iem cam catalog - clark and osborne · iem cam catalog service we deliver and quality you can...

IEMwww.danly.com

CAM CATALOGCAM CATALOGCAM CATALOG

TRUSTED SOLUTIONS AND INNOVATION

IEMIEM

IEMwww.danly.com CAM CATALOG

Service We Deliver and Quality You Can Depend OnIEM is a leading manufacturer of die sets and die component products supplied globally to the partsforming industry. Backed by years of tool and die experience, quality and innovation are some of thereasons why our name is respected throughout the world. We have taken the lead role in creating andbringing new products to customers and helping them find solutions that improve their operations.Based on the capabilities IEM offers, we can help you to meet the demands of quick deliveries,technical support, quality products and competitive prices. IEM and its broad distribution channelsand direct sales personnel will assist you in any way to make your product a better and moreprofitable one.

Whether you purchase on-line or in person, you will receive the same reliable service IEM is knownfor. We understand the demanding schedules of die builders and production personnel and havedeveloped efficient manufacturing processes to shorten product lead times as well as put inventoryon our shelves so you can have it in your facility when you need it. Put the IEM network to work foryou. We’ve got the service you’ve been looking for.

Included in our full line offering are both inch and metric size die sets and die components that aredesigned to numerous die standards including ISO, NAAMS, JIS and many large automotive andappliance manufacturers’ standards. The complete product offering includes:

• Ball bearing and friction style die sets including custom and catalog sets• Machined plate• Guide posts & bushings• ISO and JIS Die springs• In-die tapping units for both mechanical and hydraulic presses• Formathane® Urethane springs, strippers, sheets, bars, rods and die cover film• Diemakers’ supplies such as pry bars, dowel pins, hoist rings, clamps and fasteners• Standard and self-lubricating wear product including wear plate, wear strips, gibs,

keeper plates and guide blocks• Cam units, including MiniTM, Aerial and Die Mount styles• AccubendTM Rotary Benders• Standard and Ball lock punches and retainers• Air presses• Pad retainers• Nitrogen gas springs

1

Ask Customer Service for design templates on our website or CD.

The Gib Cam™ is designed to fit into tight spotsto replace the one-of-a-kind made-in-house cams.The low profile slide and gib design glides alonga graphite plugged base plate for continuouslubrication. To ensure the tooling is removedfrom the work piece on every stroke of the press,the slide is powered by a 45° positive returndriver. The Gib Cam™’s off-the-shelf approachand compact design will make this a camdesigned into dies for years to come.

Gib CamTM

Technical Information

GL-5 Gib CamTM

Product Features

NOTES:♦ Gib CamsTM are hard metric. English conversions are for reference only.♦ The cam slide has .0005" – .001" (0.0127 – .0254mm) clearance between

each side of the slide and body to allow for lubrication and heat dissipation.Tighter tolerances are available upon request.

LOWPROFILE

POSITIVERETURN

METRICDESIGN

Calculated stroke, tonnage and wear curves are presentedas a guideline for design and maintenance only.

No warranty exists, either expressed or implied, as a result ofthe application, as it may relate to the information provided.

Working Spring Maximum UnitFace Size Travel Load Rating Force Tool Wt. Weight

Model mm/in mm/in kN/tons N/lbs kg/lbs kg/lbs

35 x 30 24.0 8.9 71.0 1.3 21.38 x 1.18 .94 1 16.0 3.0 5.0

50 x 40 32 17.8 80.0 1.8 61.97 x 1.57 1.26 2 18.0 4.0 13.0

60 x 50 40.0 26.7 93.0 2.3 92.36 x 1.97 1.57 3 21.0 5.0 20

98 x 50 40.0 53.4 93.2 4.55 133.86 x 1.96 1.57 6 21.0 10 28.6

GL-5

GM-4

GS-3

GL-6.5

2


Gib CamTM

GS-3

Gib CamsTM are hard metric.

All dimensions are for reference onlyand no tolerance is stated or implied.

3


Gib CamTM

GM-4



4


Gib CamTM

GL-5



5


Gib CamTM

GL-6.5



6


Mini CamTM

Technical Information

101 Mini CamTM

NARROWWIDTH

SHORTLENGTH

INCHDESIGN

METRICDESIGN

101 101H0875 101B250101H1125 101B375101H1375 –

101MM 101H0875MM 101B250MM101H1125MM 101B375MM101H1375MM –

102 102H1000 102B250102H1250 102B375102H1500 102B500

– 102B625102MM 102H1000MM 102B250MM

102H1250MM 102B375MM102H1500MM 102B500MM

– 102B625MM

STANDARD CAM WITH RETAINERUNIT

HEADED PUNCH BALL LOCK PUNCH

101

102

101MMMETRIC

(NO RETAINER)

102MMMETRIC


No warranty exists, either expressed or implied, as a result of theapplication, as it may relate to the information provided.

