputs  and  processes:  set  by  management;  not  bound  by  

externally  imposed  criteria  •  Outputs:  reports  for  internal  users  

A Systems Framework

Objec;ve  1  

The  cost  management  informa1on  system  has  three  broad  objec;ves  that  provide  informa;on  for:  

1)  Cos;ng  services,  products,  and  other  objects  of  interest  to  management  

2)  Planning  and  control  

3)  Decision  making  

The  value  chain  is  the  set  of  ac;vi;es  required  to  design,  develop,  produce,  market,  deliver,  and  provide  post-­‐sales  service  for  the  products  and  services  sold  to  customers.    

A Systems Framework

Objec;ve  1  

A Systems Framework

Objec;ve  1  

A Systems Framework

Objec;ve  1  

•  Costs  are  sacrifices  made  to  obtain  goods  or  services.    As  long  as  they  remain  unexpired,  they  are  on  the  balance  sheet  as  an  asset.    

•  Expenses  are  expired  costs  which  are  deducted  from  revenues  on  the  income  statement.    

•  Cost  Objects  are  anything  for  which  costs  are  measured  and  assigned.    Some  cost  objects  are  tangible,  such  as  the  product  we  make;  others  are  not,  such  as  ac;vi;es  for  which  we  wish  to  accumulate  cost  informa;on.  –  Example:    A  bicycle  is  a  cost  object  when  you  are    determining  the  cost  

to  produce  a  bicycle  –  Assigning  costs  accurately  to  cost  objects  is  crucial  …cost  of  resources  

used  by  a  cost  object      

2 Cost Assignment: Direct Tracing, Driver Tracing and Allocation

Objec;ve  2  

 Traceability  means  that  costs  can  be  assigned  easily  and  accurately,  using  a  causal  rela;onship.      

Methods  of  tracing:  1.   Direct  tracing:  relies  on  physical  observance  of  causal  

rela;onships  to  assign  costs  to  cost  objects—ex:  direct  mat’l    2.   Driver  tracing:  relies  on  drivers  as  causal  factors  to  assign  

costs  to  cost  objects—ex:  process  energy  consump5on  

Costs  that  cannot  be  traced  are  considered  indirect  costs  and  are  allocated  to  products  in  some  predetermined  way.  

 Note:  whether  direct  or  indirect  cost  depends  on  cost  object-­‐-­‐plant  hea;ng/cooling  

 

Cost Assignment: Direct Tracing, Driver Tracing and Allocation

Objec;ve  2  

Cost Assignment: Direct Tracing, Driver Tracing and Allocation

Objec;ve  2  

•  Tangible  products  are  goods  produced  by  conver;ng  raw  materials  into  finished  products.  

•  Services  are  ac;vi;es  performed  for  a  customer  or  by  a  customer  using  the  service  provider’s  products  or  facili;es.  Services  have  three  characteris;cs  that  separate  them  from  tangible  products:  •  Intangibility  •  Perishability  •  Inseparability      

3 Product and Service Costs

Objec;ve  3  

Product and Service Costs

Objec;ve  3  

•     Direct  materials  are  those  materials  that  are  directly  traceable  to  the  goods  or  services  being  produced.  

•  Example:    The  cost  of  wood  in  furniture.  •   Direct  labor  is  the  labor  that  is  directly  traceable  to  the  goods  or  services  being  produced.      

•  Example:    Wages  of  assembly-­‐line  workers.  •   Overhead  are  all  other  manufacturing  costs.  

•  Example:    Plant  deprecia5on,  u5li5es,  property  taxes,      indirect  materials,  indirect  labor  (plant  security),  etc.  

Manufacturing Costs (Production Costs)

Product and Service Costs

Objec;ve  3  

Typically, the most important cost object is the output of the organization: Product or Service…considered “product cost”

•   Prime  Cost    is  the  sum  of  direct  materials  and  direct  labor.  •   Conversion  Cost  is  the  sum  of  direct  labor  and  overhead.    

• Note:    Never  add  prime  cost  and  conversion  cost  or  you  will  have  double  counted  labor  because  it  is  included  in  each  defini5on!  

Prime and Conversion costs

Product and Service Costs

Objec;ve  3  

•   Marke1ng  (selling)  costs  are  the  costs  necessary  to  market,  distribute,  and  service  a  product  or  service.  

•  Example:    Adver5sing,  storage,  sales  comm,  and  freight  out.  •   Administra1ve  costs  are  the  costs  associated  with  research,  development,  and  general  administra;on  of  the  organiza;on  that  cannot  reasonably  be  assigned  to  either  marke;ng  or  produc;on.  

•  Example:  Legal  fees,  salary  of  the  chief  execu5ve  officer.  Note:  R&D  costs  may  be  separate  from  Admin  Costs  are  the  costs  necessary  to  create  the  underlying  innova;on,  prototypes  &  development  the  technologies  for  a  product  or  service.  

Nonproduction Costs

(Period Costs)

Product and Service Costs

Objec;ve  3  

Product and Service Costs

Objec;ve  3  

•  Income  Statement:  Manufacturing  Firm  •  Prepared  for  external  par;es  •  Follows  standard  format  •  Is  referred  to  as  an  absorp&on-­‐cos&ng  or  full-­‐cos&ng  income  

statement  because  all  manufacturing  costs  are  absorbed  into  the  cost  of  goods.    

•  Cost  of  Goods  Manufactured  represents  the  total  manufacturing  cost  of  goods  completed  during  the  period.  

•  Work  in  Process  consists  of  all  par;ally  completed  units  found  in  produc;on  at  a  given  point  in  ;me  (usually  the  end  of  one  period/beginning  of  the  next).  

•  Cost  of  Goods  Sold  (COGS)  is  the  manufacturing  cost  of  all  goods  that  were  sold  during  the  period.      

External Financial Statements

Objec;ve  4  

45

Income  Statement:  Manufacturing  Firm  

Sales 2,000,000$ Less: Cost of Goods Sold 1,300,000 Gross margin 700,000$ Less operating expenses:

Research and development 100,000$ Selling 300,000 Administrative 150,000 550,000

Operating income 150,000$

Manufacturing OrganizationIncome Statement

For the Year Ended December 31, 2010

From the Cost of Goods Sold Schedule

46

Statement  of  Cost  of  Goods  Manufactured  

47

2.3  Cost  of  Goods  Sold  Schedule  

•  Tradi&onal  Cost  Management  Systems  •  Tradi&onal  Cost  Accoun&ng    

•  Assumes  all  costs  can  be  classified  as  fixed  or  variable  with  respect  to  changes  in  units  or  volume  –  called  “unit-­‐based  costs”.  

•  Allocates  costs  that  are  not  unit-­‐based.    •  Tradi&onal  Cost  Control  

•  Assigns  costs  to  organiza;onal  units  and  holds  the  unit  manager  responsible  for  controlling  the  assigned  costs.    

•  Performance  is  measured  by  comparing  actual  outcomes  with  standard  or  budgeted  outcomes.      

•  Emphasis  is  on  financial  measures  of  performance.    

Traditional and Activity-Based Cost Management Systems

Objec;ve  5  

•  Ac&vity-­‐Based  Cost  Management  Systems  •  Ac&vity-­‐Based  Cost  Accoun&ng  

•  Emphasizes  tracing  over  alloca;on  •  Iden;fies  non-­‐unit-­‐based  ac;vity  drivers—unrelated  to  volume  of  

products  produced.  Ex:  material  handling  costs  more  accurately  related  to  number  of  moves  and  not  number  of  products  moved.  

•  Flexible  system  capable  of  producing  cost  informa;on  for  a  variety  of  purposes.    

•  Ac&vity-­‐based  Cost  Control  •  Seeks  to  understand  and  control  ac5vi5es  rather  than  costs.  •  Ac&vity-­‐based  management  (ABM)  focuses  on  improving  customer  

value.  •  Looks  at  the  process  view  and  focuses  accountability  on  ac;vi;es  to  

maximize  systemwide  performance.    

Traditional and Activity-Based Cost Management Systems

Objec;ve  5  

Traditional and Activity-Based Cost Management Systems

Objec;ve  5  

Comparison of Traditional and ABC Systems

Traditional and Activity-Based Cost Management Systems

Objec;ve  5  

Trade-Off Between Measurement and Error Costs

Traditional and Activity-Based Cost Management Systems

Objec;ve  5  

Shifting Measurement and Error Costs

Traditional and Activity-Based Cost Management Systems

Objec;ve  5  

End of Chapter 2 54