Standard Maximum Approx.Metric Slide Working Spring Tooling CamModels Diameter Travel Load Force Weight Weight

in/mm in/mm tons/kN lbs/N lbs/kg lbs/kg101 1.25 .75 2 140 2 8

101MM 31.75 19.05 17.8 24.5 0.91 3.63102 1.50 1.00 3 308 2 12

102MM 38.10 25.40 26.7 53.9 0.91 5.44

NU

MB

ERIN

G E

XAM

PLE

Cam Unit NumberBody diameter of punch (375 = 3/8")

B = Ball Lock Retainer

1 0 1 - B - 375

Ball Lock Punches

Cam Unit NumberLength of retainer (1250 = 1-1/4")

H = Headed Punch Retainer

1 0 2 - H - 1250

Headed Punches

Ball-lock punches are widely used in the industrybecause the self-locking feature eliminates the needfor keying the punch. The necessity for sharpening orthe replacement of a broken punch during productionis simplified.

RETAINERS FOR BALL LOCK PUNCHESRetainers for headed punches come in three (3)

different lengths for each Mini CamTM unit. Theshortest length retainer comes as a standard for eachunit and will be suitable for most applications.

However, some applications may require the use ofa longer retainer. An example might be an applicationin which an exceptionally long punch is used, or whenperforating a heavy material. A longer retainer allowsfor greater stability due to increased gripping range onthe body of the punch.

RETAINERS FOR HEADED PUNCHES

7


Mini CamTM

101/101MM Slide Unit

Cam models are designedin both inch and metric.

Listed dimensions may not convertdirectly into the other standard.


Catalog Headed Punches Light DutyNumber Shaped Round Ball Lock

with A B C Point Point PunchesRetainer in/mm in/mm in/mm in in in

101H0875 3/8 .1884 5-7/8 3/16 – 1/2 up to 1/2 –9.5 4.79 149.2

101H1125 5/8 .1884 6-1/8 3/16 – 1/2 up to 1/2 –15.9 4.79 155.6

101H1375 7/8 .1884 6-3/8 3/16 – 1/2 up to 1/2 –22.2 4.79 161.9

101B250 11/16 .2503 6-3/16 – – 1/417.5 6.36 157.2

101B375 11/16 .375 6-3/16 – – 3/817.5 9.53 157.2

Catalog Retainer HeightNumber Dimension

with DRetainer in/mm

101H0875 .875 (22.2)101H1125 1.125 (28.6)101H1375 1.375 (34.9)101B250 1.000 (25.4)101B375 1.000 (25.4)

8


Mini CamTM

102/102MM Slide Unit




Catalog Headed Punches Light DutyNumber Shaped Round Ball Lock

with A B C Point Point PunchesRetainer in/mm in/mm in/mm in in in

102H1000 1/4 .2509 6 - 3/4 1/4 – 5/8 up to 3/4 –6.35 6.37 171.5

102H1250 1/2 .2509 7 1/4 – 5/8 up to 3/4 –12.7 6.37 177.8

102H1500 3/4 .2509 7 - 1/4 1/4 – 5/8 up to 3/4 –19.0 6.37 184.2

102B250 1/2 .2503 7 – – 1/412.7 6.37 177.8

102B375 1/2 .3753 7 – – 3/812.7 9.53 177.8

102B500 1/2 .5003 7 – – 1/212.7 12.70 177.8

102B625 1/2 .6253 7 – – 5/812.7 15.88 177.8

Catalog Retainer HeightNumber Dimension

with DRetainer in/mm

102B1000 1.000 (25.4)102B1250 1.250 (31.8)102B1500 1.500 (38.1)102B250 1.000 (25.4)102B375 1.000 (25.4)102B500 1.000 (25.4)102B625 1.000 (25.4)

9


Standard Box Cam

2L External Spring Box Cam 23L Internal Spring Box Cam

4L Double WideExternal Spring Box Cam

INCHDESIGN

METRICDESIGN

SHORTLENGTH

INCHDESIGN

METRICDESIGN

EXTERNAL SPRING

INCHDESIGN

METRICDESIGN

MAXIMUMPIERCING

NOTE:♦ The cam slide has .0005" – .001" (0.0127 – .0254mm)

clearance between each side of the slide and body toallow for lubrication and heat dissipation. Tightertolerances are available upon request.

INTERNAL SPRINGStandard Maximum Approx.

Cam Face Size Working Spring Tooling CamModels X Travel Load Force Weight Weight

in/mm in/mm tons/kN lbs/N lbs/kg lbs/kg22L 1.875 Sq .75 2.5 258 5 15

22LHM 48 Sq 19 22.2 1148 2.27 33.123L 2.50 Sq 1.625 4 415 8 41

23LHM 63 Sq 42 35.6 1846 3.64 90.424MP 3.0 x 4.75 1.625 12 2,141 12 125

76 x 120 41.3 106.8 9,516 5.45 56.724MP-XW 3.0 x 8.0 1.625 20 3,213 20 183

76 x 203 41.3 178 14,280 9.09 83

Standard Maximum Approx.Cam Face Size Working Spring Tooling Cam

Models X Travel Load Force Weight Weightin/mm in/mm tons/kN lbs/N lbs/kg lbs/kg

2L 1.875 Sq 0.75 2.5 216 5 172LHM 48 Sq 19 22.2 960 2.27 8

3L 2.5 Sq 1.625 4 444 8 423LHM 63 Sq 42 35.6 1975 3.64 20

4L 2.75 x 4.75 1.625 8 888 12 784LHM 70 x 121 45 71.2 3950 5.45 36

5L 3.25 Sq 2.5 7 652 10 935LHM 82 Sq 64 62.3 2900 4.55 43



10


External Spring Box Cam2L/2LHM




11






12


External Spring Box Cam (Double Wide)4L/4LHM




13






14


Internal Spring Box Cam22L/22LMM




15


Internal Spring Box Cam23L/23LMM




16


INCHDESIGN

24MP Maximum Power CamTM

MAXIMUMSTRIPPING

SHORTLENGTH

NITROGENRETURN OPTION

Maximum Power CamTM (MP)

Spring Maximum Approx.Standard Face Working Force with Tooling Cam

Cam Size Travel Load Nitrogen 1 Weight WeightModels in/mm in/mm tons/kN lbs/N lbs/kg lbs/kg

24MP3.0 x 4.75 1.625 12 2,141 12 125

76 x 120 41.3 106.8 9,516 5.45 56.7

24MP-XW3.0 x 8.0 1.625 20 3,213 20 183

76 x 203 41.3 178 14,280 9.09 83

The Maximum Power Cam™ is designed fortight spaces where length and height is limited.It’s a compact high power cam with a maximumworking load for applications requiring piercedholes through thicker steel like automotivechassis frame rails. You will find the bronze wearplates with graphite inserts provide a premiumwear surface for the slide to move along. Themaximum stripping power is derived from acombination mechanical and nitrogen springslide return design. The Maximum Power Cam™is a cam with everything a large automotive typecam has except the large size.

Product Features

NOTES: 1 Nitrogen and mechanical spring combination.♦ Cam is designed in hard inch. Metric dimensions are for reference only.♦ The cam slide has .0005" – .001" (0.0127 – .0254mm) clearance between each side of the slide

and body to allow for lubrication and heat dissipation. Tighter tolerances are available upon request.



17


Maximum Power CamTM (MP)24MP


18


Maximum Power CamTM (MP)24MP-XW


19


Long Reach Box Cam

11L Long Reach Box Cam 14L Double Wide Long Reach Box Cam

NARROWWIDTH

MAXIMUMSLIDE/TRAVEL

METRICDESIGN

MAXIMUMPIERCING

MAXIMUMSLIDE/TRAVEL

INCHDESIGN

METRICDESIGN

INCHDESIGN



NOTE:♦ The cam slide has .0005" – .001" (0.0127 – .0254mm)

clearance between each side of the slide and body toallow for lubrication and heat dissipation. Tightertolerances are available upon request.

Standard Maximum Approx.Cam Face Size Working Spring Tooling Cam

Models X Travel Load Force Weight Weightin/mm in/mm tons/kN lbs/N lbs/kg lbs/kg

11 L 1.875 Sq 2 5 199 4 29

11LMM 47.6 Sq 51 44.5 885 1.82 13.16

12L 2.125 Sq 2.50 7 314 5 50

12LMM 54 Sq 64 62.3 1397 2.27 22.68

13L 2.50 Sq 3.25 11 476 8 100

13LMM 63.5 Sq 83 97.9 2117 3.64 45.37

14L 2.875 x 4.75 3.25 16 952 12 153

14LMM 73 x 120.7 83 142.3 4234 5.45 69.42

15L 3.25 Sq 3.25 12 738 10 140

15LMM 82.6 Sq 83 106.8 3283 4.55 63.52

20


Long Reach Box Cam11L/11LMM




21






22






23


Long Reach Box Cam (Double Wide)14L/14LMM




24






IEMwww.danly.comCUSTOM CAMS

Although IEM has a large offering ofcatalog cams, we realize that in today’scompetitive environment, a catalog camdoesn’t always fit all applications.

Custom cams include:♦ Cams engineered by IEM specifically

for your application♦ Cams machined to your design

CUSTOM CAM CAPABILITIES:

♦ CAM DESIGNIEM’s engineering team designs for any application

♦ CAM MANUFACTURINGIEM can build your cam design

Machining – components up to 900mmFlame hardening with minimal distortion

BENEFITS:

♦ Frees up your design resources♦ Frees up your machine capacity♦ Provides the best solution for your application♦ Can improve your project scheduling♦ Saves you money as compared to in-house costs♦ Lets you focus on your core competencies

25

Cam design screen print

Product Features

IEMwww.danly.com

CAM CATALOG

DS 401-1 09/08© 2008 IEM. All rights reserved.

[email protected]

Distributed by:

WITHIN THE USA & CANADACALL: 800-243-2659FAX: 800-833-2659

OUTSIDE THE USA & CANADACALL: 001-248-489-7816FAX: 001-248-553-6842

IEM

iem cam catalog - clark and osborne · iem cam catalog service we deliver and quality you can...

Documents